HO HSING

HVP- 90
Servo Motor HVP- 90 Series Parts List

Model HVP- 90 Series

C-60M

/ ITEM PARTS NAME Page

A Motor Body Assembly 1~3

B Control Box Assembly 4 ~ 20

C Operation Box Assembly 21 ~ 23

D Synchronizer Assembly 24 ~ 26
E Accessories and Option Parts 27 ~ 27
 Page

1~3

4 ~ 20

21 ~ 23

24 ~ 26
27 ~ 27
 A / MOTOR BODY ASSEMBLY
/ MOTOR BODY Structure Diagram & Parts List

A 40
41

39
38
37

36
35
33 31
30
12 29
28
14
34
32 27
15 26

25
16
24
17
13
15 18 23

19

20
11 21
22

10

9 5

7
6 1

3
2

Fig.No. Note Order Code Parts Name Description
Qty.
A 2VP34432013J4 / Motor Body Assembly 3 200-240V (Standard)
1

A1 331SP1150 / Screw M4*10L 1

A2 315BGV060 / Belt Cover For HVP-90 1

A3 331SP1150 / Screw M4*10L 4

A4 33ZSMV010 / Belt stopper For Belt 1

A5 332NO1110 / Nut M10*P1.0*8 1

A6 334WS1050 / Spring Washer 10.2*2.5 1

A7 2CL2PYB050V / Pulley 100 mm 1

-- 1 --
 A8 315BGV050 / Belt Base For HVP-90 1

A9 341V1H109 / Name Plate For HVP-90 Motor 1

Fig.No. Note Order Code Parts Name Description
Qty.
A 10 2VPFRV01013 / Motor Frame For HVP-90 1

2VPR44307 / Stator Assembly For 200-240V

A 11 1

A 12 2VPBTV01002 / Motor Base For HVP-90 1

A 13 337BPC080 / Base Bolt 7/16*71.5L 1

A 14 331SA1050 90 / Belt Adjusting Bolt 8.85*130 1

A 15 332NO1120 / Nut M10*P1.5*8t 2

A 16 333WP1220 / Plain Washer 21 *10.5 * 2 2

A 17 334WS1050 / Spring Washer 10.2*2.5 2

A 18 331SH1050 SET() / Hexagonal Screw M5*P0.8*10L 1

A 19 331SQ2040 / Bolt 5/16*75 3

A 20 333WP1170 / Plain Washer 34*8.5*2 3

A 21 334WS2020 / Spring Washer 5/16 (8.5) 3

A 22 332NO2050 / Nut 5/16-18UNC*6.5 3

A 23 313BR2060 / Ball Bearing # 6203 1

A 24 338KY1010 () / Woodruff Key 4X 13 1

A 25 2VPRT40754 / Rotor Assembly For HVP-90 1

A 26 313BR2060 / Ball Bearing # 6203 1

A 27 33BWA1050 / Wave Washer For 6203 1

A 28 33CHY1010 / Cable Clamp KSS SR-6P1K 1

A 29 2VPECV01013 / End Cover For HVP-90 1

A 30 331SP1410 / Screw M5*22L 4

A 31 See P. 3 2VPPBE01005 / Encoder board Assembly For HVP-90 1

333WP40D0 () / Adjusting Slice 18*10.5*18t 1

A 32
3333WP1190 / Washer 18*10*0.3t 5

A 33 313MPS130 / speed detector Disc 360 pulses 1

A 34 333WP1200 () / Washer 18*10.5 2

A 35 333WA1020 / Wave Washer WW-10 1

A 36 334WE1010 / Stop Ring CSTW-10 1

A 37 315MPS110 / Encoder Cover For HVP-90 1

A 38 331SP1790 / Screw M4*16L 3

-- 2 --
 A 39 315FA1020 / Fan 10 1

A 40 331SP1150 / Screw M4*10L 1

A 41 315ECV030 / Fan Cover For HVP-90 1

A 31 / Encoder Board Assembly

/ Encoder Board Assembly Diagram & Parts List

A 31

Fig.No. Note Order Code Parts Name Description
Qty.
A 31 2VPPBE01005 / Encoder Board Assembly For HVP-90 1

A31- 1 2VPPW21803 / Encoder Cable For HVP-90 1

A31- 2 315MPS100 / Encoder base For HVP-90 1

A31- 3 CN1 ~ CN4 322FCA010 / Bus wire 3CM # 26 5LINE 3

A31- 4 327PBE020 / Encoder Board HVP-SY002 1

A31- 5 C1 32CAPE060 / Capacitor 10U /25V 1

A31- 6 R4R5 32DRSC450 / Resistor 10K 1/8W 2

A31- 7 R1 ~ R3 32DRSC540 / Resistor 270 1/8W 3

A31- 8 R6R7 32DRSC580 / Resistor 33K 1/8W 1

A31- 9 PC1 ~ PC3 32JTRA020 / Photo Interrupter GP1S52V2 3

-- 3 --
A31- 10 EM1 32JTRA070 / AB Phase generator HP9700F52 1

A31- 11 Q1 ~ Q3 32JTRS110 / Transistor DTC144ESA TP 3

A31- 12 33ZSMN110 / Locker PR3065 2

-- 4 --
 B / CONTROL BOX ASSEMBLY
/ Control Box Structure Diagram & Parts List

B
3 4

1
2
5

7 11
12 15

22
10
8
23
9
13 16

18
14

17

19

20

21

Fig.No. Note Order Code Parts Name Description
B (10 A) 2VP90300BR201 / Control Box Assembly For HVP-90-3-BR-210 (200-240V)

(15 A) 2VP90300BR203 / Control Box Assembly For HVP-90-3-BR-215 (200-240V)

B1 331SH1080 / Hexagonal Screw M5*15L

B2 313MPB170 / Control Box Holder For HVP-90

B3 2VP90107001 / Case For HVP-90

B4 2VPPPW0080 / Module Cable For 200-240V (CN3)

B5 2VPPPW0070 / Power Cable For 200-240V (CN4)

B6 331SP1150 / Screw M4*10L

-- 4 --
 B7 312SMV060 / IPM Heat Sinker For IPM

B8 2VP60104201 / Resistor (60W160 ) For 200-240 V

Fig.No. Note Order Code Parts Name Description
B-9 331SP1800 / Screw M4x0.7x6L + Spring Washer

B 10 33ZSMV110 / Holder (Power PCB) 4*10*15L

See P.6 2VP90103201 / Power Board Assembly For 1 200-240V 15A

B 11 2VP90103202 / Power Board Assembly For 1 200-240V 10A

2VP90103204 / Power Board Assembly For 3 200-240V 10A

B 12 331SP1070 / Screw M3x0.5x10+WASHER

B 13 33ZSMV130 / Holder 4*10*5.5L

B-14 331SP1850 / Screw M4x0.7x30L + Spring Washer

See P.10 2VP90308BR001 / Connector Panel HVP-90-3-BR

B 15
2VP90408BR001 / Connector Panel HVP-90-4-BR

B 16 See P.13 2VP90302001 / Main Board HVP-90-3-BR

B 17 331SP1130 / Screw M4x0.7x8 + Spring Washer

B 18 341V50103 / Membrane sticker For HVP-90

B 19 341V3010Z VP / Function Label For HVP-90 (Standard)

B 20 315MPB360 / Control Box Cover For HVP-90

B 21 331SP1160 / Screw M4x12 + Spring Washer

B 22 331SP1270 / Screw M5x0.8x10L + Washer

2VP90106001 / Speed Control Unit / Standard Type

B 23 See P.17
2VP90106002 / Speed Control Unit / CE-Type

: / Note : Mark ' # ' please refer to the page number for structure illustration

-- 5 --


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-- 6 --
 1

1


Qty.
2

e : Mark ' # ' please refer to the page number for structure illustration

-- 7 --
 B11 / POWER BOARD ASSEMBLY
/ Power Board Diagram & Parts List

/ FRONT SIDE / BACK SIDE

B11


Order
Fig.No. Note Parts Name Description
Code
B11 HSV-PS122007B 2VP90103201 / Power Board Assembly For 1 200-240V 15A

2VP90103202 / Power Board Assembly For 1 200-240V 10A

2VP90103203 / Power Board Assembly For 1 200-240V 20A

2VP90103204 / Power Board Assembly For 3 200-240V 10A

2VP90103205 / Power Board Assembly For 3 200-240V 15A

2VP90103206 / Power Board Assembly For 3 200-240V 20A

B11- 1 327PBP080 () / Blank Power Board HSV-PS122007B

BD1 32ECRB070 / Bridge Rectifier / For 1 (S20WB60)

B11- 2
32ECRB050 / Bridge Rectifier / For 3 (S20VTA80)

B11- 3 CN1 32QPGB370 / Connector P9848IR-03B (BLUE)

B11- 4 CN2 32QPGB360 / Connector JST B02P-NV

B11- 5 CN3 32QPGB380 / Connector TKP 9848IP-03

B11- 6 CN4 322PWG330 / CABLE FOR HVP-90

B11- 7 CN20 32QPGB410 / Connector JST B3P-VH

B11- 8 CN21 32QPGB390 / Connector JST B04P-NV

B11- 9 CT1CT2 2VPTRA010 / CURRENT SENSOR CT0300A140

-- 6 --
B11- 10 C1C2C5C6C7 32CAPC100 / Ceramic Capacitor 2200PF/ 250VA


Order
Fig.No. Note Parts Name Description
Code
B11- 11 C3 32CAPP210 / Plastic Capacitor 1UF / 275V

B11-12 C4C56 32CAPP130 / Plastic Capacitor 0.22U / 275V

B11-13 C8C9 32CAPE310 / Electrolytic Capacitor 470UF / 450V

B11-14 C10 32CAPP230 / Plastic Capacitor 0.33 / 630V

B11-15 C11C42C54 32CDC1471 SMD / SMD Ceramic Capacitor 471 / 500V 1206

B11-16 C12C13C14C18 32CDC0103 SMD / SMD Ceramic Capacitor 103C 0805

B11-17 C15C16C17 32CAPE500 / Electrolytic Capacitor 10UF / 50V (Low Esr)

B11-18 C59C19 32CAPE520 / Electrolytic Capacitor 47UF / 50V (Low Esr)

C20~C25C35~C40
B11-19 32CDCA471 SMD / SMD Ceramic Capacitor 471C 0603
C60C61

C26C28~C33
B11-20 C43C51C55C62 32CDC0104 SMD / SMD Ceramic Capacitor 104C 0805
C65C68

B11-21 C27C34C41 32CDCA104 SMD / SMD Ceramic Capacitor 104C 0603

B11-22 C32C37C38C49 32CAPC100 / Ceramic Capacitor KHM222 (2200PF /250V)

B11-23 C44 32CAPE490 / Electrolytic Capacitor 470UF / 50V (Low Esr)

B11-24 C45C50 32CDC1221 SMD / SMD Ceramic Capacitor 221 / 500V 1206

B11-25 C46C48 32CDC1104 SMD / SMD Ceramic Capacitor 104 / 100V 1206

B11-26 C47 32CAPE470 / Electrolytic Capacitor 2200UF / 63V

B11-27 C49 32CAPP200 / Plastic Capacitor 0.022 / 1KV

B11-28 C52 32CAPE510 / Electrolytic Capacitor 100UF / 50V (Low Esr)

B11-29 C53 32CAPE410 / Electrolytic Capacitor 22UF / 50V (Low Esr)

B11-30 C57 32CAPE480 / Electrolytic Capacitor 2200UF / 25V (Low Esr)

B11-31 C58 32CDC0100 SMD / SMD Ceramic Capacitor 10P 0805

B11-32 C63C66 32CDT1106 SMD / SMD Capacitor 10UF / 35V (D CASE)

B11-33 C64C67 32CDC0152 SMD / SMD Ceramic Capacitor 152C 0805

B11-34 C69 32CDC0471 SMD / SMD Ceramic Capacitor 471C 0805

B11-35 D1 32FDIN090 / Rectifier Diode FCF10A40

B11-36 D2 32FDIN100 / Rectifier Diode EA61FC4-TE16F

B11-37 D3~D9D13~D15 32FDIF190 / Fast Diode EC11FS4-TE12L

-- 7 --
B11-38 D10 32FDIW040 SMD / SMD Diode 1SS184 (TE85L,F)

B11-39 D11D12 32FDIF210 / Fast Diode GS1J

B11-40 D16 32FDIF150 / Fast Diode FR207

Order
Fig.No. Note Parts Name Description
Code
B11-41 F1F3 32PFSR290 / Fuse 15A / 250V

B11-42 F2 32PFSR200 / Fuse 0.6A / 250V

B11-43 F1~F3 32PFSR060 / Fuse Base CQ-203P (1.2)

B11-44 HIC1 2VPPCB170 HYBRID / Hybrid IC Assembly FOR HVP- 90

B11-45 IC1 329ICR090 IC / Regulator NJM7805DL1A

IPM 326TRM090 IPM / IPM Module MIG10J503H (10A)

B11-46 326TRM070 IPM / IPM Module MIG15J503H (15A)

326TRM080 IPM / IPM Module MIG20J503H (20A)

B11-47 JP1JP2 32QPGB420 / Connector (9359-02)

B11-48 LED1 32LDIL080 3 mm / 3mm LED 264-10ID-A

B11-49 L1 32ZCRE050 / Choke Coil TM2201B (MPP)

B11-50 L2L5 32ZCRE060 / Choke Coil SDR0810682

B11-51 L3 324DFL100 EMI / BEAD SRH03250608M4SD

B11-52 L4 32ZCRE070 / Choke Coil SDR1419471

B11-53 L6 324DFL110 EMI / BEAD SRH0250508M4SS

B11-54 L7L8 32ZCRE080 / Choke Coil NF06RL352B

B11-55 OI1 32BICS110 / Photo Coupler HCPL-354

B11-56 OI2OI9 32BICS120 / Photo Coupler HCPL-181

B11-57 OI3~OI8 32BICS100 / Photo Coupler HCPL-M601

B11-58 RY1 32ZRLA040 / Relay G5LC-1 DC12V

B11-59 R1 32DRSW230 / Cement Resistor 10 15W

B11-60 R2~R4R40~R42 32DDC4753 SMD / SMD Carbon Film Resistor 75K 2512

B11-61 R5 32DRSW330 / Cement Resistor 15m 5W

B11-62 R6~R8 32DDC0510 SMD / SMD Carbon Film Resistor 51 0805

B11-63 R9~R14R46 32DDCA333 SMD / SMD Carbon Film Resistor 33K 0603

B11-64 R15~R20 32DDCA681 SMD / SMD Carbon Film Resistor 680 0603

B11-65 R21 32DDCA332 SMD / SMD Carbon Film Resistor 3.3K 0603

-- 8 --
B11-66 R22 32DDCA471 SMD / SMD Carbon Film Resistor 470 0603

B11-67 R23R37 32DDC0221 SMD / SMD Carbon Film Resistor 220 0805

B11-68 R24R38R51 32DDC0103 SMD / SMD Carbon Film Resistor 10K 0805

B11-69 R25 32DDC4102 SMD / SMD Carbon Film Resistor 1K 2512

Order
Fig.No. Note Parts Name Description
Code
B11-70 R26R34 32DDC4101 SMD / SMD Carbon Film Resistor 100 2512

B11-71 R27R35 32DDC4103 SMD / SMD Carbon Film Resistor 10K 2512

B11-72 R28~R31 32DDC3272 SMD / SMD Carbon Film Resistor 2.7K 2010

B11-73 R32R52 32DDC0102 SMD / SMD Carbon Film Resistor 1K 0805

B11-74 R33 32DDJ0190 SMD / SMD Precision Resistor 11.5K 0805

B11-75 R36 32DRSW280 / Cement Resistor 68K 5W

B11-76 R39 32DDC3473 SMD / SMD Carbon Film Resistor 47K 2010

B11-77 R43 32DDC4561 SMD / SMD Carbon Film Resistor 560 2512

B11-78 R44 32DDC3100 SMD / SMD Carbon Film Resistor 10 2010

B11-79 R45 32DDC4M22 SMD / SMD Carbon Film Resistor 22m 2512

B11-80 R47 32DDCA472 SMD / SMD Carbon Film Resistor 4.7K 0603

B11-81 R48 32DDCA103 SMD / SMD Carbon Film Resistor 10K 0603

B11-82 R49 32DRSW320 / Cement Resistor 47K 5W

B11-83 R50 32DDC0332 SMD / SMD Carbon Film Resistor 3.3K 0805

B11-84 SK1 32PDSA020 / DIA Surge Absorber OKAYA RA-362M-V7

B11-85 T1 321PFS050 / Switching Transformer SUPER ER3901

B11-86 TR1 32JTRP210 / Power MOSFET 2SK2777 (SM,Q)

B11-87 TR2 32JTRP200 / Power MOSFET 2SK2611

B11-88 VAR1VAR2 32FDIV070 / Varistor JVR14N471K87YU4-L

B11-89 ZD1 32FDIZ120 / Zener Diode HZK18

/ OTHERS

B11-90 331SP1070 / Screw M3x0.5x10+WASHER

B11-91 D1 32ZSMV050 / Heat Sinker For D1

B11-92 TR2 32ZSMV070 / Heat Sinker For TR2

B11-93 TR2 32ZSMV110 / MICA Insulator For TR2

B11-94 IPM 312SMV060 / IPM Heat Sinker For IPM

-- 9 --
-- 10 --
BLY

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 5

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14

13

10

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2

10

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2

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-- 15 --
B15 / CONNECTOR PANEL ASSEMBLY
/ Connector Panel Assembly Structrue Diagram & Parts List

(HVP-90-3-XX option D)
(HVP-90-3-XX model without option D)

Parts
Fig.No. Note Order Code Name Description

2VP90308BR001 / Connector Panel Set HVP-90-3-BR

2VP903087W001 / Connector Panel Set HVP-90-3-7W

2VP9030811001 / Connector Panel Set HVP-90-3-11

2VP90408BR001 / Connector Panel Set HVP-90-4-BR

2VP904087W001 / Connector Panel Set HVP-90-4-7W

B15
2VP9040811001 / Connector Panel Set HVP-90-4-11

2VP9040846001 / Connector Panel Set HVP-90-4-46

2VP9040866001 / Connector Panel Set HVP-90-4-66

2VP9040898001 / Connector Panel Set HVP-90-4-98

HVP-90-3/4-BR
A B C D E
C 10

5 15
1 3 4 14
2
5 4
4 1 4 1 4 6 3 13
3 8 1
7 6
5 2 5 2 7 9 2 12

6 3 6 3 10 12 1 11

EN C O D ER SY N C H R O N IZ E R FO O T SW IT C H FO O T L IFT E R SE W IN G M A C H IN E O PT IO N

Parts
Fig.No. Note Order Code Name Description

B15- 1 32ZVPB140 -BR / Connector Panel Set - BR for HVP-90-BR

B15- 2 A 2VPTPW1530 / ENCODER Connector Set with cable

B15- 3 B 2VPTPW1640 / Synchronizer Connector Set with cable for HVP-90-BR

B15- 4 C 2VPTPW1540 / Foot S.W. Connector Set with cable

B15- 5 D 2VPTPW1560 / Sewing Machine Connector Set with cable for HVP-90-BR

-- 10 --
 2VPTPW1620 Option / Option Connector Set for HVP-90-4-BR only
B15- 6 E
315MPB040 15P / 15P Plastic Cap for HVP-90-3-BR only

HVP-90-3/4-7W
A B C D
10

5 15

1 1 2 3 4 5 6 7 4 14

4 1 3 13

5 2 2 12

6 3 2 8 9 10 11 12 13 14
1 11

EN C O D ER FO O T SW ITCH FO O T L IFT E R SE W IN G M A CH IN E O PT IO N

Parts
Fig.No. Note Order Code Name Description

B15- 7 32ZVPB150 -7W / Connector Panel Set - 7W for HVP-90-7W

B15- 8 A 2VPTPW1530 / ENCODER Connector Set with cable

B15- 9 B 2VPTPW1540 / Foot S.W. Connector Set with cable

B15- 10 C 2VPTPW1550 / Sewing Machine Connector Set with cable for HVP-90-7W

2VPTPW1620 Option / Option Connector Set for HVP-90-4-7W only

B15- 11 D
315MPB040 15P / 15P Plastic Cap for HVP-90-3-7W only

HVP-90-3/4-11
A B C D E
6
C 1 3
5
4
10

15
14
3
4 1 4 1 4 6 3 13

5 2
5 2 5 2 7 9 2 12

4 1 6 3 6 3 10 12 1 11

EN C O D E R SY N C H R O N IZ E R FO O T SW IT C H FO O T L IFT E R SE W IN G M A C H IN E O PT IO N

Parts
Fig.No. Note Order Code Name Description

B15- 12 32ZVPB170 -11 / Connector Panel Set - 11 for HVP-90-11

B15- 13 A 2VPTPW1530 / ENCODER Connector Set with cable

B15- 14 B 2VPTPW1610 / Synchronizer Connector Set with cable for HVP-90-11

B15- 15 C 2VPTPW1540 / Foot S.W. Connector Set with cable

B15- 16 D 2VPTPW1570 / Sewing Machine Connector Set with cable for HVP-90-11

2VPTPW1620 Option / Option Connector Set for HVP-90-4-11 only

B15- 17 E
315MPB040 15P / 15P Plastic Cap for HVP-90-3-11 only

-- 11 --
 HVP-90-4-46
A B C

5
2
4 4 1
1

4
3

6 1
5
4

3
10

15
14

13
D
3 8 1
5 2 1 1 7 9 2 2 12
7 6
6 3 2 2 10 12 3 1 11

6
R ED
EN C O D ER SY N C H R O N IZ ER FO O T SW ITCH K N E E SW . FO O T L IFTE R SEW IN G M A C H IN E S A FE T Y SW . O PT IO N

Parts
Fig.No. Note Order Code Name Description

B15- 18 32ZVPB160 -46 / Connector Panel Set - 46 for HVP-90-46

B15- 19 A 2VPTPW1530 / ENCODER Connector Set with cable

B15- 20 B 2VPTPW1640 / Synchronizer Connector Set with cable for HVP-90-46

B15- 21 C 2VPTPW1540 / Foot S.W. Connector Set with cable

B15- 22 D 2VPTPW1590 / Sewing Machine Connector Set with cable for HVP-90-46

HVP-90-4-66
A B C
10

5 15
1 3
4 14
2
5 4 4 1 4 6 1 3 13

D
3 8 1
5 2 1 1 7 9 2 2 12
7 6
6 3 2 2 10 12 3 1 11

R ED 6

EN C O D ER SY N C H R O N IZ E R FO O T SW ITC H K N E E SW . FO O T L IFT E R SE W IN G M A C H IN E SA FE T Y SW . O PT IO N

Parts
Fig.No. Note Order Code Name Description

B15- 23 32ZVPB160 -46 / Connector Panel Set - 66 for HVP-90-66

B15- 24 A 2VPTPW1530 / ENCODER Connector Set with cable

B15- 25 B 2VPTPW1640 / Synchronizer Connector Set with cable for HVP-90-66

B15- 26 C 2VPTPW1540 / Foot S.W. Connector Set with cable

B15- 27 D 2VPTPW1580 / Sewing Machine Connector Set with cable for HVP-90-66

HVP-90-4-98
A B C

D
10

5 15
1 4 14
2
5 4 4 1 2 3 1 1 3 13
3 8 1
5 2 3 1 5 2 2 2 12
7 6
6 3 4 2 6 3 3 1 11

EN CO D ER SY N C H R O N IZ ER FO O T S W IT C H FO O T L IFT E R C O N D E N SED S E W IN G M A CH INE SA FET Y SW . O P T IO N

ST I TCH

Parts
Fig.No. Note Order Code Name Description

-- 12 --
B15- 28 32ZVPB180 -98 / Connector Panel Set - 98 for HVP-90-98

B15- 29 A 2VPTPW1530 / ENCODER Connector Set with cable

B15- 30 B 2VPTPW1640 / Synchronizer Connector Set with cable for HVP-90-98

B15- 31 C 2VPTPW1540 / Foot S.W. Connector Set with cable

B15- 32 D 2VPTPW1600 / Sewing Machine Connector Set with cable for HVP-90-98

-- 13 --


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1

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B16 / MAIN BOARD ASSEMBLY
/ Main Board Assembly Structrue Diagram & Parts List

/ FRONT SIDE / BACK SIDE

Note Order Description
Fig.No. Parts Name
Code
/ Standard board 2VP90302001 / Main Board w/o DIN 7pin HVP-90-3-BR

2VP90302002 / Main Board w/ DIN 7pin HVP-90-3-7W

See B16-1 2VPPCB360* 2VP90302003 / Main Board w/ DIN 7pin HVP-90-3-7K

2VP90402001 / Main Board w/o DIN 7pin HVP-90-4-BR

2VP90402002 / Main Board w/ DIN 7pin HVP-90-4-7W

B16
2VP90402003 / Main Board w/o DIN 7pin HVP-90-4-11

1: HVP-90-3-XX ,OPTION

NOTE 1: HVP90-3-XX Use 4 transistors main board and no OPTION function.

2: HVP-90-4-XX ,OPTION

NOTE 2 : HVP90-4-XX Use 8 transistors main board with OPTION function.

2VPPCB330 / Main Board with 4 Transistors

B16- 1 HSV-MC122014C 2VPPCB320 / Main Board with 8 Transistors

2VPPCB360 / Main Board *for 7K only 4 Transistors for 7K

B16- 2 327PBM260 / Blank Main Board HSV-MC122014C

B16- 3 CN5 32QPGB430 20P () / Connector HEADER 10X2

B16- 4 CN6 32QPGB600 / Connector 9359 14

-- 13 --
B16- 5 CN7 32QPGB460 / Connector 9359 06

B16- 6 CN8 32QPGB400 / Mini-DIN 6 PINS LNB0510

Note Order Description
Fig.No. Parts Name
Code
B16- 7 CN9 32QPGB610 / Connector 05DKBAAZ HEADER 5X2

B16- 8 CN10 32QPGB690 / Connector XHP-8(for HVP-90-4-XX)

B16- 9 CN11 32QPGB490 / Connector XHP12(for HVP-90-4-XX)

CN12 32QPGB810 / Connector (DIN 7 PINS) D7-733N-10 7 PINS

B16-10
: 32QPGB810 7 / Note : 32QPGB810 only exist when use on 7 pin synchronizer system

B16- 11 CN14 32QPGB520 / Connector 8822 07

B16- 12 CN15 32QPGB550 / Connector 8822 05

B16- 13 CN16 32QPGB700 / Connector 8822 06

B16- 14 CN17 32QPGB680 / Connector 8822 09

B16- 15 CN18 32QPGB410 / Connector B3P-VH

CX1~CX9C85C100C
101C105C115~C122
B16-16 C124~C126C128~C135
32CDCA104 SMD / SMD Ceramic Capacitor 104C 0603
C138C146~C150

B16- 17 C81C84 32CAPE530 / Electrolytic Capacitor 10U / 50V

B16-18 C82C83C111~C114 32CDC0104 SMD / SMD Ceramic Capacitor 104C 0805

B16-19 C86C87 32CDCA100 SMD / SMD Ceramic Capacitor 10P 0603

C88~C95C99C102~C10
B16-20 4C107~C110C123C1 32CDCA471 SMD / SMD Ceramic Capacitor 471C 0603
27141C142C151

C96~C98C106C139C
B16-21 32CDCA103 SMD / SMD Ceramic Capacitor 103C 0603
140

B16-22 C136C137 32CDCA222 SMD / SMD Ceramic Capacitor 222C 0603

B16-23 C143~C145 32CDCA102 SMD / SMD Ceramic Capacitor 102C 0603

B16-24 D21 32FDIF140 / Fast Diode GW S3J

D22~D24D26 / Fast Diode

B16-25 329ICB061 GS1G
(8 ) / Fast Diode
D25D27~D29
(only for 8 transistor board)

B16-26 D30~D60 32FDIW070 SMD / SMD Diode BAV99

B16- 27 FIL1FIL2 324DFL130 / EMI FILTER NFM41PC204

B16- 28 F4 32PFSR240 / Fuse 2.5A / 250V

B16-29 F4 32PFSR060 / Fuse Base CQ-203P(1.2)

B16-30 IC2 329ICR050 IC / Regulator IC NJM7805FA

-- 14 --
B16-31 IC3 328ICC350 CPU (FLASH) M30620FCAFP

B16-32 IC4IC5 329ICM181 HIGH SPEED CMOS IC 74HC14RPEL-E

B16-33 IC6 329ICL051 SMD IC / SMD Linear IC NJM2903M PF

B16-34 IC7 328ICC280 SMD EEPROM 24LC16

Order Description
Fig.No. Note Parts Name
Code
B16-35 IC8 329ICB061 SMD RESET IC M51957BFP

IC9IC10 329ICM291 HIGH SPEED CMOS IC 74HC04RPEL-E

B16-36
: 4IC10 / Note : 4 transistor board without IC10

B16-37 IC11 329ICD060 / Transistor Array M54583FP

B16-38 IC12 328ICC310 SMD RS232 SP232E

B16-39 JP3~JP5 32QPST020 / JUMPER BASE 3P PHS103GB100

JP6~JP9JP11JP12 32QPST010 / JUMPER BASE 2P PHS102GB100

B16-40
: 4JP11JP12 / Note : 4 transistor board without JP11JP12

B16-41 JPXX 32QPST030 / JUMPER CAP MSA02GB1B

B16-42 K1~K12 32GSWK080 / Tact Switch SKHHBW2720 7mm

B16-43 k13 32GSWK060 / Tact Switch SFKHHMM2520T-HHC

B16-44 LED2~LED7 32LDIL070 SMD / SMD LED 15-21VGC / TR8

R61R121R122R190
B16-45 R191R194~R196R20 32DDCA472 SMD / SMD Carbon Film Resistor 4.7K 0603
4~R207R214R215

B16-46 R62 32DDCA153 SMD / SMD Carbon Film Resistor 15K 0603

B16-47 R63 32DDCA152 SMD / SMD Carbon Film Resistor 1.5K 0603

R64R102R104R105
R107~R113R128R13
1~R145R155~R161R17
B16-48 32DDCA103 SMD / SMD Carbon Film Resistor 10K 0603
6~R189R202R203R2
08~R213R216R221~R2
28

R65~R67R70~R72R75
B16-49 32DDC4820 SMD / SMD Carbon Film Resistor 82 2512
~R77R82~R84
R68R73R78R80R8
5R87R89R91R120
32DDCA471 SMD / SMD Carbon Film Resistor 470 0603
R123R124R193R2
B16-50
20

: 4 R80R87R89R91 / Note : 4 transistor board without R80R87R89R91

R69R74R79R81R8
6R88R90R92R126 32DDCA104 SMD / SMD Carbon Film Resistor 100K 0603
B16-51 R127

: 4 R81R88R90R92 / Note : 4 transistor board without R81R88R90R92

-- 15 --
B16-52 R93R125 32DDCA272 SMD / SMD Carbon Film Resistor 2.7K 0603

B16-53 R94 32DDCA122 SMD / SMD Carbon Film Resistor 1.2K 0603

B16-54 R95~R99 32DDC4R50 SMD / SMD Carbon Film Resistor 0.5 2512

R100R103R129R197
B16-55 32DDCA102 SMD / SMD Carbon Film Resistor 1K 0603
~R201

B16-56 R101 32DDCA224 SMD / SMD Carbon Film Resistor 220K 0603

B16-57 R106 32DDCA105 SMD / SMD Carbon Film Resistor 1M 0603

Note Order Description
Fig.No. Parts Name
Code
B16-58 R114~R119 32DDCA391 SMD / SMD Carbon Film Resistor 390 0603

B16-59 R130R162~R175R219 32DDCA332 SMD / SMD Carbon Film Resistor 3.3K 0603

B16-60 R147~R154 32DDCA151 SMD / SMD Carbon Film Resistor 150 0603

B16-61 R217 32DDCA333 SMD / SMD Carbon Film Resistor 33K 0603

B16-62 R218 32DDCA682 SMD / SMD Carbon Film Resistor 6.8K 0603

B16-63 SEG1 32LDIL120 / 7-Segment LED (6IN 1) TRDR-2004-133

B16-64 TR3 32JTRP250 / Power MOSFET 2SJ401

TR4~TR11 32JTRP140 / Power MOSFET 2SK2789

B16-65
: 4 TR7TR9TR10TR11 / Note : 4 transistor board without TR7TR9TR10TR11

B16-66 TR12 32JTRS120 / Transistor 2SC2713-GR

B16-67 TR13~TR19TR21 32JTRS130 / Transistor DTB113ZK T-146

B16-68 TR20TR22 32JTRS140 / Transistor DTC143ZKA T-146

B16-69 VAR5~VAR8 32FDIV090 / Varistor 14N390K87YU4-L

B16-70 X1 32ZSM1080 / Oscillator 16MOV53-RO

B16-71 ZD2 32FDIZ110 / Zener Diode HZK12A

B16-72 ZD3ZD4 32FDIZ140 / Zener Diode HZK7B

/ OTHERS

B16-73 IC2 331SP1070 / Screw M3x0.5x10+WASHER

B16-74 IC2 32ZSMV100 / Heat Sinker FOR IC2

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21

31

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 1

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12

14

65

12

13

10

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 2

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6

16

-- 20 --
 B23 / SPEED CONTROL UNIT
/ Speed Control Unit Structure Diagram & Parts List

20 21
B23 For HVP-90

14
13

12
6
19

18
11

7
8
4

17

2 16

15

10

9
3

Order
Fig.No. Note Parts Name Description
Code
2VP90106001 / Speed Control Unit (Standard Type)
B23
2VP90106002 / Speed Control Unit (CE-Type)

B23- 1 313MPC051 / Shaft 8*48 (J04262-001)

B23- 2 331SP1750 + / Screw M4*28L

B23- 3 2VPMPD040S / Lever For HVP-90

B23- 4 33BMPC070S / Tension Spring For HVP-90 (J00649-001)

B23- 5 331SH1210 / Bolt M6*25L

B23- 6 332NO1230 / Nut M6*3.6

-- 17 --
B23- 7 315MPD100 / S.C.U. Base For HVP-90 (J04291-001)

B23- 8 315MPD090 / Bushing 12*29 (J04245-001)

Order
Fig.No. Note Parts Name Description
Code
B23-09 331SP1270 + / Screw+Washer M5x0.8x10

B23-10 316MPC020 / Washer 11*11*2.5

B23-11 33BMPC100 / Torsion Spring 24.2*59 (J03640-001)

33EWS1020 / Nylon Washer 12x8.2x0.13 (230474001)

B23-12 / Optional 33EWS1030 / Nylon Washer 12x8.2x0.5 (219126-001)

33EWS1040 / Nylon Washer 12x8.2x0.13 (219125-001)

B23-13 315MPD110 / Spring holder for HVP-90 (J04295-001)

B23-14 335EP1040 E / E-Ring ETW-6

B23-15 315MPD070050 / Stopper Pin 8* 24.8 (J04246-001)

B23-16 33BMPC060S / Compression Spring 222343-001

B23-17 333WP3080 / Washer HVP-90

B23-18 315MPD030 / Photo Plate For HVP-90

B23-19 324MGE010 / Magnet 4*10*12

B23-20 See P.19 2VPPCB311 / S.C.U. Board Assembly For HVP-90

B23- 21 331ST1060 / Screw 4x10

-- 18 --
B23-20 / SPEED CONTROL UNIT BOARD

/ Speed Control Unit Board Assembly Diagram & Parts List

B20-20

Order
Fig.No. Note Parts Name Description
Code
B23-20 HSB-ES120104A 2VPPCB311 / S.C.U. Board Assembly For HVP-90

B23-20- 1 327PBS170 / Blank S.C.U. Board HSB-ES120104A

-- 19 --
B23-20- 2 CN1 2VPCPW0090 / Cable Solder on CN1

B23-20- 3 C1 32CAPE540 / Electrolytic Capacitor SMD 10UF / 25V

B23-20- 4 C2C7~C9 32CDC0104 SMD / SMD Ceramic Capacitor 104C 0805

B23-20- 5 C3C4 32CAPE550 / Electrolytic Capacitor SMD 47UF / 25V

B23-20- 6 C5 32CDC0473 SMD / SMD Ceramic Capacitor 473C 0805

B23-20- 7 C6 32CDC0102 SMD / SMD Ceramic Capacitor 102C 0805

Order
Fig.No. Note Parts Name Description
Code
B23-20- 8 D1 32FDIW011 / Switch Diode SMD 1N4148

B23-20- 9 HQ1 329ICH060 HALL IC THS-117

B23-20- 10 PH1PH2 32JTRA020 / Photo Interrupter GP1S52V2

B23-20- 11 Q1Q2 32JTRS190 / Transistor DTC144EKA T-146

B23-20- 12 REG1 329ICR100 IC / Regulator SMD 78D08A

B23-20- 13 R1 32DDC4391 SMD / SMD Carbon Film Resistor 390 2512

B23-20- 14 R3 32DDC0333 SMD / SMD Carbon Film Resistor 33K 0805

B23-20- 15 R4 32DDC0622 SMD / SMD Carbon Film Resistor 6.2K 0805

B23-20- 16 R5 32DDC0432 SMD / SMD Carbon Film Resistor 4.3K 0805

B23-20- 17 R6R7 32DDC0102 SMD / SMD Carbon Film Resistor 1K 0805

B23-20- 18 R8R11 32DDC0224 SMD / SMD Carbon Film Resistor 220K 0805

B23-20- 19 R9R10 32DDC0222 SMD / SMD Carbon Film Resistor 2.2K 0805

B23-20- 20 R12 32DDC0101 SMD / SMD Carbon Film Resistor 100 0805

B23-20- 21 R13 32DDC0103 SMD / SMD Carbon Film Resistor 10K 0805

B23-20- 22 R15 32DDC0221 SMD / SMD Carbon Film Resistor 220 0805

B23-20- 23 U1 329ICL031 / OP AMP IC SMD HA17324

B23-20- 24 U2 329ICB041 / DC to DC Converter HT7660 / 8 PB SOP

B23-20- 25 VAR1VAR2 32DRST130 / Variable Resistor G4BT-B103 10 K

B23-20- 26 ZD1 32FDIZ130 / Zener Diode HZK5B

-- 20 --
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-- 26 --
 C C-60M / OPERATION BOX C-60M
C-60M / Operation Box C-60M Structure Diagram & Parts List

C 44

3 3 5
5

2 2

1 1

6 6

7 7

Note
Fig.No. Order Code Parts Name Description
2VPOPBC06001 C-60M / Operation Box C-60M Standard
C
2VPOPBC06004 C-60M / Operation Box C-60M 1.5 / 1.5 M

C1 341PT0118 / Membrane Sticker For C-60M

C2 315MPT190 / Front Cover of O.B. For C-60M

C3 See P.22 2VPOPBPCB091 / O.B. Board. Assembly For C-60M

C4 315MPT200 / Back Cover of O.B. For C-60M

C5 331ST1010 () / Tapping Screw 5.5 M3.6*8

-- 21 --
 C6 333WP1020 () / Washer 10x3

C7 331SP1070 + () / Screw + Washrer M3x0.5x10L

C3 / OPERATION P.C.B ASSEMBLY

C-60M / P.C. Board of Operation Box Diagram & Parts List

C3

FRONT VIEW

BACK VIEW

Note
Fig.No. Order Code Parts Name Description
C3 HCB-EC120902A 2VPOPBPCB091 / O.B. Board Assembly For C-60M

C3- 1 2VPOPBPW080 / Cable For C-60M

C3- 2 327PBC100 / Blank O.B. Board HCB-EC120902A

C3- 3 BKL1 32LDIL130 / LCD Back Light Board 8219NGA-02 (/ Green)

-- 22 --
 C3- 4 BZ1 32ZOBB030 / Buzzer OBO-152

C3- 5 CN1 32QPGB830 / Connector 2583 06

C3- 6 C1 32CAPE530 / Electrolytic Capacitor SMD 10UF / 50V

C3- 7 C2~C17 32CDC0104 SMD / SMD Ceramic Capacitor 104C 0805

Note
Fig.No. Order Code Parts Name Description
C3- 8 D1~D4 32FDIW011 / Switch Diode SMD 1N4148 ( / TUBE)

C3- 9 D5D6 32FDIW070 SMD / SMD Diode BAV99

C3-10 K1~K9K11~30K0 32GSWK100 / Tact Switch SFKHHMW2720T-HHC

C3-11 LCD 32MLCD050 / LCD Display LC8024ATK4

LED1LED2LED11~L
C3-12 32LDIL070 SMD / LED 15-21VGC/TR8
ED28LED0

C3-13 L1 324DFL080 / Inductor HF50ACB453215-T

C3-14 Q1~Q5 32JTRS130 / Transistor DTB113ZK T-146

C3-15 REG1 329ICR090 IC / Regulator NJM7805DL1A

C3-16 R1 32DRSM300 / Metal Film Resistor 15 1W

C3-17 R2 32DDC0183 SMD / SMD Carbon Film Resistor 18K 0805

R3~R5R9~R22R44~R
C3-18 48R50R52R53R5 32DDC0103 SMD / SMD Carbon Film Resistor 10K 0805
6~R58R60~R68

C3-19 R6 32DDC0333 SMD / SMD Carbon Film Resistor 33K 0805

C3-20 R7 32DDC0682 SMD / SMD Carbon Film Resistor 6.8K 0805

C3-21 R8 32DDC0472 SMD / SMD Carbon Film Resistor 4.7K 0805

C3-22 R23~R43 32DDC0391 SMD / SMD Carbon Film Resistor 390 0805

C3-23 R49R51 32DDC0222 SMD / SMD Carbon Film Resistor 2.2K 0805

C3-24 R54 32DDC4331 SMD / SMD Carbon Film Resistor 330 2512

C3-25 R55 32DDC4471 SMD / SMD Carbon Film Resistor 470 2512

C3-26 R59 32DDC0221 SMD / SMD Carbon Film Resistor 220 0805

C3-27 U1 329ICB061 SMD RESET IC M51957BFP

C3-28 U2 328ICC360 CPU TMP86PM29AF

C3-29 U3 328ICC280 SMD EEPROM 24LC16

C3-30 U4 328ICC310 SMD RS232 SP232E

C3-31 U5 328ICC370 IC / DIGITAL IC TB62706BF

-- 23 --
C3-32 X1 32ZSM1080 / Oscillator 16MHz

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21

37

21

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 D / SYNCHRONIZER ASSEMBLY
/ Synchronizer Unit Structure Diagram & Parts List

D
18
19

20

21

22
1
23
24
7

6 25
26

12

13
2 14
15
16

3 17

10
11 8
5

Fig.No. Note Order Code Parts Name Description
D 2VP115002900 / Synchronizer Unit 500-29 8P (With 0.8M )

2VP115002901 / Synchronizer Unit 500-29 8P (With 1.3M )

2VP115003000 / Synchronizer Unit 500-30 7P (With 0.8M )

2VP115003001 / Synchronizer Unit 500-30 7P (With 1.3M )

D1 2NPMPS010 / Rotor 312MPS010

D2 331SS1090 () / Set Screw M6* 8

D3 315MPS250 () / Base For HVP-90

D4 See P.26 2VPPCB060 / P.C.Board Assembly For 500 Series (no PH1)

2VPZPW0170 / Syn. Cable For # 500-29 With 0.8M Wire

2NPZPW0200 / Syn. Cable For # 500-29 With 1.3M Wire

D5

-- 24 --
 D5
2NPZPW0180 / Syn. Cable For # 500-30 With 0.8M Wire

2NPZPW0220 / Syn. Cable For # 500-30 With 1.3M Wire

Fig.No. Note Order Code Parts Name Description
D6 2NPLPW0020 LED / LED Cable LED (Green)

D7 32LLED010 LED / LED Holder H01BPT18H012

D8 331SP1570 + / Screw M3* 10L

D9 332NO1010 / Nut M3* 0.5* 2.4L

D10 313MPS080 / Fixed Plate 7* 24.5* 1

D11 331ST1010 () / Tapping Screw 5.5 M3.6* 8

D12 313BR2011 / Ball Bearing 6001 ZZCM/L542

D13 313MPS020 / Bearing Retainer 42 45 39

D14 331ST1010 () / Tapping Screw 5.5 M3.6* 8

D15 315MPS010 / Spacer 18* 2

D16 315MPS020 / Spacer 22* 7.65

D17 2NPMPS0203 / Plate For Up Position 55 (Red Point4.5)

D18 315MPS020 / SPACER 22* 7.65

D19 2NPMPS0206 / Plate For Down Position 55 (Blue Point3.6)

D20 33ZWP3010 / Stop Washer 22* 0.5

D21 33BMPC040 / Compression Spring 12*16 For Synchronizer.

D22 33ZWP3020 / Washer 16*1.2

D23 331SP1140 + / Set Screw M4* 10L

D24 315MPS070 / Cover For Brother NP Type

D25 331SP1140 + / Set Screw M4* 10L

D26 341NA10320 / Sticker 500 Series

-- 25 --
 D4 / P.C.BOARD OF SYNCHRONIZER
` / For P. C. Board of Speed Control Unit & Parts List

D4 500 Series

Fig.No. Note Order Code Parts Name Description
D4 HSY-SY122001 2VPPCB060 / P.C.Board Assembly For 500 Series

D4- 1 2NPEPW0010 / Ground Wire For 500 Series

D4- 2 327PBS040 / P.C.Board HSV-SY122001

D4- 3 RN1 32DRAS040 / Resistor Array 5A 332G (3.3K)

D4- 4 R1 32DRSC800 / Resistor 51 1/4W

D4- 5 R3 32DRSC230 / Resistor 390 1/4W

D4- 6 Q1Q3 32JTRS110 / Transistor DTC144ESA TP

D4- 7 Q2 (EC Short) 32DRSL010 / JUMPER 0.56 X 3m/m

-- 26 --
D4- 8 PH2PH4 32JTRA020 / Photo Interrupter GP1S52V2

D4- 9 PH3 32FDIW010 / Fast Recovery Diode 1N4148

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2

-- 31 --
 E / ACCESSORIES AND OPTION PARTS

Fig.No. Note Order Code Parts Name Description
Qty.
E 1 33ALEB020 / Joint Shaft 180 mm 1

2VPSW0111P08 / Switch Assembly For HVP-90 (1200-240 V)

2 2VPSW0111P10 / Switch Assembly For HVP-90 CE (1200-240 V) 1

2VPSW0113P04 / Switch Assembly For HVP-90 (3200-240 V)

-- 27 --
-- 28 --