RevisionA:ODMIE1601PDB55/2016
ModelNumbers:
YN020GMFI22M2D Dual(2Zones)
YN030GMFI22M3D Triple(3Zones)
YN040GMFI22M4D Quad(4Zones)
YN050GMFI22M5D Quint(5Zones)
Table of Contents
WARNING
Installation MUST conform with local building codes or, in the absence of local codes, with the National Electrical
Code NFPA70/ANSI C1-1993 or current edition and Canadian Electrical Code Part1 CSA C.22.1.
The information contained in the manual is intended for use by a qualified service technician familiar with safety
procedures and equipped with the proper tools and test instruments
Installation or repairs made by unqualified persons can result in hazards to you and others as well as irreversible
equipment damage.
Failure to carefully read and follow all instructions in this manual can result in equipment malfunction, property
damage, personal injury and/or death.
COPYRIGHT 2016, Parker Davis HVAC International Inc. All rights reserved. This document cannot be wholly or
partially copied, published or distributed without the written authorization from Parker Davis HVAC International, Inc.
CONTENTS
1. IndoorUnitCombination..........................................................................................................................................3
2. DimensionOfOutdoorUnit......................................................................................................................................4
3. RefrigerantCycleDiagram........................................................................................................................................5
4. InstallationDetails....................................................................................................................................................7
5.1Wrenchtorquesheetforinstallation.................................................................................................................7
5.2Connectingthecables........................................................................................................................................7
5.3Pipelengthandtheelevation.............................................................................................................................7
5.4Installationforthefirsttime..............................................................................................................................8
5.5Addingtherefrigerantafterrunningthesystemformanyyears....................................................................12
5.6Procedurewhenservicingtheindoorunitrefrigerationcircuit.......................................................................14
5.7Evacuationafterservicingtheoutdoorunitrefrigerationcircuit....................................................................14
6. ElectronicFunction.................................................................................................................................................15
6.1Abbreviation.....................................................................................................................................................15
6.2Electriccontrolworkingenvironment..............................................................................................................15
6.3MainProtection................................................................................................................................................15
6.4ControlandFunctions......................................................................................................................................17
7. WiringDiagrams.....................................................................................................................................................20
8. Troubleshooting.....................................................................................................................................................24
8.1Safety.................................................................................................................................................................24
8.2IndoorUnitErrorDisplay...................................................................................................................................25
8.3OutdoorUnitDisplay........................................................................................................................................30
8.4DiagnosisandSolution.....................................................................................................................................33
8.5TroubleCriterionOfMainParts.......................................................................................................................74
1. Indoor Unit Combination Multi DC
Min~Max
Suggested
(Nominal) Limit
Outdoor Unit Combination
Capacity
Min~Max
Multi DC Suggested
(Nominal) Limit
Outdoor Unit Combination 18+18
Capacity
12 18+24
12,000~24,000 24+24
9+9
TWO Zone (18,000) None 9+9+18
BTU/h 9+12
9+9+24
12+12
9+12+12
9+12+18
Min~Max 9+12+24
Multi DC Suggested
(Nominal) Limit
Outdoor Unit Combination 9+18+18
Capacity
9+18+24
Suggested
Combination 9+24+24
12+12+12
9+9
12+12+18
9+12
12+12+24
9+18
12+18+18
12+12 12+18+24
Maximum 1 piece
THREE 18,000~36,000 12+18 DUCTED or 12+24+24
Zone (27,000) BTU/h 18+18 FLEXMOUNT 18+18+18
Indoor unit
9+9+9 18+18+24
9+9+12 9+9+9+9
9+9+9+12
9+9+18
9+9+9+18
9+12+12
9+9+9+24
9+12+18
9+9+12+12
12+12+12 36,000~64,000 9+9+12+18
FIVE Zone (48,000) None
9+9+12+24
Min~Max BTU/h
Multi DC Suggested
(Nominal) Limit 9+9+18+18
Outdoor Unit Combination
Capacity
9+9+18+24
9+18
9+12+12+12
12+12 9+12+12+18
12+18 9+12+12+24
18+18 9+12+18+18
9+9+9 9+18+18+18
12+12+12+12
9+9+12
12+12+12+18
9+9+18
12+12+12+24
9+12+12
12+12+18+18
9+12+18 9+9+9+9+9
9+18+18 9+9+9+9+12
24,000~48,000
FOUR Zone (36,000) 12+12+12 None 9+9+9+9+18
BTU/h
12+12+18 9+9+9+9+24
12+18+18 9+9+9+12+12
9+9+9+9 9+9+9+12+18
9+9+9+12 9+9+9+18+18
9+9+9+18 9+9+12+12+12
9+9+12+12 9+9+12+12+18
9+9+12+18 9+12+12+12+12
9+12+12+12 9+12+12+12+18
12+12+12+12+12
12+12+12+12
2. Dimension of the Outdoor Units
D B
Model Unit W D H W1 A B
EXV A CAPILIARY A
LIQUID VALVE A
CHECK VALVE
EXV B CAPILIARY B
LIQUID VALVE B T3
Condenser
temp. sensor
CAPILIARY TUBE
HEAT
EXCHANGE HEAT
T1 Room T4 Ambient
(EVAPORATOR) EXCHANGE
temp. sensor temp. sensor
(CONDENSER)
T2B-A Evaporator
T2 Evaporator GAS VALVE A temp. sensor outlet
temp. sensor
middle
4-WAY VALVE
T2B-B
GAS VALVE B
Accumulator
T5 Discharge
temp. sensor
Compressor COOLING
HEATING
EXV C CAPILIARY C T3
LIQUID VALVE C Condenser
CAPILIARY TUBE temp. sensor
HEAT
EXCHANGE HEAT
T1 Room T4 Ambient
(EVAPORATOR) EXCHANGE
temp. sensor temp. sensor
(CONDENSER)
T2B-A Evaporator
GAS VALVE A temp. sensor outlet
T2 Evaporator
temp. sensor
middle T2B-B
GAS VALVE B
4-WAY VALVE
T2B-C
GAS VALVE C
Accumulator T5 Discharge
temp. sensor COOLING
Compressor HEATING
4.3 Refrigeration circuit drawing of inverter Quad(4Zone)
INDOOR OUTDOOR
EXV A CAPILIARY A
LIQUID VALVE A
EXV B CAPILIARY B
LIQUID VALVE B
CHECK VALVE
EXV C CAPILIARY C
LIQUID VALVE C
T3
Condenser
EXV D CAPILIARY D CAPILIARY TUBE temp. sensor
LIQUID VALVE D
HEAT
EXCHANGE HEAT
T1 Room T4 Ambient
(EVAPORATOR) EXCHANGE
temp. sensor temp. sensor
(CONDENSER)
T2B-A Evaporator
GAS VALVE A temp. sensor outlet
T2 Evaporator
temp. sensor T2B-B
GAS VALVE B
middle
4-WAY VALVE
T2B-C Accumulator
GAS VALVE C
High pressure
switch COOLING
GAS VALVE D T2B-D T5 Discharge HEATING
Low pressure temp. sensor
switch
Compressor
4.4RefrigerationcircuitdrawingofinverterQuint(5Zone)
INDOOR OUTDOOR
EXV A CAPILIARY A
LIQUID VALVE A
EXV B CAPILIARY B
LIQUID VALVE B
EXV D CAPILIARY D T3
LIQUID VALVE D Condenser
CAPILIARY TUBE temp. sensor
EXV E CAPILIARY E
LIQUID VALVE E
HEAT
EXCHANGE HEAT
T1 Room T4 Ambient
(EVAPORATOR) EXCHANGE
temp. sensor temp. sensor
(CONDENSER)
GAS VALVE A
5.4 Installation for the first time: 2. Assure that both the 2-way (Liquid) and 3-way
(Gas) valves for each circuit at the outdoor unit
Air and moisture in the refrigerant system will result
STAY CLOSED as they arrived originally.
in significant problems with your system: 3. Connect the low pressure hose on your gauge
Pressure in the system rises. manifold (usually blue) to the 3-way (Gas)
valves service port, belonging to circuit A. Note:
Operating current rises.
If there is only one indoor unit it should be
Cooling or heating efficiency drops.
connected to circuit A as the primary.
Moisture in the refrigerant circuit may freeze and 4. If the manifold gauge sets hoses have 1/4 SAE
block flow through the expansion devices. connections, a 1/4 to 5/16 SAE port adapter will
Water when mixed with the refrigerant and oil will be needed. (Sold separately).
create acid that will damage the motor windings 5. Connect the center hose of the gauge manifold
and components of the compressor. (usually yellow) to the vacuum pump.
6. Fully open the Low side valve on the low
PROCEDURE FOR DUAL (2) ZONE OUTDOOR pressure side of your gauge manifold. Assure
UNITS ARE DIFFERENT FROM OTHERS. that the High side valve on the high pressure
side of your gauge manifold stays closed.
5.4.1. FOR DUAL (2 ZONE SYSTEMS):
7. Start the vacuum pump and operate according to
Indoor units and the pipes between indoor and pump manufacturers specifications. If your
outdoor units must be evacuated and leak tested to vacuum pump has a valve, open it as well.
remove trapped air and moisture from the system. 8. Perform vacuuming / evacuation for a minimum
ONE CIRCUIT AT A TIME. This procedure should period of 30 minutes and check that the low
start after all electrical connections are finalized and pressure gauge indicates a vacuum of 30 in/hg
the system receives proper power for immediate test (500 microns). (A more sensitive vacuum gauge
running, to be performed one circuit at a time. should be used if available).
9. If the proper vacuum cannot be achieved within
Evacuation using a vacuum pump: 30 minutes, the vacuum pump should be kept
running for an additional 15 minutes. If after the
additional 15 minutes of operation, the vacuum
still cannot be achieved, there could be a leak at
one or more of the flare pipe connections at
either end of a refrigerant pipes. Leak must be
located and the leaking nut must be tightened
properly before re-vacuuming the circuit.
10. If the vacuum is achieved, close the low side
valve at the low pressure side on your gauge
manifold first and shut the vacuum pump off.
Leave the gauge manifold set and the hoses
connected and recheck the vacuum reading 15
minutes later to assure there is no vacuum loss.
(Very small increase in vacuum level is normal).
11. Circuit A is now dry and free of contaminants. Do
not remove the hose of your gauge manifold set
from the service port.
12. Remove the 2-way (Liquid) Valves brass dust
cap of circuit A. Insert proper size Allen wrench
into the valve core and turn it counter clockwise
for 1 turn for, wait for 3 seconds and quickly close
the valve by turning it in reverse direction. Check
your low pressure gauge on the manifold to
assure it now indicates positive pressure of
approximately 80 to 120 PSI in your lines.
13. Apply soap-water mixture on both the indoor unit
connections and the outdoor unit connections for
circuit A with a soft brush to check for leakage at
1. Completely tighten ALL brass flare nuts, which the connecting points of the piping. If you notice
connect the ends of copper refrigerant lines to air bubbles, the specific connector has leakage
the attached indoor units and the circuit service and must be tightened to stop the leakage.
valves on the outdoor unit, using proper torque.
(An electronic leak detector will be more efficient circuit service valves, where the indoor units are
to use for this if available). attached. See the red circles on the picture below.
14. Re-insert proper size Allen wrench into the valve
core of the Liquid Valve (2 way) valve for circuit
A and turn it counter clockwise until it is fully back
seated. Do not force it, once it stops turning.
Repeat the leak checking procedure entirely at
all connections of circuit A. If you find a new leak,
close the 2-way (Liquid) valve you just opened
first and tighten the flare nut at the leaking
connection until the leak is sealed. Reopen the
2-way (Liquid) valve and check again.
15. Remove the 3-way (Gas) Valves dust cap for
circuit A. Insert proper size Allen wrench into the
valve core and turn it counter clockwise until it is
fully back seated. Do not force it, once it stops
turning.
16. Power up the system, and run the indoor unit for
circuit A in COOLING mode to assure that all
functions are working.
17. Switch the indoor unit of circuit A to HEAT mode
and assure that all functions are working.
18. Set the temperature on remote to HIGHEST
setting and while the unit is running in heat
mode, check one last time for leaks at all 4
related pipe connections of circuit A. It is easier
to catch even smallest leaks in HEAT mode as
the pressures are much higher.
19. If you discover a leak that cannot be stopped by
tightening the flare nuts at this stage, shut off
both 2 way (liquid) and 3 way (Gas) service
valves, repair the leak properly and start from the
beginning. Please remember you may need to
add fresh refrigerant to the system as a
significant value may be lost at this stage.
20. REPEAT THIS ENTIRE PROCEDURE FOR
THE CIRCUIT B, if it is being utilized by a
second indoor unit.
Procedure:
3. Connect the center hose of the gauge manifold
PROCEDURE FOR 2, 4 AND 5 ZONE OUTDOOR (usually yellow) to the refrigerant container (this is
UNITS ARE DIFFERENT FROM 2 ZONE MODELS. usually the yellow hose on most sets). Refrigerant
410A can only be charged in Liquid form while the
See Specific instructions below for each type as it
container must be inverted (upside down). Note
applies to your specific model.
that all 2-way (Liquid) and 3-way (Gas) valves for
1. For Dual (2 Zone) systems, connect the low all occupied circuits where an indoor unit is
pressure hose on your gauge manifold (usually attached must be in the open position. Additionally,
blue) to the 3-way (Gas) valves service port of one for 3, 4 and 5 circuit models, the common (master)
of the occupied circuits (Circuit A preferred). See 2-way (Liquid) and 3-way (Gas) valves must also
below drawing. be in open position.
4. The air trapped in the gauge manifold and the
hoses must be purged out. Use the pressure from
the system to purge the low side hose, by briefly
loosening its connection at the gauge manifold for
a second. Next, open the valve of the refrigerant
container to pressurize the center hose and loosen
the connector of the center hose at the gauge
manifold for a second and purge that line.
5. Determine the volume of the additional refrigerant
added into the system for the additional piping.
6. Set the refrigerant container on an electronic Procedure
charging scale and record the weight (or zero-out
the scale depending on the scale used).
7. Start all indoor units attached to the system in
cooling mode and lower the set points on each of
their controllers to the minimum setting so the
system will not shut off during the procedure.
8. Refrigerant can now be added to the system, open
the low side valve at the low pressure side of the
gauge manifold set to start charging the unit with
liquid refrigerant. Please remember to nurse the
refrigerant in slowly by controlling the low side
valve at the Low pressure side of your gauge
manifold (open for 3 seconds and close for 10
seconds for the system to digest each load). Keep
track of the refrigerant being added into the system 1. Keep all attached indoor units connected and
(do not overcharge the system). assure that all of the brass flare nuts at all pipe
9. Once the correct charge has been added to the connections both at the indoor and outdoor unit
system, close the low side valve at the low connectors are tight and leak free.
pressure side of the gauge manifold set and check 2. Assure ALL of the 2-way (Liquid) and 3-way (Gas)
the operating pressure. Keep running the system service valves of the utilized circuits (where an
continuously for 20 minutes and record the indoor unit is attached) are fully open.
pressure reading along with the indoor and outdoor 3. For 3, 4 and 5 zone systems, also assure that both
temperature readings for future reference. The of the Common (Master) 2-way (Liquid) and 3-way
system is now charged and can be shut off. (Gas) service valves are fully open.
10. Close the valve on the refrigerant container and 4. Assure that the 2-way (Liquid) and 3-way (Gas)
disconnect the hose from the manifold set, also service valves of any unused circuit are fully closed.
disconnect the hose from the 3-way (Gas) valve 5. Next step is different for 2 zone and 3/4/5 zone
where it is attached to the unit and replace and systems. See 5a. and 5b. accordingly:
torque all brass dust caps.
a. If servicing a Two Zone (dual split) system,
Be sure to use a torque wrench to tighten the connect the low pressure hose on your gauge
service port caps to a torque 18Nm (13.27 ftlbs). manifold (usually blue) to the 3 way (Gas)
valves service port, belonging to circuit A.
Always leak check all service ports after servicing Additionally connect the high pressure hose on
the refrigerant system. your gauge manifold (usually red) to the 3 way
(Gas) valves service port, belonging to circuit
5.5 Adding or replacing the refrigerant after B. (Ignore this if there is only one indoor unit
a refrigerant loss is discovered: attached to the system. Single indoor units
should always be attached to circuit A.). Fully
Please note: R410a is a blended and isotropic open both the Low side valve on the low
refrigerant. If refrigerant is lost from your system in pressure side and the High side valve on the
significant amounts (exceeding 15% of the total high pressure side of your gauge manifold.
volume), the remaining refrigerant may no longer (Keep the High side valve at the High pressure
contain the proper original ratio of the blend. side of the gauge manifold closed if there is
Therefore system must be entirely evacuated and only a single indoor unit attached to the system)
recharged with fresh refrigerant. If the system is If the manifold gauge sets hoses have 1/4
determined to have lost only a small amount of SAE connections, two 1/4 to 5/16 SAE port
refrigerant, it can be topped off using the same adapters will be needed, one for each circuit.
procedure as covered above in paragraph 5.4.3, See below drawing.
until proper operating pressures and performance
are obtained. Prior to recharging refrigerant after a
leak is discovered, the leak itself must be located
and repaired to avoid the repeated refrigerant
losses. A well-sealed system will never need
refrigerant to be recharged as it stays as a sealed-
closed system entirely. Below procedure explains
complete evacuation and fresh refrigerant recharge
procedure.
9. If the proper vacuum cannot be achieved within this
time frame, the vacuum pump should be kept
running for an additional 1 hour. If after the
additional 1 hour of operation the vacuum still
cannot be achieved, there could be a leak at one
or more of the flare pipe connections at either end
of a refrigerant pipe. Leak must be located and the
nut must be tightened properly.
10. If the vacuum is achieved, close the valve(s) on
your gauge manifold set first and shut the vacuum
pump off. Leave the gauge manifold and the hose
connected and recheck the vacuum reading 30
minutes later to assure there is no vacuum loss.
(Small insignificant increase in the vacuum level is
normal).
11. ALL occupied circuits as well as the outdoor unit
are now dry and free of contaminants. Do not
remove the hose of your gauge manifold set from
the service port(s).
12. Connect the middle hose from the manifold set to
the refrigerant container (this is the yellow line on
most sets). With refrigerant 410A the container
must be inverted (upside down) when adding the
refrigerant.
13. The air in the gauge hoses needs to be purged out.
b. If servicing a 3, 4 or 5 zone system, connect
Use the pressure from the system to purge the low
only the low pressure hose on your gauge
side line, loosen the connection on the manifold for
manifold (usually blue) to the 3 way (Gas)
a second. Next open the valve on the refrigerant
valves service port, belonging to the
container to pressurize the line, now loosen that
COMMON or the MASTER Circuit. Fully open
hose at the manifold for a second and purge that
the Low side valve on the low pressure side of
line.
your gauge manifold only. See below drawing.
14. Set the refrigerant container on an electronic
charging scale and record the weight or zero the
scale depending on the scale used.
15. Next determine the refrigerant charge to be added.
The total standard factory charge volume is written
on the side specification label of your outdoor unit.
Consider additional volume for extended line sets.
16. Refrigerant can now be added to the system. The
first step will be performed when the system is
powered off entirely. Open the low pressure valve
on the gauge manifold set to start charging the unit
with liquid refrigerant, Please remember to nurse
the refrigerant in slowly by controlling the low
pressure valve at the Low side of your gauge
manifold (open for 3 seconds and close for 10
seconds). Keep track of the refrigerant being
added to the system (do not overcharge the
system).
17. If the system stops accepting refrigerant before the
entire intended volume is charged, close the low
6. Connect the center hose of the gauge manifold
pressure valve on the Low pressure side of your
(usually yellow) to the vacuum pump.
manifold. Wait for 15 minutes and open Low
7. Start the vacuum pump and operate according to
pressure side of your manifold and try again,
pump manufacturers specifications.
repeat this several times until no more or only very
8. Perform vacuuming/evacuation for a minimum total
little refrigerant can be charged this way.
period of 30 minutes for each attached circuit
18. Close the Low pressure side of your manifold .Start
added together (example 90 minutes for a system
the system with all indoor units attached running in
with 3 indoor units) and check that the low pressure
cooling mode and lower the set points on each of
gauge indicates a vacuum of 30 in/hg (500
their controllers to the minimum setting so the
microns). (A more sensitive vacuum gauge should
system will not shut off during the procedure.
be used if available).
19. Open the low pressure valve on the gauge 3. While the system is running, first close the 2-way
manifold set to start charging the unit with liquid (Liquid) valve entirely and monitor the low pressure
refrigerant for the remaining amount. Please gauge. The pressure will start to drop quickly.
remember to nurse the refrigerant in slowly by 4. Keep operating the unit in the cooling mode until
controlling the low pressure valve at the Low side pressure reading on the low pressure gauge of the
of your gauge manifold (open for 3 seconds and manifold drops to zero. At this moment, quickly
close for 10 seconds). Keep track of the refrigerant close the 3-way (Gas) valve and then immediately
being added into the system until the entire disconnect the power to the outdoor unit. Running
intended volume is charged. (do not overcharge the compressor in a vacuum for a long time could
the system). damage the motor windings. Note that units with
20. The correct charge has been added to the system extended lines and additional refrigerant charge
close the low pressure valve on the gauge manifold may not be able to pump down the line entirely.
set and record the operating pressure. The system This is because the outdoor unit can only store a
is now charged and the unit can be shut off. Close certain amount of refrigerant and this is normal (the
the valve on the refrigerant container and amperage of the compressor will have to be
disconnect the hose from the manifold set, also monitored in this case). There may be little
disconnect the hose from the 3 way valve and pressure left in the system. This is normal. The
replace and torque all caps. indoor unit is now ready to be removed and
21. Be sure to use a torque wrench to tighten the serviced.
service port cap to a torque 18Nm (13.27 ftlbs). 5. Remember to evacuate / vacuum the circuit after
the indoor unit is reinstalled as per the procedures
Always leak check after servicing the refrigerant covered above entirely. Check for leaks as stated
system. above for new installations. Open both 3-way (Gas)
and 2-way (Liquid) valves to release the refrigerant
5.6 Procedure to remove, replace or service to the serviced circuit. Test for leaks again and
the refrigeration circuit of an indoor unit by proper operation. If you notice less pressure
Pumping down the system (isolating the reading than recorded before the removal of the
indoor unit, top off with a little additional refrigerant.
refrigerant charge in the condensing unit):
5.7 Evacuation after servicing the outdoor
unit refrigeration circuit
SEEPARAGRAPH5.5ANDFOLLOWTHESAME
PROCEDURE.
NOTE:Frequentservicingandattachmentofhoses
totheserviceports, may damagethe sealsofthe
Schradervalvesinsideofthoseserviceports.Always
checkforleaksateachoftheserviceportsafterthe
Procedure: gaugemanifoldhoseisdisconnectedfromthatport.
Ifyounoticealeakattheserviceport,theSchrader
1. With all indoor units are running in cooling mode valve core will need to be replaced. There is a
and their controllers are set to a low setting, specialtoolthatcanbeusedtoreplacetheSchrader
remove all brass dust caps from the 3-way (Gas) valvecorewithoutlosingrefrigerant.Referthisto
and 2-way (Liquid) valves of the circuit of the indoor yourservicecompany.
unit that is to be removed.
2. Assure the Low and High side valves of your gauge
manifold set are both closed. Attach the low Refrigerant is Toxic and can create serious frost
pressure hose of the manifold gauge to the 3-way bites on your skin. Always assure to wear safety
(Gas) service valve port of that circuit. Purge the gear to protect your skin and eyes. Seek medical
air from that hose by loosening the hose where it assistanceincaseofaccidents.
connects to the gauge manifold for a second. Be
sure to record the operating pressure, you will Mostinstallationsandserviceareregulatedbylocal
need to know this when you complete the service regulationsandbuildingcodes.Someormostofthe
on the indoor unit and restart the system. Now get workoutlineshereinmayrequireproperpermitting
prepared to close both 3-way (Gas) and 2-way
from the building department. Always assure to
(Liquid) valves on the unit. Also be prepared to shut
the power off to the outdoor unit entirely. followallapplicablerulesandregulations.
6. Electronic Function 6.3.3 Fan Speed is out of control.
T2: Coil temperature of indoor heat exchanger at 6.3.4 Inverter module Protection.
middle circuit.
----Inverter module protection safeguards the
T2B: Coil temperature of indoor heat exchanger at system against current, voltage and temperature
outlet. (This sensor is located in the outdoor unit) abnormalities. If these protections are triggered, the
corresponding code will display on indoor unit LED
T3: Pipe temperature of outdoor heat exchanger and system will stop. The unit will recover after the
cause of the error disappears, and following a
T4: Outdoor ambient temperature minimum 3 minute time delay.
T5: Compressor discharge temperature 6.3.5 Low voltage protection
6.2 Electric control working environment.
VO LTAGE
6.2.1 Input voltage: 230V. N o lim it
CoolT4Zone2I
Hold
Resume
Norm code (N) 3 2 1.5 1 0.5 0 Note: The final result is an integer.
39
38
T4LimFre1_ADD
37
No limit
6.4.2 Defrosting control T3 > TempQuitDefrost_ADD ;.
Condition of defrosting: The defrosting time reaches 10min.
If any one of the following items is satisfied, system Turn to other modes or off.
will enter into the defrosting cycle.
30
27
Condition of ending defrosting: Low
mode.
6.4.4.1 Cooling mode
T3
Increase fan speed increase The initial open angle of EXV is depends on indoor
LowCoolT3_ON model size, and the adjustment range is 100-400p.
When the unit starts to work for 3 minutes, the
Keep current fan speed outdoor will receive indoor units capacity demand
LowCoolT3_Down (T2B) information and calculate their average. After
Decrease fan speed
comparing each indoor units T2B with the average,
LowCoolT3_OFF the outdoor will give the following modification
commands:
Fan stop
If the T2B average, the relevant valve needs
additional 16p to open;
If the T2B= average, the relevant valves open range
remains;
If the T2B average, the relevant valve needs
additional 16p to close.
6.4.3.2 Heating mode This modification will be carried out every 2 minutes.
8. Troubleshooting
8.1Safety
Because there are high power capacitors on PCB and related circuits in outdoor unit, even after
shutting down the power supply, risk of electrocution still exists. Do not forget to discharge the electrical
power in these capacitors.
Use a 25~40 W bulb or resistor with resistance value of about 1500 ohm to 2000 ohm to discharge the
power in the capacitors.
Electrolytic Capacitors
X X In standby mode
Push the switch SW1 to check the states of unit when it is running. The digital display LED will display
the following information after pushing the SW1 each time. See below table indicating the information
displayed for the number sequence of presses of the button.
Display Remark
0 Normal display Display running frequency, running state or malfunction code
1 Quantity of indoor units in good connection Actual data
Display Number of indoor unit
1 1
2 2
3 3
4 4
2 Outdoor unit running mode code Off:0,Fan only 1, Cooling:2, Heating:3, Forced cooling:4
3 A indoor unit capacity
4 B indoor unit capacity
The capacity unit is horse power. If the indoor unit is not connected, the
5 C indoor unit capacity digital display tube will show:
6 D indoor unit capacity (9K:1HP,12K:1.2HP,18K:1.5HP)
Malfunction decision PCB main chip does not receive feedback from EEPROM chip
conditions
Installation mistake
PCB faulty
Trouble shooting:
Supposed causes
EEPROM: areadonlymemorywhosecontentscanbeerasedandreprogrammedusingapulsedvoltage.
8.4.1.2 Communication malfunction between indoor and outdoor units diagnosis and
solution.
Malfunction decision Indoor unit does not receive the feedback from outdoor unit
conditions during 120 seconds.
Trouble shooting:
Pic 1: Use a multimeter to test the
DC voltage between 2 (previously:
L2) port and S port of outdoor unit.
The red pin of multimeter connects
with 2 (previously: L2) port while
the black pin is for S port.
When ACStandby
is normal running, the
voltage will move alternately
between positive value and
negative value.
Operating
Standby
Power
PIC3:MainboardLEDwhenpoweronand
unitstandby.
PIC4:Checkpointbutton,press1timeforcheck
howmanyindoorunitsareconnected.
PCB faulty
Trouble shooting:
Yes
PCB faulty
Trouble shooting:
Index 1:
Power on and set the unit running in fan mode at high fan speed. After running for 15 seconds,
measure the voltage of pin1 and pin2. If the value of the voltage is less than 100V (208~240V power
supply) or 50V(115V power supply), the PCB must have problems and need to be replaced.
Power on and when the unit is in standby, measure the voltage of pin1-pin3, pin4-pin3 in fan motor
connector. If the value of the voltage is not in the range showing in below table, the PCB must have
problems and need to be replaced.
Sensor faulty
PCB faulty
Trouble shooting:
Yes
No
Malfunction decision When the voltage signal that IPM send to compressor drive
conditions chip is abnormal, the display LED will show P6 and AC will
turn off.
Supposed causes Wiring mistake
IPM malfunction
Outdoor fan assy faulty
Compressor malfunction
Outdoor PCB faulty
Trouble shooting:
IPMmoduleprotection
Checkwhetherthevoltagerange
Checkwhethertheinput Regulateittocorrect,then
ofPNonIPMmoduleisnormal?
No powersupplyiscorrect? No checkwhetherthesystem
DC277356Vfor1827KBtu/h;
208230V,1N,60Hz canworknormally?
DC277410Vfor36K48KBtu/h
Yes
Yes No
Checkwhethertheconnecting
linebetweenmainboardand Connectittightly,
No
theIPMmoduleisconnected checkokornot? Checkwhetherthe
Connectitcorrectly
tightly powersupplylineis
No andtightly,checkok
connectedcorrectlyand
ornot?
tightly
Yes
No
Yes No
Checkwhethertheconnecting
Connectitwell,check
lineofthecompressoris No
okornot?
connectedcorrectlyortightly Checkwhetherthelines
Connectittightly,
inEpartboxare No
checkokornot?
connectedtightly
Yes
No
Yes No
ReplacetheIPMmodule,
checkwhetherthesystemcan
worknormally? Checkwhetherthebridgerectifiersare
normal?Usethemultimetertomeasure
theresistancebetweeneachtwo
terminals,checkwhetherthereisthe
No conditionthatvalueofresistanceis0
ForACfanmodels, pleaserefer No
to9.4 TroubleCriterionOfMain
Parts,checkwhetherthe
resistanceofthefanmotoris Yes Yes
Checkiftheoutdoorfan
normal.Ifnot,replacethefan
runsproperlyortheoutdoor Yes Replacethebridgerectifiers
motor.ForDCfanmodels,referto
unitventilationisgood.
thesolutionoffanspeedhas Check whether the connecting line of
beenoutofcontrolmalfunction every reactor is normal? If the line is
.Findoutthecauseandhaveit broken,theresistanceofthetwoportsis
No solved. Check whether the PFC module
broken.
No
Replacethemainboard;check
whetherthesystemcanwork Yes
normally?
Replacetheconnectinglineor
reactororreplacethePFCmodule
No
Replacethecompressor,check
whetherthesystemcanwork Yes
normally?
Yes
Troubleissolved
8.4.1.7 Over-voltage or under-voltage protection diagnosis and solution.
8.4.1.8 Compressor top high temperature protection (OLP) diagnosis and solution.
Malfunction decision If the sampling voltage is not 5V, the LED will display the
conditions failure.
Supposed causes Wiring mistake
Over load protector faulty
System block
Outdoor PCB faulty
8.4.1.9 Compressor drive malfunction diagnosis and solution
The trouble shooting is same with one of IPM module protection(P0).
Malfunction decision If the sampling voltage is not 5V, the LED will display the
conditions failure.
Supposed causes Wiring mistake
Water-level switch faulty
Water pump faulty
Indoor PCB faulty
8.4.1.11 Indoor unit mode conflict (Between indoor units).
Error Code P5
Malfunction decision The indoor units cannot work cooling mode and heating at same time.
conditions
Heating mode has a priority.
Unit action Suppose Indoor unit A working in cooling mode or fan mode, and
indoor unit B is set to heating mode, then A will change to off and
B will work in heating mode.
Suppose Indoor unit A working in heating mode, and indoor unit
B is set to cooling mode or fan mode, then B will change to stand
by and A will be no change.
Fan No Yes No No
Off No No No No
Malfunction decision PCB main chip does not receive feedback from EEPROM chip
conditions
Supposed causes Installation mistake
PCB faulty
Trouble shooting:
Outdoor
Outdoor EEPROM
EEPROM malfunction
malfunction
Power
Power off,
off, then
then restart
restart the
the
unit
unit 3 minutes later
3 minutes later
Yes
Replace
Replace the
the outdoor
outdoor main
main
PCB
PCB
EEPROM: areadonlymemorywhosecontentscanbeerasedandreprogrammedusingapulsedvoltage.For
thelocationofEEPROMchip,pleaserefertothebelowphotos.
8.4.2.2 E2(Communication malfunction between indoor and outdoor units) diagnosis and solution.
Error Code E2
Malfunction decision Indoor unit does not receive the feedback from outdoor unit
conditions during 120 seconds or outdoor unit does not receive the
feedback from any one indoor unit during 180 seconds.
Trouble shooting:
Pic 1: Use a multimeter to test the
DC voltage between 2 (previously:
L2) port and S port of outdoor unit.
The red pin of multimeter connects
with 2 (previously: L2) port while
the black pin is for S port.
Operating
Standby
Operating
Standby
Power
PIC3:MainboardLEDwhenpoweronand
unitstandby.
PIC4:Checkpointbutton,press1timeforcheck
howmanyindoorunitsareconnected.
8.4.2.3 E3 (Communication malfunction between IPM board and outdoor main control board)
diagnosis
Error Code E3
Malfunction decision PCB main chip does not receive feedback from IPM module
conditions during 60 seconds.
Supposed causes Wiring mistake
PCB faulty
Trouble shooting:
Remark:
Malfunction decision If the sampling voltage is lower than 0.06V or higher than
conditions 4.94V, the LED will display the failure.
Sensor faulty
PCB faulty
Trouble shooting:
Yes
No
Bridge rectifier
(for 2-zone/3-zone)
Remark:
P(or E1/E2/E3)-N(GND)
(for 2-zone/3-zone)
Bridge rectifier
(for 2-zone/3-zone)
IPM Module
(for 2-zone/3-zone)
IPM board
(for 4-zone)
Bridge rectifier
(for 5-zone)
Remark:
IPM board
(for 5-zone)
IPM Module
(for 5-zone)
8.4.2.6 E6 (PFC module protection) error diagnosis and solution.
Error Code E6
Malfunction decision When the voltage signal that PFC sends to main control board
conditions is abnormal, the display LED will show E6 and AC will turn
off.
Supposed causes Wiring mistake
Outdoor PCB faulty
Inductance of PFC module faulty
PFC module malfunction
Trouble shooting:
Yes
No
No
Yes
Malfunction decision When outdoor fan speed keeps too low (300RPM) or too
conditions high(2400RPM) for certain time, the unit will stop and the LED will
display the failure.
Vs Vcc
Vsp FG
8.4.2.8 P0 (Compressor top high temperature protection (OLP)) diagnosis and solution.
Error Code P0
Malfunction decision If the sampling voltage is not 5V, the LED will display the failure.
conditions
Supposed causes Wiring mistake
Over load protector faulty
System block
Outdoor PCB faulty
Trouble shooting:
8.4.2.9 P1 (High pressure protection) diagnosis and solution.
Error Code P1
Malfunction decision If the sampling voltage is not 5V, the LED will display the
conditions failure.
Supposed causes Wiring mistake
Over load protector faulty
System block
Outdoor PCB faulty
Trouble shooting:
8.4.2.10 P2 (Low pressure protection) diagnosis and solution.
Error Code P2
Malfunction decision If the sampling voltage is not 5V, the LED will display the
conditions failure.
Supposed causes Wiring mistake
Over load protector faulty
System block
Outdoor PCB faulty
Trouble shooting:
8.4.2.11 P3 (Current overload protection) diagnosis and solution.
Error Code P3
Malfunction decision If the outdoor current exceeds the current limit value, the LED
conditions will display the failure.
Supposed causes Wiring mistake
Over load protector faulty
System block
Outdoor PCB faulty
Trouble shooting:
8.4.2.12 P4 (Temperature protection of compressor discharge) diagnosis and solution.
Error Code P4
Malfunction decision When the compressor discharge temperature(T5) is more
conditions than 115 for 10 seconds, the compressor will stop and
restart till T5 is less than 90.
Supposed causes Refrigerant leakage
Wiring mistake
The discharge temperature sensor faulty
Outdoor PCB faulty
Trouble shooting:
Temperatureprotectionof
compressordischarge
Checkwhetherthe
compressordischargetemp.is Checkwhetherthe
Yes refrigerantisleak
Yes Stopleakingandaddrefrigerant
morethan115C?
No
No
Yes
Yes
No
Error Code P6
Malfunction decision When the voltage signal that IPM send to compressor drive
conditions chip is abnormal, the display LED will show P6 and AC will
turn off.
Supposed causes Wiring mistake
IPM malfunction
Outdoor fan assy faulty
Compressor malfunction
Outdoor PCB faulty
Trouble shooting:
8.4.2.15 The cooling operation or heating operation does not operate.
Outdoor unit
Temperature Sensors.
10 11 12 13 14 15 16 17 18 19 20 21 22
48 50 52 54 56 58 60 62 64 66 68 70 72
23 24 25 26 27 28 29 30 31 32 33 34 35
74 76 78 80 82 84 86 88 90 92 94 96 98
2. Compressor check
Turn off the power, let the large capacity electrolytic capacitors discharge completely, and dismount
the IPM. Use a digital tester to measure the resistance between P and UVWN; UVW and N.
Normal
Normal resistance
Digital tester Digital tester resistance
value
value
(+)Red (-)Black (+)Red (-)Black
N U
U
V
P (Several M) N (Several M)
V W
W (+)Red
4. AC Fan Motor.
Measure the resistance value of each winding by using the tester.
RPG20B RPG28H
Black - Red 3818% (20) 3428% (20) 183.68% (20) 1808% (20)
White - Black 2678% (20) 2538% (20) 2068% (20) 1908% (20)
YDK70- YDK53-
YDK180-8GB YSK27-4G YSK68-4B YDK45-6B YSK25-6L
6FB 6FB(B)
Red - 768% 198% (20 2528% 888% (20 1508% 374.38% 1388%
Yellow (20) ) (20) ) (20) (20) (20)
Yellow - 768% 198% (20 2528% 888% (20 1508% 374.38% 1388%
Blue (20) ) (20) ) (20) (20) (20)
5.4-way valve
1. Power on, use a digital tester to measure the voltage, when the unit operates in cooling, it is 0V. When
the unit operates in heating, it is about 230VAC.
If the value of the voltage is not in the range, the PCB must have problems and need to be replaced.
2 Turn off the power, use a digital tester to measure the resistance. The value should be 1.8~2.5 K.
6.EXV check
Red- Blue
Red - Yellow
About 50
Brown-Orange
Brown-White
Red- Blue
Red - Yellow
Brown-Orange
Brown-White