BASIC CONCEPTS
Source: http://www.otec.ws/pure_water_products.html
Figure 2.1. Desalination of water process through simple distillation
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Figure 2.2. Vacuum Distillation in Petroleum Refining
Source: www.britannica.com
Fractional distillation Distillation process where chemical components
are separated into fractions based on their properties
Source: http://pythagorasandthat.co.uk
Figure 2.3. Fractional Distillation of Liquid Air to produce Nitrogen Gas
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Source: http://herb-
education.eu/angoldvd/gi3.html
Figure 2.4. Extraction of Essential Oils through Steam Distillation
There are many types of distillation columns, each are designed to perform
specific types of separation, and each design differs in terms of complexity. One
way of classifying distillation column type is to look at how they are operated and
are as follows:
1. Batch Columns
The feed to the column is introduced batch-wise. That is, the column is
charged with a batch and then the distillation process is carried out.
When the desired task is achieved, a next batch of feed is introduced.
2. Continuous Columns
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a. Multi-product Column column has more than two product
streams
3. To where the extra feed exits when it is used to help with
the separation
a. Extractive distillation - where the extra feed appears in the
bottom product stream
b. Azeotropic distillation where the extra feed appears at the
top product stream
4. The type of column internals
a. Tray Column where trays of various designs are used to
hold up the iquid to provide better contact between vapour
and liquid, hence better separation
b. Packed Column where instead of trays, packings are used
to enhance contact time between vapour and liquid.
The liquid mixture that is to be processed is known as the feed and this is
introduced usually somewhere near the middle of the column to a tray known as the
feed tray. The feed tray divides the column into a top (enriching or rectification)
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section and a bottom (stripping) section. The feed flows down the column where it is
collected at the bottom in the reboiler.
Heat is supplied to the reboiler to generate vapour. The source of heat input
can be any suitable fluid, although in most chemical plants this is normally steam.
In refineries, the heating source may be the output streams of other columns. The
vapour raised in the reboiler is re-introduced into the unit at the bottom of the
column. The liquid removed from the reboiler is known as the bottoms product or
simply, bottoms.
The vapour moves up the column, and as it exits the top of the unit, it is
cooled by a condenser. The condensed liquid is stored in a holding vessel known as
the reflux drum. Some of this liquid is recycled back to the top of the column and
this is called the reflux. The condensed liquid that is removed from the system is
known as the distillate or top product.
Thus, there are internal flows of vapour and liquid within the column as well
as external flows of feeds and product streams, into and out of the column.
Source: http://chemistry.tutorvista.com/inorganic-
Figure 3.1. Apparatuses included in a Simple Distillation Setup
chemistry/distillation.html
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For the mechanism of a simple distillation, imagine a mixture of three liquids,
A, B, and C. A has a boiling point of 86F; B has a boiling point of 104F; and C has a
boiling point of 122F.
Once liquid A has boiled away, the temperature in the distilling flask begins
to rise again. When it reaches 104F, liquid B begins to boil away, and the sequence
of events observed with liquid A is repeated. Eventually, pure samples of A, B, and C
can be collected.
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Copyright: Sulzer Chemtech Ltd., Switzerland
Figure 3.2. Packed Bed Columns used in an ethanolamine plant
Mechanism
Source: http://encyclopedia.che.engin.umich.edu
Figure 3.3. Parts of Packed Bed Distillation Column
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Plate or Tray Column
The plate, or tray column is the most widely used type of distillation column.
The number of trays, or stages in the column is dependent on the desired purity and
difficulty of separation. The number of stages also determines the height of the
column.
Mechanism
The feed enters a plate column towards the middle of the column. After
the feed mixture enters the column liquid flows down the column and across
the trays in either crossflow or countercurrent flow. A reboiler at the bottom
separates the stream into a vapor stream that returns to the column and a
liquid product stream. The vapor stream flows upward through the trays, and
contacts the down-flowing liquid stream, allowing the separation to take
place. At the top of the column, the vapor is condensed in a condenser. The
condensed stream is split into an overhead product stream, known as the
distillate, and a reflux stream that returns to the top of the column.
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Source: http://encyclopedia.che.engin.umich.edu
COLUMN INTERNALS
For Tray and Plates
1. Bubble Cap Trays - A bubble cap tray has riser or chimney
fitted over each hole, and a cap that covers the riser. The cap is
mounted so that there is a space between riser and cap to allow
the passage of vapour. Vapour rises through the chimney and is
directed downward by the cap, finally discharging through slots
in the cap, and finally bubbling through the liquid on the tray.
2. Valve Trays - In valve trays, perforations are covered by liftable
caps. Vapour flows lifts the caps, thus self-creating a flow area
for the passage of vapour. The lifting cap directs the vapour to
flow horizontally into the liquid, thus providing better mixing
than is possible in sieve trays.
3. Sieve Trays - Sieve trays are simply metal plates with holes in
them. Vapour passes straight upward through the liquid on the
plate. The arrangement, number and size of the holes are
design parameters.
Packings
1. Random Packing
2. Grid Packing
3. Structured Packing
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A tray column that is facing throughput problems may be de-bottlenecked
by replacing a section of trays with packings. This is because:
1. packings provide extra inter-facial area for liquid-vapour contact
2. efficiency of separation is increased for the same column height
3. packed columns are shorter than trayed columns
DISTILLATION PRINCIPLES
Separation of components from a liquid mixture via distillation depends on
the differences in boiling points of the individual components. Also, depending on
the concentrations of the components present, the liquid mixture will have different
boiling point characteristics. Therefore, distillation processes depends on the vapour
pressure characteristics of liquid mixtures.
The boiling point diagram shows how the equilibrium compositions of the
components in a liquid mixture vary with temperature at a fixed pressure. Consider
an example of a liquid mixture containing 2 components (A and B) - a binary
mixture. This has the following boiling point diagram.
The boiling point of A is that at which the mole fraction of A is 1. The boiling
point of B is that at which the mole fraction of A is 0. In this example, A is the more
volatile component and therefore has a lower boiling point than B. The upper curve
in the diagram is called the dew-point curve while the lower one is called the
bubble-point curve.
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The bubble-point is the temperature at which the liquid starts to boil
This difference between liquid and vapour compositions is the basis for
distillation operations.
APPLICATIONS
General Applications
Specific Applications
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Source:http://www.bbc.co.uk/schools/gcsebitesize/science/aqa/crudeoil/crudeoilrev2.
shtml
Figure 4.1. Heating water and ethanol mixture
Source:http://www.bbc.co.uk/schools/gcsebitesize/science/aqa/crudeoil/crudeoilrev2.
shtml
Figure 4.2. Evaporation and Condensation of ethanol
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Source:http://www.bbc.co.uk/schools/gcsebitesize/science/aqa/crudeoil/crudeoilrev2.
shtml
Figure 4.3. Total separation of ethanol from water
Source:http://www.essentialchemicalindustry.org/processes/distillation.html
Figure 4.4. Fractional Distillation of Crude Oil
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Source: http://allcars.pw.html/
Figure 4.5. Distillation of Water for Injection
TRIVIAS
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Source: http://www.montgomerydistillery.com/our-process/distilling/
Figure 5.2. Arabic Distillation
3. Whiskey and whisky are both made from grain. Whiskey is the usual American
spelling, especially for beverages distilled in the U.S. and Ireland. Whisky is
the spelling for Canadian and Scotch distilled beverages
Source: http://www.askmen.com/
Figure 5.3. Famous alcoholic drink, Jack Daniels and Tennessee Whiskey
4. It was a Persian doctor, Avicenna (980-1037), who was the first to obtain the
oil from flowers, known as attar, by distillation. Before this revelation,
perfumes were derived from the bark of twigs and shrubs in the form of
resins. His works were faithfully followed by other chemists, soon becoming
general practice.
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Source: http://www.crytalinks.com/
Figure 5.4. Persian Doctor Avicenna
REFERENCES
http://www.bbc.co.uk/schools/gcsebitesize/science/edexcel_pre_2011/oneearth/fuels
rev1.shtml
http://www.scienceclarified.com/everyday/Real-Life-Chemistry-Vol-2/Distillation-and-
Filtration-Real-life-applications.html
http://science.jrank.org/pages/2122/Distillation-Applications.html
http://www.essentialchemicalindustry.org/processes/distillation.html
http://orgchem.colorado.edu/Technique/Procedures/Distillation/Distillation.html
http://www.slideshare.net/kumarsachin3801/distillation-column
http://www.mitaoe.ac.in/different-types-list-of-separation-processes-in-chemical-
engineering
http://www.montgomerydistillery.com/our-process/distilling/
http://www.encyclopedia.com/topic/distillation.aspx
http://science.jrank.org/pages/2122/Distillation-Applications.html#ixzz41ecusn7b
http://www.buzzle.com/articles/types-of-distillation.html
http://encyclopedia.che.engin.umich.edu/Pages/SeparationsChemical/DistillationCol
umns/DistillationColumns.html
http://articles.compressionjobs.com/articles/oilfield-101/2710-distillation-columns-
towers-column-control-?start=1
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