DOI: 10.5923/j.materials.20120205.04
Department of Physics, Federal University of Technology Owerri, P.M .B. 1526 Owerri, Imo State, Nigeria
Abstract Two different powder samples of ZnO with minuscule additives, of Bi2 O3 and Sb 2 O3 were prepared through ball
milling, in solutions containing deionized water and polyvinyl alcohol (PVA ) using zirconia balls. The powder samples were
sieved to obtain particle size ranges of 38m (Z, ZB, ZBS) and 63m (Z1 , ZB1 , ZBS1 ). The sample pellets were sintered at
800/ 60mins and 1100 /600mins and their microstructures examined using SEM and X-ray for densification and
coarsening kinetics. Grain growths were observed for samples ZB and ZB1 at both temperatures due to the format ion of
bismuth-rich liquid phase, whereas for ZBS and ZBS1 grains growths were hindered because of the enclosure of spinel phase
which pinned grain boundary motion. SEM micrographs show high densities for particle size range of 38m at both
temperatures, while for particle size range of 63m, densificat ion was highest at 1100/ 600mins.The decisive parameters
which controlled densification were found to be temperature, sintering time and particle geometry. In the cases where all
three parameters were utilized (Z, ZB, ZBS at 1100/600mins), denser materials were obtained. Also equal masses of
representative samples of ZB and ZB1 were seen to be electrically co mparable fro m the nonlinear p lot.
Keywords Ceramics, Particle size, Green body, Grain boundary, Pyrochlore-type, Bismuth-rich
exceptional mechanical, electronic, optical, thermal etc. NaOH. Etch ing reactions were stopped with the use of
properties, which could be employed in work environ ments alcohol to prevent damage being done to the samples.
(e.g. in electronic, aviat ion and defence industries) where The etched surfaces were sputter-coated with layers of
malfunctions/degradations are not be contemplated. In this carbon, to aid SEM and EDX studies. The samples were also
paper, reports of analytical investigations using scanning investigated using powder x-ray diffraction for crystalline
electron microscope (SEM ), energy dispersive X-ray (EDX), phase identification. Also the average grain size (G) of each
and X-ray diffraction (XRD) etc. are presented. sample was resolved using Mendelsons intercept method in
stereology[8].
2. Experimental
3. Results and Discussion
2.1. Materials
For a green body to be well sintered, the competit ion
150g of three powder samples labelled Z, ZB and ZBS
between densification rate and coarsening rate should be
comprising of 100% mo l ZnO (Z), 99% mo l ZnO plus 1%
made to favour the former. In the case of coarsening,
mo l Bi2 O3 (ZB) and 98% mo l ZnO p lus 1% mol Bi2 O3 plus
particles centres are stationary even though, there is
1%mo l Sb 2 O3 (ZBS) respectively were prepared by
reduction in surface area. So the driving mechanis ms for
calculating the proportion by mass of the compounds. Each
sintering must be lattice diffusion and grain boundary
sample was then mixed with deionized water (little water
diffusion (once a grain boundary is formed)[1]. If coarsening
should be added to avoid sedimentation of the heaviest
takes place too rapidly, sintering will not occur because of
compound, Sb 2 O3 ) and 1% mo l polyvinyl alcohol (PVA), a
abrupt reduction in surface area and the consequent increase
binder, to increase the mechanical strength of the pellets
in convex rad ii (i.e. assuming that the particles are
during uniaxial pressing. The resulting slurries were
spherically shaped). Therefore care must be taken to control
ball-milled (with Zirconia balls) for 1 hr and dried at a
sample variables and heat treatment process in order to
modest temperature of 50. The dried samples were then
favour densification.
ground using agate mortar/pestle and sieved through a 38m
Tables 1 and 2 show the results obtained fro m sintering
sieve. The same procedure was followed and finally sieved
samples whose mean part icle sizes were 38m and 63m
through a 63m sieve, in this case the three powder samples
respectively. Their percentage densifications were also
were labelled Z1 , ZB1 and ZBS1 .
shown in the two multip le bar charts below (figures 1 and 2).
1.5g of samples Z, ZB, ZBS, Z1 , ZB1 , and ZBS1 each was
One could see with ease that the densifications of the
respectively pressed into a disc of diameter 1 centimetre by
samples with mean particle sizes of 38m[9, 10], even
the application of a uniaxial pressure of 100MPa with a
though sintered at various temperatures and time we re
Carver laboratory press. The initial height (h o ), initial weight
comparatively better than those of 63m.
(W o ), and the diameter were recorded before calculating the
Furthermore, for both grain sizes, the densifications were
porosity. Three specimens of each sample were then sintered
greater for those samples sintered at 1100 for 10 hours[11]
at 800 and 1100 for 1 hour and 10 hours in a laboratory
than samples sintered at 800. The contractions, samples
oven. The percentage contraction (%h), percentage weight
with 63m grain sizes had to undergo were also greater than
loss (%W) and final density (% Dens.) were calculated
those of 38m, lending credence to the fact that bigger
using the data obtained after sintering (i.e. final height (h),
particle sized samp les would have to travel longer distances
final weight (W) and final diameter), with the understanding
fro m the surface to the neck region for densification to occur.
that the theoretical density of ZnO is 5.78g/cm3[7].
Also, in so doing, pores which affect densification were
2.2. Sample Preparation enclosed.
Figure 2. Densifications Z, ZB, ZBS, Z1 , ZB1 , ZBS1 at 1100 for Figure 3. SEM micrographs of Z sintered at 800 for 60mins
600mins
Table 1. Results obtained from sintering samples whose mean particle size
was 38m at 800/60mins and 1100/600mins
Sample
T()/t(min) %w %h %Dens. G (m)
(38 m)
Z -1.5 -3.2 66.4 0.5
ZB -3.1 -14.2 93.3 1.7
800/60
ZBS -1.2 -0.7 60.6 0.2
Z -2.4 -16.5 97.9 11.9
ZB 1100/600 -5.4 -15.4 95.4 18.8
ZBS -4.3 -16.6 96.5 11.9
Table 2. Results obtained from sintering samples whose mean particle size
was 63m at 800/60mins and 1100/600mins
Sample Figure 4. SEM micrographs of Z1 sintered at 1100 for 600 mins
T()/t(min) %w %h %Dens. G (m)
(63 m)
Z1 -1.8 -8.8 73.7 0.84
ZB1 -2.1 -13.7 93.0 2.42
800/60
ZBS1 -1.7 -1.8 30.9 0.29
Liquid phase
Z1 -1.4 -16.7 96.7 22.3
ZB1 1100/600 -5.4 -14.7 91.8 28.2
ZBS1 -4.6 -16.3 96.3 22.2
0,9 ZnO
Bi3Sb3Zn2O14
0,8
0,7
0,6
0,5
I/I0
0,4
0,3
0,2
0,1
0
5 15 25 35 45 55 65 75
2 ()
Figure 12. EDX showing spinel phase surrounded by Bismuth rich phase
Figure 13. Graph of applied electric field versus current density for samples Z, and ZB sintered at 1100 for 600minutes
158 Solomon C. Udensi: Comparative Studies of The Effect of Particle Size on the M icrostructural
Characteristics of Bi2O3 and Sb2O3 Additives on Sintered Zno Ceramics
The different geomet ries of the grains in ZB and ZB1, and characterizat ion my samples and to the technical expertise of
the different orientations of the grain boundaries gave the Augusto Luis Barros Lopes, for h is insightful tutelage in the
bulk samp le characteristic junction property, which inhibited field of electron microscopy.
current flow at low applied voltages, but broke down beyond
a critical voltage value[16]. The non-linear behaviours in ZB
were possible because of the bismuth-rich liquid phase,
which afforded it surge proof property when voltages were
applied across them.
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