Lampiran 1.

Mesin dan Peralatan yang Digunakan Pada Proses Pengolahan Kelapa Sawit

di PT. Perkebunan Nusantara III Pabrik Kelapa Sawit Sei Mangkei.

Tabel 1. Tabel Mesin/Peralatan Stasiun Penerimaan TBS & Loading Ramp

No Mesin / Peralatan Merk Kapasitas Keterangan

1 Timbangan TBS Avery Barkel L-225 30 Ton / TBS
Computer
Printer
Travo Arus/UPS
2 Loading Ramp No. I Kesco 125 Ton / TBS
Power Peck Mannesman Rexrot
E. Motor Teco 5,5 hp/4kw/rpm 1490
3 Loading Ramp No. II Kesco 125 Ton / TBS
Power Peck Mannesman Rexrot
E. Motor Teco 5,5 hp/4kw/rpm 1490
Transfer Carriage
4 Kesco 3 Lori
(Pemindahan Lori)
Power Peck Mannesman Rexrot
E. Motor Teco 5,5 hp/4kw/rpm 1490
Transfer Carriage
5 PT.Garuda Mas Sakti 3 Lori
(Pemindahan Lori)
Power Peck Mannesman Rexrot
E. Motor Teco 5,5 hp/4kw/rpm 1490
Sumber: PT. Perkebunan Nusantara III PKS Sei Mangkei

Universitas Sumatera Utara

 Tabel 2. Tabel Mesin/Peralatan Stasiun Perebusan/Sterilizer

No Mesin / Peralatan Merk Kapasitas Keterangan

1 Capstand No. I Benzlers 6 Lori
Gear Bok Benzler
Bollard Kesco
E. Motor Electricm Kw:15/rpm:1500/Hp:20
2 Capstand No. II Benzlers 6 Lori
Gear Bok Benzler
Bollard Kesco
E. Motor Electricm Kw:15/rpm:1500/Hp:20
3 Capstand No. III Benzlers 6 Lori
Gear Bok Benzler
Bollard Kesco
E. Motor Electricm Kw:15/rpm:1500/Hp:20
4 Capstand No. IV Benzlers 6 Lori
Gear Bok Benzler
Bollard Kesco
E. Motor Electricm Kw:15/rpm:1500/Hp:20
5 Rail Track dan Lori Kesco 6 Lori
6 Sterilizer No. I Kesco 6 Lori
Sterilizer No. II Kesco 6 Lori
Sterilizer No. III Kesco 6 Lori
Compressor di Threa Phase
7 Rpm :1500
Sterilizer Swan
8 Mobile Centilever Kesco 1 Lori
Blow Down
9 Kesco
Chamber
Sumber: PT. Perkebunan Nusantara III PKS Sei Mangkei

Universitas Sumatera Utara

 Tabel 3. Tabel Mesin/Peralatan Stasiun Thressing, Housting Crane, Empty
Bunch Hopper
No Mesin / Peralatan Merk Kapasitas Keterangan
1 H. Crane No.I Mhe Demag 6.5 ton
Gear Box Mhe Demag
2 H. Crane No.II Mhe Demag 6.5 ton
Gear Box Mhe Demag
3 E. Motor ( Lifting Motor ) Mhe Demag 3.5 Ton
Gearbox Mhe Demag
4 E. Motor ( Travel Motor ) Mhe Demag 3.5 Ton
Gearbox Mhe Demag
5 E. Motor ( Pembalik Lori ) Mhe Demag 3.5 Ton
6 Auto Feeder No.I Kesco 30 Ton/TBS
Gear Box Spaggiari
E. Motor ABB Motor
7 Auto Feeder No.II Kesco 30 Ton/TBS
Gear Box Spaggiari
E. Motor ABB Motor
8 Thressing No.I Kesco 30 Ton/TBS
Gear Box Benzlers
E. Motor Electricm
9 Thressing No.II Kesco 30 Ton/TBS
Gear Box Benzlers
E. Motor Electricm
10 Conv. Below Thresser No : I Kesco 30 Ton/TBS
Gear Box No.1 Benzlers
E. Motor No.1 Electricm
11 Conv. Below Thresser No : II Kesco 30 Ton/TBS
Gear Box No.2 Benzlers
E. Motor No.2 Electricm
12 Bottom Cross Fruit Conveyor Kesco 30 Ton/TBS

Gear Box Benzlers

E. Motor Electricm 3 Kw/4Hp/Rpm1500

Universitas Sumatera Utara

 Tabel 3. Tabel Mesin/Peralatan Stasiun Thressing, Housting Crane, Empty
Bunch Hopper (Lanjutan)
No Mesin / Peralatan Merk Kapasitas Keterangan
13 Top Cross Fruit Conv. Kesco 30 Ton/TBS
Gear Box Benzlers
E. Motor Electricm 3 Kw/4Hp/Rpm1500
14 Fruit Elevator No.I Kesco 30 Ton/TBS
Gear Box Benzlers
E. Motor Electricm
15 Fruit Elevator No.II Kesco 30 Ton/TBS
Gear Box Benzlers
E. Motor Electricm
16 Fruit Distributing Conveyor Kesco 30 Ton/TBS
17 Fruit Over Flow Conveyor Kesco 30 Ton/TBS
Gear Box Benzlers
E. Motor Electricm
STASIUN E.B HOPPER
18 E.B.Conv.Horizontal Kesco 30 Ton/Jam
Gear box Benzlers
E. Motor Electricm 5,5 Kw/7,5 Hp
19 E.B.Conveyor Inclined Kesco 30 Ton/Jam
Gear box Benzlers
E. Motor Electricm 5,5 Kw/7,5 Hp
20 E.B. Conveyor Distributing Kesco 30 Ton/Jam
Gear box Benzlers
E. Motor Teco 4 Kw/5,5 Hp
21 Hopper Kesco
Manesmann
22 Hydraulic Hopper
Rexroth
E. Motor Electricm
Sumber: PT. Perkebunan Nusantara III PKS Sei Mangkei

Universitas Sumatera Utara

 Tabel 4. Tabel Mesin/Peralatan Stasiun Pressing

No Mesin / Peralatan Merk Kapasitas Keterangan

1 Digester No. I Laju 3,200 Liter
Gear Box Sew Santasalo
E. Motor Electricm 22Kw/30Hp/rpm 1500
2 Digester No. II Laju 3,200 Liter
Gear Box Sew Santasalo
E. Motor Electricm 22Kw/30Hp/rpm 1500
3 Digester No. III Laju 3,200 Liter
Gear Box Sew Santasalo
E. Motor Electricm 22Kw/30Hp/rpm 1500
4 Digester No. IV Laju 3,200 Liter
Gear Box Sew Santasalo
E. Motor Electricm 22Kw/30Hp/rpm 1500
5 Sc Press No. I Laju 10-12 Ton/Jam
Gear Box Sew Santasalo
E. Motor Electricm 22Kw/30Hp/rpm 1500
6 Sc Press No. II Laju 10-12 Ton/Jam
Gear Box Sew Santasalo
E. Motor Electricm 22Kw/30Hp/rpm 1500
7 Sc Press No. III Laju 10-12 Ton/Jam
Gear Box Sew Santasalo
E. Motor Electricm 22Kw/30Hp/rpm 1500
8 Sc Press No. IV Laju 10-12 Ton/Jam
Gear Box Sew Santasalo
E. Motor Electricm 22Kw/30Hp/rpm 1500
Sumber: PT. Perkebunan Nusantara III PKS Sei Mangkei

Universitas Sumatera Utara

 Tabel 5. Tabel Mesin/Peralatan Stasiun Kernel
No Mesin / Peralatan Merk Kapasitas Keterangan
1 Nut Transport Fan Kesco 30 Ton/TBS
Fan Phoenix
E. Motor Eletricm
2 Nut Grading Drum Kesco 30 Ton/TBS
Gear Cox Benzlers
E. Motor Eletricm
3 Nut Silo No : I Kesco 30 m3
Nut Silo No : II Kesco 30 m3
4 Ripple Mill No. I Rotopac 6 Ton nut/Jam
E. Motor Electricm
5 Ripple Mill No. II Rotopac 6 Ton nut/Jam
E. Motor Electricm
6 Ripple Mill No. III Hendra Jaya 6 Ton nut/Jam
E. Motor Electricm
Cracked Mixture
7 Kesco 30 Ton/TBS
Conveyor
Gear Box Benzlers
E. Motor Electricm
8 Cracked Mixture Elevator Kesco 30 Ton/TBS
Gear Box Benzlers
E. Motor Electricm
9 LTDS No : I Kesco 30 Ton/TBS
Gear Box Air Lock Benzlers
E. Motor Electricm
Cracked Mixture Dry
10 Kesco 30 Ton/TBS
Separator No : 1
Fan Phoenix
E. Motor Electricm
11 LTDS No : II Kesco 30 Ton/TBS
Cracked Mixture Dry
12 Kesco 30 Ton/TBS
Separator No : II
Gear Box Air Lock Benzlers
E. Motor Electricm
Fan Phoenix
E. Motor Electricm
13 Clay Bath Kesco
Pump MTP
E. Motor Electricm
Agitator
E. Motor Electricm

Universitas Sumatera Utara

 Tabel 5. Tabel Mesin/Peralatan Stasiun Kernel (Lanjutan)
No Mesin / Peralatan Merk Kapasitas Keterangan
14 E.Motor Vibrating Screen Electricm
Transport Pneumatic
15 Kesco 30 Ton/TBS
Dried Kernel
Fan Phoenix
E. Motor Electricm
Transport Pneumatic Wet
16 Kesco 30 Ton/TBS
Kernel
Fan Phoenix
E. Motor Electricm
Tranport Pneumatic
17 Kesco 30 Ton/TBS
Cangkang
Fan Phoenix
E. Motor Electricm
Kernel Distributing
18 Kesco 30 Ton/TBS
Conveyor
Gear Box Benzlers
E. Motor Electricm
19 Kernel Silo No : I Kesco 40 m3
Fan Phoenix
E. Motor Electricm
Heater
20 Kernel Silo No : II Kesco 40 m3
Fan Phoenix
E.Motor Electricm
Heater
21 Kernel Transfer Conveyor Kesco 30 Ton/TBS
Gear Box Benzler
E.Motor Electricm
Tranport Pnuematic
22 Kesco 30 Ton/TBS
Kernel To Bulk Silo
Fan Phoenix
E.Motor Electricm
23 Kernel Storage Bulk Kesco 400 Ton
Conv. Inti Masak
24 Kesco
Horizontal
Gear Box Benzler
E. Motor Electricm
25 Conv.Inti Masak Inclened Kesco
Gear Box Benzler

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 Tabel 5. Tabel Mesin/Peralatan Stasiun Kernel (Lanjutan)
No Mesin / Peralatan Merk Kapasitas Keterangan
E. Motor Electricm
26 Cake Braker Conveyor Kesco 30 Ton/TBS
Gear Box Benzlers
E.Motor Eletriem
27 Depericarper Kesco 30 Ton/TBS
28 Nut Polishing Drum Kesco 30 Ton/TBS
Gear Box Benzlers
E. Motor Eletricm
Conveyor Under Nut
29 Kesco 5 Ton biji/Jam
Polishing Drum
Gear Box Benzlers
E. Motor Eletricm
30 Air Lock Fibre Cyclone Kesco 38.150 m3/Jam
31 Gear Box Air Lock Benzlers 30 Ton/TBS
E. Motor Eletricm
Fan Phoenix 30 Ton/TBS
E. Motor Eletricm
Sumber: PT. Perkebunan Nusantara III PKS Sei Mangkei

Universitas Sumatera Utara

 Tabel 6. Tabel Mesin/Peralatan Stasiun Clarification

No Mesin / Peralatan Merk Kapasitas Keterangan

1 Sand Trap Tank Kesco 10 m3
Vibro Separator No : I Amcko
E,Motor Electricm
2 Vibro Separator No : II Amcko
E,Motor Electricm
3 Vibro Separator No : III Amcko
E,Motor Electricm
4 Vibro Separator No : IV Electricm
5 Crude Oil Tank Kesco
Pump No : 1 MTP
E.Motor Electricm
Pump No : II MTP
E.Motor Electricm
6 Waste Conveyor Kesco
Gear Box Benzlers
E. Motor Electricm
Pump MTP
E. Motor Electricm
7 Continious Tank Kesco 8 m3
Clarifier Continous Tank Kesco 90 m3
Agitator Kesco
Gearbox Benzlers
E. Motor Electricm
8 Sludge Tank Kesco 24 m3
Pump No. I MTP
E. Motor Electricm
9 Sludge Tank Kesco 24 m3
Pump No. II MTP
E. Motor Electro
10 Oil Tank Kesco 24 m3
Pump No. I MTP
E. Motor Electricm
Pump No. II MTP
E. Motor Electricm
Pump No. III MTP
E. Motor Electricm
11 Oil Purifier No.I Alva Laval 5000 Liter/Jam
E. Motor ABB Motor
Oil Purifier No.II Alva Laval 5000 Liter/Jam

Universitas Sumatera Utara

 Tabel 6. Tabel Mesin/Peralatan Stasiun Clarification (Lanjutan)

No Mesin / Peralatan Merk Kapasitas Keterangan

E. Motor ABB Motor
Oil Purifier No.III Alva Laval 5000 Liter/Jam
E. Motor ABB Motor
12 Hot Well Water Tank Kesco 6 m3
Pump No. I Grendfos
E.Motor Ebara
Pump No. II Grendfos
E.Motor Ebara
13 Hot Water Tank Kesco 6 m3
14 Low Speed Separator No.I Chap Ngea 3000 Liter/Jam
E. Motor Electricm
Low Speed Separator No.II Chap Ngea 3000 Liter/Jam
E. Motor Electricm
Low Speed Separator No.III Chap Ngea 3000 Liter/Jam
E. Motor Electricm
Low Speed Separator No.IV Chap Ngea 3.000 Liter/Jam
E. Motor Electricm
Low Speed Separator No.V Chap Ngea 3.000 Liter/Jam
E. Motor Electricm
Low Speed Separator No.VI Chap Ngea 3.000 Liter/Jam
E. Motor Electricm
15 Sludge Drain Tank Kesco 15 m3
Pump No. I MTP
E. Motor Electricm
Pump No. II MTP
E. Motor Electricm
16 Vacum Oil Dryer Kesco 8 m3
Pump Sihi
E. Motor Electricm
17 Oil Transfer Pump Kesco
Pump No. I Sihi
E. Motor Electricm
Pump No. II Sihi
E. Motor Electricm
30.000
18 Sand Cyclone West Falia
Liter/Jam
Sumber: PT. Perkebunan Nusantara III PKS Sei Mangkei

Universitas Sumatera Utara

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