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1.

Analisis Kapasitas Produksi Stone Crusher

Kebutuhan Material batu yang masuk Stone Crusher = 42.00


Persentase Kapasitas Produksi Stone Crusher
Abu batu 20% = 8.40
Medium 15% = 6.30
Split 1-2 & 2-3 65% = 27.30

2. Analisis Kapasitas Produksi Batching Plant


A. Batching Plant 1

Kapasitas produksi beton Ready Mix Batching Plant 1 = 50.00


Analisis kebutuhan material produksi beton K350 (SNI) disesuaikan dengan
kapasitas produksi BP 1 (per jam)
Pasir 446.00 kg/1 m3 beton = 22300.00
Kerikil (1-2 & 2-3) 1000.00 kg/1 m3 beton = 50000.00
Semen 448.00 kg/1 m3 beton = 22400.00
Air 215.00 liter/ 1m3 beton = 10750.00
Jika diambil berat volume masing2 material sbb, maka kebutuhan volume mater
Pasir 1.60 ton/m3 = 13.94
Kerikil (1-2 & 2-3) 1.80 ton/m3 = 27.78
Semen 1.51 ton/m3 = 14.87
B. Batching Plant 2

Kapasitas produksi beton Ready Mix Batching Plant 2 = 60.00


Analisis kebutuhan material produksi beton K350 (SNI) disesuaikan dengan
kapasitas produksi BP 2 (Per jam)
Pasir 446.00 kg/1 m3 beton = 26760.00
Kerikil (1-2 & 2-3) 1000.00 kg/1 m3 beton = 60000.00
Semen 448.00 kg/1 m3 beton = 26880.00
Air 215.00 liter/ 1m3 beton = 12900.00
Jika diambil berat volume masing2 material sbb, maka kebutuhan volume mater
Pasir 1.60 ton/m3 = 16.73
Kerikil (1-2 & 2-3) 1.80 ton/m3 = 33.33
Semen 1.51 ton/m3 = 17.85

Didapatkan kebutuhan material (m3/jam) untuk campuran Ready Mix untuk


Pasir = 30.66
Kerikil (1-2 & 2-3) = 61.11
Semen = 32.72
m3/jam

m3/jam
m3/jam
m3/jam

50.00 m3/jam
uaikan dengan

22300.00 kg 22.30 ton/jam


50000.00 kg 50.00 ton/jam
22400.00 kg 22.40 ton/jam
10750.00 Liter/jam
uhan volume material BP1
13.94 m3/jam
27.78 m3/jam
14.87 m3/jam
60.00 m3/jam
uaikan dengan

26760.00 kg 26.76 ton


60000.00 kg 60.00 ton
26880.00 kg 26.88 ton
12900.00 Liter/jam
uhan volume material BP2
16.73 m3/jam
33.33 m3/jam
17.85 m3/jam

Ready Mix untuk kedua BP


30.66 m3/jam
61.11 m3/jam
32.72 m3/jam
ANALISIS STONE CRUSHER PLANT

Sumber material
1. Batu gunung = 1. Quarry Kasomalang
Deposit = 10 Ha x 4 m
= 400,000.00
Jarak dari Plant = 25.00
2. Batu Kali = 1. Quarry Curug Agung
Deposit = 4 Ha x 2 m
= 80,000.00
Jarak dari Plant = 20.00
Kebutuhan Batu
1. Batu pecah (1-2 & 2-3) = 77,173.46
2. Batu RAW = 142,474.08

Kapasitas Produksi SC
Jumlah unit plant = 1.00
Waktu Pelaksanaan = 10.00
Jam kerja dlm sebulan = 240.0
Persentase Kapasitas Produksi Stone Crusher
Abu batu = 20%
Medium = 15%
Split 1-2 & 2-3 = 65%

Kapasitas produksi = 7,717.35


= 32.156
ANALISIS BATCHING PLANT
Kebutuhan Beton
1. Lean Concrete = 23,957.00
2. Rigid Pavement = 69,515.20

Kebutuhan Sumber Daya (per m3)


1. Lean Concrete
Semen = 200
Pasir = 0.35
Batu Pecah = 0.9
Air = 100
2. Rigid Pavement
Semen = 400
Pasir = 0.35
Batu Pecah = 0.8
Air = 160
Additive = 1.05

Kebutuhan Sumber Daya (TOTAL)


1. Lean Concrete
Semen = 4,791,400.0
Pasir = 8,384.95
Batu Pecah = 21,561.30
Air = 2395700
2. Rigid Pavement
Semen = 27,806,080.00
Pasir = 24,330.32
Batu Pecah = 55,612.16
Air = 11,122,432.00
Additive = 72,990.96

Kebutuhan beton = 93,472.20


Waktu pelaksanaan = 10.00
Jam kerja dalam sebulan = 200.00
Kebutuhan beton per bulan = 9,347.22
= 46.74

Kapasitas produksi Batching Plant


Batching Plant 1 Batching Plant 2
Kapasitas Nominal = 80.00 m3/jam Kapasitas Nominal
Kapasitas Efektif = 50.00 m3/jam Kapasitas Efektif
PLANT

10 Ha x 4 m
400,000.00 m3
25.00 km

4 Ha x 2 m
80,000.00 m3
20.00 km

77,173.46 m3
142,474.08 m3

Unit
Bulan
jam

7,717.35 m3/bln
32.156 m3/jam
NT

23,957.00 m3
69,515.20 m3

kg
m3
m3
liter

kg
m3
m3
liter
liter

4,791,400.0 kg
8,384.95 m3
21,561.30 m3
2395700 liter

27,806,080.00 kg
24,330.32 m3
55,612.16 m3
11,122,432.00 liter
72,990.96 liter

93,472.20 m3
10.00 bulan
200.00 jam
9,347.22 m3/bulan
46.74 m3/jam
`
= 70.00 m3/jam
= 40.00 m3/jam