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Renewable and Sustainable Energy Reviews 50 (2015) 10811096

Contents lists available at ScienceDirect

Renewable and Sustainable Energy Reviews


journal homepage: www.elsevier.com/locate/rser

Biomass pyrolysisA review of modelling, process parameters


and catalytic studies
Abhishek Sharma a, Vishnu Pareek a,n, Dongke Zhang b
a
Department of Chemical Engineering, Curtin University, Kent Street, Bentley, Perth 6102, WA, Australia
b
Centre for Energy (M473), The University of Western Australia, 35 Stirling Highway, Crawley 6009, WA, Australia

art ic l e i nf o a b s t r a c t

Article history: Biomass as a form of energy source may be utilized in two different ways: directly by burning the
Received 5 August 2014 biomass and indirectly by converting it into solid, liquid or gaseous fuels. Pyrolysis is an indirect
Received in revised form conversion method, and can be described in simpler terms as a thermal decomposition of biomass under
13 April 2015
oxygen-depleted conditions to an array of solid, liquid and gaseous products, namely biochar, bio-oil and
Accepted 30 April 2015
fuel gas. However, pyrolysis of biomass is a complex chemical process with several operational and
Available online 6 June 2015
environmental challenges. Consequently, this process has been widely investigated in order to under-
Keywords: stand the mechanisms and kinetics of pyrolysis at different scales, viz. particle level, multi-phase
Biochar reacting ow, product distribution and reactor performance, process integration and control. However,
Biomass
there are a number of uncertainties in current biomass pyrolysis models, especially in their ability to
Hydrodynamic
optimize process conditions to achieve desired product yields and distribution.
Kinetics
Modelling The present contribution provides a critical review of the current status of mathematical modelling
Pyrolysis studies of biomass pyrolysis with the aim to identify knowledge gaps for further research and
opportunities for integration of biomass pyrolysis models of disparate scales. Models for the hydro-
dynamic behaviour of particles in pyrolysis, and their interaction with the reactive ow and the effect on
the performance of the reactors have also been critically analyzed. From this analysis it becomes
apparent that feedstock characteristics, evolving physical and chemical properties of biomass particles
and residence times of both solid and gas phases in reactors hold the key to the desired performance of
the pyrolysis process. Finally, the importance of catalytic effects in pyrolysis has also been critically
analyzed, resulting in recommendations for further research in this area especially on selection of
catalysts for optimal product yields under varying operating conditions.
& 2015 Elsevier Ltd. All rights reserved.

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1082
2. Biomass characteristics and its implications in pyrolysis operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1083
2.1. Biomass composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1083
2.2. Thermo-chemical degradation of biomass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1083
2.3. Biomass degradation products and uses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1084
3. Modelling of pyrolysis processes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1084
3.1. Kinetic models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1084
3.1.1. Lumped models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1084
3.1.2. Distributed models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1086
3.2. Particle models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1087
3.3. Reactor models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1088
3.3.1. Phenomenological models. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1088
3.3.2. CFD models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1089
4. Pyrolysis process parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1090

n
Corresponding author. Tel.: 61 8 9266 4687.
E-mail address: v.pareek@curtin.edu.au (V. Pareek).

http://dx.doi.org/10.1016/j.rser.2015.04.193
1364-0321/& 2015 Elsevier Ltd. All rights reserved.
1082 A. Sharma et al. / Renewable and Sustainable Energy Reviews 50 (2015) 10811096

4.1. Type of feedstock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1090


4.2. Heating rate and temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1090
4.3. Volatiles residence time and pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1090
4.4. Particle size, shape and orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1091
4.5. Reactor conguration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1091
4.6. Physico-chemical properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1091
4.6.1. Thermal conductivity and emissivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1091
4.6.2. Permeability and density. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1091
4.6.3. Specic heat capacity and heat of reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1092
4.6.4. Particle shrinkage and moisture content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1092
4.6.5. External heat transfer coefcient . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1092
5. Catalytic pyrolysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1092
5.1. Process features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1092
5.2. Biochar catalytic effect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1092
6. Summary and future work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1093
Acknowledgments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1094
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1094

1. Introduction
heat energy and chemical catalysts for decomposition of biomass
into high value energy products.
There is a worldwide drive for reducing reliance on fossil fuels,
In the direct combustion of biomass, the primary product is the
the burning of which contributes signicant amount of carbon
thermal energy, which may be used as the energy source for the
emissions leading to global warming [1]. Also, there is a shift from
production of electricity, or for the combined heat and power (CHP)
non-renewable energy sources to bio-energy due to continuous
production plants. The biomass gasication process is used for
depletion of fossil fuels. Furthermore, since biofuels are derived production of bio-fuels such as green gasoline and also electricity.
from biomass, they signicantly decrease emissions of harmful Pyrolysis process is used for production of bio-fuels, chemicals and
gases such as SOx and NOx [2]. Examples of commonly used charcoal with electricity and CHP generation using turbines, engines
biomass include plant matter such as forest residues (dead trees, and boilers. The hydrothermal liquefaction process may be used for
branches and tree stumps), yard clippings, wood chips and direct conversion of biomass into crude oil for generation of heat
municipal solid waste. The benet of using biomass arises due to and power or, after upgrading using hydrotreating or hydroproces-
its renewable nature which comes from the ability to utilize the sing, as premium liquid transport fuels.
emitted CO2 for growing next generation of biomass through As shown in Fig. 1, pyrolysis is a thermo-chemical decomposi-
photosynthesis cycle. Consequently, in recent years, the use of tion process in which organic material such as biomass is con-
biomass-derived fuels has been steadily increasing, and they verted into a carbon-rich solid and a volatile matter by heating in
currently contribute around 13% of the worlds energy supply [3]. the absence of oxygen [4]. The solid product of this process is
Biomass may be converted to biofuels using a number of known as the biochar or char, and is generally high in carbon
physical, thermo-chemical and bio-chemical processes as shown content. The volatile fraction of this process is partly condensed to
in Fig. 1. The physical processes use densication techniques a liquid fraction called tar or bio-oil along with a mixture of the
including crushing, heat and pressure applications for biomass non-condensable gases. The bio-oil is stored and further used for
conversion into biofuels. The bio-chemical processes use enzymes energy production. The gases can be utilized for providing heat
and micro-organisms to convert biomass into desirable energy energy to the pyrolysis reactor. The pyrolysis products are formed
products. On the other hand, the thermo-chemical processes use from both primary decomposition of the solid biomass as well as

Crushing/
Solid Fuel
Grinding

Physical Drying Solid Fuel

Pelletization/Briquetting Solid Fuel

Combustion
Heat energy
( in presence of excess air)

Gasification Syngas and


(in presence of partial air and steam) Fuel gas
Biomass Thermo-
Pyrolysis Bio-oil, Bio-
chemical char and Fuel
(in inert atmosphere) gas

Hydrothermal Liquefaction Bio-oil


(in presence of high pressure water)

Hydrolysis-
Bioethanol
Bio- Fermentation
chemical
Anaerobic Digestion Biogas

Fig. 1. Biomass to bioenergy conversion pathways.


A. Sharma et al. / Renewable and Sustainable Energy Reviews 50 (2015) 10811096 1083

Fig. 2. Schematic diagram of chemical and physical processes inside biomass particle during pyrolysis [153].

secondary reactions of volatile condensable organic products into 2.1. Biomass composition
low-molecular weight gases, secondary tar and char [5]. One of the
signicant benets of pyrolysis is that it can be conducted at Biomass is generally composed of three main groups of natural
temperatures lower (normally in range of 673973 K) than those polymeric materials: cellulose (around 50% on dry basis), hemi-
required in gasication (4973 K) [6] and combustion ( 41173 K) cellulose (1030% in woods and 2040% in herbaceous biomass on
[7] processes. It has been found that the presence of metallic dry basis) and lignin (2040% in woods and 1040% in herbaceous
compounds in biomass causes further reduction in decomposition biomass on dry basis). Other typical components are grouped as
temperature during pyrolysis process [8]. The pressure require- extractives (generally smaller organic molecules or polymers like
ment is also much lower in pyrolysis process (0.10.2 MPa) as protein, acids, salts) and minerals [17] (inorganic compounds like
compared to hydrothermal liquefaction (1025 MPa) [9] of bio- alkali metals mainly potassium, calcium, sodium, silicon, phos-
mass to generate bio-oil. phorus and magnesium and also chlorine in herbaceous biomass
The operation of a pyrolysis process depends on several [18]). The contents of these inorganic compounds vary from being
parameters such as the feedstock and reactor conditions that lead less than 1% in woods to 15% in herbaceous biomass and feedstock
to formation of products in different proportions as shown in and up to 25% in agricultural and forestry residues [19].
Fig. 2. Most of the initial research in this area can be attributed to
pyrolysis of coal [1015]. Although biomass has composition 2.2. Thermo-chemical degradation of biomass
similar to coal, it varies in content of constituents such as
holocellulose and lignin, which signicantly affects the degrada- The thermo-chemical decomposition of biomass can be carried
tion mechanism. Furthermore, there are differences in density and out in number of ways such as pyrolysis, gasication and combus-
structure (like brosity) of coal and biomass, which mandates tion, by varying the operating conditions such as vapour residence
different operating conditions such as solid residence time, tem- time, heating rate and reactor conguration. Pyrolysis may be used
perature, etc. Despite these challenges, the potential of biomass for to produce a range of products in the form of solid, liquid and
generating a range of useful products using pyrolysis has pro- gaseous fuels. The solid product of biomass pyrolysis the biochar
moted signicant research in this area. This review discusses the has also found applications in carbon sequestration via soil
kinetics, particle and reactor scale models for studying biomass management systems [20]. On the other hand, hydrothermal
pyrolysis, and other relevant aspects with respect to their practical liquefaction of biomass focuses on generation of liquid fuel only.
applications. This study also focuses on the effect of important Finally, gasication mainly focuses on the production of fuel gas
parameters such as temperature, particle size, density, etc. on the and other gaseous products such as syngas, major application of
biomass degradation mechanisms. Finally, it gives an overview of which is in the FischerTropsch synthesis to produce synthetic
catalysts for primary and secondary cracking reactions, as well as liquid fuels, while combustion leads to the production of heat and
the catalytic effect of bio-char. The process integration models of electric power. Hence, it is clear that the pyrolysis process offers
biomass pyrolysis for biofuel production have been discussed much broader opportunities for converting biomass into useful
elsewhere [16]. chemicals than any of the other thermal conversion processes.
The pyrolysis process for biomass degradation may be broadly
classied into two major categories depending on the operating
conditions. The fast pyrolysis is characterized by high heating
rates and short vapour residence times. This generally requires a
2. Biomass characteristics and its implications in pyrolysis feedstock consisting of small particles along with a provision to
operations remove the vapours quickly to avoid further contact with the hot
solid particles. There are a number of different reactor congura-
Biomass is any mixture of hydrocarbon material consisting of tions for fast pyrolysis including ablative systems, uidized beds,
carbon, hydrogen, oxygen with small contents of sulphur and stirred or moving beds and vacuum pyrolysis systems [21]. Fig. 3
nitrogen. It includes various natural and derived materials, such as shows a fast pyrolysis uidized bed reactor. It normally operates at
woody and herbaceous species, wood wastes, bagasse, sawdust, moderate temperatures of around 773 K. On the other hand, the
agricultural residues, bio-solids, grass, aquatic plants, etc. [17]. slow pyrolysis is characterized by a gentle heating of relatively
larger solid particle for longer vapour residence times, and usually
1084 A. Sharma et al. / Renewable and Sustainable Energy Reviews 50 (2015) 10811096

a lower temperature than fast pyrolysis, typically 673 K. At either a slurry fuel, a soil improving agent or as the activated
industrial scales, large retorts (batch or continuous), agitated drum carbon in industrial applications [23].
kilns, rotary kilns and screw pyrolyzers are used for processing of
feed at given conditions [21]. Fig. 4 shows a screw pyrolyzer for
slow pyrolysis. In pyrolysis, any change in the operating conditions 3. Modelling of pyrolysis processes
has a signicant effect on the product yields of gas, tar and char. A
typical comparison of product yields on dry basis for different Due to increasing interests in the use of biomass for production
operating modes is shown in Table 1 [22]. of gaseous and liquid products via pyrolysis, signicant research
has been reported on developing numerical models to better
understand this process. Most of the research efforts have been
2.3. Biomass degradation products and uses
on understanding the reaction kinetics of the pyrolysis process.
Some studies have also been conducted for reactor design and
The pyrolysis process leads to production of a range of
modelling using particle scale models with due consideration to
products. The fuel gas produced in the process is utilized for
other mechanisms such as secondary cracking reactions occurring
producing solvents such as acetone and methanol, hydrocarbons
simultaneously inside the reactor. For developing economic and
and electricity. The bio-oil produced is used for producing differ-
efcient pyrolysis reactors, improved understanding of transport
ent chemicals such as levoglucosan and acetic acid, upgraded
phenomena inside the reactor as well as the reaction kinetics of
motor fuel and electricity. Also, the char produced may be used as
pyrolysis process is required.

Vapour, gas and char product Quencher 3.1. Kinetic models


Flue gas
A kinetic or reaction model refers to different types of reactions
occurring during degradation of biomass. These models are
Biomass Cyclone divided into two categories, namely the lumped and distributed
models depending on the reaction mechanism of the pyrolysis
Pyrolysis reactor Char
process.
Pyrolysis
Feeder liquid
Motor 3.1.1. Lumped models
In these models, the different reaction products of biomass and
Fluidizing gas
Pyrolysis liquid
individual components of biomass are lumped into three product
storage classes: gas, tar and char, for which several kinetic schemes have
Combustor
been proposed for primary degradation of biomass as well as
Pyrolysis gases secondary decomposition of volatile products (mainly tar or
Air higher molecular weight hydrocarbons). The lumped models are
Fig. 3. Schematic of a fast pyrolysis uidized bed reactor conguration [154]. further divided to study individual components as well as single
homogeneous species decomposition of biomass.
Specic models for decomposition of major components of
biomass (cellulose, hemicellulose and lignin) also exist. Bradbury
Biomass Hot-sand
et al. [24] proposed a three reaction model for the pyrolysis of
cellulose at low pressures by modifying the original Broido model
[25]. This model [24] assumed that an initiation reaction leads to
formation of active cellulose which subsequently decomposes by
two competitive rst-order reactions, one yielding volatiles and
Vapour and aerosol to condenser the other char and a gaseous fraction. The original model [25]
stipulated that the dehydration reactions occur at low tempera-
tures (around 493 K) causing formation of anhydrocellulose which
Auger driver further converts to char and gas exothermically, while depolymer-
ization reactions occur at higher temperatures (around 553 K)
causing formation of levoglucosan which leads to formation of
volatile tars endothermically. A three-reaction scheme for pyro-
lysis of cellulose based on two aspects: low pressures and high
Auger reactor temperatures favour cracking reactions of active cellulose to gases,
while low temperatures favours cross-linking and aromatization of
Biochar and sand active cellulose into char [26]. According to the model given by
Diebold [27], dehydration and chain cleavage (decarboxylation) of
primary and active cellulose lead to formation of char, water and
Fig. 4. Schematic of a slow pyrolysis screw reactor with heating medium [154]. carbon oxides, while vaporization of active cellulose lead to

Table 1
Product yield for different types of thermal degradation processes [22].

Mode Conditions Liquid (%) Char (%) Gas (%)

Fast Temperature  773 K, short vapour residence time  1 s 75 12 13


Moderate Temperature  773 K, moderate vapour residence time  1020 s 50 20 30
Slow Temperature  773 K, very long vapour residence time  530 min 30 35 35
Gasication Temperature 41023 K, moderate vapour residence time  1020 s 5 10 85
A. Sharma et al. / Renewable and Sustainable Energy Reviews 50 (2015) 10811096 1085

Fig. 5. Overall decomposition of cellulose [27].

V1 V2 that with increase in the retention/reaction time, there was an


increase in the amount of lower molecular weight components
with reduction in the higher molecular weight compounds.
A B A number of kinetic models [3337] have also been developed
B Char by considering biomass as a homogeneous species. In these
models, only the primary thermo-chemical degradation of bio-
Fig. 6. Overall decomposition of hemicellulose [29].
mass are considered. Shazadeh and Chin model [33] discussed
the detailed chemistry of formation of char, liquid and gaseous
Lignin Char + Gas products from wood pyrolysis by decomposition of cellulose,
hemicellulose and lignin. It was analyzed that hemicellulose
Lignin component is the least stable and decomposes at 498598 K
Tar
(598648 K for cellulose and 523773 K for lignin). It was also
Lignin Gas + Reactive Vapours examined that cellulose and hemicellulose components produce
volatile pyrolysis products, while lignin predominantly forms a
Fig. 7. Overall degradation of lignin [30].
charred residue [33]. However, the studies of Yang et al. [38]
showed that lignin has a higher temperature range (4331173 K)
formation of primary vapours which further undergo cleavage, for decomposition, and the main gaseous products (CO2, CO and
dehydration, decarboxylation and decarbonylation reactions to CH4) and organics formed by pyrolysis of cellulose, hemicellulose
form secondary gas (CO, H2, CO2, CH4 and higher olens) and and lignin were same with different yields for each component.
secondary tar (phenolic or polycyclic aromatic tars) (Fig. 5). Lin Thurner and Mann [34] studied a model for investigating the
et al. [28] studied the mechanism of conversion of cellulose into kinetics of wood pyrolysis and identifying the composition of
levoglucosan and anhydrosugar polymers, which further undergo pyrolysis products. Based on the modelling and experimental
series of reactions such as polymerization, dehydration and con- analysis, it was found that gas consists mainly of CO2, CO, O2 and
densation for formation of gases and char. However, the proposed C3 compounds with trace amounts of CH4, C2H4, and C2H2, and
reaction pathway contradicted the scheme of Diebold [27] in terms tar consists mainly of levoglucosan [34]. Di Blasi and Branca [37]
of energy requirement and product formation due to majority of investigated that variation in the product yields and kinetic rates
char formed from repolymerization of volatile anhydrosugars and was mainly because of the effect of different heating rates,
fragmented species instead of active cellulose in their model. operating temperatures and experimental setups.
A model describing the kinetics of isothermal decomposition of The models were also proposed by considering biomass as a
hemicellulose (or xylan) in inert atmosphere using a two-stage heterogeneous mixture of different components. In these models,
mechanism is shown in Fig. 6. In this model [29], A is hemi- the negligible effect of secondary tar degradation mechanism on
cellulose (or xylan), B is intermediate reaction product with a product yields was considered. A number of studies have been
reduced degree of polymerization, and V1 and V2 are volatiles performed for calculating the kinetic parameters for devolataliza-
formed during reactions. tion of pseudo-components (mainly considering three component
A semi-global, multi-step model for primary lignin pyrolysis is mechanism for cellulose, hemicellulose and lignin) of various
given in Fig. 7. According to this model [30], at low temperatures biomass species in different temperature and heating rate ranges
(below 773 K), dehydration reactions caused the formation of char using thermo gravimetric techniques and non-linear least squares
and gas, while at higher temperatures (above 773 K), lignin algorithm [3943]. Few models [4447] were proposed for con-
monomers were formed which may lead to secondary degradation sidering multi-component decomposition mechanism of biomass
and condensation reactions; at very high heating rates, lignin pyrolysis. Branca and Di Blasi [48] studied the multi-step reaction
resulted into formation of gas and reactive vapours that probably mechanism of isothermal wood degradation and a kinetic model
led to formation of secondary char by condensation. was proposed considering degradation of extractives, hemicellu-
Caballero et al. [31] studied the kinetics for thermal degrada- lose, cellulose and lignin in different reaction zones. As per this
tion of lignin as a function of distribution of solid decomposition. A model (Fig. 8), A is wood, B and D are intermediate solid-phase
lumped model for primary and secondary pyrolysis of Kraft lignin reaction products, and V1, V2 and V3 are volatiles generated in
was also developed to analyse the cracking of tar with different three stages with C as nal charred residue. Radmanesh et al. [49]
retention times in a catalytic reactor [32]. The model suggested proposed a three-independent parallel reaction model for

V1 V2 V3

A B D

B D C
Fig. 8. Multi-component mechanism of biomass decomposition [48].
1086 A. Sharma et al. / Renewable and Sustainable Energy Reviews 50 (2015) 10811096

complete devolatilization of biomass components using a thermo- few studies [5860] have been performed for analyzing the effect
gravimetric analyser and gas chromatograph techniques and of char on tar decomposition reactions. For extra-particle hetero-
analyzed the effect of heating rate on yield of gases and tars. geneous cracking of tars on char surface, Boroson et al. [58]
The models [5052] were also studied for homogeneous performed experiments in temperature range of 673873 K in
decomposition of tar produced by primary degradation of bio- xed char beds and showed that there was conversion of some
mass. The decomposition of tar in vapour phase, both inside the amount (around 35%) of total tar (considerably aromatic in nature)
particle and in reactor environment was considered. Liden et al. on char surfaces, causing formation of mainly gases (like CO and
[50] proposed a kinetic model for production of organic liquids CO2) and some amount of additional char (coke). Morf [59] also
from ash pyrolysis of wood. In this scheme (Fig. 9), it was conducted experimental studies for heterogeneous cracking of tars
assumed that wood decomposes according to two parallel reac- on a xed char bed with temperature in range of 7231233 K.
tions yielding gas with char and liquid tar which further decom- It was found that the increase in concentration of non-
poses by secondary homogeneous reactions. condensable gases is higher as compared to homogeneous crack-
Boroson et al. [51] offered a kinetic scheme for secondary ing in the same temperature range. Abu El-Rub [60] studied the
reactions of condensable vapours through vapour phase homoge- catalytic activity of biomass chars for tar reduction in gasier
neous cracking (extra-particle cracking) in temperature range of 773 product stream using a xed char bed in temperature range of
1073 K. Koufopanos et al. [52] model included a kinetic scheme for 9731173 K. It was concluded that during the process, tar mole-
the primary and secondary reactions describing pyrolysis of small cules adsorb on char particle active sites to convert into gases and
particles of main biomass components, namely cellulose, hemicellu- coke (deposit on char surfaces) according to gasication and
lose and lignin by summing up their individual reaction rates. This polymerization reactions, respectively. However, no kinetic model
model (Fig. 10) indicated that the biomass decomposes to volatiles, was proposed in these studies for heterogeneous cracking of tars.
gases and char; the volatiles and gases may further react with char to
produce volatiles, gases and char of different compositions. Srivastava
et al. [53] modied this kinetic mechanism [52] for detailed study of 3.1.2. Distributed models
order of reactions during biomass pyrolysis. It was concluded by the In distributed models, it is considered that the pyrolysis
authors [53] that pyrolysis is faster for 0th order reaction and nal products are formed by innite number of independent parallel
pyrolysis temperature is higher for 1st order of reaction because time reactions having different activation energies given using Gaussian
and temperature have a linear relationship. Fagbemi et al. [54] distribution function. Chen et al.s [61] model was based on a coal
studied the thermal cracking of tar in the temperature range of pyrolysis model known as FG-DVC (Functional GroupDepoly-
673 to 1173 K and found that the decrease in CO2 concentration with merization, Vaporization, Cross-linking) for examining the bio-
temperature was due to simultaneous increase in CO (heterogeneous mass pyrolysis in terms of gas evolution and tar and char
CO2-solid reactions) and H2 (dehydrogenation of C2, C3) concentra- formation. However, the model did not include the impact of
tion. Morf et al. [55] analyzed the homogeneous secondary cracking secondary reactions, heating rate and mineral effect on kinetics of
of tar in temperature range of 773 to 1273 K. According to this study biomass pyrolysis.
[55], the tar cracking resulted in production of gases like CO, CH4 and Niksas [62] reaction scheme (Fig. 11) was based on the depoly-
H2 for temperatures greater than 923 K, and also favoured the merization of a mixture of chain macromolecules into fragments that
conversion of primary tar (mainly oxygenates such as acetol) into volatilize into tar, partially decompose into gases, or recombine with
secondary (mono-aromatics such as phenols) and tertiary tar com- the nascent char matrix. This reaction model for biomass devolatiliza-
pounds (poly-aromatics such as napthalene) at higher temperatures. tion is also known as bio-FLASCHAIN (bio-FC) and was earlier used for
Baumlin et al. [56] overcame the problems associated with assump- coal devolatilization. However, this mechanism is much more difcult
tions of considering plug ow behaviour for secondary cracking to implement because of substantial gaps in the supporting database
reactions of pyrolysis vapours, leading to incorrect study of reaction required for validating this model.
temperatures and gas residence times [55,57]. It was found that on The Chemical Percolation Devolatilization (CPD) model [63,64]
increasing the temperatures, there was an increase in the mole was an extension of coal CPD model for three main biomass
fractions of H2 and CH4, with corresponding decrease in CO2, and CO components, i.e., cellulose, hemicellulose (with extractives) and
staying nearly constant [56]. lignin, on basis of their chemical structure and behaviour during
When compared with homogeneous cracking, the heteroge- transformation under different mechanisms. In this model, the
neous cracking of tar on char matrix in presence of inert metals or secondary decomposition of tar clusters to yield light gases was
minerals has not been discussed in detail in the literature. Only a not considered leading to deviation in results when compared to
experimental data. Rostami et al. [65] proposed a new model based
on distributed activation energy mechanism for biomass pyrolysis. It
Tar Gas was found that accuracy of the model may be improved by making
few changes in kinetic parameters which were obtained from
experimental data [65]. Few other mechanisms were proposed for
Wood understanding thermo-chemical decomposition of different biomass
samples using distributed models [6668]. These studies utilized the
Gas + Char
thermogravimetric analysis techniques for model validation with
Fig. 9. Primary and secondary decomposition of wood [50]. experimental data. The non-linear least squares algorithm utilized in

Biomass

(Volatile + Gases)1 (Char)1 (Volatile + Gases)2 + (Char)2


Fig. 10. Combined mechanism for primary and secondary decomposition of biomass [52].
A. Sharma et al. / Renewable and Sustainable Energy Reviews 50 (2015) 10811096 1087

Fig. 11. Distributed activation energy based reaction mechanism [62].

studying the overall thermo-chemical degradation process includ-


ing heat and mass transfer effects.
Different particle models [6971] have been proposed by
modifying the Bamford model [72] to understand the physical
and chemical processes in pyrolysis of different types of biomass.
The main process in these models has been described as the
transfer of heat to the solid particles by radiation and convection
[72]. Inside the solid particle, the main heat transfer process before
thermal decomposition is conduction. The effect of convective
heat transfer between the gas and solid, and enthalpy changes
associated with the reaction and phase changes during heat
transfer to the solid are also important [73,74]. In majority of
these models, the basic assumptions were:

1. A global Arrhenius pyrolysis mechanism with regard to bio-


mass consumption.
2. Local thermal equilibrium between solid and volatiles.
Fig. 12. Mass loss rate curves for different biomass samples (Heating rate40 K/
3. The ideal gas law applied.
min) [68].
4. Darcy ow considered inside the porous medium.

these models [6668] for calculation of the model parameters was Chan et al. [75] analyzed that for active devolatilization, the
based on mass loss rate of biomass samples with respect to mass transfer by diffusion is negligible in comparison with the
temperature or time, such as shown in Fig. 12. hydrodynamic ow. Koufopanos et al. [52] found that the
endothermic heat of pyrolysis is prevalent at low conversions,
while exothermic heat at high conversions. Di Blasi [76] proposed
3.2. Particle models a model to include the effect of particle shrinkage on pyrolysis
with primary and secondary reactions [77]. It was found that
In the above kinetic models, it was assumed that the degrada- particle shrinkage affects both primary and secondary reaction
tion of biomass takes place either at very slow heating rates for paths due to different heat transfer conditions interior to particle
avoiding spatial gradients of temperature or at very high heating and reduced volatile residence times, respectively. Di Blasi [78]
rates for avoiding initial heating period. Both the schemes were also used a 2-dimensional (2-D) model for examining anisotropic
utilized to study the static degradation of biomass i.e., degradation behaviour of biomass. Based on the results, it was concluded that
taking place isothermally during pyrolysis process. However, both 2-D conguration was faster with higher volatiles yield when
the mechanisms have some drawbacks. In former case, the weight compared with the 1-D conguration. Janse et al. [79] described
loss cannot be neglected during heating period, and including this the relevant physical and chemical processes inside a single
information is often not possible. In the latter case, the results are particle which dominate the product distribution and conversion
affected by heat transfer limitations because accurate control of times of wood particles for ash pyrolysis conditions. Bryden and
sample temperature is not possible. Therefore, these reaction Hagge [80] model included a detailed analysis of pyrolysis of a
models have to be further coupled with transport equations for moist, shrinking biomass particle. In this model, the combined
1088 A. Sharma et al. / Renewable and Sustainable Energy Reviews 50 (2015) 10811096

impact of both moisture [81] and particle shrinkage [82] on kinetic reaction for the overall devolatilization process. Some other
pyrolysis times and product yields were taken into account. The simplied models [87,88] for degradation of biomass considering
effect of shrinkage due to char was considered [82] but not due to heat transfer with primary and secondary chemical reactions have
volume occupied by volatiles [76]. It was concluded that pyrolysis also been developed.
can be divided into three regimes: thermally thin, thermally thick Sreekanth and Kolar [89] provided a 2-D model for thermal
and thermal wave. The combined impact of shrinkage and moist- decomposition of single wood particle in a Fluidized Bed Reactor
ure content was considered to be mostly conned in the thermal (FBR). A comparison was made with 1-D models with respect to
wave regime. Galgano and Di Blasi [83] modelled the radiative thermal wave propagation inside particle due to anisotropic effect.
decomposition of biomass using shrinking unreacted-core model Park et al. [90] studied the degradation mechanism of wood to
[84]. The progress of degradation of moist wood particle is shown analyse the effect of endo/exothermicity of the reactions occurring
in Fig. 13. As per the model [83], the drying stage comprised of during the process. The model did not account for the particle
three zones in the particle domain, i.e., moist core, dry wood and shrinkage and diffusive ux for gaseous species. It was suggested
char layer. Based on the analysis, it was found that the wood that at high temperatures, thick wood particle may split by a
drying and conversion times are linearly dependent on initial combination of high internal pressure and weakened structure. Lu
moisture content. It was also concluded that the initial moisture et al. [91] used their model to analyse the effect of particle shape
content affects the process variables such as pyrolysis temperature and size on rate of biomass devolatilization. The authors [91]
and biomass reactivity. contradicted the results of Janse et al.[79] by stating that spherical
Babu and Chaurasia [85] proposed a model for examining the particles have slower rates of heat and mass transfer as compared
impact of shrinkage on particle size, pyrolysis time, product yields, to other aspherical particles of same volume/mass (Fig. 14). It was
specic heat capacity and Biot number. According to the authors, also found that the spherical particles produce less volatile yields
the shrinkage of particle favoured the attainment of larger yields relative to other shapes [91]. Peters [92] developed a model for
of volatiles and gases produced by primary reactions at the analyzing the pyrolysis rate of different biomass samples for
expense of other two products. Yuen et al. [86] formulated a 3-D different heating rates and particle geometries. However, the effect
model for pyrolysis of wet wood by incorporating the anisotropic of particle shrinkage and moisture content were not taken into
properties of wood and internal convection of gases with a single account [91,92].

Heat transfer by 3.3. Reactor models


conduction, convection
and radiation The single particle models can be used for reactor modelling by
taking extra-particle processes into account, such as the effect of
residence time of the gas phase and the solid phase on primary
Water vapour, gases and decomposition and secondary tar cracking mechanism with other
tar outflow by diffusion hydrodynamics considerations inside the reactor. Phenomenolo-
and convection gical as well as CFD models have been used to study the biomass
pyrolysis in various reactor congurations for analyzing the effect
of process parameters on the reactor hydrodynamics and the
product yields. Below we briey discuss both of these approaches:

3.3.1. Phenomenological models


Moist Dry Char
For slow or conventional pyrolysis, rotary kiln [93] and xed
wood wood
bed [94] reactor congurations have been studied. Di Blasi et al.
[95] proposed a 2-D mathematical model for pyrolysis of wheat
Fig. 13. Schematic for showing decomposition progress in a moist wood particle straw in a convective heated pyrolyzer by considering it to be a
(cross section of particle) (adapted and modied from Ref. [83]). xed bed reactor due to long residence time of solids and high
solid to gas density. Yang et al. [94] examined segregated solid
wastes in a packed-bed pyrolyzer for analyzing the nal yields of
gas, tar and char in temperature range of 623973 K and heating
rate around 10 K/min. It was found that the nal quantity of char is
30100% more in packed bed pyrolyzer as compared to Thermo-
gravimetric Analyser (TGA) studiespossibly due to tar cracking
and repolymerization, both inside the pyrolyzing particles and on
activated outer surface of other particles.
For fast pyrolysis, FBR is a prominent option for effective heat
and mass transfer during the process. A number of simplied
models to study the devolatilization of biomass in uidized bed
environment have been proposed [9698]. The biomass fast
pyrolysis has also been studied both experimentally and numeri-
cally in rotating cone [99] and entrained ow [100] reactors.
Difelice et al. [101] studied the devolatilization of a single biomass
particle in a FBR. It was found that biomass particles oat or sink
depending on the bulk density of the bed particles, and based on
this, the feeding point for biomass should be decided. Di Blasi
Fig. 14. Mass loss (daf or dry ash free basis) prole for sawdust particles with
[102] proposed a model for pyrolysis of cellulose and wood [103]
different shapes and similar mass/volume (reactor temperature 1625 K, gas in an FBR, where a single particle model [104] developed earlier
temperature 1310 K, equivalent particle diameter 0.32 mm) [91]. was coupled with an external heat transfer model [105]. The
A. Sharma et al. / Renewable and Sustainable Energy Reviews 50 (2015) 10811096 1089

model also accounted for the effect of bed hydrodynamics on Among these models (Table 2), Models 13 are can be suitable
particle conversion. The single particle and reactor model results for macro to large-scale uidized bed studies with Two-Fluid
were compared with experimental results in terms of gas, tar and Model (TFM, EulerianEulerian) [109] and Discrete Particle Model
char yields (Fig. 15). It was found that at higher bed temperatures (DPM, EulerianLagrangian) [110] being used more widely. Dis-
(greater than 900 K), the activity of secondary reactions in the crete Bubble Model (DBM) [111] is still in its early stages of
freeboard zone is not negligible, and the volatile residence time is development and has not been used extensively. The EulerEuler
smaller than thoses calculated using the bubble velocity of two- modelling approach considers different phases (gassolid, gas
phase theorypossibly due to the net ux addition by the fast liquid, liquidsolid) as inter-penetrating continuum, with each
devolatilization rate. phase occupying xed volume fraction inside the reactor. Con-
Luo et al. [106] discussed ash pyrolysis of wood in an FBR and servation equations are derived for each phase based on Navier
the effect of main operational parameters on product distribution. Stokes relationships, while some additional closure laws are
According to modelling [106] and experimental results [107], required to describe particle phase constitutive relations, such as
maximum pyrolysis oil production occurs at dense bed tempera- given by kinetic theory of granular ows [112114] for solid
ture of around 773 K. It was examined that wood particle needs to phases. According to this theory, granular particles are considered
be of moderate size because the ne particles are carried easily by as molecular gases, but with energy losses due to collisions
gas ow leading to short residence time and incomplete decom- between grains. Furthermore, kinetic energy associated with
position, whereas the larger particle sizes reduce the overall oil uctuating motion of particles is dened as granular temperature
production due to slower heating rate. Kaushal and Abedi [108] of particles. The solids pressure and viscosity are considered as a
developed a 1-D model for biomass pyrolysis using a two- step function of granular temperature while dening particles motion
kinetic model with the two-phase hydrodynamic model (bubble in a dense bed. However, EulerLagrangian modelling approach
and emulsion phase) for an FBR. It was found that the cracking and considers uid phase as a continuum, while dispersed phase is
gas phase reactions are important at temperatures higher than considered by tracking a given number of particles, bubbles or
773 K; and the bed hydrodynamic and mass transfer governs the droplets through the continuous phase using Newtons laws of
pyrolysis rate at these higher temperatures. motion. Some constitutive relations are required, such as for
accounting energy dissipation by particle collisions using hard-
3.3.2. CFD models sphere (by empirical coefcient of restitution and friction) [115] or
In last few years, CFD modelling has proven its utility as a soft-sphere (empirical spring stiffness and friction coefcient)
powerful tool for analyzing the reactor performance for different [116] approach. The EulerLagrangian approach of hydrodynamic
kind of processes. Multi-phase CFD modelling of pyrolysis process modelling is better in comparison to EulerEuler approach for
is essentially a combination of Eulerian and Lagrangian appr- obtaining detailed information about motion of particles in bed,
oaches. These modelling approaches are further sub-divided into but it has drawback in terms of large computational requirements
different classes, such as EulerEuler and EulerLagrangian. to keep macroscopic ow time scale in range with time scale of
Table 2 describes applicability of these models at different scales. particle-particle interactions. Therefore, for industrial scale sys-
tems, EulerEuler is still considered a better option for analyzing
the hydrodynamics.
CFD models have been proposed for examining biomass ther-
mal decomposition in the presence of air/steam [117,118] and inert
gas environment [119121]. The main focus of these studies
remains on uidized bed reactors because of their inherent
benets of excellent heat and mass transfer rates with uniform
product distribution. A detailed model for study of pyrolysis in
uidized bed was proposed by Lathouwers and Bellan [122].
However, this model had drawbacks in terms of fullment of
energy requirement of reactor and achievement of high tempera-
tures of around 498 K for biomass feed. The model was used to
optimize the tar yield as a function of operating parameters [123].
Papadikis et al. [119] studied the pyrolysis of biomass using Euler
EulerLagrangian approach [124,125] and compared different drag
models, namely Gidaspow, Syamlal OBrien, and Wen-Yu, based on
their impact on heat transfer, degradation rate, product yields and
char residence time during biomass pyrolysis [126]. The effect of
particle size on heat transfer coefcient has also been studied
Fig. 15. Particle and reactor model results comparison (for yield of gas (YG), tar (YT)
[127]. The main drawback of these studies [119,126,127] was that
and char (YC); reactor temperature Tr in Kelvin; volatiles residence time tc in only 1 or 2 reacting particles were considered, and the simulation
seconds) with experimental data [102]. time has been limited to 3 to 5 s of total real time of process.

Table 2
Description of different CFD models [155].

Name Gas phase Solid phase Gassolid coupling Scale

Discrete bubble model (Model 1) Lagrangian Eulerian Drag closures for bubbles Industrial (10 m)
Two-uid model (Model 2) Eulerian Eulerian Gassolid drag closures Engineering (1 m)
Unresolved discrete particle model (Model 3) Eulerian (unresolved) Lagrangian Gas-particle drag closures Laboratory (0.1 m)
Resolved discrete particle model (Model 4) Eulerian (resolved) Lagrangian Boundary condition at particle surface Laboratory (0.01 m)
Molecular dynamics (Model 5) Lagrangian Lagrangian Elastic collisions at particle surface Mesoscopic ( o 0.001 m)
1090 A. Sharma et al. / Renewable and Sustainable Energy Reviews 50 (2015) 10811096

to Di Blasi and Branca [37], the holocellulose (cellulose and


hemicellulose) converts mainly to liquids (tars), while the char
and gas products are due to lignin decomposition. Extractives
contribute to liquid and gas products either through simple
volatilization or decomposition; and minerals, particularly the
alkali metals (especially sodium, potassium and calcium), gener-
ally remain in the char and have a catalytic effect on pyrolysis
reactions leading to increased char yields depending on other
conditions [130], in addition to the effect of ash contribution to
char yield [131]. This elemental contribution in ash also degrades
the quality of pyrolysis oil due to some catalytic reactions, and its
removal affects the process by causing an increase in pyrolysis
liquid and decrease in gas products [107].

4.2. Heating rate and temperature

Fig. 16. Simulated product yields for different biomass feedstocks (particle diame- A rapid heating and cooling of primary vapours are required to
ter 0.5 mm, reactor temperature773 K, gas velocity 3x min. uidization velo- minimize the extent of secondary reactions that reduce the liquid
city) [128].
yield and have a negative impact on its quality [33]. In addition,
the slow heating leads to higher char yields [132].
Oevermann et al. [117] presented an EulerLagrangian model for The temperature also has a signicant impact on char yields
wood gasication in bubbling uidized bed reactor. Gerber et al. and properties. Higher temperatures result into lower char yield in
[118] discussed an EulerEuler model for wood gasication in all pyrolysis reactions. The primary reason for this is of the
bubbling uidized bed using char as the bed material. However, stripping of more volatile material from the char at higher
the mechanism chosen for secondary tar reactions in reactor temperatures, thus causing reduction in the yields. For example,
environment did not account for the catalytic effect of char bed the char yield decreases from 31% to 17% with increase in the
on cracking step, and hence, these reactions were considered in gas temperature from 638 K to 879 K [90]. However, there is also an
phase only [118]. Xue et al. [120] formulated an EulerEuler model adverse impact of lower temperatures, which may lead to incom-
for the fast pyrolysis of biomass in uidized bed. The reactor plete decomposition of biomass leading to higher amount of
hydrodynamics was coupled with reaction kinetics and biomass unpyrolyzed solid in char content. The temperature also affects
transport based on a simplied single-particle model. It was found the char composition with chars produced at higher temperatures
that in 2-D models, the grid sensitivity did not have a signicant having higher carbon contents [34,129]. The solid product char
impact on the apparent biomass density, vertical velocity, average contains more than 85 wt% carbon for temperatures greater than
temperature and product yields [128]. However, in comparison, the 773 K [133]. Liquid yields increase on increasing the pyrolysis
3-D model resulted into some variation in these parameters near temperatures up to a maximum value, usually at 673823 K, but is
bed surface and biomass feed location but without any substantial highly dependent on other operating conditions. For a variety of
change in the product yields. The simulated product yields of feedstock types, it has been studied that the maximum yield of
different types of biomass were calculated and compared for same pyrolysis oil is obtained at temperatures of around 673823 K with
operating conditions (Fig. 16). Bruchmuller et al. [121] analyzed a consistent decrease in char yield and corresponding increase in
thermo-chemical decomposition of biomass using CFD-DEM gas yield [132]. Above this temperature range, secondary reactions
approach. The modelling results for a 3-D domain were analyzed causing vapour decomposition become more dominant and the
for bed hydrodynamics with different inlet distributor plates as well condensed liquid yields were reduced [90]. Gas yields are gen-
as for the effect of uidization velocity, temperature and moisture erally low below the peak temperature (773 K) for liquid yield;
content on product yield and composition. above this, gas yields increase strongly by higher temperatures, as
the main products of vapour decomposition are gases [134]. The
best pyrolysis oil quality in terms of caloric value and hydrogen
4. Pyrolysis process parameters over carbon ratio is achieved at the maximum yield temperature
i.e., around 773 K [135]. For temperature ranging between 723 and
The thermo-chemical decomposition of biomass in inert atmo- 823 K, the water content is about 3035 wt% of total liquid yield
sphere is dependent on various process parameters such as feed- and for higher reaction temperatures, there is considerable
stock type, operating conditions and physico-chemical properties increase in water content of liquid fraction of pyrolysis product
of biomass, which ultimately affect the biomass conversion time or due to secondary cracking reactions leading to decrease in heating
pyrolysis rate with product distribution and quality. Below we value of pyrolysis oil [133]. However, the higher heating values of
briey discuss some of these important process parameters: non-condensable gases are obtained at reaction temperatures
greater than 723 K in pyrolysis, due to increased production of
4.1. Type of feedstock CO and CH4 as compared to CO2 [107].

Cellulose, hemicellulose and lignin with other components 4.3. Volatiles residence time and pressure
such as extractives (generally smaller organic molecules or poly-
mers) and minerals (inorganic compounds) are present in differing The residence time of volatiles is dependent on gas ow rate
proportions in different biomass types and these proportions through the reactor which ultimately affects the contact time
inuence the product distributions on pyrolysis [129]. At pyrolysis between primary vapours and hot char, and thus affects the
temperatures, the main biomass components contribute to pro- severity of secondary reactions and also volatile product proper-
duct yields broadly as follows: cellulose and hemicellulose com- ties [50,136]. Lower oil yields at prolonged vapour residence time
ponents provide the volatile pyrolysis products, while lignin are due to cracking and polymerization reactions of vapours to
predominantly forms a charred residue [33]. However, according gases and solids, respectively. However, it was found that the loss
A. Sharma et al. / Renewable and Sustainable Energy Reviews 50 (2015) 10811096 1091

of tar yield is limited to around 10% for vapour residence time important factor which inuences reactor selection is the medium
from 1 to 5 s at temperatures around 500 K. Short volatiles of heat transfer to biomass particles inside the reactor during
residence times below 1 s affects the biomass decomposition degradation process. In ablative type, heat transfer is due to the
process by causing incomplete depolymerization of lignin due to contact of biomass particles with the hot surface. This process uses
random bond cleavage and inter-reaction of lignin macromolecule, larger particles of biomass and is affected by the rate of heat
nally resulting in less homogeneous liquid product [137]. supply to the reactor [137]. The heat transfer gas or carrier gas is
The pyrolysis process is also signicantly affected by the operat- not required, but supplying heat to biomass is problematic because
ing pressure, which when increased leads to smaller specic of high heat losses. The major challenge of this conguration are
volume of volatile causing higher intra-particle residence time achieving long residence times for the biomass particles to allow a
which favours their decomposition while escaping the biomass high degree of conversion, higher degree of char attrition and
particle. This also leads to higher concentration (partial pressure) of higher carry-over of carbon into pyrolysis liquid product [136]. In
volatiles, thus increasing the decomposition reaction rate through the vacuum pyrolysis, the heat is transferred by direct contact with
secondary reactions [5]. It has been found that higher pressures hot surface. This process uses short residence time of volatiles and
lead to higher char fractions [25]. Alves and Figueiredo [129] larger biomass particles. However, this method has poor heat and
showed that the chars formed under higher pressure conditions mass transfer rates and requires larger scale equipment [136].
resulted into higher xed-carbon yields. This effect is useful in Circulating Fluidized Bed (CFB) uses heat source (uidizing or
maximizing the carbon sequestration potential of biochars. carrier gas and solid like sand) for transferring heat to the biomass
particles by both convection and conduction. This process has heat
4.4. Particle size, shape and orientation transfer limitations and requires particle sizes less than about
3 mm for good liquid yields [137]. CFB conguration has certain
Particle size has a signicant effect on the heat and mass disadvantages related to non-uniformity of biomass particle resi-
transfer phenomena of pyrolysis process. Larger particles imply dence times, requirement of solid recycling of partially reacted
larger thermal gradients and also the uid residence times are feed and of post treatment of pyrolysis liquid to reduce char
sufciently long leading to secondary reactions [75]. The increas- content due to carryover, high char attrition, ash build-up in
ing particle size also causes reduction in the liquid yields due to circulating solids causing cracking of organic molecules in volatile
secondary reactions activity leading to increases in gas yields for products and loss of pyrolysis oil yield [136]. Bubbling Fluidized
external temperatures greater than 800 K [103]. Bradbury et al. Bed (BFB) uses same mode of heat transfer to biomass particles as
[25] analyzed that small biomass size leads to smaller char that of CFB, but with variation in contribution of convective and
fraction. However, experimental studies [133] show that there is conductive heat transfer. In this process, pyrolysis oil quality is
no signicant inuence of the increase in particle size (0.717 mm) enhanced with high concentration of desirable chemicals and
on the product yields. However. It did decrease the heating rate minimum carryover of char (micro-carbon) into liquid product.
from 1000 K/s to 1.5 K/s; and there was a marginal decrease in the There is also a rapid elution of char from the reactor; thereby
liquid yields and around 5% decrease in the gas yields with reducing the chances of volatile cracking [136].
corresponding increase in the char yields when the particle size
was increased from 17 to 20 mm. Increasing the particle size also 4.6. Physico-chemical properties
led to increase in the water content (40 to 55 wt%) of pyrolysis
liquid and decrease in the carbon content (78.5 to 75 wt%) of the There are other parameters such as physical and chemical
solid char product [133]. properties of biomass which can inuence the pyrolysis process.
Particle shape also inuences the pyrolysis process. Park et al. These are discussed as below:
[90] stated that spherical particles have lesser char yield and
conversion time when compared to slab-shaped and cylindrical
4.6.1. Thermal conductivity and emissivity
particles. However, the studies of Lu et al. [91] showed that
With increase in the thermal conductivity (0.030.4 W/m/K) of
spherical particles have the smallest surface to volume ratio,
biomass, there is often an increase in the nal tar yield and
leading to slower rate of heat and mass transfer and higher
decrease in the gas yield, keeping char yield constant with some
conversion time in comparison to other aspherical particles. At
reduction in the conversion time. This is due to increase in the rate
small particle diameters (typically less than 0.2 mm), the rate of
of heat transfer, which consequently increases the ow velocity
reaction becomes dominant, and the different particle shapes
and reduces the intra-particle residence times and secondary
show nearly equal conversion times [79].
reactions activity [139]. Babu and Chaurasia [140] concluded that
Grain orientation is an important parameter in biomass pyr-
any increase in the emissivity leads to considerable increase in the
olysis due to the anisotropic behaviour of biomass. Roberts [74]
secondary reaction products at the expense of primary reaction
pointed that the permeability of ow along the grains was 104
products. This also reduces the pyrolysis time due to increase in
times that across the grain and thermal conductivity along the
the temperature inside the biomass particle.
grains was twice that across the grains. Chan et al. [138] concluded
that s perpendicular grain heating decreased the tar yield with
corresponding increase in the char, water (dehydration reaction) 4.6.2. Permeability and density
and gas yields. They attributed this to lower thermal conductivity With increase in the char permeability, there is a decrease in
(almost one-third as compared to parallel or tangential grain mass ow resistance and increase in ow velocity causing reduc-
direction) but not due to increase in residence time owing to tion in the secondary reaction activity that increases the tar yield
reduction in porosity. Di Blasi [76] proposed that the secondary and decrease the gas yield. However, the conversion time does not
reactions occur to a larger extent for perpendicular grain heating change with the char permeability [139]. On the other hand, any
as compared to parallel grain heating. increase in the density, there is decrease in the primary tar yield
and increase in the char and gas yields because of the lower
4.5. Reactor conguration temperatures during primary pyrolysis which favours the charring
reactions. There is also an increase in conversion time on increase
Different reactor congurations have been studied for the in density due to lower particle heating rates. However, if activity
thermal decomposition of biomass in absence of air. The most of secondary reactions is considered, the tar yield remains
1092 A. Sharma et al. / Renewable and Sustainable Energy Reviews 50 (2015) 10811096

constant because of the increase in the primary degradation rates However, for larger particles, no signicant reduction in the
or volatiles release rate with increase in density, ultimately conversion time is observed because of change in the controlling
balancing the effect of lower primary degradation temperature step from external heat transfer to internal heat transfer due to
[139]. low thermal conductivity of biomass.

4.6.3. Specic heat capacity and heat of reaction


5. Catalytic pyrolysis
Any increase in specic heat capacity of biomass results into
larger thermal capacity and higher conversion time. There is also a
The presence of catalyst during pyrolysis process results into
reduction in the secondary reaction activity and products with
cracking reactions and upgradation of biomass pyrolysis products,
increase in the specic heat because of reduction in intra-particle
depending on the operating conditions. Catalyst type and reactor
residence time [139]. However, Babu and Chaurasia [85] found
conguration play an important role in the production of primary
that specic heat capacity does not affect the primary and
products during pyrolysis process. The primary pyrolysis vapours
secondary reaction product yields. Conversion time is also not
can also be catalytically cracked over different catalysts to give
affected by any change in the specic heat capacity as the
liquid and gaseous fuels. In particular, oxygenates in the pyrolysis
energetics of secondary reactions is not important [85]. The char
oil, which reduce the specic energy content of pyrolysis oil can be
forming reactions are considered exothermic in nature, while tar
decreased using zeolite type catalysts [17]. The application of
evaporation as endothermic; therefore, the extent of these reac-
different catalysts in biomass pyrolysis process and upgradation
tions depend on other operating conditions of the process like
of pyrolysis products has been discussed by Bridgewater [143].
pressure and ow rate [141]. It was also observed that cellulose
Kinetic models have been proposed for analyzing the biomass
decomposition is an endothermic process at lower conversions
catalytic pyrolysis and also the catalytic reactions of vapour
(below 573 K), while lignin decomposition exothermic at higher
products formed during the thermal conversion process [144
conversion [52].
146]. This study focuses on in-situ catalytic upgrading of biomass
pyrolysis products. The effect of different catalysts on ex-situ
4.6.4. Particle shrinkage and moisture content upgrading of pyrolysis oil has been discussed elsewhere [147].
On increasing the shrinkage level, the tar content increases [76]
and the char content decreases [103]. This may be attributed to 5.1. Process features
higher temperatures at the primary reaction front (reaction
temperature) leading to higher reaction rates for tar formation, There are a number of important ways in which catalysts
and lower rates of tar degradation. The higher heat transfer rates modify pyrolysis processes.
of the shrinking particle also reduce the pyrolysis or conversion
time of biomass degradation [85,103]. Biomass naturally contains 1. Decomposition temperature of biomass components may sig-
some moisture which exists in two basic forms i.e., bound or nicantly decrease with a suitable catalyst.
hygroscopic water, and free or capillary water. Bound water is 2. Catalysts affect network of reaction, i.e., deoxygenation which
bonded to the hydroxyl groups of the major constituents of allows in situ upgrading of bio-oil by reducing oxygenated
biomass including cellulose, hemicellulose and lignin. After occu- organic compounds. The presence of catalysts also reduces
pation of all available sites, the medium is at its Fiber Saturation polymerization precursors (like multifunctional phenols) for
Point (FSP), which is around 30% of dry weight for different types stabilizing bio-oil.
of wood. The free water (above FSP), however, is present in the 3. Decarboxylation, decarbonization and dehydration reactions
liquid form in the lumens or voids of the wood and is held by weak may release more CO, CO2 and H2O when catalysts are
capillary forces [142]. When the biomass pyrolysis is conducted at employed.
higher temperatures, the water vapour mixes with the volatiles 4. Catalysts promote formation of coke due to dehydration reac-
formed from pyrolysis and ows out of the solid thereby affecting tions (mainly due to high acidity of catalysts).
the heat and mass transfer processes during pyrolysis. With
increase in the moisture content of biomass, the rise in surface The effect of different catalysts on biomass pyrolysis and
temperature slows down because of energy consumption in the product distribution is shown in Table 3.
evaporation reaction, but at the same time, it can cause some
changes in biomass structure leading to changes in the porosity, 5.2. Biochar catalytic effect
permeability and uid ow. But overall, any increase in the
moisture content increases the pyrolysis time with negligible In biomass pyrolysis, the intra-particle secondary reactions can
effect on product yield [81]. The combined impact of the particle occur both homogeneously in gas phase as well as heteroge-
shrinkage and moisture content results in overall increase in the neously on solid char matrix, and the extra-particle secondary
pyrolysis time with substantial increase in the tar yield and reactions in reactor environment can include vapour phase crack-
decrease in the gas yield for large biomass particles [80]. ing as well as heterogeneous conversion on the surface of
biomass-derived chars [5]. There are natural catalysts in biomass
4.6.5. External heat transfer coefcient which substantially inuence products of pyrolysis process [134].
Di Blasi [103] studied different external heat transfer correla- The presence of metallic minerals in biomass contributes to
tions (like innite heat transfer condition, Agarwals model, Ranz- change in outlet composition of pyrolysis products for given
Marshall and whole-bed correlations), and found that both con- operating conditions [130]. Boroson et al. [58] found that tar
version time and char yield increases with decrease in the value of formed by primary pyrolysis of wood is very reactive in the
external heat transfer coefcient. Babu and Chaurasia [140] con- presence of wood char causing formation of gaseous components
cluded that the concentration of volatiles increases with increase and char (or coke). Di Blasi [77], and Gronli and Melaaen [148]
in the convective heat transfer at lower operating temperatures. examined the conversion of tar into char molecules due to
Kersten et al. [132] concluded that any increase in external heat repolymerization step during the biomass particle degradation.
transfer coefcient for smaller particles (13 mm) cause reduction Bridgwater et al. [137] also analyzed that the hot char is catalyti-
in the conversion time with no effect on the product yield. cally active and favours the cracking of vapours during fast
A. Sharma et al. / Renewable and Sustainable Energy Reviews 50 (2015) 10811096 1093

Table 3
Effect of different catalysts on biomass pyrolysis products.

Publication Catalyst Biomass Reactor conguration Products Findings

Comparison of the products ZSM-5 zeolite Rice husk Fluidized bed reactor with condensation Oxygenated oil The oxygen containing species in oils
from the pyrolysis and and off-line gas analysis system compounds (such convert into H2O, CO and CO2 in
catalytic pyrolysis of rice as phenols, presence of catalysts. Increase in
husks [156] cresols) and aromaticity of the oil compounds due to
gaseous products catalytic activity. Also, the heavy
oxygenated compounds in the oil
convert into lower molecular weight
oxygenated species.
Yields of hydrogen-rich ZnCl2, Na2CO3 Cotton Stainless steel cylindrical reactor with Gaseous products Gas yield increases with temperature.
gaseous products via and K2CO3 cocoon electrically heated tubular furnace (CO, CO2, Olens, H2-rich gaseous products increase with
pyrolysis from selected shell, tea O2, H2, parafns), ZnCl2, but pyrolytic gas decreases.
biomass samples [157] factory liquid and char Na2CO3 is better for cotton coccon shell
waste, olive and tea waste than K2CO3.
husk
Catalytic pyrolysis of biomass Cr2O3, and Rice straw, Batch pyrolysis assembly-reactor part Gaseous products Cr2O3 is better than other metal oxides
for hydrogen rich fuel gas some metal sawdust (pyrolysis reactor, cracking reactor and (H2 containing gas, for total as well as H2 containing gas
production [158] oxides (MnO, heating furnace), condenser and CO2, CO), tar, water yield.
FeO, Al2O3, purication part (condenser and dryer) and char
CaO, CuO) and gas storage part (gas tank or water
tank)
Kinetic description of the HZSM-5 Sawdust Conical spouted bed reactor with water Gas, liquid (light With increase in catalyst mass, yield of
catalytic pyrolysis of zeolite condensers and lter in downstream and heavy gas increases, while liquid decreases
biomass in a conical fraction), and charnotably with slight decrease in amount
spouted bed reactor [159] of char. Decarboxylation,
decarbonylation and dehydration
reactions dominate the process
producing CO2, CO, H2O and coke.
Pyrolysis oil is more stable than liquid
from thermal pyrolysis and can easily be
used for further processing such as
steam reforming.
Catalytic fast pyrolysis of Fresh (FC) and Corncob Fluidized bed reactor with condensers, Gas, liquid and FC and SC remarkably decreases the oil
biomass in a uidized bed spent (SC) FCC lters, gas collection bag char fraction, while increase water, coke and
with fresh and spent non-condensable gas yield. Catalyst with
uidized catalytic cracking strong acidity should be avoided for
(FCC) catalysts [160] higher oil fraction and less coke. Most of
oil fraction is light oil fraction, with
reduced multifunctional components of
phenols (polymerization precursors).
Comparison of non-catalytic HZSM-5 Corncob Fluidized bed reactor with condensers, Gas, liquid and HZSM-5 catalyst considerably decreases
and catalytic fast pyrolysis zeolite lters, gas collection bag char the oil yield, while increase water, coke
of corncob in a uidized and non-condensable gas yield. The O2
bed reactor [161] content in heavy oil fraction converts
mainly to CO, CO2 and H2O. And there is
an increase in aromatic hydrocarbons in
oil content due to presence of catalyst.
Catalytic pyrolysis of biomass Nickel, cobalt, Cellulose, Tubular quartz micro-reactor and a semi- Hydrocarbons, The substituted catalysts are better than
for biofuels production iron, and lignin and continuous ow reactor oxygenates such as conventional catalysts for higher
[162] gallium- wood phenol and cresol, hydrocarbon yield. The deoxygenation
substituted and coke activity reduces with time due to
ZSM-5 deposition of coke on catalyst, leading to
catalyst regeneration after certain period
of cracking process.

pyrolysis process. The experiments were conducted for studying there is requirement to perform more experimental and modelling
tar cracking using biomass char as a catalyst in different tempera- studies in this direction.
ture ranges, and it was concluded that both char and thermal
cracking are responsible for conversion of tar into gas, secondary
tar and char [149,150]. With these studies [149,150], it was also
found that pore structure of char particle and mineral content are 6. Summary and future work
important factors for biomass char activity towards tar conversion
through gasication and polymerization reactions. Experimental A number of mathematical and CFD modelling studies have been
studies have also been performed to analyse the low temperature conducted for understanding the effect of different operating condi-
catalytic cracking effect of char on biomass pyrolysis [151] and oil tions such as biomass composition, particle size, reactor temperature,
renery products [152]. The catalytic activity of biochar has been and residence time of volatiles. The models have been developed at
compared with other conventional catalysts for tar reduction, and different scales, i.e., kinetic, particle and reactor, for analyzing the
the in-situ cracking of tar compounds [60]. Based on this study parameters such as reaction mechanism, mixing/segregation beha-
[60], it was found that biochar is a very promising catalyst for viour of different phases. Studies have also been carried out for
solving the tar utilization problems in gasication systems and catalytic cracking of biomass and catalytic upgrading of pyrolysis oil
for making its appropriate use as a source of energy.
1094 A. Sharma et al. / Renewable and Sustainable Energy Reviews 50 (2015) 10811096

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