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Tabular Results

Results were generated with the finite element program FE/Pipe. Stress results are post-processed in accordance with the rules specified in ASME Section
III and ASME Section VIII, Division 2.

Analysis Time Stamp: Sat Feb 04 23:30:23 2017.

Solution Data

ASME Code Stress Output Plots

Stress Results - Notes

ASME Overstressed Areas

Highest Primary Stress Ratios

Highest Secondary Stress Ratios

Highest Fatigue Stress Ratios

Stress Intensification Factors

Allowable Loads

Flexibilities

Graphical Results

Solution Data
FE/Pipe Version 7.0 Jobname: NOZZLE $P
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Solution Data

Maximum Solution Row Size = 870


Number of Nodes = 2416
Number of Elements = 774
Number of Solution Cases = 9

Summation of Loads per Case

Case # FX FY FZ

1 15000. 15000. 15000.


2 144561. 99357. 15000.
3 0. 0. 0.
4 144561. 99357. 15000.
5 177477200. 0. 0.
6 0. 4. 0.
7 0. 0. -2.
8 0. 0. 0.
9 129561. 84357. 0.
Table of Contents

ASME Code Stress Output Plots


FE/Pipe Version 7.0 Jobname: NOZZLE $P
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ASME Code Stress Output Plots $X

1) Pl < (1.5)(S) (SUS,Membrane) Case 2

2) Qb < SPS (SUS,Bending) Case 2

3) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 2

4) Pl+Pb+Q < SPS (OPE,Inside) Case 4

5) Pl+Pb+Q < SPS (OPE,Outside) Case 4

6) Membrane < User (OPE,Membrane) Case 4

7) Bending < User (OPE,Bending) Case 4

8) Pl+Pb+Q+F < Sa (SIF,Outside) Case 6

9) Pl+Pb+Q+F < Sa (SIF,Outside) Case 7

10) Pl+Pb+Q+F < Sa (SIF,Outside) Case 8

11) Pl+Pb+Q+F < Sa (SIF,Outside) Case 9

12) Pl+Pb+Q+F < Sa (SIF,Outside) Case 10

13) Pl+Pb+Q < SPS (EXP,Inside) Case 5

14) Pl+Pb+Q < SPS (EXP,Outside) Case 5

15) Pl+Pb+Q+F < Sa (EXP,Inside) Case 5

16) Pl+Pb+Q+F < Sa (EXP,Outside) Case 5

17) ST < So**2 / Sp (OPE,Bending) Case 4

Table of Contents

Stress Results - Notes


FE/Pipe Version 7.0 Jobname: NOZZLE $P
Released Jul 2014 11:30pm FEB 4,2017
Stress Results - Notes

- Results in this analysis were generated using the finite


element solution method.

- Using 07-12 ASME Section VIII Division 2

- Use Polished Bar fatigue curve.

- Ratio between Operating and Design Pressure = 1.000000


Assume pressure increases all other stresses.

- Assume free end displacements of attached pipe are


secondary loads within limits of nozzle reinforcement.

- Use Equivalent Stress (Von Mises).

- S1+S2+S3 evaluation omitted from operating stress.


Include S1+S2+S3 evaluation in primary case evaluation.
Assume bending stress not local primary for S1+S2+S3.

- Use local tensor values for averaged and not


averaged stresses.

Table of Contents

ASME Overstressed Areas


FE/Pipe Version 7.0 Jobname: NOZZLE $P
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ASME Overstressed Areas $X

*** NO OVERSTRESSED NODES IN THIS MODEL ***

Table of Contents

Highest Primary Stress Ratios


FE/Pipe Version 7.0 Jobname: NOZZLE $P
Released Jul 2014 11:30pm FEB 4,2017

Highest Primary Stress Ratios $X


Pad/Header at Junction

Pl (1.5)(S) Primary Membrane Load Case 2


9 172 Plot Reference:
MPa MPa 1) Pl < (1.5)(S) (SUS,Membrane) Case 2

5%

Branch at Junction

Qb SPS Primary Bending Load Case 2


50 496 Plot Reference:
MPa MPa 2) Qb < SPS (SUS,Bending) Case 2

10%

Branch Transition

Pl (1.5)(S) Primary Membrane Load Case 2


7 232 Plot Reference:
MPa MPa 1) Pl < (1.5)(S) (SUS,Membrane) Case 2

2%

Pad Outer Edge Weld

Pl (1.5)(S) Primary Membrane Load Case 2


14 172 Plot Reference:
MPa MPa 1) Pl < (1.5)(S) (SUS,Membrane) Case 2

8%

Header Outside Pad Area

Pl (1.5)(S) Primary Membrane Load Case 2


11 172 Plot Reference:
MPa MPa 1) Pl < (1.5)(S) (SUS,Membrane) Case 2

6%

Table of Contents

Highest Secondary Stress Ratios


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Highest Secondary Stress Ratios $X

Pad/Header at Junction
Pl+Pb+Q SPS Primary+Secondary (Inner) Load Case 4
94 496 Plot Reference:
MPa MPa 4) Pl+Pb+Q < SPS (OPE,Inside) Case 4

19%

Branch at Junction

Pl+Pb+Q SPS Primary+Secondary (Inner) Load Case 5


140 496 Plot Reference:
MPa MPa 13) Pl+Pb+Q < SPS (EXP,Inside) Case 5

28%

Branch Transition

Pl+Pb+Q SPS Primary+Secondary (Outer) Load Case 4


217 496 Plot Reference:
MPa MPa 5) Pl+Pb+Q < SPS (OPE,Outside) Case 4

43%

Pad Outer Edge Weld

Pl+Pb+Q SPS Primary+Secondary (Inner) Load Case 5


151 496 Plot Reference:
MPa MPa 13) Pl+Pb+Q < SPS (EXP,Inside) Case 5

30%

Header Outside Pad Area

Pl+Pb+Q SPS Primary+Secondary (Inner) Load Case 4


120 496 Plot Reference:
MPa MPa 4) Pl+Pb+Q < SPS (OPE,Inside) Case 4

24%

Table of Contents

Highest Fatigue Stress Ratios


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Highest Fatigue Stress Ratios $X

Pad/Header at Junction

Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Inner) Load Case 5


62 0.000 Life Stress Concentration Factor = 1.350
MPa 0.214 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 4.5771E8
Allowable "B31" Fatigue Stress Allowable = 286.2
289.9 Markl Fatigue Stress Allowable = 287.5
MPa WRC 474 Mean Cycles to Failure = 4,890,294.
WRC 474 99% Probability Cycles = 1,136,060.
21% WRC 474 95% Probability Cycles = 1,577,276.
BS5500 Allowed Cycles(Curve F) = 836,116.
Membrane-to-Bending Ratio = 0.212
Bending-to-PL+PB+Q Ratio = 0.825
Plot Reference:
15) Pl+Pb+Q+F < Sa (EXP,Inside) Case 5

Branch at Junction

Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Inner) Load Case 5


95 0.016 Life Stress Concentration Factor = 1.350
MPa 0.327 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 424,565.
Allowable "B31" Fatigue Stress Allowable = 393.9
289.9 Markl Fatigue Stress Allowable = 287.5
MPa WRC 474 Mean Cycles to Failure = 2,200,118.
WRC 474 99% Probability Cycles = 511,107.
32% WRC 474 95% Probability Cycles = 709,608.
BS5500 Allowed Cycles(Curve F) = 250,308.
Membrane-to-Bending Ratio = 0.069
Bending-to-PL+PB+Q Ratio = 0.936
Plot Reference:
15) Pl+Pb+Q+F < Sa (EXP,Inside) Case 5

Branch Transition

Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Outer) Load Case 5


106 0.027 Life Stress Concentration Factor = 1.000
MPa 0.364 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 257,787.
Allowable "B31" Fatigue Stress Allowable = 393.9
289.9 Markl Fatigue Stress Allowable = 287.5
MPa WRC 474 Mean Cycles to Failure = 617,779.
WRC 474 99% Probability Cycles = 143,516.
36% WRC 474 95% Probability Cycles = 199,253.
BS5500 Allowed Cycles(Curve F) = 73,301.
Membrane-to-Bending Ratio = 0.086
Bending-to-PL+PB+Q Ratio = 0.920
Plot Reference:
16) Pl+Pb+Q+F < Sa (EXP,Outside) Case 5

Pad Outer Edge Weld

Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Inner) Load Case 5


102 0.023 Life Stress Concentration Factor = 1.350
MPa 0.351 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 304,347.
Allowable "B31" Fatigue Stress Allowable = 286.2
289.9 Markl Fatigue Stress Allowable = 287.5
MPa WRC 474 Mean Cycles to Failure = 1,806,285.
WRC 474 99% Probability Cycles = 419,616.
35% WRC 474 95% Probability Cycles = 582,585.
BS5500 Allowed Cycles(Curve F) = 201,135.
Membrane-to-Bending Ratio = 0.142
Bending-to-PL+PB+Q Ratio = 0.875
Plot Reference:
15) Pl+Pb+Q+F < Sa (EXP,Inside) Case 5

Header Outside Pad Area


Pl+Pb+Q+F Damage Ratio Primary+Secondary+Peak (Outer) Load Case 5
58 0.000 Life Stress Concentration Factor = 1.000
MPa 0.200 Stress Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1.8201E9
Allowable "B31" Fatigue Stress Allowable = 286.2
289.9 Markl Fatigue Stress Allowable = 287.5
MPa WRC 474 Mean Cycles to Failure = 4,224,564.
WRC 474 99% Probability Cycles = 981,404.
19% WRC 474 95% Probability Cycles = 1,362,557.
BS5500 Allowed Cycles(Curve F) = 444,891.
Membrane-to-Bending Ratio = 0.038
Bending-to-PL+PB+Q Ratio = 0.964
Plot Reference:
16) Pl+Pb+Q+F < Sa (EXP,Outside) Case 5

Table of Contents

Stress Intensification Factors


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Stress Intensification Factors $X

Branch/Nozzle Sif Summary

Peak Primary Secondary SSI


Axial : 36.609 16.123 54.235 2.422
Inplane : 14.151 6.218 20.964 2.558
Outplane: 17.842 7.468 26.432 2.053
Torsion : 0.639 0.918 0.947 0.846
Pressure: 1.176 0.960 1.742 1.099

The above stress intensification factors are to be used


in a beam-type analysis of the piping system. Inplane,
Outplane and Torsional sif's should be used with the
matching branch pipe whose diameter and thickness is given
below. The axial sif should be used to intensify the
axial stress in the branch pipe calculated by F/A. The
pressure sif should be used to intensify the nominal
pressure stress in the PARENT or HEADER, calculated
from PDo/2T. B31 calculations use mean diameters and
Section VIII calculations use outside diameters. SSIs are
based on peak stress factors and correlated test results.

Pipe OD : 508.000 mm.


Pipe Thk: 12.700 mm.
Z approx: 2446977.000 cu.mm.
Z exact : 2387371.250 cu.mm.

(SSI = SIF^x) Axial Inpl Outpl Tors Pres


SIF/SSI Exponents: 0.772 0.690 0.698 0.192 -0.252

SIF/SSI exponent based on relationship between primary and


peak stress factors from the finite element analysis.

B31.3 Branch Pressure i-factor = 127.639


Header Pressure i-factor = 2.353

The B31.3 pressure i-factors should be used with with


F/A, where F is the axial force due to pressure, and
A is the area of the pipe wall. This is equivalent to
finding the pressure stress from (ip)(PD/4T).
B31.3 (Branch)
Peak Stress Sif .... 0.000 Axial
37.997 Inplane
50.310 Outplane
1.000 Torsional
B31.1 (Branch)
Peak Stress Sif .... 0.000 Axial
50.310 Inplane
50.310 Outplane
50.310 Torsional
WRC 330 (Branch)
Peak Stress Sif .... 0.000 Axial
47.537 Inplane
50.310 Outplane
47.537 Torsional

Table of Contents

Allowable Loads
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Allowable Loads $X

SECONDARY Maximum Conservative Realistic


Load Type (Range): Individual Simultaneous Simultaneous
Occuring Occuring Occuring
Axial Force ( N ) 156532. 51964. 77946.
Inplane Moment (mm. N ) 48922832. 11484110. 24361476.
Outplane Moment (mm. N ) 38801248. 9108177. 19321360.
Torsional Moment (mm. N ) 1082801024. 359459040. 539188544.
Pressure (MPa ) 0.23 0.00 0.00

PRIMARY Maximum Conservative Realistic


Load Type: Individual Simultaneous Simultaneous
Occuring Occuring Occuring
Axial Force ( N ) 210516. 69758. 104637.
Inplane Moment (mm. N ) 88919616. 20894096. 44323068.
Outplane Moment (mm. N ) 66842324. 15662007. 33224132.
Torsional Moment (mm. N ) 602580544. 200242416. 300363616.
Pressure (MPa ) 0.17 0.00 0.00

NOTES:

1) Maximum Individual Occuring Loads are the maximum


allowed values of the respective loads if all other
load components are zero, i.e. the listed axial force
may be applied if the inplane, outplane and torsional
moments, and the pressure are zero.

2) The Conservative Allowable Simultaneous loads are


the maximum loads that can be applied simultaneously.
A conservative stress combination equation is used
that typically produces stresses within 50-70% of the
allowable stress.

3) The Realistic Allowable Simultaneous loads are the


maximum loads that can be applied simultaneously. A
more realistic stress combination equation is used
based on experience at Paulin Research. Stresses are
typically produced within 80-105% of the allowable.
4) Secondary allowable loads are limits for expansion
and operating piping loads.

5) Primary allowable loads are limits for weight,


primary and sustained type piping loads.

Table of Contents

Flexibilities
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Flexibilities $X

The following stiffnesses should be used in a piping,


"beam-type" analysis of the intersection. The stiff-
nesses should be inserted at the surface of the
branch/header or nozzle/vessel junction. The general
characteristics used for the branch pipe should be:

Outside Diameter = 508.000 mm.


Wall Thickness = 12.700 mm.

Axial Translational Stiffness = 9690. N /mm.


Inplane Rotational Stiffness = 45959124. mm. N /deg
Outplane Rotational Stiffness = 24799700. mm. N /deg
Torsional Rotational Stiffness = 15187935232. mm. N /deg

Intersection Flexibility Factors for Branch/Nozzle


:

Find axial stiffness: K = 3EI/(kd)^3 N /mm.


Find bending and torsional stiffnesses: K = EI/(kd) mm. N per radian.
The EI product is 0.12310E+15 N mm.^2
The value of (d) to use is: 495.300 mm..
The resulting bending stiffness is in units of force x length per radian.

Axial Flexibility Factor (k) = 6.794


Inplane Flexibility Factor (k) = 94.382
Outplane Flexibility Factor (k) = 174.909
Torsional Flexibility Factor (k) = 0.286

Table of Contents

Finite Element Model

Finite Element Model

Elements at Discontinuity

1) Pl < (1.5)(S) (SUS Membrane) Case 2

2) Qb < SPS (SUS Bending) Case 2

3) S1+S2+S3 < 4S (SUS S1+S2+S3) Case 2

4) Pl+Pb+Q < SPS (OPE Inside) Case 4

5) Pl+Pb+Q < SPS (OPE Outside) Case 4


6) Membrane < User (OPE Membrane) Case 4

7) Bending < User (OPE Bending) Case 4

13) Pl+Pb+Q < SPS (EXP Inside) Case 5

14) Pl+Pb+Q < SPS (EXP Outside) Case 5

15) Pl+Pb+Q+F < Sa (EXP Inside) Case 5

16) Pl+Pb+Q+F < Sa (EXP Outside) Case 5

17) ST < So**2 / Sp (OPE Bending) Case 4

8) Pl+Pb+Q+F < Sa (SIF Outside) Case 6

9) Pl+Pb+Q+F < Sa (SIF Outside) Case 7

10) Pl+Pb+Q+F < Sa (SIF Outside) Case 8

11) Pl+Pb+Q+F < Sa (SIF Outside) Case 9

12) Pl+Pb+Q+F < Sa (SIF Outside) Case 10

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