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EDB4900UE
00420150

Operating Instructions

L " '  

DC speed controller
4800 / 4900
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49XX- E. 4x. 6x 4902 - 4913

48XX- E. 4x. 6x 4808 - 4813

49XX- E. 4x. 6x V011 4902 - 4907 (InterBus)

49XX- E. 4x. 6x V013 4902 - 4907 (PROFIBUS)

49XX- E. 4x. 6x V014 4902 - 4913 (500 V mains voltage)

48XX- E. 4x. 6x V014 4808 - 4813 (500 V mains voltage)

Type

Design:
E = Enclosure IP20
IB = Module

Hardware level and index

Software level and index

Variant

Explanation

UHYLVHG
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Contents

1 Preface and general information . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1


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2 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1


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3 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1


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;;;;%$ i
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Contents

4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
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ii ;;;;%$
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Contents

5 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
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6 During operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

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7 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
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8 Troubleshooting and fault elimination . . . . . . . . . . . . . . . . . . . . . 8-1


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9 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
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10 Signal-flow charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1


11 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

iv ;;;;%$
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Preface and general information

1 Preface and general information

1.1 About these Operating Instructions ...


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1.1.1 Terminology used

Controller
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Drive system
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1.1.2 What is new / what has been changed ?


Material No. Edition Important Contents
398658 12/97 1st edition
420150 03/2001 replaces 398658 l Chapter 3.3: Rated data
l Chapter 4.3: Circuit diagrams
l Chapter 4.4: Installation diagrams
l Chapter 5.9.5.1: Circuit diagram
l Chapter 7.3: Code table
l Chapter 10: Signal-flow chart

;;;;%$ 1-1
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Preface and general information

1.2 Scope of delivery


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1-2 ;;;;%$
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Preface and general information

1.3 48XX/49XX controller

1.3.1 Labelling
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1.3.2 Application as directed


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Any other use shall be deemed inappropriate!

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Preface and general information

1.3.3 Legal regulations

Liability
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Disposal
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Material recycle dispose
Metal - -
Plastic - -
Printed-board assemblies - -

1-4 ;;;;%$
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Preface and general information

1.4 EC Directives/Declaration of Conformity

1.4.1 What is the purpose of EC directives?


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1.4.2 What does the CE mark imply?


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1.4.3 EC Low-Voltage Directive


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General
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SDVVHQJHU DQG JRRGV OLIWV DUH H[FHSWHG
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SODFHG RQ WKH PDUNHW ,W VKRXOG DOVR EH GHVLJQHG WR FRQVHUYH PDWHULDO
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;;;;%$ 1-5
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Preface and general information

EC Declaration of Conformity 96

for the purpose of the EC Low Voltage Directive (73/23/EEC)


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;;;; FRQWUROOHUV ZHUH GHYHORSHG GHVLJQHG DQG PDQXIDFWXUHG LQ


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Lenze GmbH & Co KG, Postfach 10 13 52, D-31763 Hameln

Considered standards:
Standard
DIN VDE 0160 5.88 + A1 / 4.89 +A2 / 10.88 Electronic equipment for use in electrical power
prDIN EN 50178 installations
Classification VDE 0160 / 11.94
DIN VDE 0100 Standards for the erection of power installations
EN 60529 IP degrees of protection
IEC 249 / 1 10/86, IEC 249 / 2-15 / 12/89 Base material for printed circuits
IEC 326 / 1 10/90, EN 60097 / 9.93 Printed circuits, printed boards
DIN VDE 0110 /1-2 /1/89 /20/ 8/90 Creepage distances and clearances

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L 9 6FKlIHU L $ 7RONVGRUI
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1-6 ;;;;%$
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Preface and general information

1.4.4 EC Directive Electromagnetic Compatibility


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General
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VKRZ DQ DSSURSULDWH UHVLVWDQFH WR HOHFWURPDJQHWLF LQWHUIHUHQFH WR HQVXUH
WKH DSSOLFDWLRQ DV GLUHFWHG
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LQWR FHUWDLQ GHILQHG GULYH V\VWHPV  ,Q WKH IROORZLQJ WKHVH V\VWHPV DUH
FDOOHG CE-typical drive systems VHH FKDSWHU  
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;;;;%$ 1-7
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Preface and general information

EC Declaration of Conformity 97 for the purpose of the EC Directive

on Electromagnetic compatibility (89/336/EEC)


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&( 0DUN 'LUHFWLYH ((&

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RQO\ EH YHULILHG ZKHQ WKH FRQWUROOHU LV LQWHJUDWHG LQWR D GULYH V\VWHP

Lenze GmbH & Co KG, Postfach 10 13 52, D-31763 Hameln


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(1 
EN 61800-3 EMC product standard including special test methods for electric drives

Generic standards considered:


Generic standard
EN 50081-2 /93 Generic standard for noise emission; part 2: Industrial premises
The noise emission in industrial premises is not limited in EN 61800-3. These generic
standards are used in addition to the requirements of the standard DIN IEC 22G.
EN 50082-2 3/94 Generic standard for noise immunity
part 2: Industrial premises
(The requirements of noise immunity for residential areas were not considered, since
these are less strict.)

Generic standards considered for the test of noise emission:


Generic standard Test Limit value
EN 55011 7/92 Radio interferences, housing and mains Class A
Frequency range 0.15 - 1000MHz The noise for use in
emission in industrial premises is not limited in IEC industrial premises
22G. These generic standards are
used in addition to the requirements of IEC 22G.

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Generic standards considered for the test of noise emission:


Basic standard Test Limit value
EN 61000-4-2 3/95 Electrostatic discharge on housing and heatsink Severity 3
6kV for contact,
8kV clearance
IEC 1000-4-3 2/95 Electromagnetic fields Severity 3
Frequency range 26-1000MHz 10V/m
ENV 50140 8/93 High-frequency field Severity 3
Frequency range 80-1000MHz, 10V/m
80% amplitude modulated
Fixed frequency 10V/m
900MHz with 200Hz, 100 % modulated
EN 61000-4-4 3/95 Fast transients, Severity 3
burst on power terminals 2kV/5kHz
Burst on bus and control cables Severity 4
2kV/5kHz
EN 61000-4-5 10/94 Surge test Installation class 3
Mains cable

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Preface and general information

1.4.5 EC Machinery Directive


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EC Manufacturers Declaration

for the purpose of the EC Machinery Directive (89/392/EEC)


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Safety information

2 Safety information

Safety and application notes for controllers


(to: Low-Voltage Directive 73/23/EEC)

1. General 4. Erection
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6. Operation
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The safety information must be preserved!

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Safety information

2.1 Persons responsible for the safety

Operator
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Qualified personnel
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VHH ,(&  GHILQLWLRQ RI TXDOLILHG SHUVRQQHO

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Safety information

2.2 General safety information


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2.3 Residual hazards

Excessive speed
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FRQGLWLRQV 8VH DGGLWLRQDO FRPSRQHQWV IRU WKLV

;;;;%$ 2-3
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Safety information

2.4 Layout of the safety information


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OD\RXW

Signal word
1RWH

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 7KH QRWH GHVFULEHV WKH GDQJHU DQG VXJJHVWV KRZ WR DYRLG WKH GDQJHU

Warning of danger for persons

Icons used Signal words


Warning of Danger! Warns of impending dangeU.
hazardo s electrical
hazardous Conseq ences if disregarded:
Consequences
voltage Death or very severe injuries.
Warning! Warns of potential, very hazardous situations.
Possible consequences if disregarded:
Warning of a Death or very severe injuries.
general danger
Caution! Warns of potential, hazardous situations.
Possible conseq
consequences
ences if disregarded:
Light or minor injuries.

Warning of damage to material

Icons used Signal words


Stop! Warns of potential damage to material .
Possible consequences if disregarded:
Damage to the controller/drive system or its environment 

Other notes

Icons used Signal words


Note! Designates a general, useful tip.
If you observe it, handling of the controller/drive system is made
easier.

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Technical Data

3 Technical data

3.1 Features

Controller and system features


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Operation
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- IDXOW PHVVDJHV SODLQ WH[W

;;;;%$ 3-1
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Technical Data

Speed feedback systems


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V\QFKURQL]LQJ V\VWHPV SRVLWLRQLQJ FRQWUROV HWF
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Inputs
- Digital
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- Analog
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Outputs
- Digital
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  IUHTXHQF\ RXWSXW IUHHO\ DVVLJQDEOH

Monitoring
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- 0RQLWRULQJ RI WKH VHPLFRQGXFWRU IXVHV ZLWK ; WR ;

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Technical Data

3.2 General data / application conditions


Field Values
Type of protection IP20 to DIN 40050, steel sheet housing
Permissible humidity Relative humidity 90%, no condensation
Temperature ranges
Storage -25 C...+ 55 C
Transport -25 C...+ 70 C
Influence of the installation height h $ 1000m : 100% rated armature current
h $ 2000m : 95% rated armature current
h $ 3000m : 90% rated armature current
h $ 4000m : 85% rated armature current
Degree of pollution VDE 0110, part 2, degree of pollution 2
Controllers must not be exposed to a corrosive or explosive
atmo-sphere.
Noise emission Requirements to EN 50081-2, IEC 22G
Limit-value class A (EN 55011; industrial premises) with RFI filter
Noise immunity Limit values maintained with RFI filter.
Requirements to EN 50082-2, IEC 22G
Requirements Standard Severity
ESD EN 61000-4-2 3, i.e. 8kV air discharge
6 kV contact discharge
RF interference IEC 1000-4-3 3, i.e. 10 V/m
(enclosure)
Burst EN 61000-4-4 3/4, i.e. 2kV / 5kHz
Surge EN 61000-4-5 3, i.e. 1.2 / 50s
1kV phase - phase
2kV phase - PE

;;;;%$ 3-3
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Technical Data

3.3 Rated data

3.3.1 Mains voltage 400V


- &RQWUROOHUV  WR  4 FRQWUROOHUV
Type 4902 4903 4904 4905 4906 4907
Order No. EVD 4902-E EVD 4903-E EVD 4904-E EVD 4905-E EVD 4906-E EVD 4907-E
Output power 1) Pel [kW] 6.7 10.5 23.1 46.2 84 105
Mains voltage Vmains 3 340...460 V~ 0%, 50...60Hz
Armature voltage VA 420V if Vmains = 400V (1.05 Vmains)
Rated armature current IArated [A] 16 25 55 110 200 250
(continuous operation)
Maximum current IAmax [A] 29 45 90 150 240 300
(short-time operation)
Field voltage 2) VF VFmax = 0.875 VL1-L3
Max. field current, IF [A] 3.5
10
controlled
Power loss 3) Ploss [W] 60 108 185 288 577 650
Ambient temperature in Tamb [C] 0...+ 45 0...+ 35 4)
operation
Weight approx. [kg] 9,2 13,1 13,8 18 22 23

- &RQWUROOHUV  WR  4 FRQWUROOHUV


Type 4908 4909 4911 4912 4913
Order No. EVD 4908-E EVD 4909-E EVD 4911-E EVD 4912-E EVD 4913
Output power 1) Pel [kW] 139 210 294 420 504
Mains voltage Vmains 3 340 ... 460 V~ 0%, 50...60Hz
Armature voltage VA 420 V if Vmains = 400V (1.05Vmains)
Rated armature current IArated [A] 330 500 700 1000 1200
(continuous operation)
Maximum current (short-time IAmax [A] 400 600 840 1200 1350
operation)
Field voltage 2) VF VFmax = 0,875 VL1-L3
Max.field current, controlled IF [A] 15 30
Power loss 3) Ploss [W] 840 1220 2100 2850 3400
Ambient temperature in Tamb [C] 0...+ 35 4)
operation
Weight approx. [kg] 28 28 60 60 60

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Technical Data

- &RQWUROOHUV  WR  4 FRQWUROOHUV


Type 4808 4809 4811 4812 4813
Order No. EVD 4808-E EVD 4809-E EVD 4811-E EVD 4812-E EVD 4813
Output power 1) Pel [kW] 152 230 322 460 552
Mains voltage Vmains 3 340...460 V~ 0%, 50...60Hz
Armature voltage VA 460 V if Vmains = 400 V (1.15 Vmains)
Rated armature current IArated [A] 330 500 700 1000 1200
(continuous operation)
Maximum current IAmax [A] 400 600 840 1200 1350
(short-time operation)
Field voltage 2) VF VFmax = 0.875 VL1-L3
Max. field current, IF [A] 15 30
controlled
Power loss 3) Ploss [W] 830 1220 2100 2850 3400
Ambient temperature in Tamb [C] 0...+ 35 4)
operation
Weight approx. [kg] 28 28 60 60 60

1) referred to a mains voltage of 3 400V~


2) The field is controlled as a current source, i.e. the field voltage depends on the field resistance.
3) at rated armature current
$ $
4) Tu 35C: no power derating, 35C Tamb 45C: power derating 1%/K

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Technical Data

3.3.2 Mains voltage 500V (Variant V014)


- &RQWUROOHUV  WR  4 FRQWUROOHUV
Type 4903 4904 4905 4906 4907
Order No. EVD EVD EVD EVD EVD
4903-E-V014 4904-E-V014 4905-E-V014 4906-E-V014 4907-E-V014
Output power 1) Pel [kW] 13.1 28.8 57.7 105 131
Mains voltage Vmains 3410...550 V~ 0%, 50...60 Hz
Armature voltage VA 525 V if Vmains = 500V (1.05 Vmains)
Rated armature current IArated [A] 25 55 110 200 250
(continuous operation)
Maximum current (short-time IAmax [A] 45 90 150 240 300
operation)
Field voltage 2) VF VFmax = 0.875 VL1-L3
Max. field current, controlled IF [A] 3.5 10
Power loss 3) Ploss 108 185 288 577 650
Ambient temperature in Tamb [C] 0...+ 45 0...+ 35 4)
operation
Weight approx. [kg] 13,1 13,8 18 22 23

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Type 4908 4909 4911 4912 4913
Order No. EVD EVD EVD EVD EVD
4908-E-V014 4909-E-V014 4911-E-V014 4912-E-V014 4913-E-V014
Output power 1) Pel [kW] 173 262 367 525 630
Mains voltage Vmains 3 410...550 V~ 0%, 50...60Hz
Armature voltage VA 525 V if Vmains = 500 V (1.05 Vmains)
Rated armature current IArated [A] 330 500 700 1000 1200
(continuous operation)
Maximum current (short-time IAmax [A] 400 600 840 1200 1350
operation)
Field voltage 2) VF VFmax = 0.875 VL1-L3
Max. field current, controlled IF [A] 15 30
Power loss 3) Ploss [W] 840 1220 2100 2850 3400
Ambient temperature in Tamb [C] 0...+ 35 4)
operation
Weight approx. [kg] 28 28 60 60 60

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Technical Data

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Type 4808 4809 4811 4812 4813
Order No. EVD EVD EVD EVD EVD
4808-E-V014 4809-E-V014 4811-E-V014 4812-E-V014 4813-E-V014
Output power 1) Pel [kW] 189 287 402 575 690
Mains voltage Vmains 3 410...550 V~ 0%, 50...60Hz
Armature voltage VA 575 V if Vmains = 500 V (1.15 Vmains)
Rated armature current IArated [A] 330 500 700 1000 1200
(continuous operation)
Maximum current (short-time IAmax [A] 400 600 840 1200 1350
operation)
Field voltage 2) VF VFmax = 0.875 VL1-L3
Max. field current, controlled IF [A] 15 30
Power loss 3) Ploss [W] 830 1220 2100 2850 3400
Ambient temperature in Tamb [C] 0...+ 35 4)
operation
Weight approx. [kg] 28 28 60 60 60

1) referred to a mains voltage of 3 500V~


2) The field is controlled as a current source, i.e. the field voltage depends on the field resistance.
3) at rated armature current
$ $
4) Tu 35C: no power derating, 35C Tamb 45C: power derating 1%/K

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Technical Data

3.4 Dimensions

3.4.1 Controller 4902 to 4X09


a
c
g
h
i

 4900

b d f

k A g

X10 X11 V1 V2

X1 X2 X8 X9
e X3 X4 X5 X6 X7

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all dimensions in mm
Type a b c d e f g h i k l
4902 / 4903 / 4904 269 415 242 395 222 360 6.5 8 30 26 175
4905 / 4906 / 4907 269 525 242 505 222 466 6.5 8 30 26 175
4808 / 4809 / 4908 / 4909 322 550 288 525 335 497 6.5 8 30 34 295

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Technical Data

3.4.2 Controllers 4811 to 4813, 4911 to 4913

 4900

d b

n
h
m
c
a
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all dimensions in mm
Type a b c d e g h m n
4811 - 4813 / 4911 - 4913 322 800 292 740 390 9 30 15 9

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Technical Data

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Installation

4 Installation

4.1 Mechanical installation

4.1.1 Important notes


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Possible mounting positions


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Installation

4.2 Electrical installation

For information on the installation according to EMC, see chapter 4.4

4.2.1 Protection of persons


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Electrical isolation
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Installation

4.2.2 Protection of the controller

Stop!
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4.2.3 Screening of the control cables


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Installation

4.2.4 Earthing of the control electronics

Single drives
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Group drives
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4.2.5 Mains types and conditions


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Mains Operation of the controller Notes
With grounded neutral No restrictions Observe controller ratings
With grounded phase Operation is impossible.
With isolated neutral (IT mains) Operation with the recommended RFI filter Contact Lenze. The RFI filter will be
is only possible if an isolating transformer destroyed when directly connected
is preconnected. The neutral of the to the IT mains and fault earth
secondary circuit must be earthed fault.
secondarily.

Interaction with compensation equipment


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Installation

4.3 Connection

Connection between controller and motor


Lenze controller Motor (to DIN 42017/VDE 0530 part 8)
Function Terminal Terminal Others Motor type
Armature voltage + A 1B1 A1 DC motor
- B 2B2 B2, A2 uncompensated with
Excitation voltage + I F1 F5, (for higher connection voltages) commutating winding
- K F2 F2
Armature voltage + A 1C1 A1 DC motor
- B 2C2 C2 compensated with
Excitation voltage + I F1 F5, (for higher connection voltages) commutating winding
- K F2 F2
Armature voltage + A A1 Permanent-magnet
- B A2 motor
DC tacho + 3 2A1
- 4 2A2
Temp. switch S1, S2
Thermal contact T1, T2

Screw-tightening torques

Type 4902 4903 - 4904 4905 - 4907 4X08 - 4X09 4X11 - 4X13
L1, L2, L3, A, B 0.5 ... 0.6 Nm 2.0 ... 2.4 Nm 37 Nm 1) 64 Nm 1)
A, B 37 Nm 1) 15 ... 20 Nm
L1.1, L3.1, I, K 0.5 ... 0.6 Nm 1.2 ... 1.5 Nm
L1.2, L2.2, L3.2 0.5 ... 0.6 Nm
L1.3, L2.3, L3.3, 86 - 89 - 0.5 ... 0.6 Nm

Terminal strip X1 - X4 0.5 ... 0.6 Nm


1) Rated tightening torque for the connection of terminal ends to busbars
(VDE 0220 part 1/11.71)
When continued as busbar see DIN 43673 part 1/02.82

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Installation

4.3.1 Power connection

4902/3/5LP 4902VP

F1 F2
FF16A
500V M0,5A 500V
BR1 BR5 F4
BR3 F3
BR2 BR4

PE L1 L2 L3 A B L1.1 L3.1 I K L1.2L2.2 L3.2

LK C R

F4
L1 L2 L3

Z1
A B I K S1 S2
L1 L2 L3
M1 M
F1...F3

K1
PE
F1...F3

PE L1 L2 L3 4
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K1 Mains contactor
F1...F4 Semiconductor fuses for controller protection
F1...F3 Line protection fuses
LK Commutating choke (mains choke)
Z1 RFI filter
BR1 - BR5 0 wire bridge
Field controller
Power stage
Auxiliary starting circuit
For the connection voltage see Rated Data

With field voltages > 300V and field currents < 200mA an auxiliary starting circuit should be used.
Recommended dimensioning: R = 330 / 20 W; C = 0.22 F/400V AC.

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Installation

4 9 0 8 L P 4 9 0 2 V P
F F 1 6 A 5 0 0 V
F 5 B R 5
M 0 ,5 A 5 0 0 V
F 4

F 6 B R 3 F 3
F 7 B R 4


F 1 F 2

M
~
F F 3 2 A
6 0 0 V

P E L 1 L 2 L 3 A B L 1 .3 L 2 .3 L 1 .1 L 3 .1 I K L 1 .2 L 2 .2 L 3 .2

L 1 N

L K 2 L K 2 Z 2
9 5 L 1 N

0 ,6 A
F ''4 F ''5
9 6
U = 2 0 0 ...2 4 0 V ~ 5 0 ...6 0 H z

L K

F '4
L 1 L 2 L 3

A B I K S 1 S 2
Z 1

L '1 L '2 L '3 M 1 M

F '1 . . . F '3

P E
K 1

F ''1 . . . F ''3

P E L 1 L 2 L 3
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K1 Mains contactor
F1...F4 Semiconductor fuses for the protection of controllers
F1...F5 Line protection fuses
LK Commutating choke (mains choke)
Z1 RFI filter
Z2 RFI filter for separate ventilation
BR3 - BR5 0 wire bridge
Field controller
Power stage
Fan
For the connection voltage see Rated Data

;;;;%$ 4-7
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Installation

F 1 .1 F 2 .1 F 3 .1

F F 1 6 A 5 0 0 V
B R 5
4 9 1 1 L P
M 0 ,5 A 5 0 0 V
4 9 0 2 V P

F 5 F 4
F 6 B R 3 F 3
F 7 B R 4

F 1 .2 F 2 .2 F 3 .2


F 1 F 2


F F 3 2 A
M
~ 6 0 0 V

P E L 1 L 2 L 3 A B L 1 .3 L 2 .3 L 1 .1 L 3 .1 I K L 1 .2 L 2 .2 L 3 .2

L 1 N

L K 2 L K 2 Z 2
L 1 N
9 5

F ''4 F ''5 0 ,3 A

9 6
V = 2 0 0 ...2 4 0 V ~ 5 0 ...6 0 H z
L K

A B I K S 1 S 2
L 1 L 2 L 3

Z 1 M 1 M J

L '1 L '2 L '3

K 1
P E

F ''1 . . . F ''3

P E L 1 L 2 L 3
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K1 Mains contactor
F1.1 ... F3.2 Semiconductor fuses for controller protection
F1...F5 Line protection fuses
LK Commutating choke (mains choke)
Z1 RFI filter
Z2 RFI filter for separate ventilation
BR3 - BR5 0 wire bridge
Power stage
Field controller
Fan
For the connection voltage see Rated Data

It is not necessary to protect mains and armature cables by semiconductor fuses, because the thyristors are already protected by
internal cell fuses.

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Installation

4.3.2 Separate supply of the field-current bridge at a high motor


field voltage

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Installation

4902/3/5LP 4902VP

F1 F2
FF16A
500V M0,5A 500V
BR1 BR5 F4
BR3 F3
BR2 BR4

PE L1 L2 L3 A B L1.1 L3.1 I K L1.2 L2.2 L3.2

LK L K2 L K2 F4

F4 F5
A B I K S1 S2

L1 L2 L3 M1 M

Z1
L1 L2 L3

F1...F3 PE

K1

F1...F3

PE L1 L2 L3
3
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K1 Mains contactor
F1...F4 Semiconductor fuses for controller protection
F1...F5 Line protection fuses
LK Commutating choke (mains choke)
Z1 RFI filter
BR3 - BR5 0 wire bridge
Power stage
Field controller
For the connection voltage see Rated Data

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Installation

4.3.3 Separate supply for the control electronics

Stop!
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FRPSOHWHO\ VHSDUDWHG YLD WKH PDLQ VZLWFK

;;;;%$ 4-11
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Installation

4 9 0 2 /3 /5 /8 /1 1 L P 4 9 0 2 V P

M 0 ,5 A 5 0 0 V
B R 5 F 4
B R 3 F 3
B R 4

P E L 1 L 2 L 3 A B L 1 .2 L 2 .2 L 3 .2

L K

K 1 F ''6 . . . F ''8

L 1 L 2 L 3

Z 1

L '1 L '2 L '3

F '1 . . . F '3 P E

Q 1

F ''1 . . . F ''3

P E L 1 L 2 L 3

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K1 Mains contactor
F1...F3 Semiconductor fuses for controller protection
F1...F3 Line protection fuses
F6...F8 Cable protection fuses 4A
LK Commutating choke
Z1 RFI filter
Q1 Main switch
Power stage
Field controller
For the connection voltage see Rated Data

4-12 ;;;;%$
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Installation

4.3.4 Control connections


1 8 8 1

9 15 15 9
X10 X11 V1 V2

1 2 3 4 5 6 7 8 9 10 20 21 22 28 E1 E2 E3 E4 E5 39 5 1 1 5

X1 X2 9 6 6 9
X8 X9
1 5 5 1 5 1

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6 9 9 6 9 6
X5 X6 X7
X3 X4
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X1 - X4 Control terminals
X5 Digital frequency/incremental encoder input (Dig_In_1)
X6 LECOM1 interface (RS 232 / 485)
X7 Resolver connection
X8 Digital frequency output
X9 Digital frequency/incremental encoder input (Dig_In_2)
X10, X11 Fieldbus connnections (as option e.g. 2110 for InterBus)
V1, V2 Displays for fieldbus options (option)

Switch on the control module


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X4

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on

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;;;;%$ 4-13
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Installation

4.3.4.1 Connection of analog signals

168 k
S4/5

S3/2 S3/1

250 R
168 k
168 k
168 k

168 k

168 k
I U I U

+ 10 V / 7 mA
-10 V / 7 mA
47 k

S2 S1
GND GND
GND
8x 3,3nF

X1 1 2 3 4 5 6 7 8 9 10 X4 60 61 62 63

+ - + +
4
- + - -

1 2 3 7 8 9
5
R > 1,5 k

6
R> 3 k
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 External torque limitation Setpoint 2


 Actual value signal with tacho feedback
 Additional setpoint Setpoint 3 Analogg
 Main setpoint as digital master voltage/current Setpoint 1 input
 Main setpoint as unipolar setpoint
 Main setpoint as bipolar setpoint
 Armature current Iact
Monitor
 Current setpoint C063 output
 Actual speed value C051

The analog signals are contacted via the terminal blocks X1 and X4. FIG 4-10 shows the function assignment according to factory
setting.

4-14 ;;;;%$
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Installation

Analog inputs
Terminal Switch position Use Level Resolution
1, 2 Setpoint 2 -10V...+ 10V 12 bit + sign
2 ON
S3 OFF
with ground reference (factory
setting)
ON Setpoint 2 -10V...+ 10V 12 bit + sign
S3 2 OFF differential input
3, 4 ON Actual value -10V...+ 10V 12 bit + sign
S4 1 2 3 4 OFF
1 ON Actual value -30V...+ 30V 12 bit + sign
S4 2 3 4 OFF

2 ON Actual value -60V...+ 60V 12 bit + sign


S4 1 3 4 OFF

1 2 ON Actual value (factory setting) -73V...+ 73V 12 bit + sign


S4 3 4 OFF

3 ON Actual value -90V...+ 90V 12 bit + sign


S4 1 2 4 OFF

1 3 ON Actual value -99V...+ 99V 12 bit + sign


S4 2 4 OFF

1 2 3 ON Actual value -120V...+120V 12 bit + sign


S4 4 OFF

2 4 ON Actual value -180V...+180V 12 bit + sign


S4 1 3 OFF

5 ON Actual value 12 bit + sign


S4 OFF with ground reference
ON Actual value 12 bit + sign
S4 5 OFF differential input 1)
6 Setpoint 3 with ground reference -10V...+ 10V 12 bit + sign
7 Internal ground, GND
8 ON Setpoint 1, -10V...+ 10V 12 bit + sign
S3 1 OFF Master voltage (factory setting)
Setpoint 1, -20mA...+ 20mA
1 ON
S3 OFF
Master current -20 mA...-4 mA
+ 4 mA...+ 20 mA
9 Voltage supply for +10V/7mA
10 Setpoint selection via potentiometer -10V/7mA

;;;;%$ 4-15
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Installation

Analog outputs (monitor outputs)


Terminal Switch position Use Level Resolution
60 Internal ground, GND
61 Actual current value -5 V...+ 5 V
correspond to the
rated current of the
controller
62 Monitor 1 -10V...10V 11 bit
S2 A Output voltage(factory setting)
1 Monitor 1 -20mA...+ 20mA 11 bit
S2 Output current
63 Monitor 2 -10V...+ 10V 11 bit
S1 A Output voltage(factory setting)
1 Monitor 2 -20mA...+ 20mA 11 bit
S1
Output current


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4-16 ;;;;%$
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Installation

4.3.4.2 Connection of digital signals


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Stop!

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Inputs:
Input voltage 0...+30 V
LOW level: 0...+5 V
HIGH level: +13...+30 V
Input current: 24 V: 8 mA per input
15 V: 5 mA per input

Outputs:
Output current: Max. 50 mA per output
(external resistance min. 480 at 24V,
e. g. relay, Order designation EK0005)

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;;;;%$ 4-17
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Installation

G N D e x t.

1 0 k
+ 1 5 V / 1 0 0 m A

2 2 k 1 0 R

5 0 m A
5 0 m A

5 0 m A
5 0 m A
5 0 m A
5 0 m A

5 0 m A
3 k
3 k
3 k
3 k
3 k
3 k
3 k
3 k
G N D
X 2 X 3 X 4
2 0 2 1 2 2 2 8 E 1 E 2 E 3 E 4 E 5 3 9 4 0 4 1 4 4 4 5 A 1 A 2 A 3 A 4 A 5 5 9

R L
-

+
Q S P


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G N D e x t.

1 0 k
+ 1 5 V / 1 0 0 m A

2 2 k 1 0 R
5 0 m A
5 0 m A

5 0 m A
5 0 m A
5 0 m A
5 0 m A

5 0 m A
3 k
3 k
3 k
3 k
3 k
3 k
3 k
3 k

G N D
X 2 X 3 X 4
2 0 2 1 2 2 2 8 E 1 E 2 E 3 E 4 E 5 3 9 4 0 4 1 4 4 4 5 A 1 A 2 A 3 A 4 A 5 5 9

R L

Q S P


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4-18 ;;;;%$
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Installation

Digital inputs
Name Terminal Use Level for activation Programming
(factory setting) see chapter
20 Voltage supply 15V, 100mA
CW 21 Removal of quick stop, CW rotation HIGH
CCW 22 Remove quick stop, CCW rotation HIGH
28 Controller enable - Ctrl. enable HIGH
E1 Freely assignable input HIGH
(TRIP set)
E2 Freely assignable input HIGH
(TRIP reset)
E3 Freely assignable input HIGH
(Inhibit additional setpoint)
E4, E5 Freely assignable input HIGH
(Enable JOG values, three JOG values)

Digital outputs
Name Terminal Use Message Programming
(factory setting) see chapter
1) 2)
39 Ground of the digital inputs and outputs, external GND
40 Internal ground, GND
41 TRIP HIGH LOW
44 Ready for operation  RDY HIGH HIGH
45 Pulse inhibit  IMP HIGH LOW
A1 Freely assignable output HIGH LOW
(nact < nx)
A2 Freely assignable output LOW HIGH
(n-controller = Mmax)
A3 Freely assignable output HIGH HIGH
(Setpoint reached, RFGoutput = RFGinput)
A4 Freely assignable output HIGH LOW
(nact = 0)
A5 Freely assignable output HIGH HIGH
(nact = nset)
59 Supply input of the digital outputs:
24 V external or 15 V internal

1) Message in stationary controller operation


2) Message, if the function is active

;;;;%$ 4-19
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Installation

Relay output

Terminal Use
(factory setting)

X3 K11 K14 K11, K14 Floating relay output, contact load capacitiy: 50V / 0.5A (TRIP)

Additional digital inputs and outputs with 4X08...4X13


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4908LP 4902MP
External fuse monitoring
86 20
1 + Vcc15
87
2
88
89 28 Without external fuse monitoring, terminal
Ctrl. enable 20 can be directly connected with the
switch Ctrl. enable.
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4911LP 4902MP Internal fuse monitoring
86 20
+ Vcc15
87
88
1
89 28
Ctrl. enable
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Danger! (especially for hoist applications)


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4-20 ;;;;%$
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Installation

4.3.5 Feedback systems


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DC tacho feedback
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Resolver feedback (X7)


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lmax= 50 m

+REF 1
-REF 2
3
+COS 4
-COS 5
+SIN 6
-SIN 7
8
9
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Pin 1 2 3 4 5 6 7 8 9
Signal + REF -REF GND +COS -COS +SIN -SIN --- ---
Cross section 0.5 0.14

;;;;%$ 4-21
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Installation

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Incremental encoder feedback


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l = 50 m
max
B
B 1
A 2
A 3 A
VE9 A
4
GND B
5
Z 6 B
Z 7 Z

 8 Z

9
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4-22 ;;;;%$
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Installation

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Pin 1 2 3 4 5 6 7 8 9
Signal B A A VE9 GND Z Z LC B

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X5, X9 Pin 4

GND

X4

VE9 90 FE

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VE9 External supply for incremental encoder to X5/X9


90 Internal ground GND
FE Functional earth

4.3.6 Change of the direction of rotation in 2Q operation


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Act. speed feedback system Direction of rotation changed by: Additional measures
Armature voltage None
Tacho Connection tacho signal exchange term. 3
Exchange
g connection: and 4
Resolver - Terminals A and B Signal cable resolver
or exchange track +sin and -sin
Incremental encoder - Terminals I and K Signal cable incremental encoder
exchange tracks A and B and
tracks A and B

;;;;%$ 4-23
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Installation

4.3.7 Digital frequency selection and encoder emulation

Digital frequency input


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Digital frequency selection via the digital frequency output of the


master drive

1 1
B B
A A A
A A
A
B B
9 GND GND 9 B
X8 X5/X9
B
1 2 .;

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Pin 1 2 3 4 5 6 7 8 9
Signal 6.5 A A VE9 GND Z Z LC B

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4-24 ;;;;%$
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Installation

Digital frequency output / encoder emulation


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Resolver feedback Incremental encoder feedback
Resolution 2048 increments per revolution Constant of the incremental encoder

A A
A A

B B
Signal type B
B

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Pin 1 2 3 4 5 6 7 8 9
Signal B A A NC GND Z Z +5V B

Note!
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;;;;%$ 4-25
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Installation

4.3.8 Serial interface RS232/485

Danger!
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Pin Name Input/output Explanation
1 +VCC15 Output Supply voltage +15V / 50mA
2 RxD Input Receive data cable RS232C
3 TxD Output Transmit data cable RS232C
4 DTR Output Transmission control RS232C
5 GND Controller reference potential
6 DSR Input (not used) RS232C
7 T/R (A) Output/input RS485
8 T/R (B) Output/input RS485
9 +VCC5 Output Supply voltage +5V

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4-26 ;;;;%$
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Installation

4.3.9 Fieldbus connection

Note!

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X10 Input InterBus peripheral bus


X11 Output InterBus peripheral bus
V1 LED green, bus supply
V2 LED yellow, communication

;;;;%$ 4-27
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Installation

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Connection Explanations
X12 RS485 bus 9-pole SubD socket
connection
X13-W30 Optical fibre (only 2130IB, V002)
receiver
X13-W31 Optical fibre (only 2130IB, V002)
sender
V1 2130IB supply OFF:
Module is not supplied. Controller is switched off or connection is interrupted(X4).
ON:
Module is supplied.
V2 Communicatio OFF:
n 2130IB No supply or 2130IB and controller not yet initialised.
ON:
Module 2130IB and basic unit are initialised but the PROFIBUS-DP
communication is still not working.
FAST BLINKING (4x per second):
PROFIBUS-DP communication with user data
SLOW BLINKING (1x per second):
PROFIBUS-DP communication initialised

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,I QHFHVVDU\ WKH FRQWURO VWDJH RI WKH FRQWUROOHU VKRXOG EH VXSSOLHG VHSDUDWHO\
VHH FKDSWHU  

4-28 ;;;;%$
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Installation

4.4 Installation of a CE-typical drive system

4.4.1 General notes


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The user of the machine is responsible for compliance with the EMC
Directive.
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LV QRW H[FHHGHG DURXQG WKH VLWH RI RSHUDWLRQ

;;;;%$ 4-29
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Installation

4.4.2 Components of the CE-typical drive system


System component Specification
Controller 4800/4900 DC controllers
RFI filter For data and filters see the Manual 4800/4900
Mains choke For assignment and technical data see the Manual 4800/4900
Armature and field cable Unscreened power cable
Rated max. length: 50m
Control cables Screened signal cable type LIYCY
Encoder cable for digital frequency Lenze system cable or screened signal cable, twisted in pairs, tin plated E-CU braid
with 75% optical overlay
Encoder cable for resolver Lenze system cable type EWLR or screened signal cable, twisted in pairs, tin plated
E-CU braid with 75% optical overlay
Motor Separately excited DC motor
Lenze series MGFQ, MGFR or similar
Accessories InterBus module 2110IB
Profibus module 2130IB

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4.4.3 Measures required

Control cabinet assembly board


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Power connection
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VLQJOHFRUHV
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4-30 ;;;;%$
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Installation

Signal cables
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Filters
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Screening
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;;;;%$ 4-31
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Installation

Grounding
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4-32 ;;;;%$
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Installation


P E P E P E I K A B


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Connection mains fuse


RFI filter
Uncoated, bare metal contact surfaces
Commutating choke
Armature fuse
Metal plug-in casing connected to screen or Lenze system cable
Uncoated surface for screen connection
PE connection
Screened signal cables
Screened cables for act. value encoder or setpoint encoder
Motor connection

;;;;%$ 4-33
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Installation

L 3 L 2 L 1




P E


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Connection mains fuse


Connection fan supply L1/N
RFI filter
Armature fuses
Screened signal cables
Metal plug-in casing connected to screen or Lenze system cable
Uncoated surface for screen connection
Mains choke field supply
Line protection fuses for field supply
Motor connection with screened cable for act. value encoder
Commutating choke
PE connection
RFI filter
Uncoated, bare metal contact surfaces

4-34 ;;;;%$
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Installation

L 3 L 2 L 1


P E


),*  3DUW RI WKH &(W\SLFDO GULYH V\VWHP ZLWK ;  ; RQ D PRXQWLQJ SODWH

Connection mains fuse


Connection fan supply L1/N
RFI filter
Uncoated surface for screen connection
Metal plug-in casing connected to screen or Lenze system cable
Screened signal cables
Motor connection with screened cable for act. value encoder
Commutating choke
Line protection fuses for field supply
Mains choke field supply
PE connection
RFI filter
Uncoated, bare metal contact surfaces

;;;;%$ 4-35
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Installation

4-36 ;;;;%$
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Commissioning

5 Commissioning

5.1 Initial switch-on

Stop!

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- Maintain the switch-on sequence!

Note!

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;;;;%$ 5-1
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Commissioning

5.2 Commissioning of speed-controlled drives


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Section Commissioning of speed control with see also
Attached tacho Resolver Armature voltage feedback
Switch-on sequence 1.X2/28 (Ctrl. enable must be opened (LOW) Mains on
Controller
enable
2.Connect the mains 50
Approx. 0.5sec after mains connection the TRIP ms

90 % of the
controller is ready for operation. I field rated
current
The time t1 depends on the initial response of
the field current
c rrent t
1
RDY
Integration of
the armature
typical values: t1 = 300ms ...600ms controller in its
operating point
t2 = t1 + 20ms Armature
current
FIG: Signal flow after mains connection
t2 Time
(see fig. on the right)
Input of the 3.Input of the motor nameplate data Chapter 5.4
motor data - C083 Rated field current
- C084 Armature circuit time constant
- C088 Rated motor current
- C090 Rated motor voltage
Input of the 4. 4. 4. Chapter
controller Set S4 before adapting - C000 = -2- - C000 = -2- (extended code set) 7.1.2 ff.
configuration and the tacho voltage: (extended code set) - C005 = -10- (n-control with armature
adaption of the - C025 = -2- - C005 = -12- voltage feedback)
actual value (select adjustment
adj stment of (n-control with - C025 = -5- (armature
(armat re voltage feedback)
detection terminals 3, 4) resolver) - C029 (adjust speed)
- C029 If necessary, set the smallest speed error
(adjust actual speed of the controller in loaded and unloaded
values) state under C232 (IR-compensation).
Setting of the 5.Max. motor current
current limit - C022 + IAmax
- C023 -IAmax
Adjustment of the 6.Select the reference for 100% setpoint
max. speed - C011 Max. speed
Selection of 7.CW rotation: X2/21 HIGH signal (+ 13...+ 30 V) Chapter 5.6
direction of rotation CCW rotation: X2/22 HIGH signal (+ 13...+ 30 V)
Setpoint selection 8.Apply a voltage higher than 0V (max. 10V) to X1/8.
- Do not activate a JOG setpoint (LOW signal at X2/E4 and X2/E5)
Check if LED RDY 9.If RDY-LED is dark and C067 is blinking, reset TRIP first Chapter 8.1 ff.
is on.
Controller enable 10. X2/28 HIGH signal (+ 13...+ 30 V) - do not press STP Chapter 5.5
The motor will now rotate in the selected direction of rotation and at the selected setpoint. If
necessary, adapt the controller to your application.
Additional settings 11. For operation with LECOM, additional settings are required.
- Do not change the switch-off sequence!
The controller must only be disconnected from the mains when it is inhibited or the motor is at standstill!

5-2 ;;;;%$
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Commissioning

5.2.1 Wiring recommendation for speed control with tacho


Q1
L1
L2
L3
PE

F1...F3 L10
L11

F1...F3 S1 K2.1
td > tbr.

L1 L2 L3
S2 K2 K3 K2
Z1

L1 L2 L3 K1

K1
K2 K2.1 K1
LK td
L20

PE L1 L2 L3

4900
X1 X2 X3 X4
I K B A 3 4 5 7 8 9 2021 2228 3940 A459 90FE

F4

I K B A CCW
nset
CW

M1 M T Ctrl.
K2 K3
enable

QSP nact = 0 .;

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F1...F3 Cable protection fuse L11 Emergency stop cable


F1...F3 Semiconductor fuse LK Mains choke
F4 Armature fuse M1 Motor
K1 Mains contactor nset Setpoint potentiometer
K2 QSP relay CW CW rotation
K2.1 Delay timer Ctrl. enable Controller enable
K3 Motor standstill Q1 Main switch
CCW CCW rotation QSP Quick stop function
L10 Direct lead from the control lead ON Z1 RFI filter

With a tacho voltage to ground: bridge terminals X1/4 and X1/5 and configure the switch S4 on the control module for the operation with
a tacho signal to ground (chpt. 4.3.4.1).

;;;;%$ 5-3
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Commissioning

5.2.2 Wiring recommendation for speed control with resolver


Q1
L1
L2
L3
PE
Direct line of control cable ON
F1...F3 L10
Emergency stop line
L11

F1...F3 S1 K2.1
td > tBr.

L1 L2 L3

S2 K2 K3 K2
Z1

L1 L2 L3 K1

K1
K2 K2.1 K1
td
LK
L20

PE L1 L2 L3

4900

X7 X1 X2 X3 X4
I K B A 7 8 9 20 21 22 28 39 40 A4 59 90 FE

F4

I K B A nset Cw CCW

M1 M R K2
Ctrl.
K3
enable

QSP nact. = 0 .;

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F1...F3 Cable protection fuse L11 Emergency stop cable


F1...F3 Semiconductor fuse LK Mains choke
F4 Armature fuse M1 Motor
K1 Mains contactor nset Setpoint potentiometer
K2 QSP relay CW CW rotation
K2.1 Delay timer Ctrl. enable Controller enable
K3 Motor standstill Q1 Main switch
CCW CCW rotation QSP Quick stop function
L10 Direct cable from the control cable ON Z1 RFI filter

5-4 ;;;;%$
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Commissioning

5.2.3 Speed control with armature voltage feedback


Q1
L1
L2
L3
PE

F1...F3

F1...F3

L1 L2 L3

Z1
L1 L2 L3

K1

LK

PE L1 L2 L3

4800/4900

X1 X2 X3 X4
I K B A 7 8 9 20 21 28 39 40 59 90 FE

F4

I K B A nset CW
Ctrl.
enable

M1 M

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F1...F3 Cable protection fuse nset Setpoint potentiometer


F1...F3 Semiconductor fuse CW CW rotation
F4 Armature fuse Ctrl. Controller enable
enable
K1 Mains contactor Q1 Main switch
LK Mains choke Z1 RFI filter
M1 Motor

Note!
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;;;;%$ 5-5
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Commissioning

5.3 Commissioning of torque-controlled drives


Section Commissioning according to writing proposed in chapter 5.3.1 see also
Switch-on sequence 1.X2/28 (Ctrl. enable must be opened (LOW) Mains on
Controller
enable
2.Connect the mains 50 ms
Approx. 0.5sec after mains connection the TRIP
90 % of the
controller is ready for operation. I field rated current

The time t1 depends on the initial response


of the field current t
1
RDY
Integration of the
typical values: t1 = 300ms ...600ms armature controller
in its operating point

t2 = t1 + 20ms Armature
current
FIG: Signal flow after mains connection t Time
(see fig. on the right) 2

Input of the 3.Input of the motor nameplate data Chapter 5.4


motor data - C083 Rated field current
- C084 Armature circuit time constant
- C088 Rated motor current
- C090 Rated motor voltage
Enter controller 4.Configuration of torque control: Chapter.
p 7.1.2 ff.
configuration
fi ti - C000 -2- extended code set
- C005 -42- torque control with speed limitation
Set the current limit 5.Max. motor current
- C022 + IAmax
- C023 -IAmax
Adjustment of the 6.Select the reference for 100% setpoint
max. speed - C011 max. speed
Set the threshold 7.Set threshold nact = 0
- C019 xxxx rpm
Setting of 8.Comparison speed nact < nx
comparison speed - C016 xxxx rpm
Adjust n-controller 9.Adjust Vpn with high inertia load
gain - C070 Proportional gain of the n-controller
Additional 10. For operation with LECOM, additional settings are required.
settings
- Do not change the switch-off sequence!
The controller must only be disconnected from the mains when it is inhibited or the motor is at standstill!

5-6 ;;;;%$
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Commissioning

5.3.1 Wiring recommendation for torque control with speed


limitation

Q1
L1
L2
L3
PE
Direct line of control cable ON
F1...F3 L10
Emergency stop line
L11

F1...F3 S1 K2.1
td > tBr.

L1 L2 L3

S2 K2 K3 K2
Z1
L1 L2 L3 K1

K1
K2 K2.1 K1
LK td
L20

PE L1 L2 L3

4900

X7 X1 X2 X3 X4
I K B A 2 8 20 21 22 28 39 40 A1 A4 59 90 FE

F4
Mset nsetl
Cw CCw

I K B A
PLC K2 RFR
M1 M R K4 K3
Torque controller K4
n
M

QSP nact. < nx nact. = 0


Unwinder

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F1...F3 Cable protection fuse L11 Emergency stop cable


F1...F3 Semiconductor fuse LK Mains choke
F4 Armature fuse M1 Motor
K1 Mains contactor nset Setpoint potentiometer
K2 QSP relay CW CW rotation
K2.1 Delay timer Ctrl. Controller enable
enable
K3 Motor standstill Q1 Main switch
CCW CCW rotation QSP Quick stop function
L10 Direct cable from the control cable ON Z1 RFI filter

;;;;%$ 5-7
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Commissioning

5.4 Input of the motor data

Note
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PRWRU

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5-8 ;;;;%$
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Commissioning

5.5 Controller enable


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;;;;%$ 5-9
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Commissioning

5.6 Selection of direction of rotation and quick stop

Direction of rotation
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Quick stop (QSP)


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5-10 ;;;;%$
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Code Name Possible settings
Lenze Selection Info

C105 Decele- 0.00s 0 s {0.01 s} 1s Time referred to the speed change


ration time 1s {0.1s} 10s 0...nmax
for quick 10 s {1 s} 100 s
stop 100 s {10 s} 990 s

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TXLFN VWRS
Operating Setpoint to X2/21 X2/22 C041 C042 Direction of
mode X1/8 rotation
(View
towards
motor shaft)
Terminal positive HIGH LOW -0- -0- right
control
negative LOW HIGH -1- -0-
C041 and positive LOW HIGH -1- -0- left
C042 display negative HIGH LOW -0- -0-
the status
stat s of pos. / neg. HIGH HIGH -0- / -1- -0- unchanged
terminals
X2/21 and pos. / neg. LOW LOW -0- / -1- -1- Quick stop
X2/22 active
Keypad / positive HIGH/LOW LOW/HIGH -0- -0- right
LECOM
negative HIGH/LOW LOW/HIGH -1- -0-
C041 and
C042
determine the positive HIGH/LOW LOW/HIGH -1- -0- left
direction of
rotation or
quick stop, in negative HIGH/LOW LOW/HIGH -0- -0-
addition LOW
signal
i l X2/21 pos. / neg. LOW LOW -0- / -1- -1- Quick stop
and X2/22 active
activates quick
stop.

;;;;%$ 5-11
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Commissioning

5.7 Changing the internal control structure


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Stop!
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5.8 Changing the terminal assignment

Note!
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Freely assignable digital inputs


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5-12 ;;;;%$
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Commissioning

Freely assignable digital outputs


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Freely assignable analog inputs


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;;;;%$ 5-13
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Commissioning

Freely assignable analog monitor outputs


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Special feature of the freely assignable digital frequency output


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5-14 ;;;;%$
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Commissioning

5.9 Application examples


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;;;;%$ 5-15
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Commissioning

5.9.1 Current ratio control


Q1
L1
L2
L3
PE

F1...F3 Direct cable from the control cable on


F4...F6
L10
Emergency-off cable
L11
F1...F3 F5...F7
S1 K2.1
L1 L2 L3 td > tBr. L1 L2 L3

Z1 Z2
S2 K2 K3 K2
L1 L2 L3 L1 L2 L3
K1
K1 K1
K2 K2.1 K1
td
L20
LK LK

PE L1 L2 L3 PE L1 L2 L3

4900 (Master) 4900 (Slave)


nset Iset Iset nset
X1 X2 X3 X4 X1 X2 X3 X4
I K B A 3 4 7 8 20 21 22 28 39 40 A4 59 62 90FE 3 4 6 7 8 20 21 22 28 39 40 59 90FE A B K I

F4
F8

I K B A CCW CWCCW A B K I
CW

+
M1 M T K2 K3 K2
Ctrl.
enable T M
-

Vmaster QSP Ctrl. nact = 0 QSP M2


enable .;

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5-16 ;;;;%$
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Commissioning

Parameter setting
Code Input Description
Input according to nameplate data
Master and slave
C083 xxx A Rated field current
C084 xxx ms Armature circuit time constant
C088 xxx A Rated motor current
C090 xxx V Rated motor voltage
Input of the current limits
Master and slave
C022, C023 xxx A Max. motor current

Enter controller configuration


Master and slave
C000 -2- Extended code set
C005 -11- Speed control with tacho feedback
Master
C110 -1- Input selection term. 62
C111 -25- Monitor output Mset
Adjustment of the speed controller
Master and slave
C011 xxxx rpm Select max. speed
C025 -2- Select adjustment terminals 3 and 4
C029 nact adjust speed
Slave
C071 9999 ms Tnn, no I component
C025 -3- Select adjustment terminal 6
C027 Select the ratio for the actual speed influence divided by Vpn
C070 Vpn Adjust n-controller gain
Master and slave
C054 Check current distribution between master and slave.
Application parameters
Master
C019 xxxx rpm Set threshold nact = 0
Save parameters
Master and slave
C003 Save parameter set

;;;;%$ 5-17
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Commissioning

5.9.2 Dancer position control on an unwinder

PE PE
PE L1 L2 L3

4900
X1 X2 X3 X4
I K B A 1 2 3 4 5 6 7 8 9 21 22 28 E1 E2 E3 E4 E5 39 40 A4 59 90 FE

F4

I K B A vset CCW K3
CW
- nact = 0
M1 M T Ctrl.
enable 24 V
+

QSP E1 = TRIP set


E2 = TRIP reset
E3 = Suppression of process controller
E4 = JOG1
E5 = I-component process controller off
Act. Distance k
position a r
Material

+ 10 V

Ultrasonic dmin dmax Dancer position


encoder potentiometer

dmax = 2(k - a)
Unwinder

.;

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n offset
Tachometer C025/C026
3 +
4
C025/C027 Arithmetic block
180 V
nmax Setpoint integrator
offset n set
Input 1 C011 CW CCW
C025/C026 (Numerator) C338 C012 T ir
v set C046 21 22
C191 C013 T if
+ C145/C146 n act
8 + C145/C146
C145/C146 0 C051
- /
-10 V ... +10 V C025/C027 C338
1
1
100% - C339

C041 CW/CCW
noffset Input 2
JOG 1 E4
C025/C026 (Denominator) C339
(Diameter)
Enable
Distance
+
6
0 ... +10 V C025/C027 Process controller C222 V pp n set
RFG C223 T np
RFG C050
C224 K dp n-contro
C330
C145/C146
Act. position + + +
value xxxx - /

C025/C026 - C46
100% - C49 -
C332 T ir C220 T ir C190 C070 V pn
Act. position value C333 T if Process C221 T if C071 T nn
C145/C146
1 + controller C072 K dn
2 (can be C049
C025/C027 C112/C113 activated)
-10 V ... +10 V
E5
I-component
(can be switched off)
C331 RFG
Evaluation 1
-100...+100 % x x x x 0

C334 T ir
C112/C113 C335 T if

Suppression of
E3
process controller output
.;

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5-18 ;;;;%$
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Parameter setting
Code Input Description
Input to nameplate data
C083 xxx A Rated field current
C084 xxx ms Armature circuit time constant
C088 xxx A Rated motor current
C090 xxx V Rated motor voltage
Freely assignable analog inputs
C145 -4- Input selection term. 8
C146 -15- Arithmetic block 2 input 1
C145 -3- Input selection term. 6
C146 -16- Arithmetic block 2 input 2
C145 -10- Input selection arithmetic block output
C146 -1- Main setpoint C046
C145 -9- Input selection process controller output
C146 -3- Additional setpoint C049
C145 -1- Input selection term. 1,2
C146 -7- Act. value process controller
Freely assignable digital inputs
C112 -3- Input selection E3
C113 -32- Process controller rating
C112 -5- Input selection E5
C113 -31- Process controller I-component off
Arithmetic block
C191 -4- Output = input 1 / input 2
Calculate distance @ diameter
C025 -3- Input selection terminal 6
C026 Offset for distance a = -xxx mV
C027 2.000 Rating for diameter
Adjustment of the speed controller
C011 xxxx rpm Select max. speed
C025 -2- Select adjustment terminals 3 and 4
C029 nact Adjust speed
Process controller
C330 xxx % Select position setpoint
C331 xxx % Process controller output rating
Application parameters
C022, C023 xxx A Max. motor current
C019 xxxx rpm Set threshold nact = 0
C070 Vpn Adjust n-controller gain with high inertia load
C222 Vpp Optimise process controller
Save parameters
C003 Save parameter set

;;;;%$ 5-19
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Commissioning

5.9.3 Hoists
P E P E

P E L 1 L 2 L 3
E 4 , E 5 J O G 1 ... J O G 3
A 1 Ia c t > Ix
4 9 0 0 A 2
A 4
M s e t = M m a x
n a c t = 0
A 5 n a c t = n s e t

X 7 X 1 X 2 X 3 X 4
I K B A 8 9 2 1 2 2 2 8 E 4 E 5 3 9 4 1 4 4 4 5 A 1 A 2 A 4 A 5 5 9 9 0 F E

F '4

I K B A
K 5 K 6 K 7 K 3

M 1 M R
C W C C W

C trl T R IP R D Y IM P n a c t = 0
e n a b le G N D
P L C

Q S P
+ 2 4 V
P L C B R
B r a k e r e le a s e P L C

M G B ra k e

" T o p " lim it s w itc h


s
P r o x im ity s w itc h 1
L ift
L o w e r
" T o p " lim it s w itc h
P r o x im ity s w itc h 2
P r o x im ity s w itc h 1
P r o x im ity s w itc h 2 s
" B o t to m " lim it s w itc h " B o t to m " lim it s w itc h

v _ p o s

s = C 1 0 5 v _ p o s / 2

tf (C 1 0 5 ) t
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5-20 ;;;;%$
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Commissioning

Parameter setting
Code Input Description
Input to nameplate data
C083 xxx A Rated field current
C084 xxx ms Armature circuit time constant
C088 xxx A Rated motor current
C090 xxx V Rated motor voltage
Input of the current limits
C022, C023 xxx A Max. motor current
Enter controller configuration
C000 -2- Extended code set
C005 -52- Speed control with angle controller
Adjustment of the speed controller
C070 Vpn Adapt n-controller gain with high inertia load
Adjustment of the angle controller
C254 Vpw Adapt Vpw to the system, with Vpw = 0 the angle controller is not
activated
Application parameters
C011 xxx rpm Select max. speed (corresponds to vmax)
C019 xxx rpm Set threshold nact = 0
C240 xxx % nmax Adjustment of the permissible speed deviation
C116 -5- Input selection of the digital output A5
C128 xxx s Time for which the drive can leave the set range without triggering a
message
C255 xxxx inc Contouring error limit
C105 xxx s Deceleration time tf = 2 s / vpos
C116 -1- Input selection of the digital output A1
C117 -15- Iact > Ix
C244 xxx % Imax (limit value for the starting torque against the brake)
C038 -1- Input selection JOG 1
C039 xxx % C011 (save speed for vpos in JOG 1)
C038 -x- Input selection JOG x
C039 xxx % C011 (further velocities)
Save parameters
C003 Save parameter set

;;;;%$ 5-21
5-22
5.9.4
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;;;;%$
T a k e -in u n it (m a s te r ) S tr e tc h u n it 1 S tr e tc h u n it 2

),* 
v = 5 0 m /m in v = 8 0 m /m in v = 1 1 0 m /m in
Commissioning

i = 1 9 .4 i = 5 .3 i = 5 .3

R M R M R M
D ig ita l fr e q u e n c y D ig ita l fr e q u e n c y

+ 2 4 V e x te rn a l + 2 4 V e x te rn a l
X 7 X 8 X 5 X 7 X 8 X 5 X 7 X 8
Synchronous speed ratio

4 9 0 0 M a s te r 4 9 0 0 S la v e 4 9 0 0 S la v e
9 E 4 E 4
S tre tc h > S tre tc h >
v s e t E 5 E 5
8 S tre tc h < S tre tc h <
S tre tc h S tre tc h
7 fa c to r fa c to r
G e a rb o x G e a rb o x G e a rb o x

2 8 2 1 E 2 5 9 3 9 4 1 A 3 4 0 A 5 2 8 2 1 E 2 5 9 3 9 4 1 A 3 4 0 A 5 2 8 2 1 E 2 5 9 3 9 4 1 A 3 4 0 A 5

+ 2 4 V + 2 4 V + 2 4 V

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e x te rn a l e x te rn a l
e x te rn a l

n a c t = 0 n a c t = 0 n a c t = 0
P L C
C trl C W T R IP - T R IP I A > IA x C tr l. C W T R IP T R IP I A > IA x C tr l. C W T R IP T R IP I A > IA x
e n a b le Q S P R e s e t e n a b le Q S P R e s e t S e t e n a b le Q S P R e s e t S e t
S e q u e n c e c o n tro l

.;
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Commissioning

Parameter setting
Code Input Description
Input according to nameplate data
Master and slave
C083 xxx A Rated field current
C084 xxx ms Armature circuit time constant
C088 xxx A Rated motor current
C090 xxx V Rated motor voltage
Input of the current limits
Master and slave
C022, C023 xxx A Max. motor current

Enter controller configuration


Master and slave
C000 -2- Extended code set
Master
C005 -52- Speed control with resolver
Slave
C005 -72- Setpoint cascade with resolver
Freely assignable digital inputs
Slave
C112 -4- Input selection E4
C113 -17- Motorpot down
C112 -5- Input selection E5
C113 -18- Motorpot
Freely assignable analog inputs
Slave
C145 -8- Input selection motor potentiometer output
C146 -10- Gain C027 of X5
Freely assignable digital outputs
Master and slave
C116 -5- Input selection A5
C117 -15- IA > IAX
Gearbox factor
Master (FIG 5-11; i = 19.4)
C032 xxx Numerator = 1.9400
C033 xxx Denominator = 0.1000
Slave (FIG 5-11; i = 5.3)
C032 xxx Numerator = 0.5300
C033 xxx Denominator = 0.1000
Strain factor
Slave
C027 xxx Numerator = 1.6 (stretching unit 1); numerator = 1.375
(stretching unit 2)
C028 xxx Denominator = 1
Parameterization of the motor potentiometer
Slave
C260 100% Upper limit of motor potentiometer
C261 -100% Lower limit of motor potentiometer
C262 xxx s Motor potentiometer acceleration time
C263 xxx s Motor potentiometer deceleration time

;;;;%$ 5-23
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Commissioning

Code Input Description


Adjustment of the speed controller
Master and slave
C011 xxxx rpm Select max. speed
Application parameters
Master and slave
C022, C023 xxx A Max. motor current
C019 xxxx rpm Set threshold nact = 0
C070 Vpn Adjust n-controller gain with high inertia load
C244 xxx % IA > IAx
Save parameters
Master and slave
C003 Save parameter set

5-24 ;;;;%$
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Commissioning

5.9.5 Mains separation

5.9.5.1 Inching with mains separation


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FRQWDFWRU

Preparation of the controller:


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FRQWUROOHUV  /3 /3 RU /3 ZKHQ QR YROWDJH LV
DSSOLHG
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;; /3 RU /3 ZKHQ QR YROWDJH LV DSSOLHG

3URFHHG DV IROORZV WR UHPRYH WKH EULGJHV


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- 2SHQ WKH FRYHU

Stop!

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$FWLYDWH VWDQGVWLOO H[FLWDWLRQ ILHOG KHDWLQJ 

;;;;%$ 5-25
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Commissioning

4 9 0 2 /3 /5 L P 4 9 0 2 V P

F 1 F 2
F F 1 6 A
5 0 0 V M 0 ,5 A 5 0 0 V
B R 1 B R 5 F 4
B R 3 F 3
B R 2 B R 4

P E L 1 L 2 L 3 A B L 1 .1 L 3 .1 I K L 1 .2 L 2 .2 L 3 .2

L K L K 2 L K 2 F ''6 . . . F ''8

K 1 F ''4 F ''5

L 1 L 2 L 3

Z 1

L '1 L '2 L '3

F '1 . . . F '3 P E

Q 1

F ''1 . . . F ''3

P E L 1 L 2 L 3

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Explanations
F1...F3 Semiconductor fuses
F6...F8 Cable protection fuses 4A
F1...F4 Cable protection fuses
Q1 Main switch
K1 Mains contactor
Power stage
Field controller
For the connection voltage see Rated Data

5-26 ;;;;%$
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Commissioning

Contactor or relay circuit

Direct cable from the control cable on


4900 L10
Emergency-off cable
L11
X2 X3 X4
20 21 22 28 39 40 A4 59 90 FE S1 K2.1 S3
td > tbr. 12

CCW
S2 K2 K3 K4 S4 K2 K1
CW
K3 K1
K4 K5

Ctrl.
QSP enable nact = 0
K2 K2.1 K1 K4 K5
td
L20
.;

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K1 Mains contactor controller


K2.1 Safety relay for mains separation if standstill is not indicated
K4, K5 Relay with gold contacts
S1 Drive off
S2 Drive on
S3 1: Inching / 2: Remote
S4 Inching
L10 Direct cable from the control cable ON
L11 Emergency stop cable

;;;;%$ 5-27
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Commissioning

5.9.5.2 Mains switch-off logic

Stop!
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WKLV DSSOLFDWLRQ WKH VHWWLQJ PXVW QRW H[FHHG  Q1

Direct cable from teh control cable on


4900 L10
Emergency-off cable
L11
X2 X3 X4
20 21 22 28 39 40 A4 59 90 FE S1 K2.1
td > tbr.

Ctrl. S2 K2 K3 K2
CW enable

CCW K1
K3
K2

QSP nact = 0
K2 K2.1 K1
td
L20

.;

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5-28 ;;;;%$
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During operation

6 During operation
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DSSOLHG

- 7KH RYHUORDG SURWHFWLRQ RI WKH PRWRU , W LV QRW D IXOO SURWHFWLRQ


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:KHQ WKH FRQWUROOHU LV LQKLELWHG WKH GULYH GRHV QRW JHQHUDWH D WRUTXH

;;;;%$ 6-1
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During operation

6-2 ;;;;%$
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Configuration

7 Configuration

7.1 Speed-controlled operation


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DSSOLFDWLRQV 7R DGDSW WKH GULYH WR VSHFLDO UHTXLUHPHQWV SOHDVH UHDG WKH
IROORZLQJ SDVVDJHV

;;;;%$ 7-1
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Configuration

7.1.1 Setpoint selection

C W 2 1 2 2 C C W
C 0 4 2
C o n fig u r a tio n C 0 0 5 = - 1 x -
Q S P

C 0 1 2 T ir
n o ffs e t C 0 1 3 T if
n m a x
C 0 2 5 /C 0 2 6 n s e t
C 0 1 1 Q S P C 1 3 4
n s e t' C 0 4 6
C 1 4 5 /C 1 4 6 C 1 9 0 C 1 0 5
+ 0
8 +
1 - /
1
-1 0 V ... + 1 0 V C 0 2 5 /C 0 2 7 1 0 0 %
C 4 6
- C 4 9
C 0 4 1
C W /C C W E x
J O G 1 E 4 E 5 R F G s to p C 2 8 6 C 2 8 7
J O G 2
E n a b le in % o f n
J O G x
E x
m a x
n o ffs e t R F G z e ro
C 0 2 5 /C 0 2 6
A d d itio n a l Q S P
s e tp o in t C 0 4 9
C 1 4 5 /C 1 4 6
+ 0
6
1
-1 0 V ... + 1 0 V C 0 2 5 /C 0 2 7
n o ffs e t S W I
C 2 2 0 , C 2 2 1
C 0 2 5 /C 0 2 6 E 3 n s e t a t n - c o n tr o lle r
in % o f n m a x
T a c h o Z s e t o ff
C 1 4 5 /C 1 4 6 C 0 5 0
3 +
4
1 8 0 V C 0 2 5 /C 0 2 7
C 0 0 5 C o n fig u r a tio n Q S P
In c re m e n ta l M s e t in %
1 1 n a c t v o n M m a x
e n c o d e r C 0 2 5 /C 0 2 6 C 0 2 7 C 0 2 8 n - c o n tr o lle r
C 0 5 1
E n c . 1 3 C 0 5 6
c o n s t. +
1 2
R e s o lv e r -
1 0 C 0 7 0 V p n
C 0 7 1 T n n
- C 0 7 2 K d n IF a c t
VA B
C 0 2 5 /C 0 2 7 C 2 3 2
A r m a tu r e v o lta g e
Ia c t I R - c o m p e n s a tio n C 3 1 0
C 3 1 1
1 0 0 % C 3 1 2
C 0 2 5 /C 0 2 6
C 3 1 3
T o r q u e r e d u c tio n C 3 1 4 Is e t
C 1 4 5 /C 1 4 6
2 + + C 0 6 3
I m a x
1 -
C 0 2 5 /C 0 2 7 C 0 2 2 , C 0 2 3
0 V = n o r e d u c tio n
1 0 V = m a x . r e d u c tio n C 0 4 7
M a in s ig n a l p a th
.;

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VHWSRLQW
& ; ZLWK IDFWRU\ VHWWLQJ

7-2 ;;;;%$
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Configuration

7.1.1.1 Main setpoint


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DGMXVWDEOH YDOXH QPD[ &  7KH VHWSRLQW FDQ EH HQWHUHG HLWKHU YLD WHUPLQDO
; RU DV D GLJLWDO IUHTXHQF\ YLD ; RU ; DV ZHOO DV YLD WKH NH\SDG RU WKH
/(&20 LQWHUIDFH
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Code Name Possible settings
Lenze Selection Info

C046 nset speed -100.0 % nmax {0.1 %} +100.0 % n max Display only possible with analog signal
source assignment (C001;
C145/C146/C147).
The parameter cannot be saved in the pa-
rameter set.
If the signal source assignment is deacti-
vated by Load parameter set or via
C145/C146, the display value valid a that
time will be kept.

7.1.1.2 Additional setpoint


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DVVLJQHG WR WHUPLQDOV ; RU RQH RI WKH RWKHU VLJQDO VRXUFHV  7KH DGGLWLRQDO
VHWSRLQW &  VHWSRLQW  LV LQWHUQDOO\ FRQQHFWHG WR D UDPS IXQFWLRQ JHQHUDWRU
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DGGLWLRQDO VHWSRLQW FDQ EH VZLWFKHGRII YLD ;( & 
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SRVLWLRQ HWF GXULQJ VHWXS RSHUDWLRQ
Code Name Possible settings
Lenze Selection Info
C049 Additional -100.0 % nmax {0.1 %} +100.0 % nmax Display: additional setpoint
setpoint
C220* Accelera- 0.00 s 0.00 s {0.01 s} 1s
tion time Tir 1s {0.1 s} 10 s
of the 10 s {1 s} 100 s
additional 100 s {10 s} 990 s
setpoint
C221* Decelera- 0.00 s 0.00 s {0.01 s} 1s
tion time Tif 1s {0.1 s} 10 s
of the 10 s {1 s} 100 s
additional 100 s {10 s} 990 s
setpoint

7.1.1.3 JOG setpoints


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PHPRU\ FDQ EH VHOHFWHG YLD -2* LQSXWV -2* VHWSRLQWV UHSODFH WKH PDLQ
VHWSRLQW -2* VHWSRLQWV DUH HQWHUHG DV UHODWLYH YDOXHV LQ  RI QPD[

;;;;%$ 7-3
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Configuration

Parameter setting of the JOG setpoints


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- 6HOHFW D -2* VHWSRLQW XQGHU &
- (QWHU WKH YDOXH IRU WKH VHOHFWHG -2* VHWSRLQW XQGHU &
5HSHDW WKHVH WZR VWHSV IRU IXUWKHU -2* VHWSRLQWV $ PD[LPXP RI  -2*
VHWSRLQWV FDQ EH SURJUDPPHG
Code Name Possible settings
Lenze Selection Info

C038 Input 1 -1- Selection JOG1 Select JOG setpoint to be set under C039.
selection: -2- Selection JOG2
JOG ...
setpoint -15- Selection JOG15
C039 JOG speed -100 % nmax {0,1 %} +100.0 % nmax Enable JOG setpoints via the digital inputs
C038 100.0% JOG1 or via C045.
75.0% JOG2
50.0% JOG3
25.0% JOG4
0.0% JOG5
.. ...
0.0% JOG15

Assignment of the digital inputs


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GHSHQGV RQ WKH QXPEHU RI -2* VHWSRLQWV UHTXLUHG
Number of JOG setpoints required Number of inputs required
1 at least 1
2...3 at least 2
4...7 at least 3
8...15 4

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3OHDVH REVHUYH WKH QRWHV JLYHQ LQ FKDSWHU 

Enabling JOG setpoints with terminal control


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DFFRUGLQJ WR WKH WDEOH EHORZ
1. Input 2. Input 3. Input 4. Input
JOG 1 1 0 0 0
JOG 2 0 1 0 0
JOG 3 1 1 0 0
JOG 4 0 0 1 0
JOG 5 1 0 1 0
JOG 6 0 1 1 0
JOG 7 1 1 1 0
JOG 8 0 0 0 1
JOG 9 1 0 0 1
JOG 10 0 1 0 1

7-4 ;;;;%$
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Configuration

JOG 11 1 1 0 1
JOG 12 0 0 1 1
JOG 13 1 0 1 1
JOG 14 0 1 1 1
JOG 15 1 1 1 1

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QXPEHU LV WKH QG LQSXW HWF HJ (  LQSXW (  LQSXW 
& LQGLFDWHV WKH DFWLYH VHWSRLQW

Enabling JOG setpoints with control via keypad or LECOM interface


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Code Name Possible settings
Lenze Selection Info
C045 JOG enable 0 -0- Main setpoint (C046) active With terminal control, display only
-1- Setpoint JOG1 active
...
-15- Setpoint JOG15 active

7.1.1.4 Master current


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EHORZ P$
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WR PDVWHU FXUUHQW FXUUHQW ORDG  
- 0DVWHU YROWDJHSRWHQWLRPHWHU 6 2))
)DFWRU\ VHWWLQJ
- 0DVWHU FXUUHQW 6 21
VHH FKDSWHU 

7.1.1.5 External torque reduction


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YROWDJH WR WHUPLQDO  ZKLFK KDV D GLUHFW HIIHFW RQ WKH ,PD[YDOXHV VHW XQGHU &
DQG &

Note!
$ YROWDJH RI 9 DSSOLHG WR WHUPLQDO ; FRUUHVSRQGV WR ,PD[ZKHQ & ;
; ; RU 

;;;;%$ 7-5
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Configuration

7KH FRUUHVSRQGLQJ VSHHG VHWSRLQW PXVW EH DSSOLHG YLD WHUPLQDO ;


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HIIHFW RQ WKH FXUUHQW OLPLWDWLRQ YLD DQ H[WHUQDO FRQWURO YROWDJH

S3/2
+10 V Ref.

1 2 5 9
10 kW (lin.)
min max

U Iset = +10 ... 0 V


.;

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YROWDJH

Note!
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FRQWURO WKH WHUPLQDO LQSXW LV LQYHUWHG DQG D ELDV RI  ,PD[ LV DSSOLHG

)XQFWLRQ &   _7HUPLQDO  _ FDQ EH FKDQJHG WR & _7HUPLQDO


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Code Name Possible settings
Lenze Selection Info

C282* Function 0 -0- Function C047 = 100% - [input source]


C047 -1- Function C047 = [input source]

7-6 ;;;;%$
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Configuration

7.1.1.6 Acceleration and deceleration times Tir ,Tif


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QPD[ &  7KH WLPHV 7LU DQG 7LI WR EH VHW FDQ EH FDOFXODWHG DV IROORZV
nact
[rpm] n max
Tir = t ir
n max n 2 - n1
n2
n max
T if = t if
n1 n 2 - n1
0
tir t if t

T ir T if
.;

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DQG YLFH YHUVD
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- $FFHOHUDWLRQ DQG GHFHOHUDWLRQ WLPHV & DQG &
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YLD WKH WLPHV 7LU DQG 7LI XQGHU & DQG &
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Programming of additional acceleration and deceleration times
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WR YDOXH SDLUV RI DFFHOHUDWLRQGHFHOHUDWLRQ WLPHV
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$ PD[LPXP RI  DGGLWLRQDO DFFHOHUDWLRQ DQG GHFHOHUDWLRQ WLPHV FDQ EH
SURJUDPPHG

;;;;%$ 7-7
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Configuration

Code Name Possible settings


Lenze Selection Info
C100* Selection: -1- Acceleration time Tir1 /deceleration time Tif1 Extends Tir (C012) and Tif (C013) by max.
Additional -2- Acceleration time Tir2/deceleration time Tif2 15 additional value pairs. Changeable via
accelera- ... C130:
tion/ -15- Acceleration time Tir15 /deceleration time T if15 1.Select additional times under C100.
decelera- 2.Set C101 (Tir) or C103 (Tif).
tion time
for main
setpoint
C101* Accelera- 0.00s 0 s {0.01 s} 1s Time referred to the speed change
tion time 1s {0.1s} 10 s 0...nmax
C100 10 s {1 s} 100 s
100 s {10 s} 990 s
C103* Decelera- 0.00s 0 s {0.01 s} 1s Time referred to the speed change
tion time 1s {0.1s} 10 s 0...nmax
C100 10 s {1 s} 100 s
100 s {10 s} 990 s

Assignment of the digital inputs


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DFFHOHUDWLRQ DQG GHFHOHUDWLRQ WLPHV GHSHQGV RQ WKH QXPEHU RI DGGLWLRQDO 7L
WLPHV
Number of additional acceleration and deceleration times Number of inputs required
required
1 at least 1
2...3 at least 2
4...7 at least 3
8...15 4

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3OHDVH REVHUYH WKH QRWHV JLYHQ LQ FKDSWHU 

7-8 ;;;;%$
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Configuration

Enabling of additional acceleration and deceleration times


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WR HQDEOH WKH DGGLWLRQDO DFFHOHUDWLRQ DQG GHFHOHUDWLRQ WLPHV 7KH 7L WLPHV FDQ
RQO\ EH DFWLYDWHG LQ SDLUV
1. Input 2. Input 3. Input 4. Input
Tir1, Tif1 1 0 0 0
Tir2, Tif2 0 1 0 0
Tir3, Tif3 1 1 0 0
Tir4, Tif4 0 0 1 0
Tir5, Tif5 1 0 1 0
Tir6, Tif6 0 1 1 0
Tir7, Tif7 1 1 1 0
Tir8, Tif8 0 0 0 1
Tir9, Tif9 1 0 0 1
Tir10,Tif10 0 1 0 1
Tir11,Tif11 1 1 0 1
Tir12,Tif12 0 0 1 1
Tir13,Tif13 1 0 1 1
Tir14,Tif14 0 1 1 1
Tir15,Tif15 1 1 1 1

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QXPEHU LV WKH QG LQSXW HWF HJ (  LQSXW (  LQSXW 
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SDLUV
Code Name Possible settings
Lenze Selection Info

C130* Enabling of 0 -0- Tir (C012) / Tif (C013) active If the Ti times are enabled via terminal,
additional -1- Tir1 / Tif1 active C130 is a display parameter only.
Ti times ...
-15- Tir15 / Tif15 active

;;;;%$ 7-9
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Configuration

7.1.1.7 Limiation of the speed setpoint


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XVHG LI GHSHQGLQJ RQ WKH SURFHVV WR EH FRQWUROOHG FHUWDLQ SRVLWLYH RU QHJDWLYH
YDOXHV PXVW QRW EH H[FHHGHG
CW 21 22 CCW C042
QSP
Configuration C005 = -10- ... -53-
C012 T ir
nmax C013 T if C182
nset 1
C011 QSP C134
C046
C145/C146 C190 C105
0 +
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1
C46
100% - C49
C041
CW/CCW FDE
JOG 1 FDE C286 C287
JOG 2 RFG stop
JOG x Enable in % of n max
FDE
RFG zero
nset 2 C050

100 %
QSP n set at n-controller
C049
C145/C146 in % of n max
0
1
n-controller
SPI
C220, C221
FDE
Z set off .;

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Code Name Possible settings


Lenze Selection Info

C286* Upper limit 180% -100.0 % {0.1 %} +100.0 % Upper limit of the speed setpoint for C050
of the -180 % {1 %} +180 % C286 must be higher than C287!
speed
setpoint
C287* Lower limit -180% -100.0 % {0.1 %} +100.0 % Lower limit of the speed setpoint for C050
of the -180 % {1 %} +180 % C287 must be lower than C286!
speed
setpoint

7-10 ;;;;%$
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Configuration

7.1.2 Actual value feedback

7.1.2.1 Armature voltage feedback


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Stop!

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;;;;%$ 7-11
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Configuration

7.1.2.2 DC tacho feedback


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Stop!

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Adjustment of the tacho signal:
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nset adjustment (main setpoint)
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nact adjustment

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7-12 ;;;;%$
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Configuration

Note!
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Adjustment of the additional setpoint
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;;;;%$ 7-13
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Configuration

7.1.2.3 Resolver feedback


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7.1.2.4 Incremental encoder feedback


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 (QFRGHU  LQFUUHY  USP

7-14 ;;;;%$
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Configuration

7.2 Parameter setting


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7.2.1 Ways of parameter setting


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;;;;%$ 7-15
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Configuration

7.2.2 Functions of the operation unit

.;

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LED Colour Function


RDY green Ready for operation
not on in the event of TRIP
Imax red on, if the speed controller operates at current limit
IMP yellow Pulse inhibit
on, if the controller is inhibited or message LU is displayed

Bedientaste Key function


PRG Change between code and parameter level
SH+ PRG Accept change
s Increase displayed value
SH+ s Increase displayed value fast
t Decrease displayed value
SH+ t Decrease displayed value fast
STP Inhibit controller
SH+ STP Enable controller

Note!

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7-16 ;;;;%$
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Configuration

7.2.3 Operating modes


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Code Name Possible settings
Lenze Selection Info

C001 Operating 0 Control Parameter setting With C001 =


mode -0- Terminals Keypad -2-, -3-, -4-, -5-, -7-, TRIP must be reset
-1- Keypad Keypad (C043) via the interface or the terminal.
-2- Terminals LECOM1 With LECOM2, TRIP reset is also possible
via the control word of the process data
-3- LECOM1 LECOM1 channel.
-4- Terminals LECOM2 (*)
-5- LECOM2 (*) LECOM2 (*) (*) Fieldbus
-6- LECOM2 (*) Keypad
-7- LECOM2 (*) LECOM1

Note!
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;;;;%$ 7-17
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Configuration

7.2.4 Display functions

Code set
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Code Name Possible settings
Lenze Selection Info
C000 Code set 1 -0- (+PW) Standard code set read only Can only be changed via keypad!
-1- (+PW) Standard code set If a password is defined under C094, a
-2- (+PW) Extendend code set change from -0- to -1- or -2- is only
-9- For service only possible after entering this password
(+PW):
-11- Code set automation module
1. Change C000,
acknowledge with SH + PRG .
2. Password setting with s or t.
3. Accept with SH + PRG.
C094* User 0 0 {1} 999 0 = No password protection
password (see also C000)

Language
Code Name Possible settings
Lenze Selection Info
C098 Language 0 -0- German
-1- English
-2- French

Actual value displays


Code Name Possible settings
Lenze Selection Info
C051 nact speed -5000 rpm {1 rpm} +5000 rpm Display: actual speed
C052* Motor 0V {1 V} 600 V Display: motor voltage VA
voltage
C054 Motor 0.0 A {0.1 A} 100 A Display: motor current IA
current 100 A {1 A} 2000 A
C056 Torque -100.0 % Mmax {0.1 %} +100.0 % Mmax Display: Torque setpoint
setpoint Armature setting range: 100% Mmax
correspond to 100% Imax (C022, C023)
C060* Rotor 0...2047 Display: absolute rotor angle position,
position standardized to 2048 incr./rev.
Incremental encoder feedback: display
only after zero track pulse.
C061* It load 0.0 % {0.1 %} 105.0% Display: It load. Starting value when
switching on the mains is always 100 % !

C185 Pmotor -500.0 kW {0.1 kW} 500.0 kW Display: actual motor power
C186 Mmotor -999 Nm {1 Nm} 999 Nm Display: actual motor torque
C187 IFset 0.00 A {0.01 A} 50.0 A Display: actual field current setpoint
C188 IFact 0.00 A {0.01 A} 50.0 A Display: actual field current value
C189 fmains 0.0 Hz {0.1 Hz} 100.0 Hz Display: actual mains frequency

7-18 ;;;;%$
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Configuration

Switch-on display
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Code Name Possible settings
Lenze Selection Info
C004 Switch-on 83 0 {1} 999 Code No. for switch-on display: Can only
display be changed if C001= -0-, -1-, -6-

Identification
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Code Name Possible settings
Lenze Selection Info
C093* Device 49XX Display: controller type
identifica-
tion
C099* Software 49 6.X Display: Series and software version
versions

;;;;%$ 7-19
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Configuration

7.3 Code table

How to read the code table:

Column Abbreviation Meaning


Code C013 Code C013
- The parameter value is accepted immediately (ONLINE).
C009* - Code of the extended code set
C001 - The parameter value of the code will be accepted after pressing SH+PRG.
[C002] - The parameter value of the code will be accepted after pressing SH+PRG,
but only if the controller is inhibited.
Name Name of the code
Lenze Factory setting of the code
Selection 1 {1 %} 99 Minimum value {smallest step/unit} maximum value
Info - Additional, important explanation of the code

Code Name Possible settings


Lenze Selection Info
C000 Code set 1 -0- (+PW) Standard code set read only Can only be changed via keypad!
If a password is defined under C094, a
-1- (+PW) Standard code set change from -0- to -1- or -2- is only
possible after entering this password
-2- (+PW) Extendend code set (+PW):
-9- For service only 1 Change C000,
1. C000 acknowledge with SH +
PRG .
-11- Code set for automation module 2 P
2. Passwordd setting
tti withith E or `
`.
3. Accept with SH + PRG.
[C001] Operating mode 0 Control Parameter setting With C001 =
-0- Terminals Keypad -2-, -3-, -4-, -5-, -7-, TRIP must be reset
-1- Keypad Keypad (C043) via the interface or the terminal.
-2- Terminals LECOM1 With LECOM2, TRIP reset is also possible
via the control word of the process data
-3- LECOM1 LECOM1 channel.
-4- Terminals LECOM2 (*)
-5- LECOM2 (*) LECOM2 (*)
-6- LECOM2 (*) Keypad
-7- LECOM2 (*) LECOM1
(*) Fieldbus
[C002] Load parameter 0 -0- Factory setting Parameter set 1 is automatically loaded
set -1- Parameter set 1 after mains connection. If another
-2- Parameter set 2 parameter set is selected via terminal, this
-3- Parameter set 3 parameter set will also be loaded.
-4- Parameter set 4
C003 Save parameter 1 -1- Parameter set 1
set -2- Parameter set 2
-3- Parameter set 3
-4- Parameter set 4
C004 Switch-on 83 0 {1} 999 Code No. for switch-on display: Can only
display be changed if C001= -0-, -1-, -6-

7-20 ;;;;%$
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Configuration

Code Name Possible settings


Lenze Selection Info
[C005*] Configuration 11 Speed control with additional setpoint
-10- Armature voltage control If C005 = -10- or -40-, field control
nset: analog at X1/8 override is not possible.
nadd: analog at X1/6 A change of the configuration changes the
Mlimit: analog at X1/1, 1/2. control structure and the terminal
-11- Act. value encoder: tacho at X1/3,X1/4 assignment and activates important
nset: analog at X1/8 monitoring functions.
nadd: analog at X1/6 Change monitoring functions:
Mlimit: analog at X1/1, X1/2 C119 / C120
-12- Act. value encoder: resolver at X7 Change terminal signals: C145 / C146.
nset: analog at X1/8
nadd: analog at X1/6
Mlimit: analog at X1/1, X1/2
-13- Act. value encoder: increment. encoder at X9
nset: analog at X1/8
nadd: analog at X1/6
Mlimit: analog at X1/1, X1/2
Torque control with speed limitation and
additional setpoint
-40- Armature voltage control
nset: analog at X1/8
nadd: analog at X1/6
Mset: analog at X1/1, 1/2.
-41- Act. value encoder: tacho at X1/3, X1/4
nset: analog at X1/8
nadd: analog at X1/6
Mset: analog at X1/1, 1/2.
-42- Act. value encoder: resolver at X7
nset: analog at X1/8
nadd: analog at X1/6
Mset: analog at X1/1, X1/2
-43- Act. value encoder: increment. encoder at X9
nset: analog at X1/8
nadd: analog at X1/6
Mset: analog at X1/1, X1/2
Dig. freq. of master with additional setpoint
-52- Act. value encoder: resolver at X7
nset: analog at X1/8
nadd: analog at X1/6
Mlimit: analog at X1/1, X1/2
-53- Act. value encoder: increment. encoder at X5
nset: analog at X1/8
nadd: analog at X1/6
Mlimit: analog at X1/1, X1/2
Digital frequency bus
-62- Act. value encoder: resolver at X7
nset: digital at X9
Mlimit: analog at X1/1, X1/2
-63- Act. value encoder: increment. encoder at X5
nset: digital at X9
Mlimit: analog at X1/1, X1/2
Digital frequency cascade
-72- Acutal value encoder: resolver at X7
nset: digital, X5
Mlimit: analog at X1/1, X1/2
C009* Controller 1 1 {1} 99 Bus participant number for operation via
address interface: Parameter 10 reserved for
broadcasting to groups of participants.
Can only be changed with C001 = -0-
and -1-.

;;;;%$ 7-21
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Configuration

Code Name Possible settings


Lenze Selection Info
C011 nmax 3000 250 rpm {1rpm} 5000 rpm nmax is the reference for the analog and
speed rpm relative setpoint selection as well as for
the acceleration and deceleration times.
Parameter setting via interface:
Inhibit the controller before substantial
parameters changes.
C012 Acceleration 0.00s 0.00 s {0.01 s} 1s Time refers to 0...nmax
time Tir for main 1s {0.1 s} 10 s
setpoint 10 s {1 s} 100 s
100 s {10 s} 990 s
C013 Deceleration 0.00s 0.00 s {0.01 s} 1s Time refers to 0...nmax
time Tif for main 1s {0.1 s} 10 s
setpoint 10 s {1 s} 100 s
100 s {10 s} 990 s
C017* Threshold -3000 -5000 rpm {1 rpm} +5000 rpm If the actual speed falls below the
nact nx rpm comparison speed nx, the corresponding
output will be activated.
C019* Threshold 50 rpm 0 rpm {1 rpm} 5000 rpm If the actual speed falls below the
nact = 0 threshold, the corresponding output will
be activated.
C022 + Imax Rated Current limit of thyrister bridge 1 Current limit depends on controller:
limit controll 0 {0.1A} 100A 29A (4902)
er 100A {1A}1200A 45A (4903)
current
90A (4904)
150A (4905)
240A ((4906))
C023 -Imax Current limit of thyrister bridge 2 300A (4907)
limit 0 {0.1A} 100A 400A (4X08)
100A {1A}1200A 600A (4X09)
840A (4X11)
1200A (4X12)
1350A (4X13)
C025 Input selection: 2 -1- Terminals X1/1, X1/2 Select (under C025) the input which is to
Input -2- Terminals X1/3, X1/4 be adjusted with C026, C027, C028 or
adjustment -3- Terminal X1/6 C029.
-4- Terminal X1/8
-5- Armature voltage feedback
-10 Digital frequency input X5
-11- Digital frequency input X9
-12- Resolver X7
-13- Encoder output X8

7-22 ;;;;%$
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Configuration

Code Name Possible settings


Lenze Selection Info
C026 Encoder 0mV C025 = -1-, -2-, -3-, -4-: The encoder constants are not overwritten
constant for Offset correction of the analog inputs the factory setting is loaded.
C025 -9999mV {1mV} +9999mV
0V C025 = -5-:
Offset correction of the armature voltage feedback
-100V {1V} +100V
1 C025 = -10-, -11-:
Encoder constant of the digital frequency inputs
-0- 8192 increments / revolution
-1- 4096 increments / revolution
-2- 2048 increments / revolution
-3- 1024 increments / revolution
-4- 512 increments / revolution
-5- 256 increments / revolution
3 C025 = -13-:
Encoder constant of the encoder outputs with resolver
feedback
-1- 256 increments / revolution
-2- 512 increments / revolution
-3- 1024 increments / revolution
-4- 2048 increments / revolution
C027 Gain factor for 1.000 C025 = -1-, -2-, -3-, -4-:
C025 Gain factor of the analog inputs
-2.500 {0.001} +2.500
1.000 C005 = -11-, -41-:
Gain factor of the tacho input X1/3, X1/4
0.010 {0.001} +9.999
1.010 C025 = -5-:
Gain factor of the armature voltage feedback
0.100 {0.001} +9.999
0.1000 C025 = -10-, -11-: If an analog signal source (C145/C146) is
Gain factor of the digital frequency inputs assigned, only the parameter will be
-3.2767 {0.0001}+ 3.2767 displayed.
1.000 C025 = -12-:
Gain factor of the resolvers
-32.767 {0.001} +32.767
C028 Divisor for C025 0.1000 C025 = -10-, -11-:
Divisor for the digital frequency inputs
0.0001 {0.0001}3.2767
C029 Automatic Applies to all configurations:
adjustment for If an automatic adjustment is not possible,
C025 the previous value will be maintained.
--ok-- will not be displayed.
C025 = -1-, -2-, -3-, -4-: 1.Inhibit controller.
Automatic adjustment for analog inputs 2.Set the setpoint at the terminal selected
-100% {0.1%} 100.0% 3.Enter the corresponding value.
4.C027 displays the calculated gain factor
C025 = -2- and tacho at X1/3, X1/4 or Adjustment during operation:
C025 = -5- and actual value from armature voltage 1.Display of actual speed.
feedback: 2.Measure real speed with hand tacho.
nact adjustment 3.Enter real speed.
0 rpm {1rpm} 5000rpm 4.Drive accelerates to this speed.
5.C027 displays the calculated gain
factor.

;;;;%$ 7-23
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Configuration

Code Name Possible settings


Lenze Selection Info
C029 Automatic C025 = -10-, -11-: Automatic adjustment only possible, if X5
adjustment for Adjustment of the digital frequency inputs X5, X9 or X9 are not selected as acutal speed
C025 -100.0% {0.1%} 100.0% inputs:
1.Display of actual output value.
2.Enter required output value.
3.C027 displays the calculated gain
factor.
C025 = -12- Automatic adjustment is only possible, if
Adjustment of the resolver the resolver is not used as a speed
-100.0% {0.1%} 100.0% feedback system:
1.Display of actual output value.
2.Enter required output value.
3.C027 displays the calculated gain
factor.
C030 Constant for the 1
-0- 8192 increments / revolution Number of increments per revolution for
digital frequency -1- 4096 increments / revolution the digital frequency output
output -2- 2048 increments / revolution
-3- 1024 increments / revolution
-4- 512 increments / revolution
-5- 256 increments / revolution
C032* Ratio numerator 0.1000 -3.2767 {0.0001}3.2767 Ratio numerator for configurations with
digital frequency
If an analog signal source is assigned
(C145/146), only the parameter will be
displayed.
C033* Ratio 0.1000 0.0001 {0.0001}3.2767 Ratio denominator for configurations with
denominator digital frequency
C034* Master current 0 -0- imaster = -20 mA ... + 20 mA For master current input, the switch S3/1
-1- I imaster |= 4 mA ... 20mA must be set to ON.
C034 = -1-:
If imaster < 2mA, the monitoring message
Sd5 will be displayed.
C038 Input selection: 1 -1- Selection JOG1 Select JOG setpoint to be set under C039.
JOG setpoint -2- Selection JOG2
...
-15- Selection JOG15
C039 JOG speed for -100.0 % nmax {0.1 %} +100.0 % nmax Enable JOG setpoints via the digital inputs
C038 100.0% JOG1 or via C045.
75.0% JOG2
50.0% JOG3
25.0% JOG4
0.0% JOG5
.. ...
0.0% JOG15
C040 Controller -0- Controller inhibited Input only via LECOM1 or LECOM2. C183
enable -1- Controller enabled indicates the source which has inhibited
the controller.
C041 CW/CCW -0- Main setpoint not inverted Input only with control via keypad or
direction of -1- Main setpoint inverted interface.
rotation Display only with terminal control.
C042 Quick stop -0- No quick stop Input only with control via keypad or
(corresponds to X2/21 or X2/22 = HIGH) interface.
-1- Quick stop active Display only with terminal control.
(corresponds to X2/21 and X2/22 = LOW)
Drives decelerates to standstill following the
quick-stop ramp C105.

7-24 ;;;;%$
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Configuration

Code Name Possible settings


Lenze Selection Info
C043* TRIP reset -0- Read: no fault Only selectable via the interfaces.
Write: reset fault
-1- Read: fault
C045 JOG enable 0 -0- Main setpoint (C046) active Display only with terminal control.
-1- Setpoint JOG1 active
...
-15- Setpoint JOG15 active
C046 nset speed -100.0 % nmax {0.1 %} +100.0 % n max Display only possible with analog signal
source assignment (C001;
C145/C146/C147).
The parameter cannot be saved in the pa-
rameter set.
If the signal source assignment is deacti-
vated by Load parameter set or via
C145/C146, the display value valid a that
time will be kept.
C047 Torque limit -100.0 % Mmax {0.1 %} +100.0 % Mmax Display only possible with analog signal
source assignment (C001;
C145/C146/C147).
The parameter cannot be saved in the pa-
rameter set.
If the signal source assignment is deacti-
vated by Load parameter set or via
C145/C146, the display value valid a that
time will be kept.
C049 Additional -100.0 % nmax {0.1 %} +100.0 % nmax Display: additional setpoint
setpoint
C050 nset at controller -180.0 % nmax {0.1 %} +180.0 % nmax Display: speed setpoint at the input of the
speed controller
C051 nact speed -5000 rpm {1 rpm} +5000 rpm Display: actual speed
C052* Motor voltage 0V {1 V} 600 V Display: motor voltage VA
C054 Motor current 0.0 A {0.1 A} 100 A Display: motor current
100 A {1 A} 2000 A
C056 Torque setpoint -100.0 % Mmax {0.1 %} +100.0 % Mmax Display: Torque setpoint
Armature setting range: 100% Mmax
correspond to 100% Imax (C022, C023)
C060* Rotor position 0...2047 Display of the absolute angle position of
the rotor, standardized to 2048 incr./rev.
With incremental encoder feedback,
display only after zero track pulse
occured.
C061* It load 0,0 % {0.1 %} 105,0% Display: It load
Starting value when switching on the
mains is always 100 % !
C063 Iset at controller -100.0 % Imax {0.1 %} +100.0% Imax Display: current setpoint at current
controller input

;;;;%$ 7-25
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Configuration

Code Name Possible settings


Lenze Selection Info
C065 Fault indication: Display Meaning When a message occurs:
message --- no message 1.The display changes to C065.
EEr external TRIP (from terminal) 2.The message blinks until the fault is
LF mains frequency fault fmains < 47Hz reset.
LU Undervoltage Depending on the configuration of C119
LU1 faulty phase, mains interruptions / C120, the drive can inhibit itself while
OF mains frequency fault fmains > 63Hz the message is displayed and restart
when the fault has been reset.
P03 following error (tolerance exceeded)
3.The message is entered into the history
buffer of C065.
The last 8 entries can be displayed by
pressing sind mit ` and _. The
message saved last is displayed first.
The history buffer is cleared when
switching on the mains.
C066 Fault indication: Display Meaning When a warning occurs:
Warning --- no warning 1.The display changes to C066.
ACI armature circuit break 2.The warning blinks until the fault is
CE0 communication error (automation interface) reset.
CE9 communication error (serial interface) 3.The warning is entered into the history
dEr motor blocked or field break buffer of C066.
EEr external TRIP (from terminal)
FCI interruption of the excitation circuit The last 8 entries can be displayed by
OC5 It overload (controller protection) pressing ` and _. The message saved
last is diplayed first. The history buffer
OC6 I2t overload (motor protection)
isnt cleared when the mains is switched
OH overtemperature heat sink on.
OUE mains overvoltage
P03 following error (tolerance exceeded)
Sd1 short circuit or interruption of tacho
Sd2 open circuit of resolver
Sd3 encoder fault at X5
Sd4 encoder fault at X9
Sd5 master current < 2mA with C034 = -1-
SP wrong signal source polarity
U15 15V supply voltage is missing

7-26 ;;;;%$
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Configuration

Code Name Possible settings


Lenze Selection Info
C067 Fault indication: Display Meaning When a TRIP occurs:
TRIP --- no fault at present 1.The display changes to C067.
ACI armature circuit break 2.TRIP blinks until the fault and the
CCr System fault memory are reset.
CE0 communication error (automation interface) Reset memory:
CE9 communication error (serial interface) with SH+PRG or via the input
dEr motor blocked or field break TRIP-Reset, with LECOM via C043 or via
the input TRIP-Reset
EEr external TRIP (from terminal)
FCI break excitation circuit 3.TRIP is entered into the history buffer of
C067.
LF mains frequency fault fmains < 47Hz
The last 8 entries can be displayed by
LU Undervoltage pressing ` and _. The TRIP saved last
LU1 fa lty phase,
faulty phase mains break is displayed
displa ed first.
first The histor
history buffer
b ffer isnt
OC5 It overload (controller protection) cleared when the mains switched on.
OC6 I2t overload (motor protection)
OF mains frequency fault fmains > 63Hz After PR-TRIP, the code C180 must be
OH overtemperature heat sink reset to 2Q operation for controllers 48XX
OUE mains overvoltage or for 2Q applications.
P03 following error (tolerance exceeded)
P13 angle overrun
(angle difference cannot be compensated any
longer)
PER software error
(please contact Lenze)
PR all parameters reset (factory setting)
PR1 parameter set 1 reset (factory setting)
PR2 parameter set 2 reset (factory setting)
PR3 parameter set 3 reset (factory setting)
PR4 parameter set 4 reset (factory setting)
Sd1 short circuit or interruption of tacho
Sd2 open circuit of resolver
Sd3 encoder fault at X5
Sd4 encoder fault at X9
Sd5 master current < 2 mA with C034 = -1-
SP wrong signal source polarity
U15 15V supply voltage is missing
C068 Operating state Bit Meaning 16 bit status information
0-3 Operation error (bit-decoded) Only readable via LECOM. The signals are
4-7 Communication error (bit-coded) described in the Lecom-A/B protocol.
8 Controller enable
9 nact = 0
10 Setpoint inversion
11 Pulse inhibit
12 Quick stop
13 Imax limit reached
14 nact = nset
15 TRIP fault message

;;;;%$ 7-27
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Configuration

Code Name Possible settings


Lenze Selection Info
C069 Controller state Bit Meaning 8 bit status information
0 Operation error Only readable via LECOM. The signals are
1 Communication error described in the LECOM-A/B protocol.
2 Operating mode was changed
3 Control via LECOM active
4 Control via terminals active
5 Controller reset (CCr fault)
6 not assigned
7 Controller enable
C070 Vpn of the speed 8 1 {1} 1000 Gain adjustment of the speed controller:
controller 1.With low motor speed, increase Vpn until
the drive starts to oscillate (high
frequency).
2.Reduce Vpn, until the drive runs
smoothly.
[C071*] Tnn of the speed 400 ms 20 ms {10 ms} 2000 ms Integral action time of the speed controller
controller 9999 ms Tnn = 9999 ms: I-component switched-off
(only when controller is inhibited)
C072* Kdn of the speed 0 0Vpn {0.1} 5.0Vpn Differential component of the speed
controller controller
C077* Vpl of the field 1.0 0.1 {0.1} 5.0 Gain adjustment of the field controller
controller
C078* Tnl of the field 300 ms 70 ms {10 ms} 2000 ms Integral action time of the field controller
controller
C079* PT1 element 140 ms 30 ms {10 ms} 9000 ms The larger the time constant, the larger
Time constant the decoupling between armature and
for field field circuits.
controller
attenuation
C081* Rated motor 6.7 kW 0.0 kW {0.1 kW}10.0 kW See motor nameplate
power 10kW {1kW} 1000kW
C083 Rated field 0A 0A {0.01 A} 30.0 A Rated current depends on the controller:
current 0A/0.1A ... 3.5A (4902, 4903)
0A/0.3A ... 10A (4904 - 4907)
0A/0.3A ... 15A (4X08)
0A/0.3A ... 30A (4X09 - 4X13)
Data on the motor nameplate are
setpoints for the field current. With very
low field currents an auxiliary starting
circuit should be provided.
C084* CW/CCW 10 ms 0 ms {5 ms} 30 ms Adaption of the current controller to
armature time compensated and uncompensated motors
constant 0 ms = adaption not active
C085* Thermal motor 1.0min 1.0 min {0.1 min} 100.0 min Required for I2t monitoring (motor
time constant protection)
C087 Rated motor 3000 300 rpm {1 rpm} 5000 rpm See motor nameplate
speed rpm

7-28 ;;;;%$
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Configuration

Code Name Possible settings


Lenze Selection Info
C088 Rated motor 0A {0.1A} 100 A Rated current depends on the controller:
current 100 A {1A}3600 A 0..87A (4902)
0..135A (4903)
0..270A (4904)
0..450A (4905)
0..720A (4906)
0..900A (4907)
0..1200A (4X08)
0..1800A (4X09)
0..2520A (4X11)
0..3600A (4X12)
0..4050A (4X13)
See motor nameplate
C090 Rated motor 420 V 150 V {1 V} 650 V See motor nameplate
voltage Observe max. permissible output voltage
of the controller!
C093* Controller 49XX Display: controller type
identification
C094* User password 0 0 {1} 999 0 = No password protection (see also
C000)
C098 Language 0 -0- German
-1- English
-2- French
C099* Software 49 6.X Display: Series and software version
version
C100* Input selection: -1- Acceleration time Tir1/deceleration time Tif1 Extends Tir (C012) and Tif (C013) by max.
Additional -2- Acceleration time Tir2/deceleration time Tif2 15 value pairs. Can be changed under
acceleration and ... C130:
deceleration -15- Acceleration time Tir15/deceleration time 1.Select additional times under C100.
times for main Tif15 2.Set under C101 (Tir) or C103 (T if).
setpoint
C101* Acceleration 0.00s 0s {0.01 s} 1 s Time refers to speed change 0...nmax
time for C100 1s {0.1s} 10s
10 s {1 s} 100 s
100 s {10 s} 990 s
C103* Deceleration 0.00s 0s {0.01 s} 1 s Time refers to speed change 0...nmax
time for C100 1s {0.1s} 10s
10 s {1 s} 100 s
100 s {10 s} 990 s
C105 Deceleration 0.00s 0s {0.01 s} 1 s Time refers to speed change 0...nmax
time for quick 1s {0.1s} 10s
stop 10 s {1 s} 100 s
100 s {10 s} 990 s
C108* Gain for C110 1.00 -10.000 {0.001} +10.000 Gain for X4/62, X4/63, X8
C109* Offset for C110 0mV -10000mV {1mV} +10000mV Offset for X4/62, X4/63
Loading of the factory settings does not
overwrite C109.
This code is only effective if the digital
frequency output is selected under C110.
C110* Input selection: 1 -1- Analog output X4/62 (monitor 1) The monitor outputs are freely assignable
Monitor output -2- Analog output X4/63 (monitor 2) with the signals under C111:
-3- Digital frequency output X8 1.Select monitor output under C110.
2.Assign signals under C111.
3.If necessary, adjust under C108 and
C109.

;;;;%$ 7-29
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Configuration

Code Name Possible settings


Lenze Selection Info
[C111*] Signal for C110 -0- No signal Armature setting range: 100 % Mmax
-1- Main setpoint (C046), reference: nmax correspond to 100 % Imax (C022, C023)
-2- Input ramp function generator, reference: The actual armature current Iact (C054) is
nmax standardized, according to the controller:
-3- Output ramp function generator, reference: Iact X4/62, X8 Type
nmax X4/63
-4- Additional setpoint (C049), reference: nmax 16A 4.4V 110kHz 4902
-5- nset at n-controller input (C050), reference: 25A 4.7V 118kHz 4903
nmax 55A 4.8V 120kHz 4904
-6- nact (C051), reference: nmax (X4/63) 110A 4.9V 122kHz 4905
-8- nact (C382), reference: nmax (X8) 200A 6.4V 159kHz 4906
-20- n-controller output, reference: Mmax 250A 4.4V 110kHz 4907
-21- Mset (C047), reference: Mmax 330A 5.2V 129kHz 4X08
-22- Iset (C063), reference: Imax(C022, C023), 500A 5.8V 144kHz 4X09
(X4/62) 700A 5.8V 144kHz 4X11
-23- Iact (C054), reference: (see Info) 1000A 5.8V 146kHz 4X12
-25- Mset (C056), reference: Mmax 1200A 7.0V 175kHz 4X13
-28- It load, reference: 100%
-29- I2 t load, reference: 100% With C111 = -5- the selection depends on
-30- VA (C052), reference: 1000 V the configuration set under C005.
-35- Mains frequency, reference: 30Hz = 0V, If C005 = -6X-,
6X -72-72 the
th signal
i l C111 =
70Hz = 10V -5- outputs the corresponding input pulse
current.
-40- Fiel current setpoint, reference: max.
controller field current IFmax
-41- Actual field current, reference: IFmax
-60- Output motor potentiometer, reference:
100%
-61- Output process controller, reference: 100%
-62- Output arithmetic block 2, reference: 100%
-63- Digital frequency input X5, reference: 100%
-64- Digital frequency input X9, reference: 100%
-65- Resolver, reference: 100%
-66- Digital / analog conversion 1 (C272),
reference: 100%
-67- Digital / analog conversion 2 (C273),
reference: 100%
-68- Motor power, reference: 5 V = Prated
-69- Motor torque, reference: 5 V = Mrated
-70- Output dead band element, reference: 100%
-71- Output DT1 element, reference: 100%
-72- Output absolute value generator, reference:
100%
-73- Output limiting element 1, reference: 100%
-74- Output PT1 element, reference: 100%
-75- Output arith.-block 3, reference: 100%
-76- Output add.-block 1, reference: 100%
-77- Output add.-block 2, reference: 100%
-78- Output limiting element 2, reference: 100%

7-30 ;;;;%$
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Configuration

Code Name Possible settings


Lenze Selection Info
C112* Input selection: 1 -1- digital input X2/E1 The digital inputs E1..E5 are freely
Freely -2- digital input X2/E2 assignable with the functions under C113.
assignable ... Each function can only be assigned to one
digital input -5- digital input X2/E5 input. Exceptions:
- C113 = -20- : max. 2 dig. inputs
- C113 = -1-, -2-, -40-: max. 4 dig.
inputs (binary coded selection of max.
1, 3, 7 or 15 additional Ti times or
setpoints).
Assignment of functions:
1.Select input under C112.
2.Assign function under C113.
3.Determine polarity under C114.
4.Determine priority under C115.
[C113*] Function for -0- No function
C112 -1- Enable additional Ti times
-2- Enable JOG setpoint (X4/E4, E5)
-3- TRIP reset (X2/E2)
-4- TRIP set (X2/E1)
-6- Switch-off additional setpoint (X4/E3)
-7- Switch-off I-component of the n-controller
-9- Ramp function generator stop
-10- Ramp function generator zero
-16 Motor potentiometer deactivated
-17 Motor potentiometer down
-18 Motor potentiometer up
-20 Select parameter set
-21 Load parameter set
-30- Deactivate process controller
-31- Switch-off I-component of the process
controller
-32- Set the process controller to 0
-40- Enable fixed setpoint
[C114*] Polarity for 0 -0- Input HIGH active
C112 -1- Input LOW active
[C115*] Priority for C112 -0- Terminal function not active, if terminal
control is switched-off under C001.
(X2/E4, E5)
-1- Terminal function remains active, if terminal
control is switched-off under C001.
(X2/E1, E2, E3)
C116* Input selection: 1 -1- FDO 1 The digital outputs FDO1..FDO12 and the
Freely -2- FDO 2 relay output X3/K11, X3/K14 are freely
assignable ... assignable with the functions under C117.
digital output -12- FDO 12 Multiple assignment is possible.
-13- Relay output X3/K11, X3/K14 The outputs FDO1...FDO5 are assigned to
the terminals X3/A1...X3/A5.
FDO6...FDO12 can only be accessed via
LECOM.
Assignment of functions:
1.Select output under C116.
2.Assign function under C117.
Only for FDO1...FDO5, relay output:
3.Determine polarity under C118.
4.Determine signal delay under C128.

;;;;%$ 7-31
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Configuration

Code Name Possible settings


Lenze Selection Info
[C117*] Function for -0- No function
C116 -1- nact nx C017 (FDO1)
-2- Controller enabled (FDO10)
-3- n-controller output = Mmax (FDO2)
-4- Ready for operation (RDY) (FDO11)
-5- Pulse inhibit (IMP) (FDO12)
-6- TRIP (relay)
-7- Warning (FDO6)
-8- Message (FDO7)
-9- Ramp function generator on = off (FDO3)
-10- nact= nset (FDO5)
-11- nact = 0 (FDO4)
-12- IA = 0 (FDO8)
-13- IA & nact = 0 (FDO9)
-14- 'C046| or 'C049| >nx (threshold C243)
-15- |IA| > Ix (threshold C244)
-16- IF > Ix (threshold C245)
-17- |nact| > nx (threshold C242)
-18- Brake control
-19- Comparator 1
-20- Comparator 2
[C118] Polarity for -0- Output is HIGH active (FDO2, 3, 5)
C116 -1- Output is LOW active (FDO1, 4, relay)
C119* Selection of -15- OC5 I t overload (controller protection)
monitoring -16- OC6 I2 t overload (motor protection)
function -22- OUE Mains overvoltage
-31- LU1 Phase fault
-32- LU Mains undervoltage
-41- LF Mains underfrequency fmains < 47Hz
-42- OF Mains overfrequency fmains >63Hz
-50- OH Overtemperature heat sink
-61- CE0 Communication error (automation
interface)
-70- U15 15V failure
-80- SP Wrong signal source polarity
-81- Sd1 Tacho short-circuit/interruption
-82- Sd2 Open circuit of resolver
-83- Sd3 Encoder fault at X5
-84- Sd4 Encoder fault at X9
-85- Sd5 Defective setpoint encoder
-91- EEr Ext. TRIP terminal
-93- dEr Motor blocked
-94- ACI Interruption of armature circuit
-96- FCI Interruption of field circuit
-153- P03 Following error
-163- P13 Phase overflow
-69- CE9 Communication error (serial interface)
[C120*] Change of -0- TRIP The important monitoring functions are set
monitoring -1- Warning according to the change of configuration
function -2- Message with pulse inhibit under C005.
-3- Message without pulse inhibit
-4- Switched-off

7-32 ;;;;%$
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Configuration

Code Name Possible settings


Lenze Selection Info
C123 Current 0.95 0 A {0.1A} 100 A Rated current depends on the controller:
threshold for Irated 100 A {1 A} 3600 A 0 ... 87A (4902)
blocking 0 ... 135A (4903)
protection for 0 ... 270A (4904)
C124
0 ... 450A (4905)
0 ... 720A (4906)
0 ... 900A (4907)
0 ... 1200A (4X08)
0 ... 1800A (4X09)
0 ... 2520A (4X11)
0 ... 3600A (4X12)
0 ... 4050A (4X13)
See motor nameplate
C124* Blocking time 60 s 1s {1 s} 100 s Motor standstill time until TRIP is set
C125* Change of baud 0 -0- 9600 baud
rate for -1- 4800 baud
interface -2- 2400 baud
-3- 1200 baud
C126* Delay 3000 s 0.2 s {0.1 s} 10 s
(Monitoring ser. 10 s {1 s} 100 s
interface) 100 s {10 s} 3600 s
C128* Delay for C116 0.000 s 0.000 s {0.001 s} 240.000 s Signal delay times for FDO 1...5 and relay
output.
C130* Enable 0 -0- Tir (C012) / Tif (C013) active If the Ti times are enabled via terminal,
additional Ti -1- Tir1 / Tif1 active C130 is for display only.
times ...
-15- Tir15 / Tif15 active
C131* Ramp function 0 -0- Enable ramp function generator If ramp function generator STOP (main
generator STOP -1- Stop ramp function generator setpoint) is enabled via terminal, C131 is
for display only.
C132* Ramp function 0 -0- Enable mains setpoint at RFG input
generator input -1- Ramp function generator input = 0
=0
[C134*] Ramp function 0 -0- linear characteristic
generator -1- S-shaped characteristic
characteristic
C136* FDI state Bit Free digital input Only readable via LECOM. C136 indicates
0 FDI 1 the states of the digital inputs as a
... decimal or binary value.The change of
3 FDI 4 polarity under C114 is considered in
C136.
4 FDI 5

;;;;%$ 7-33
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Configuration

Code Name Possible settings


Lenze Selection Info
C145* Input selection: 1 -1- Input terminals X1/1, X1/2 The functions set under C146 can be
Analog signal -2- Input terminals X1/3, X1/4 assigned to the input sources under
-3- Input terminal X1/6 C145. Double assignment is not possible.
-4- Input terminal X1/8 The function selected last is always
assigned to the input.
-5- Digital frequency input X5
C145 = -1-, -2-, -3-, -4-, -5-, -6-:
-6- Digital frequency input X9 Determine the priority for these inputs
-7- Resolver under C147.
-8- Motor potentiometer output If C005 (configuration) is changed:
-9- Output process controller The freely selected assignments are
-10- Output arithmetic block 2 output 1 overwritten with a configuration-
-11- Fixed setpoint output dependent basic assignment. If necessary,
-12- Output arithmetic block 2 output 2 reassign functions.
-13- Output dead band element output 1
-14- Output dead band element output 2
-15 Output DT1 element output 1
-16 Output DT1 element output 2
-17- Output absolute value generator output 1
-18- Output absolute value generator output 2
-19- Output limiting element 1 output 1
-20- Output limiting element 1 output 2
-21- Output PT1 element output 1
-22- Output PT1 element output 2
-23- Output arithmetic block 3 output 1
-24- Output arithmetic block 3 output 2
-25- Output addition block 1 output 1
-26- Output addition block 1 output 2
-27- Output addition block 2 output 1
-28- Output addition block 2 output 2
-29- nact from C382
-30- nset from C050
-31- Deviation at n-controller (xw)
-32- Deviation at process controller (xw)
-33- Ramp function generator output
-34- n-controller output
-35- Square-wave generator
-36- Deviation at angle controller
-37- RFG output of process controller setpoint
conditioning
-38- RFG output of process controller evaluation
-39- AIF process controller setpoint
-40- Output limiting element 2 output 1
-41- Output limiting element 2 output 2
-42- Output comparator 1
-43- Output comparator 2

7-34 ;;;;%$
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Configuration

Code Name Possible settings


Lenze Selection Info
[C146*] Function for -0- No function C146 = -4- Vpn of the n-controller
C145 -1- Main setpoint of C046 corresponds to 0% at the input Vp2 under
-2- Input for torque selection C320 and 100% at the input Vpn under
-3- Additional setpoint of C049 C070.
-4- Vpn of the speed controller
-5- Field current setpoint C146 = -5- field current setpoint
-6- Process controller: setpoint (C330) correspond to 100% at the input of the
rated current under C083. The minimum
-7- Process controller: actual value adjustable value is determined under
-8- Process controller: evaluation (C331) C231.
-9- Process controller: ext. Vp setting
-10- C027 of X5 C146 = -43-, -44-, -46- are for display
-11- C027 of X9 only (according to the configuration). They
-12- Gearbox factor (C032) cannot be assigned.
-13- Angle trimming of C256
-14- Speed trimming of C257
-15- Arithmetic block 2 - input 1 (C338)
-16- Arithmetic block 2 - input 2 (C339)
-17- Fixed setpoint block input
-18- Analog / digital conversion 1 (C270)
-19- Analog / digital conversion 2 (C271)
-20- Dead band element input (C622)
-21- DT1 element input (C652)
-22- Absolute value generator input (C660)
-23- Limiting element input (C632)
-24- PT1 element input (C641)
-25- Arithmetic block 3 - input 1 (C601)
-26- Arithmetic block 3 - input 2 (C602)
-27- Addition block 1 - input 1 (C610)
-28- Addition block 1 - input 2 (C611)
-29- Addition block 1 - input 3 (C612)
-30- Addition block 2 - input 1 (C614)
-31- Addition block 2 - input 2 (C615)
-32- Addition block 2 - input 3 (C616)
-33- Additional torque setpoint 1 (C148)
-34- Additional torque setpoint 2 (C149)
-35- FAI input of the S&H module
-36- AIF process controller: act. value
-37- Limiting element 2 input (C637)
-38- Comparator 1 input 1 (C580)
-39- Comparator 1 input 2 (C581)
-40- Comparator 2 input 1 (C590)
-41- Comparator 2 input 2 (C591)
-42- Input for ext. excitation characteristic
-43- nact of C051 (for tacho feedback)
-44- nact of C051 (for resolver or incremental
encoder feedback)
-46- Digital frequency setpoint

[C147*] Priority for C145 -0- Terminal function not active, if terminal
control is switched-off under C001.
-1- Terminal function remains active, if terminal
control is switched-off under C001.

;;;;%$ 7-35
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Configuration

Code Name Possible settings


Lenze Selection Info
C148 Additional 0 -100.0 % Mmax {0.1%} +100.0 % Mmax Display only possible with analog signal
torque value 1 -200 % Mmax {1%} +200 % Mmax source assignment (C001;
C145/C146/C147).
If the analog signal source is not assigned,
different values can be saved in the para-
meter sets.
If the signal source assignment is deacti-
vated via C145/C146, the display value
valid a that time will be kept.
Armature range: 100% Mmax correspond
to 100% Imax (C022, C023).
C149 Additional 0 -100.0 % Mmax {0.1%} +100.0 % Mmax Display only possible with analog signal
torque value 2 -200 % Mmax {1%} +200 % Mmax source assignment (C001;
C145/C146/C147).
If the analog signal source is not assigned,
different values can be saved in the para-
meter sets.
If the signal source assignment is deacti-
vated via C145/C146, the display value
valid a that time will be kept.
Armature range: 100% Mmax correspond
to 100% Imax (C022, C023).
C151* FDO Bit Free digital output C151 indicates the states of the digital
Status 0 FDO 1 outputs as decimal or binary values. The
... polarity reversal under C118 is not
11 FDO 12 considered.
12 Relay output
[C180*] 4Q/2Q -0- 4Q operation (49XX) Important for controller type 48XX:
operation -1- 2Q operation (48XX) Controllers must only be operated with
C180 = -1-!
Fault PR sets C180 = -0-. It is absolutely
necessary to set C180 = -1- before
commissioning.
C182* Ti time of the 20.0 s 0.01 s {0.01s} 1 s Ti time for the S-shape ramp function
S-shape 1s {0.1s} 10s generator of the main setpoint
ramp function 10s {1s} 50s
generators
C183 Origin of Display Origin of ctrl inhibit Display: Source which has inhibited the
controller inhibit Terminal or term. Terminal controller
Keypad or kpKeypad (STP key)
LECOM1 or L1 LECOM1 interface
Aut.int. (AIF) Automation / fieldbus interface
(module, InterBus, PROFIBUS, ...)
oth. src. Other source
or o.s. Release: TRIP or message
Information: C065, C067
C185 Motor power -500.0 kW {0.1 kW}500.0 kW Display: actual motor power
C186 Motor torque -999 Nm {1 Nm} 999 Nm Display: actual motor torque

C187 Field current 0.00 A {0.01 A} 50.0 A Display: actual field current setpoint
setpoint
C188 Actual field 0.00 A {0.01 A} 50.0 A Display: actual field current value
current
C189 Mains 0.0 Hz {0.1 Hz} 100.0 Hz Display: actual mains frequency
frequency

7-36 ;;;;%$
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Configuration

Code Name Possible settings


Lenze Selection Info
C190* Arithmetic 1 -0- Output = C046
block 1 -1- Output = C046 + C049
-2- Output = C046 - C049
-3- Output = C046 C049
-4- Output = C046 / |C049|
-5- Output = C046 / (100% - C049)
C191* Arithmetic 1 -0- Output = C338
block 2 -1- Output = C338 + C339
-2- Output = C338 - C339
-3- Output = C338 C339
-4- Output = C338 / |C339|
-5- Output = C338 / (100% - C339)
C192* Input selection: 1 -1- Selection fixed setpoint 1 It is possible to set up to 15 setpoints with
Fixed setpoint -2- Selection fixed setpoint 2 freely selectable references:
... 1.Select fixed setpoint under C192.
-15- Selection fixed setpoint 15 2.Assign value under C193.
3.Enable via the digital inputs or C194.
C193* Setpoint for -100.0 % {0.1 %} +100.0 %
C192 100.0% Fixed setpoint 1
75.0% Fixed setpoint 2
50.0% Fixed setpoint 3
25.0% Fixed setpoint 4
0.0% Fixed setpoint 5
...
0.0% Fixed setpoint 15
C194* Enable fixed 0 -0- Free input is active
setpoint -1- Fixed setpoint 1 is active
...
-15- Fixed setpoint 15 is active
C195* Delay 9999 s 0.00s {0.01 s} 1s Delay between signal engage brake and
between 1s {0.1s} 10s automatic controller inhibit
engage brake 10s {1s} 250s 9999 s:
and controller 9999 s Unlimited delay, controller will not be
inhibit inhibited.
C196* Delay between 0.00s 0.00 s {0.01 s} 1 s Delay between reset of the quick stop
setpoint 1s {0.1s} 10s function and enable of the main setpoint
integrator free 10s {1s} 100s integrator
and quick stop 100s {10s} 250s
[C197*] Sign of the 0 -0- Sign is determined by the torque setpoint Sign of the torque selection between reset
torque selection -1- positive sign of QSP and enable of the setpoint
-2- negative sign integrators

[C198*] Enable actual 0 -0- Filter not active


speed filter -1- Filter active
C199* Time constant 10ms 8ms {1ms} 100ms
act. speed filter
C200* Software String format: 33S4902M_61000 Display of the software version only via
identification interface.
C220* Acceleration 0.00 s 0.00 s {0.01 s} 1s
time Tir of the 1s {0.1 s} 10 s
additional 10 s {1 s} 100 s
setpoint 100 s {10 s} 990 s

;;;;%$ 7-37
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Configuration

Code Name Possible settings


Lenze Selection Info
C221* Deceleration 0.00 s 0.00 s {0.01 s} 1 s
time Tif of the 1s {0.1 s} 10 s
additional 10 s {1 s} 100 s
setpoint 100 s {10 s} 990 s
C222* Vp process 1 0.1 {0.1} 10 Gain of the process controller
controller 10 {1.0} 500
[C223*] Tn process 400 ms 20 ms {1ms} 20000 ms
controller 9999 ms Tn = 9999 ms: I-component switched-off
(only when controller is inhibited)
C224* Kd process 0.0 0.0 Vpn {0.1 Vpn} 5.0 Vpn Differential component of the process
controller controller
[C230*] Control mode 0 -0- Limitation of the armature voltage Field weakening must be permitted under
for the override -1- Control of the armature voltage C231.
field control
C231* Min. field 100% 10 % IFrated {1% IFrated} 100% IFrated Reference: IFrated (C083), observe min.
current value under C083!
C232* IR 0.0% 0.0 % Vrated {0.1% Vrated } + 30 % Vrated Reference: Vrated (C090)
compensation
C233* Vp-Vab controller 1.0 0.1 {0.1} 10 Gain of the Vab controller
10 {1.0} 50
[C234*] Tn-Vab controller 400 ms 20 ms {10 ms} 2000 ms
9999 ms Tn = 9999 ms: I-component switched-off
(only when controller is inhibited)
[C235*] Excitation 0 -0- internal excitation characteristic active With C253= -1-, the control process is
characteristic -1- internal excitation characteristic not active based on operation with rated excitation
[C237*] Synchronisation 0 -0- dyn. IMP, 20 ms correction
mode -1- no dyn. IMP, 20 ms correction
-2- dyn. IMP, 400 ms correction
-3- no dyn. IMP, 400 ms correction
C240* Window 1% 0 % nmax {0.1% nmax} +100% nmax Threshold for nact=nset , reference: nmax
nact = nset
C241 Window 1% 0 % nmax {0.1% nmax} +100% nmax Threshold ramp function generator input
RFG on = = ramp function generator output,
RFG off reference: nmax
C242* Threshold 1000 100 rpm {1 rpm} 5000rpm
|nact| nx rpm
C243* Threshold 1% 0 % nmax {0.1 % nmax} +100 % nmax Threshold for
nset > nx 'C046| or 'C049| > nx , reference: n max

C244* Threshold 10% 0 % IAmax {0.1% IAmax} +100 % IAmax 'IA|>Ix


'IA|> Ix Reference, rated controller current
(armature)
C245* Threshold 10% 0 % IFmax {0.1% IFmax} +100% IFmax IF> Ix ,
IF > Ix Reference, rated controller current (field)
C249* LECOM1 code 1 0 {1} 7 Fixed address offset:
bank LECOM1 interface (protocol LECOM A/B)
can address codes > 255.
C252* Angle offset 0 inc -245760000 inc {1 inc} 245760000 inc Fixed angle offset with digital frequency
configurations (C005 = -5X-, -6X-, -72-)
Format for LECOM: 0.022 (LECOM)
correspond to 220 incr.
C253* Angle offset 0 inc -8190 inc {1} 8190 inc Speed-dependent angle offset
Format for LECOM: 0.022 (LECOM)
correspond to 220 incr.
C254* Vp angle 0.33 0.00 {0.01} 1.00 Gain of the angle controller
controller

7-38 ;;;;%$
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Configuration

Code Name Possible settings


Lenze Selection Info
C255* Following error 220 inc 10 inc {1 inc} 536750000 inc Only active if C254 > 0!
limit Format for LECOM: 0.022 (LECOM)
correspond to 220 incr.
C256* Angle trimming 0 inc -32768 inc {1 inc} 32767 inc Angle offset with digital frequency con-
figurations (C005 = -5X-, -6X- and -72-)
Format for LECOM: 0.022 (LECOM)
correspond to 220 incr. If an analog signal
source (C145/C146) is assigned, the
parameter will be displayed only.
C257* Speed trimming 0 rpm -5000 rpm {1} +5000 rpm Fixed speed offset with digital frequency
configurations (C005 = -5X-, -6X- and
-72-). If an analog signal source
(C145/C146) is assigned, the parameter
will be displayed only.
C260* Upper motor 100% -100.0 % {0.1 %} +100.0 % C260 must be higher than C261!
potentiometer
limit
C261* Lower motor 0% -100.0 % {0.1%} +100.0 % C261 must be smaller than C260!
potentiometer
limit
C262* Motor pot. 10 s 1s {1 s} 5000 s C262 is activated if the motor
acceleration potentiometer terminal is set to UP
time Reference: Change of 0...100%
C263* Motor pot. 10 s 1s {1 s} 5000 s C263 is activated if the motor
deceleration potentiometer terminal is set to DOWN
time Reference: Change of 0...100%
C264* Motor 0 -0- No function, motor potentiometer is not Function which is executed when
potentiometer changed. deactivating the motor potentiometer
deactivation -1- Down to 0%, motor potentiometer output (terminal DEACTIVE is set).
function runs with the corresponding acceleration or
deceleration time to 0%.
-2- Down to lowest limit, motor potentiometer
output runs with the corresponding
acceleration or deceleration time to the value
under C261.
-3- Jump to 0%, motor potentiometer output
immediately changes to 0%.
-4- Jump to the lowest level, motor
potentiometer immediately changes to the
value indicated under C261.
-5- Up to the highest level, motor potentiometer
output runs with the corresponding
acceleration or deceleration to the value
indicated under C260.
C265* Initialisation 0 -0- Acceptance of the saved value S&H output Function which is executed when
function accepts the value which was set before switching on the mains.
Sample & Hold switching the mains.
-1- Lower limit, S&H output accepts the value of
C261.
C266* Motor pot.: 100.0 % {0.1 %} +100.0 % Under C266, the motor potentiometer can
Operation via also be operated with s and t.
keypad Display: Output value of the motor
potentiometer in % and exact value of
control program.
C267* Sample and 0 -0- S&H for motor potentiometer output
Hold function -1- S&H for FAI signal
C270* Analog/ -16384 {1} 16384 Display: Value assigned and digitized via
digital C145 / C146
conversion 1 Output only via interfaces

;;;;%$ 7-39
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Configuration

Code Name Possible settings


Lenze Selection Info
C271* Analog/ digital -16384 {1} 16384 Display: Value assigned and digitized via
conversion 2 C145 / C146
Output only via interfaces
C272* Digital/ -16384 {1} 16384 Input: Value for the conversion into an
analog analog signal is to be entered via the
conversion 1 monitor outputs X4/62, X4/63 or digital
frequency output X8.
Input only via interfaces.
C273* Digital/ -16384 {1} 16384 Input: Value for the conversion into an
analog analog signal is to be entered via the
conversion 2 monitor outputs X4/62, X4/63 or digital
frequency output X8. Input only via
interfaces.

C280* Additional 0 -0- Additional setpoint is on


setpoint on/off -1- Additional setpoint is off
C282* Function for 0 -0- Function C047 = 100% - [input source]
C047 -1- Function C047 = [input source]
C285* Limitation of 40 1 {1} 1000 Limitation of rate of rise at the armature
rate of rise current controller input. Time:
-IAmax to + IAmax = C285 t15electr.
C286* Upper limit of 180% -100.0 % {0.1 %} +100.0 % Upper limit of the speed setpoint for C050
the speed -180 % {1 %} +180 % C286 must be higher than C287!
setpoint
C287* Lower limit of -180% -100.0 % {0.1 %} +100.0 % Upper limit of the speed setpoint for C050
the speed -180 % {1 %} +180 % C287 must be smaller than C286!
setpoint
C310* Speed 100% 0.0 % {0.1 %} +100.0 % Valid for speed under C313
dependent C310 must be higher than C311!
current
limitation
Limit value 1
C311* Speed 100% 0.0 % {0.1 %} +100.0 % Valid for speed under C314
dependent C311 must be smaller than C310!
current
limitation
Limit value 2
C312* n0 3000 0 rpm {1 rpm} 5000 rpm Act. speed threshold (current limitation),
Speed rpm condition: n1 >n0
dependent
current
limitation
C313* n1 4000 0 rpm {1 rpm} 5000 rpm Act. speed threshold for limit value 1
Speed rpm condition: n2 > n1 > n0
dependent
current
limitation
C314* n2 5000 0 rpm {1 rpm} 5000 rpm Act. speed threshold for limit value 2
Speed rpm condition: n2 > n1 > n0
dependent
current
limitation
C316* Reduced field 20 % 0 % IFrated {1 % IFrated } 100 % IFrated Reference: IFrated (C083)
current With 0%, the pulses of the field controller
are inhibited.
C317* Time delay for 60 s 0.0 s {0.1 s} 10 s Time which is required to activate the
the reduced 10 s {1 s} 100 s reduced field current after inhibiting the
field current 100 s {10 s} 3600 s controller.

7-40 ;;;;%$
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Configuration

Code Name Possible settings


Lenze Selection Info
C318* Activate field 0 -0- Field current reduction function is off
current -1- Field current reduction function is on
reduction
C319* Actual Vp of the 1 {1} 1000 Display: Actual gain factor of the n-
n- controller controller (important for n-controller
adaption)
C320* Vp2 of the n- 8 1 {1} 1000 Second gain factor for speed controller
controller adaption
adaption
C321* Vp3 of the n- 8 1 {1} 1000 Third gain factor for speed controller
controller adaption
adaption
C322* n1 of the n- 3000 0 rpm {1 rpm} 5000 rpm Speed setpoint threshold of speed
controller rpm controller adaption, condition: n1 >n0
adaption
C323* n0 of the n- 50 rpm 0 rpm {1 rpm} 5000 rpm Speed setpoint threshold of speed
controller controller adaption, condition: n1 >n0
adaption
C324* n-controller 0 -0- n-controller adaption is off
adaption on/off -1- n-controller adaption is on
C325* Vp2 of the 1 0.1 {0.1} 10 Second gain factor for process controller
process 10 {1} 500 adaption
controller
adaption
C326* Vp3 of the 1 0.1 {0.1} 10 Third gain factor for process controller
process 10 {1} 500 adaption
controller
adaption
C327* set2 of the 100 % 0.0 % {0.1 %} 100.0 % Setpoint speed threshold of the process
process controller adaption, condition: set2 > set1
controller
adaption
C328* set1 of the 0% 0.0 % {0.1 %} 100.0 % Setpoint speed threshold of the process
process controller adaption, condition: set2 > set1
controller
adaption
C329* Process 0 -0- Process controller adaption is off
controller -1- Process controller adaption is on
adaption on/off
C330* Setpoint of the 0% -100.0 % {0.1 %} 100.0 % Display only possible with analog signal
process source assignment (C001;
controller C145/C146/C147).
If the analog signal source is not assigned,
different values can be saved in the para-
meter sets.
If the signal source assignment is deacti-
vated via C145/C146, the display value
valid a that time will be kept.
C331* Evaluation of 100 % -100.0 % {0.1%} 100.0 % Display only possible with analog signal
the process ctrl. source assignment (C001;
output C145/C146/C147).
If the analog signal source is not assigned,
different values can be saved in the para-
meter sets.
If the signal source assignment is deacti-
vated via C145/C146, the display value
valid a that time will be kept.

;;;;%$ 7-41
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Configuration

Code Name Possible settings


Lenze Selection Info
C332* Acceleration 0.00 s 0.00 s {0.01 s} 1.00 s
time Tir of the 1.0 s {0.1 s} 10.0 s
process 10 s {1 s} 100 s
controller 100 s {10 s} 990 s
setpoint
C333* Deceleration 0.00 s 0.00 s {0.01 s} 1.00 s
time Tif of the 1.0 s {0.1 s} 10.0 s
process ctrl. 10 s {1 s} 100 s
setpoint 100 s {10 s} 990 s
C334* Acceleration 0.00 s 0.00 s {0.01 s} 1.00 s
time Tir of the 1.0 s {0.1 s} 10.0 s
process ctrl. 10 s {1 s} 100 s
evaluation 100 s {10 s} 990 s
C335* Deceleration 0.00 s 0.00 s {0.01 s} 1.00 s
time Tif of the 1.0 s {0.1 s} 10.0 s
process ctrl. 10 s {1 s} 100 s
evaluation 100 s {10 s} 990 s
C336* Actual Vp of the 0.1 {0.1} 500.0 Display: Actual gain factor of the process
process controller (important for process controller
controller adaption)
C338* Input 1, 0% -100.0 % {0.1 %} 100.0 % Display only possible with analog signal
arithmetic -200 %{1 %} +200 % source assignment (C001;
block 2 C145/C146/C147).
If the analog signal source is not assigned,
different values can be saved in the para-
meter sets.
If the signal source assignment is deacti-
vated via C145/C146, the display value
valid a that time will be kept.
C339* Input 2, 0% -100.0 % {0.1 %} 100.0 % Display only possible with analog signal
arithmetic -200 % {1 %} +200 % source assignment (C001;
block 2 C145/C146/C147).
If the analog signal source is not assigned,
different values can be saved in the para-
meter sets.
If the signal source assignment is deacti-
vated via C145/C146, the display value
valid a that time will be kept.
C370* Enable -0- No communication via automation interface
automation -1- Communication via automation interface
interface enabled
C380* nset speed -16384 {1} 16384 High precision main setpoint selection:
16384 100% under C046
Input only via interface.
C381* nset at -32767 {1} 32767 High precision setpoint display:
n-controller Input of the speed controller,
16384 100% under C050.
Input only via interface.
C382* Actual speed -32767 {1} 32767 High precision display: Act. speed value
16384 nmax under C011.
Input only via interface.
C387* Torque limit -16384 {1} 16384 High precision torque setpoint selection:
16384 100% under C047.
Input only via interface.
C388* Torque setpoint -16384 {1} 16384 High precision torque setpoint display:
16384 100% under C056.
Input only via interface.

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Configuration

Code Name Possible settings


Lenze Selection Info
C391* Actual angle 0 {1} 65535 High precision display of the actual angle
if resolver or incremental encoder operate
as feedback system:
16384 360 1 revolution.
Input only via interface.
C392* Field current 0 {1} 16384 High precision display of the field current
setpoint setpoint:
16384 IFN under C083.
Input only via interface.
C393* Additional -16384 {1} 16384 High precision additional setpoint display:
setpoint 16384 100% under C049.
Input only via interface.
C580* Input 1, 0% -100.0 % {0.1 %} +100.0 % Display only possible with analog signal
comparator 1 -200 % {1 %} +200 % source assignment (C001;
C145/C146/C147).
If the analog signal source is not assigned,
different values can be saved in the para-
meter sets.
If the signal source assignment is deacti-
vated via C145/C146, the display value
valid a that time will be kept.
C581* Input 2, 0% -100.0 % {0.1 %} +100.0 % Display only possible with analog signal
limit value for -200 % {1 %} +200 % source assignment (C001;
comparator 1 C145/C146/C147).
If the analog signal source is not assigned,
different values can be saved in the para-
meter sets.
If the signal source assignment is deacti-
vated via C145/C146, the display value
valid a that time will be kept.
C582* Hysteresis for 0% 0.0 % {0.1 %} +100.0 % Lower threshold = C581 - C582,
lower threshold reference: C581
comparator 1
C583* Memory -0- Memory function not active
function when resettingthe output, the value falls below
comparator 1 the lower threshold (C581 - C582)
-1- Memory function active
The output remains set after inital switching
on.
C584* Reset function -0- Reset function not active The activation resets the output.
comparator 1 -1- Reset function active

C590* Input 1, 0% -100.0 % {0.1 %} +100.0 % Display only possible with analog signal
comparator 2 -200 % {1 %} +200 % source assignment (C001;
C145/C146/C147).
If the analog signal source is not assigned,
different values can be saved in the para-
meter sets.
If the signal source assignment is deacti-
vated via C145/C146, the display value
valid a that time will be kept.

;;;;%$ 7-43
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Configuration

Code Name Possible settings


Lenze Selection Info
C591* Input 2, 0 % -100.0 % {0.1 %} +100.0 % Display only possible with analog signal
limit value for -200 % {1 %} +200 % source assignment (C001;
comparator 2 C145/C146/C147).
If the analog signal source is not assigned,
different values can be saved in the para-
meter sets.
If the signal source assignment is deacti-
vated via C145/C146, the display value
valid a that time will be kept.
C592* Hysteresis for 0% 0.0 % {0.1 %} +100.0 % Lower threshold = C591 - C592,
lower threshold reference: C591
comparator 2
C593* Memory -0- Memory function not active
function when resetting the output, the value falls
comparator 2 below the lower threshold (C591 - C592)
-1- Memory function active
The output remains set after inital switching
on.
C594* Reset function -0- Reset function not active The activation resets the output.
comparator 2 -1- Reset function active

C600* Arithmetic 1 -0- Output = C601


block 3 -1- Output = C601 + C602
-2- Output = C601 - C602
-3- Output = C601 C602
-4- Output = C601 / |C602|
-5- Output = C601 / (100% - C602)
C601* Input 1, 0% -100.0 % {0.1 %} 100.0 % Display only possible with analog signal
arithmetic -200 % {1 %} +200 % source assignment (C001;
block 3 C145/C146/C147).
If the analog signal source is not assigned,
different values can be saved in the para-
meter sets.
If the signal source assignment is deacti-
vated via C145/C146, the display value
valid a that time will be kept.
C602* Input 2, 0% -100.0 % {0.1 %} 100.0 % Display only possible with analog signal
arithmetic -200 % {1%} +200 % source assignment (C001;
block 3 C145/C146/C147).
If the analog signal source is not assigned,
different values can be saved in the para-
meter sets.
If the signal source assignment is deacti-
vated via C145/C146, the display value
valid a that time will be kept.
C610* Input 1, addition 0% -100.0 % {0.1 %} 100.0 % Display only possible with analog signal
block 1 -200 % {1 %} +200 % source assignment (C001;
C145/C146/C147).
If the analog signal source is not assigned,
different values can be saved in the para-
meter sets.
If the signal source assignment is deacti-
vated via C145/C146, the display value
valid a that time will be kept.

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Configuration

Code Name Possible settings


Lenze Selection Info
C611* Input 2, addition 0% -100.0 % {0.1 %} 100.0 % Display only possible with analog signal
block 1 -200 % {1 %} +200 % source assignment (C001;
C145/C146/C147).
If the analog signal source is not assigned,
different values can be saved in the para-
meter sets.
If the signal source assignment is deacti-
vated via C145/C146, the display value
valid a that time will be kept.
C612* Input 3, addition 0% -100.0 % {0.1 %} 100.0 % Display only possible with analog signal
block 1 -200 % {1 %} +200 % source assignment (C001;
C145/C146/C147).
If the analog signal source is not assigned,
different values can be saved in the para-
meter sets.
If the signal source assignment is deacti-
vated via C145/C146, the display value
valid a that time will be kept.
C614* Input 1, addition 0% -100.0 % {0.1 %} 100.0 % Display only possible with analog signal
block 2 -200 % {1 %} +200 % source assignment (C001;
C145/C146/C147).
If the analog signal source is not assigned,
different values can be saved in the para-
meter sets.
If the signal source assignment is deacti-
vated via C145/C146, the display value
valid a that time will be kept.
C615* Input 2, addition 0% -100.0 % {0.1 %} 100.0 % Display only possible with analog signal
block 2 -200 % {1 %} +200 % source assignment (C001;
C145/C146/C147).
If the analog signal source is not assigned,
different values can be saved in the para-
meter sets.
If the signal source assignment is deacti-
vated via C145/C146, the display value
valid a that time will be kept.
C616* Input 3, addition 0% -100.0 % {0.1 %} 100.0 % Display only possible with analog signal
block 2 -200 % {1 %} +200 % source assignment (C001;
C145/C146/C147).
If the analog signal source is not assigned,
different values can be saved in the para-
meter sets.
If the signal source assignment is deacti-
vated via C145/C146, the display value
valid a that time will be kept.
C620* Gain dead band 1.00 -10.00 {0.01} +10.00
element
C621* Dead band, 1.0 % 0.0 % {0.1 %} 100.0 %
dead band
element
C622* Input, dead 0% -100.0 % {0.1 %} 100.0 % Display parameter only
band element -200 % {1 %} +200 %
C630* Limiting 100 % -100.0 % {0.1 %} 100.0 % C630 must be higher than C631!
element 1 -200 % {1 %} +200 %
upper limit
C631* Limiting -100 % -100.0 % {0.1 %} 100.0 % C631 must be lower than C630!
element 1 -200 % {1 %} +200 %
lower limit

;;;;%$ 7-45
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Configuration

Code Name Possible settings


Lenze Selection Info
C632* Input, limiting 0 % -100.0 % {0.1 %} 100.0 % Display parameter only
element 1 -200 % {1 %} +200 %
C635* Limiting 100 % -100.0 % {0.1 %} 100.0 % C635 must be higher than C636!
element 2 -200 % {1 %} +200 %
upper limit
C636* Limiting -100 % -100.0 % {0.1 %} 100.0 % C636 must be lower than C635!
element 2 -200 % {1 %} +200 %
lower limit
C637* Input, limiting 0% -100.0 % {0.1 %} 100.0 % Display parameter only
element 2 -200 % {1 %} +200 %
C640* PT1 element 20ms 0.01 s {0.01 s} 1s
Time constant 1s {0.1 s} 10 s
10 s {1 s} 50 s
C641* Input, 0% -100.0 % {0.1 %} 100.0 % Display parameter only
PT1 element -200 % {1 %} +200 %
C650* Gain 1.00 -10.00 {0.01} +10.00
DT1 element
C651* DT1 element 1.0 s 0.01 s {0.01 s} 1.00 s
Time constant 1.0 s {0.1 s} 5.0 s
C652* Input, 0% -100.0 % {0.1 %} 100.0 % Display parameter only
DT1 element -200 % {1 %} +200 %
C653* Input sensitivity, -1- 15 bit evaluation
DT1 element -2- 14 bit evaluation
-3- 13 bit evaluation
-4- 12 bit evaluation
-5- 11 bit evaluation
-6- 10 bit evaluation
-7- 9 bit evaluation
C660* Input, 0% -100.0 % {0.1 %} 100.0 % Display parameter only
absolute value -200 % {1 %} +200 %
generator
C670* Square 0% -100.0 % {0.1 %} +100.0 % C670 must be higher than C671!
generator
upper limit
C671* Square 0% -100.0 % {0.1%} +100.0 % C671 must be smaller than C670!
generator
lower limit
C672* Switch-over 0.1 s 0.1 s {0.1 s} 10.0 s
time of the 10 s {1 s} 100 s
square 100 s {10 s} 3000 s
generator

7-46 ;;;;%$
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Troubleshooting and fault elimination

8 Troubleshooting and fault elimination

Warning!
'XULQJ WURXEOHVKRRWLQJ WKH GULYH VKRXOG DOZD\V EH GLVFRQQHFWHG IURP WKH
PDLQV VXSSO\ IRU VDIHW\ UHDVRQV

7KH FRQWUROOHU LV HTXLSSHG ZLWK VHYHUDO IXQFWLRQV WR SURWHFW LW IURP LPSHUPLVVLEOH


RSHUDWLQJ FRQGLWLRQV ,I RQH RI WKH SURWHFWLRQ IXQFWLRQV LV DFWLYDWHG WKH FRQWUROOHU
VHWV 3XOVH ,QKLELW ,03 RU 75,3 ZDUQLQJ RU PHVVDJH DQGRU UHVHWV WKH VLJQDO
5HDG\ IRU RSHUDWLRQ 5'<  GHSHQGLQJ RQ WKH PRQLWRULQJ VHOHFWHG
- )DXOWV GXULQJ RSHUDWLRQ DUH LPPHGLDWHO\ GLVSOD\HG RU LQGLFDWHG WKURXJK D
VWDWXV LQIRUPDWLRQ FKDSWHU  
- 7KH IDXOW FDQ EH DQDO\VHG ZLWK WKH KLVWRU\ EXIIHU FKDSWHU  DQG WKH OLVW
LQ FKDSWHU 
- 7KH OLVW LQ FKDSWHU  LQGLFDWHV KRZ WR HOLPLQDWH WKH IDXOW

8.1 Troubleshooting

8.1.1 Display on the operating unit of the controller


7KH /('V 5'< DQG ,03 VKRZ WKH FRQWUROOHU VWDWXV
)$,/ 3  75,3 RU PHVVDJH RU ZDUQLQJ LV DFWLYH
FAIL RDY IMP Check
P 3 P Controller enabled; no fault
3 P 3 C065, C066, C067
P P 3 C183, C067
P 3 3 C183
3 3 P C065, C066
3 3 3 C065, C066, C067, C183

3 : on P : off

;;;;%$ 8-1
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Troubleshooting and fault elimination

RDY
,Q JHQHUDO WKH 5'< PHVVDJH ZLOO EH UHVHW LI WKH PDFKLQH FDQQRW JHQHUDWH D
WRUTXH ZKHQ UXQQLQJ ZLWK WKH FRPPDQG &RQWUROOHU HQDEOH RU LI WKH PDLQV
VXSSO\ IRU WKH FRQWURO HOHFWURQLFV LV VZLWFKHGRII PDLQV VZLWFKRII GHWHFWLRQ 
5'< LV RII ZKHQ
- 75,3 LV GLVSOD\HG
- WKH FRPPXQLFDWLRQ ZLWK WKH DXWRPDWLRQ PRGXOH FRXOG QRW EH HVWDEOLVKHG
DIWHU PDLQV FRQQHFWLRQ RQO\ ZLWK & 
- WKH ILHOG FXUUHQW FRXOG QRW EH EXLOW XS DIWHU PDLQV FRQQHFWLRQ
5'< ZLOO EH UHVHW IRU D VKRUW SHULRG RI WLPH ZKHQ
- D QHZ SDUDPHWHU VHW LV ORDGHG YLD WHUPLQDO FRQWURO
- D VKRUWWHUP PDLQV IDXOW SKDVHV RFFXUV ! PV 

Imax
,PD[ LV RQ ZKHQ
- WKH VSHHG FRQWUROOHU RSHUDWHV DW LWV OLPLW

IMP
,03 LV RQ ZKHQ
- WKH VZLWFK &WUO HQDEOH LV RSHQHG RU DQRWKHU VRXUFH RI WKH FRQWUROOHU LQKLELW
LV DFWLYH FKHFN &
- D PDLQV XQGHUYROWDJH RU PDLQV RYHUYROWDJH LV DSSOLHG
,03 LV RQ VSRUDGLFDOO\ ZKHQ
- VKRUWWHUP PDLQV IDXOWV RFFXU HJ ZLWK ZHDN PDLQV
'XULQJ ,03 WKH LJQLWLRQ SXOVHV LQ WKH DUPDWXUH FLUFXLW DUH LQKLELWHG
7KH FRGHV & & DQG & GLVSOD\ WKH FRQWUROOHU VWDWXV LQ SODLQ WH[W

8.1.2 Display via LECOM


7KH ELWV RI WKH VWDWXV ZRUG XQGHU & LQGLFDWH WKH FRQWUROOHU VWDWXV

8-2 ;;;;%$
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Troubleshooting and fault elimination

8.2 Fault analysis with the history buffer


:LWK WKH KLVWRU\ EXIIHU IDXOWV FDQ EH WUDFHG 7KH IDXOW PHVVDJHV DUH VWRUHG LQ
WKH KLVWRU\ EXIIHU LQ WKH RUGHU RI WKHLU RFFXUUHQFH

8.2.1 Structure of the history buffer


- 7KH KLVWRU\ EXIIHU KDV HLJKW PHPRU\ ORFDWLRQV ZKLFK FDQ EH UHWULHYHG
 XQGHU & & DQG & DW WKH RSHUDWLQJ XQLW
 YLD WKH /(&20 LQWHUIDFH XQGHU FRGHV & WR & IRU 75,3
PHVVDJHV
- 7KH ILUVW PHPRU\ ORFDWLRQ LV ZULWWHQ RQO\ DIWHU WKH HOLPLQDWLRQ RU
DFNQRZOHGJHPHQW RI WKH DFWLYH IDXOW 7KH HLJKWK IURP ODVW IDXOW LV
HOLPLQDWHG LQ WKH KLVWRU\ EXIIHU DQG FDQ QR ORQJHU EH UHDG
- 7KH PHPRU\ ORFDWLRQV  FRQWDLQ LQIRUPDWLRQ DERXW WKH ODVW WR HLJKWK
IURP ODVW IDXOW
Code C0168
C063 Active message
C066 Active warning
C067 Active TRIP
C161 Memory location 1
C162 Memory location 2
C163 Memory location 3
C164 Memory location 4
C165 Memory location 5
C166 Memory location 6
C167 Memory location 7
C168 Memory location 8

;;;;%$ 8-3
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Troubleshooting and fault elimination

8.3 Fault messages

Note!
,I WKH IDXOW PHVVDJH LV LQWHUURJDWHG E\ D ILHOGEXV WKH IDXOW PHVVDJH LV
UHSUHVHQWHG QRW E\ DQ DEEUHYLDWLRQ EXW D /(&20 QR UHDG IURP &

Display Cause Remedy


--- No fault - -
ACI Armature circuit Defective fuse in the armature circuit or cable Check armature fuse or remove cable
interrupted interruption interruption
CCr System fault Strong interference on control cables Screen control cables
Ground or earth loops in the wiring Check PE wiring (see chapter 4.4Installation
of a CE-typical drive system)
CE0 Communication fault Interference during transmission of control Check wiring
(automation interface) commands via the automation interface
CE9 Communication fault Faulty messages from the serial interface. Check wiring
(serial interface)
dEr Motor blocked High standstill torque or motor mechanically Remove motor blockage or increase blocking
blocked. time under C124 or blocking current under
C123.
EEr External fault (TRIP-Set) A digital input assigned to the TRIP-Set Check external encoder.
function has been activated Check polarity to activate TRIP set under
C118.
FCI Field circuit interrupted Defective field fuses F1 and F2 or Replace field fuses when no voltage is applied
interrupted field circuit. or remove cable interruption.
LF Mains underfrequency Mains frequency < 47Hz Check mains frequency,
controller must only be driven within a
frequency range from 47 to 63 Hz.
LU Undervoltage Mains voltage < 340 V or 410 V Increase electronics supply separately with a
(Variant 500 V mains voltage) connected transformer or
Mains synchronisation has not detected any use a controller with a lower mains connection
voltage zero for more than 25 ms. voltage.
LU1 Phase failure Failure of the mains voltage or mains Check mains voltage and remove mains
interruption interruption
Adapt mains synchronisation to mains
conditions under C237.
OC5 Controller overload Frequent or excessive acceleration with Check drive dimensioning
overcurrent
Permanent overload with IA >1.05 IArated
OC6 Motor is thermally Motor is thermally overloaded by, for instance, Check drive dimensioning
overloaded - impermissibly high continuous currents
- frequent and excessive
acceleration processes
OF Mains overfrequency Mains frequency > 63Hz Check mains frequency
Controller must only be driven within a
frequency range from 47 to 63 Hz.
OH Heat sink temperature is Allow controller to cool and ensure better
higher than the value set ventilation
in the controller Ambient temperature Check ambient temperature in the control
Tamb > 45 C or 35 C cabinet
Heat sink very dirty Clean heat sink
Incorrect mounting position Change mounting position

8-4 ;;;;%$
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Display Cause Remedy


OUE Mains overvoltage Mains voltage > 460V or 550V (500V variant) Reduce mains voltage with a preconnected
transformer or
use a controller with a higher mains
connection voltage.
P03 Following error Angle difference between set and actual Extend following limit with C255
position is larger than the following error limit Switch-off monitoring if required (C119/C120)
set under C255 Enable drive (Ctrl. enable)
Drive cannot follow the digital frequency (Imax Check drive dimensioning
limit)
P13 Angle overflow Angle controller limit reached Enable drive
Drive cannot follow the digital frequency (Imax Check drive dimensioning
limit)
PER Program interference A fault in the program sequence was detected Send controller with data (on diskette) to
Lenze
PR Parameter reset After switching on, a change in the software Set the required parameters and save settings
version has been detected. under C003.
Automatic loading of factory setting.
PR1 ... PR4 Parameter set error Fault when reading a parameter set Set the required parameters and save settings
CAUTION: under C003.
The factory setting is loaded automatically
Sd1 Tacho fault Short circuit or interruption of tacho cable Check tacho cables for short-circuit or
interruption and remove fault
Sd2 Resolver fault Resolver cable interrupted Check resolver cable for open circuit
Check resolver
Acknowledge fault by mains switching
Sd3 Encoder fault at Dig_In 1 Incremental encoder or digital frequency cable Check cable for open circuit
interrupted at X5 Assign input X5 PIN 8 with encoder potential
Input X5 PIN 8 not assigned or switch off monitoring (C119 / C120)
Sd4 Encoder fault at Dig_In 2 Incremental encoder or digital frequency cable Assign input X9 PIN 8 with encoder potential
interrupted at X9 or switch off monitoring (C119 / C120)
Input X9 PIN 8 not assigned
Sd5 Master current Interruption of the master current selection, Remove interruption of the set-value cable or
interrupted Imaster < 2mA select master selection 0...20 mA under C034
with master current selection 4...20mA, C034 = -0-
= -1-
SP Wrong signal source Tacho, resolver or fieldbus connection are Change tacho, resolver or fieldbus connection
polarity interchanged
U15 15V supply interfered Overload / short-circuit terminal 20 Check load at terminal 20
15 V supply defective Return controller

;;;;%$ 8-5
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Troubleshooting and fault elimination

8.4 Reset of fault indications

TRIP
$IWHU HOLPLQDWLQJ WKH IDXOW SXOVH LQKLELW ZLOO RQO\ EH UHVHW DIWHU WKH
DFNQRZOHGJHPHQW RI 75,3
75,3 DFNQRZOHGJHPHQW
- &KDQJH WR WKH SDUDPHWHU OHYHO RI & DQG DFNQRZOHGJH ZLWK 6+35*
- /(&20 & 
- 7HUPLQDO ;( UHVHW WULS
- &RQWURO ZRUG $,)
- 0DLQV VZLWFKLQJ

Note!
,I D 75,3 VRXUFH LV VWLOO DFWLYH 75,3 FDQQRW EH UHVHW

Message
$IWHU HOLPLQDWLQJ WKH IDXOW WKH SXOVH LQKLELW ZLOO EH UHVHW DXWRPDWLFDOO\

8-6 ;;;;%$
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Troubleshooting and fault elimination

8.5 Checking the drive system

Note!
7KH PHDVXUHPHQWV VKRXOG EH PDGH ZLWK D GLJLWDO YROWPHWHU 7KH VWDWHG
PHDVXULQJ YDOXHV DUH UDWHG YDOXHV ,Q WKH HYHQW RI GHYLDWLRQV D GHIHFW KDV
RFFXUHG

8.5.1 Checking the motor

Warning!

- 7KH PHDVXUHPHQWV GHVFULEHG PXVW RQO\ EH FDUULHG RXW E\ VSHFLDOLVWV


- 'LVFRQQHFW WKH PRWRU IURP WKH PDLQV
- 7HVWV VKRXOG RQO\ EH FDUULHG RXW ZKHQ QR YROWDJH LV DSSOLHG

Measurement Measuring point Measured value


Armature resistance A B at the controller RA < 10
Insulation resistance of the armature A earth potential R
B earth potential
Field resistance I K RF < 1k
Insulation resistance of the field I earth potential R
K earth potential

;;;;%$ 8-7
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Troubleshooting and fault elimination

8.5.2 Checking the controller

Checking the power stage

Warning!

- 7KH PHDVXUHPHQWV GHVFULEHG PXVW RQO\ EH FDUULHG RXW E\ VSHFLDOLVWV


- 'LVFRQQHFW WKH FRQWUROOHU IURP WKH PDLQV
- 7HVWV VKRXOG RQO\ EH FDUULHG RXW ZKHQ QR YROWDJH LV DSSOLHG

Measurement Measuring point Measuring value


Semiconductor fuse
- at the mains input R 0
- armature fuse R 0
Internal fuses R 0
Thyristors Disconnect armature cables:
A B at the controller R
B A at the controller R
Field controller Disconnect field cables:
I+, K- R
I-, K+ (free-wheeling diode) R > 200k (diode 0.5V)

Checking the control board 4902MP


&KHFNLQJ WKH YROWDJH VXSSO\
- :LUH XS WKH FRQWUROOHU FRPSOHWHO\
- 6HW FRQWUROOHU LQKLELW ; RSHQ
- 6ZLWFK RQ WKH PDLQV
Notes Measuring point Measured value
+ Vcc 15 V X2/20 X3/40 + 14.25 V...+ 15.75 V
+ Vref 10 V X1/9 X3/40 + 9.79 V...+ 10.21 V
-Vref 10 V X1/10 X3/40 -9.79 V... -10.21 V

8-8 ;;;;%$
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Accessories

9 Accessories
)RU WKH FRQWUROOHUV /HQ]H RIIHUV WKH IROORZLQJ DFFHVVRULHV WR EH RUGHUHG
VHSDUDWHO\ 
- 0DLQV FKRNHV
- 5), ILOWHUV
- )XVHV
- )XVH KROGHUV
- 6\VWHP FDEOH IRU UHVROYHU  LQFUHPHQWDO HQFRGHU
- 6\VWHP FDEOH IRU GLJLWDO IUHTXHQF\ FRXSOLQJ
$ 3& FDQ EH FRQQHFWHG WR WKH FRQWUROOHU YLD WKH ILHOGEXV PRGXOH /(&20 $%
56 56 RU ILEUH RSWLFV  7KH SDUDPHWHU VHWWLQJ RI WKH FRQWUROOHU LV YHU\
HDV\ XVLQJ /(02& 

PC program LEMOC2
7KH SURJUDP UXQV XQGHU '26 DQG LV VXSSOLHG ZLWK GULYHUV IRU /(&20 $%
56 56 RU ILEUH RSWLFV 

)XQFWLRQV RI WKH SURJUDP


- :HOOVWUXFWXUHG SDUDPHWHU VHWWLQJ DQG GLDJQRVLV
- (DV\ EDFNXS

;;;;%$ 9-1
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Accessories

9.1 Fuses

Note!
7KH IXVHV SURWHFW WKH FRQWUROOHU IURP LPSHUPLVVLEOH RSHUDWLQJ FRQGLWLRQV $IWHU
D SURWHFWLRQ IXQFWLRQ KDV EHHQ DFWLYDWHG WKH FRQWUROOHU RU V\VWHP PXVW EH
FKHFNHG IRU IDXOWV EHIRUH UHSODFLQJ WKH IXVH
%HFDXVH RI SRVVLEOH GDPDJH WR WKH VHPLFRQGXFWRU IXVHV ZKLFK KDYH QRW
EORZQ UHSODFH WKH FRPSOHWH VHW SKDVH DQG DUPDWXUH IXVHV 
(QVXUH WR XVH WKH VDPH IXVH W\SH RI WKH VDPH PDQXIDFWXUHU DV XVHG EHIRUH

7R SURWHFW WKH VHPLFRQGXFWRUV WK\ULVWRUV IURP VKRUWFLUFXLW XVH YHU\


TXLFNDFWLQJ IXVHV 7KH FKDUDFWHULVWLFV RI IXVH DQG VHPLFRQGXFWRU PXVW EH
DGDSWHG WR HDFK RWKHU
- 7KH WDEOHV 7$% DQG 7$%  OLVW WKH PD[ SHUPLVVLEOH IXVH VL]HV ZKLFK
SURWHFW WKH VHPLFRQGXFWRUV LQ WKH HYHQW RI VKRUWFLUFXLW IRU DOO FRQWUROOHU
VL]HV
7KH SURWHFWLRQ FKDUDFWHULVWLFV RI WKH IXVHV DUH JXDUDQWHHG HYHQ LI WKH
FRQWUROOHU LV RSHUDWHG ZLWK PD[ DUPDWXUH FXUUHQW  WR  WLPHV UDWHG
FXUUHQW RI WKH FRQWUROOHU 

7KH IXVHV DUH UHFRPPHQGHG IRU VWDQGDUG FRQWUROOHUV DV ZHOO DV IRU


YDULDQWV ZLWK 9 PDLQV YROWDJH
- )RU DSSOLFDWLRQV ZKLFK GR QRW UHTXLUH WKH PD[ SHUPLVVLEOH DUPDWXUH
FXUUHQW FKHFN ZKHWKHU LW LV SRVVLEOH WR XVH VPDOOHU UDWHG IXVH FXUUHQWV
7KH WDEOHV 7$%  DQG 7$%  OLVW WKH DVVLJQPHQW RI WKH IXVHV WR WKH
FRQWUROOHU VL]HV PDLQV YROWDJH    9  RQ FRQGLWLRQ WKDW WKH
PD[ DUPDWXUH FXUUHQW & & GRHV QRW H[FHHG WKH UDWHG DUPDWXUH
FXUUHQW RI WKH FRQWUROOHU
:LWK IXVHV RWKHU WKDQ UHFRPPHQGHG FKHFN WKH VZLWFKRII FKDUDFWHULVWLF DQG
ZKHWKHU WKH DFWXDO ORDG F\FOH GRHV QRW OHDG WR HDUO\ DJHLQJ RI WKH IXVH
)RU IXUWKHU LQIRUPDWLRQ SOHDVH FRQWDFW /HQ]H RU WKH IXVH VXSSOLHU

9-2 ;;;;%$
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Accessories

9.1.1 Mains fuses

Stop!
$Q DGGLWLRQDO FDEOH SURWHFWLRQ LV UHTXLUHG ZKHQ XVLQJ IXVHV RI WKH RSHUDWLQJ
FODVV D5 SDUWLDO FKDUDFWHULVWLF DV SKDVH IXVHV
,I WKH IXVHV RI WKH RSHUDWLQJ FODVV J5 DOVR SURWHFW WKH FDEOH WKH FDEOH FURVV
VHFWLRQV PXVW EH GLPHQVLRQHG DFFRUGLQJ WR WKH IXVH 2WKHUZLVH SURYLGH D
VHSDUDWH FDEOH SURWHFWLRQ

Type Max. perm. size of the phase fuse (F1, F2, F3) Fuse holder
$
Mains voltage 550V +0%
Fuse type Operating class Order designation Order designation
4902 FF 32 A (22 x 58) gR EFSFF0320AYI EFH30006
4903 FF 40 A (22 x 58) gR EFSFF0400AYI EFH30006
4904 FF 80 A (22 x 58) gR EFSFF0800AYI EFH30006
4905 FF 200 A (01.110) aR EFSFF2000AYR EFH10003
4906 FF 250 A (01.110) aR EFSFF2500AYR EFH10003
4907 FF 350 A (01.110) aR EFSFF3500AYR EFH10003
4X08 FF 450 A (01.110) aR EFSFF4500AXP EFH10003
4X09 FF 700 A (02.110) aR EFSFF7000AYR EFH10003

7$%  $VVLJQPHQW RI PD[ PDLQV IXVH VL]H WR WKH FRQWUROOHU


Type Recommended phase fuse size (F1, F2, F3) when IAmax = IArated of the con- Fuse holder
troller
$
Mains voltage 460V +0%
Fuse type Operating class Order designation Order designation
4902 FF 20 A (14 x 51) aR EFSFF0200AYH EFH10002
4903 FF 32 A (14 x 51) aR EFSFF0320AYH EFH10002
4904 FF 63 A (22 x 58) aR EFSFF0630AYI EFH30006
4905 FF 125 A (00.80) aR EFSFF1250AXL EFZ0003
4906 FF 200 A (00.80) aR EFSFF2000AXL EFZ0003
4907 FF 315 A (00.80) aR EFSFF3150AXL EFZ0003
4X08 FF 400 A (01.110) aR EFSFF4000AXR EFH10003
4X09 FF 550 A (01.110) aR EFSFF5500AXP EFH10003

7$%  $VVLJQPHQW RI PDLQV IXVHV WR WKH FRQWUROOHU ZKHQ ,$PD[ ,$UDWHG DQG D PDLQV
YROWDJH RI $ 9 
7KH FRQWUROOHUV ; WR ; DUH HTXLSSHG ZLWK FHOO IXVHV ))
)) ))  )XVHKROGHUV DUH QRW QHFHVVDU\

;;;;%$ 9-3
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Accessories

9.1.2 Armature fuses


$UPDWXUH IXVHV SURWHFW WKH WK\ULVWRUV RI WKH FRQWUROOHU IURP IHHGEDFN RI WKH
PRWRU LQ JHQHUDWRU PRGH
:KHQ XVLQJ $& IXVHV DV DUPDWXUH IXVHV WKH PD[ RSHUDWLQJ YROWDJH RI WKH
VHPLFRQGXFWRU IXVH LV UHVWULFWHG EHFDXVH RI WKH WLPH FRQVWDQW /5 RI WKH
DUPDWXUH FLUFXLW
7KHUHIRUH WKH UDWHG IXVH YROWDJH RI WKH IROORZLQJ IXVH W\SH LV FRQVLGHUDEOH
KLJKHU WKDQ WKH YROWDJH RI WKH SKDVH IXVHV UHFRPPHQGHG
Type Max. perm. fuse size for the armature circuit (F4) Fuse holder
$
Mains voltage 550V +0%
Fuse type Operating class Order designation Order designation
4902 FF 40 A (27 x 60) EFSCC0400AYJ EFH30005
4903 FF 50 A (27 x 60) EFSCC0500AYJ EFH30005
4904 FF 100 A (27 x 60) EFSCC1000AYJ EFH30005
4905 FF 250 A (01.110) aR EFSFF2500AZR EFH10003
4906 FF 315 A (01.110) aR EFSFF3150AZR EFH10003
4907 FF 400 A (02.110) aR EFSFF4000AZR EFH10003
4X08 FF 550 A (03.110) aR EFSFF5500AZR EFH10003
4X09 FF 800 A (03.110) aR EFSFF8000AZR EFH10003

7$%  $VVLJQPHQW RI PD[ DUPDWXUH IXVH VL]H WR WKH FRQWUROOHU


DC fuse

Type Recommended armature fuse size (F


(F4)
4) when IAmax = IArated of the controller Fuse holder
Mains voltage 460V +0% $
Fuse type Operating class Order designation Order designation
4902 FF 20 A (14 x 51) aR EFSFF0200AYH EFH10002
4903 FF 32 A (14 x 51) aR EFSFF0320AYH EFH10002
4904 FF 80 A (22 x 58) aR EFSFF0800AYI EFH30006
4905 FF 125 A (00.80) aR EFSFF1250AXL EFZ0003
4906 FF 200 A (00.80) aR EFSFF2000AXL EFZ0003
4907 FF 315 A (00.80) aR EFSFF3150AXL EFZ0003
4X08 FF 500 A (02.110) aR EFSFF5000AZR EFH10003
4X09 FF 700 A (02.110) aR EFSFF7000AXP EFH10003

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Signal-flow charts

S o u rc e s (C 1 4 5 ) T a rg e ts (C 1 4 6 ) S o u rc e s (C 1 4 5 )

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