I
IEEE Turorial Course
APPLICATION OF
POWER CIRCUIT BREAKERS
SPonsored bY
IEEE Switchgear Committee
and
IEEE Power Engineering Education Committee
of the
IEEE Power Engineering SocietY
Abstrrcting is permiued with credit [o the source. Instructors are permitted to photocopy
isolated articles for noncommer-
cial classroom use without a fee. For copying, reprint, or republiiations permission,
o,rite to the IFFF Copyright Manager,
IFF'tr Service Crnter, 445 Hoes Lare, P.o. Box 1331, Piscataway,
NJ ossss-ts:t. Ail rights reserved. printed in tlrc
USA. Copyright @ 1993 by The Instinrte of Electrical and Elecronics Engineers, Inc.
R.D.Garzon v
FOREWORD,
APPLICATION CONSIDERATION OF
SHORT CIRCUIT CURRE}iE,
A-K. McCabe 26
over the years circuit breakers and the Industry standards they are
governed by h";;-;h.rrqea in order to accommodate new or improved
circuitbreakertechnologiesandsystemapplications.This
evolution p.o."== is rir<eri-io cottt-it',i as new technologies
and
systemsneedsarise,for=,=*ldesignengineersthenitbecomes
vitaltobewellinformedofthesechangesinStandardsand apply this
Technology, in order to be able to properly select and
equipment.
we feel that a historical review of the standards evolution will newbe
welcome by those engineers iaced with t.he problem of speci-fying
circuitbreakers"intendedLoreplaceequipmentthatwasbelieve t'hat'
manufactured in accordance to oia.t standards ' We also
anunderstandingoftodaymostCommontypeofcircuitbreakersand
consi*d-erations wiIl provide the
a review of ;;pi;"i-"ppfi"-"ti"" and application of High
necessary gruiaJrice for ihe n';";;
-I; ifr" intent of this tutorial to
"-.f".t:-"n
power Circuit Breakers . I't to facilitate
accomplish this qoa1, to provide the necessary tool
the selection Process '
-ahi=time limitations andwe its consequent
We also recogf T\LZ.. the existing hope that it
timitation on the scope of tutorial ' However'
*"V form the basis for future studies '
TheContributionoftheauthorsofthesevera}sectionsare ield on
experts not only in the f circuit
qratefulf, ,.1.L*ledged, t-h.y are fields of
which they have written b;i also ir. .Llrt"d and alt of them hrave made
breaker desiqn, ratings ""a-"pJiication,
- i;-;h; writ'ing of the SLandards f or
signif icant contributiorrs
Circuit Breakers.
HISTORY OF CIRCUIT BREAKER STANDARDS
Boston Edison
Boston, Massachusetts
currenthigh voltage circuit breakers in the United Engineers), now IEEE (Institute of Electrical and
Electronic Engineers) formed its first committee on
States from approximately 1900 to 1993' It reviews
differences io iutirrg principles and application methods
standardizatio, "... i, recognition of the importance of
standardization in the electrical field"' The first report
in the original "total current" and the presently used
on Standardization Rules of the AIEE was adopted in
symmetriJal current" basis of rating standards and
outlines some of the new areas of circuit breaker
1899.
INTRODUCTION
HISTORY
Through subsequent revisions of the original
Activities towarcl development of standards for report, and expansion of the committee in succeeding
years (to the AIEE Standards Committee in 1906),
ratings and performance of circuit breakers began
ihese standarclization rules covered various aspects of
princlpafly wiih experience gained in tests made on
definitions, rating and performance of many types of
po*"i ,y.t"*.. An early installation of an oil circuit
electrical equiPment.
t."uk". i., the United States was in 1898 at the L Street
Station of the Boston Electric Light Co' (now Boston
These standarclization rules were published almost
Edison Co.)' This breaker shown in Figure 1, was
yearly as a single volume urfill 79ZZ when a program
manually operated and had upward-breaking contacts
*rs; b"gun to pub[sn standards for various apparatus in
in an open oil tank mounted on a panel, as were maoy
inclividual format. AIEE Standard No' 19 initially
breakers of that time and in succeeding years'
covered C)il Circuit Breakers and later coverecl more equipment. The 60 Hz dry test was 2.2-5 times rated
generally Altcrnating Current power Circuit Breakers voltage plus 2000 volts applied for 1 rninute.
[2,3, 41.
Additionally there was 10-second wet test for outcloor
equipment at 2 times rated voltage plus 1000 volts.
The content of AIEE Standard No. 19 originated Discussion continued on interrupting perforrnance
principally with the Subcommittee on Oil Circuit and circuit breaker condition after interrupting its
Breakers and Switches of the AIEE protective Devices
required duty. In 1924 the Electric power Club
Clommittee and with other groups which will be adopted a standard prohibiting ,'flame_throwing,, and
mentioned.
defining conditions required of a circuit breaker after
operations. It would be requirecl to be in ,'substantiallv
Rcvisions of this standard through the years, along the same mechanical condition,', ancl able to ,,carry
with corresponding standards primarily from th; rated voltage" but it was recognized that ,,tlrc
National Electrical Manufacturers Association interrupting ability might be materiaily reclucecl,, and it
(NEMA), and the Association of Edison Illuminating m-ight require "inspection and, if necessary, repairs,
Companies (AEIC), fonned thc basis for the firsi The [7].
CLOSE-OPEN-2-minure-CLOSE_OpEN auty
publication of an American Standard, by the American
cycle was still in effect and basically there was no
Standard Association (ASA), for AC power Clircuit prohibition on oil-throwing.
Breakers. Initially published for trial use in i941, it was
revised and published officially in 194-5. The several
In 1925, with the recommenclations of NELA,
sections of the standard coverecl clefinitions ancl ratings,
AIEE and the Electric power Cllub, the AIEE Stanclarcl
preferred ratings (sizes), and test procedures among No. 19 was revised to include in general, the clefinitions
others, and had the now-familiar number series C37_4 and requirements listed above.
through C37.9. Revision of these sections in 19-53 and
addition of C31 .12 Guide Specification, resultecl in the ln 1926 the Elcctric power Club rnergecl with the
19-53 series of American Standards which were Associated Manufacturers of Electrical Supplies to
periodically reaffirmed and remained in effect for some form the National Electrical Manufacturers Association
"sizes" (i.e. ratings) of circuit breakers for many years
(NEMA) wirh one of irs stated objectives bcing ,to
until this standard series was replaced. This 1953 series promote the standardization of electrical apparatus ancl
of standards was the final publication of a standard supplies" [5].
based on what has come to be known as the ',total_
current basis of rating".
As a point of interest, Figure 2 shows a table of
outdoor oil circuit breakers offerecl in 1926 by one
- manufacturer, Condit Electrical Manufacturing Corp.
(later Allis-Chalmers, Boston plant) I9l. These
During the years following the initial use of oil breakers had interrupting times of 12 to 20 iycles. It is
circuit breakers, several other organizations were significant to note the wide range of interrupting
interested in equipment standardization in adclition tcr
current.ratings po.ssible on a given breaker aepenaing
the AIEE. Among these were several manufacturers, on application voltage, and the fact that the interrupting
trade associations and the National Electric Light kVA (voltage x current x ,/:; is actually higher at
Association (NELA). The Electric power Club, the
lower voltage in many cases. This was a rating method
originally forrned in 1908, was one of the tracle on what was called a "hump', curve. It actually imposed
associations which became active in stanclarcls work, a more severe relative duty on a breaker at the lower
though the first manufacturers, association actually voltages and the practice was generally eliminatecl in
began in 190-5. the period 1923-1930, in favor of a ',straight_line,, or
constant kVA method over a given range of voltage, a
A number of papers were presentecl to the AIEE method followed for many years, though with
on the subject of rating and testing of circuit breakers, substantiallly narrower voltage range. Later issues of
by both user and manufacturer authors
[6], generating these tables included kVA interrupting ratings.
much discussion of standardization.
Standards development continuecl with lnore
In
1919 the Electric power Club acloptecl an testing and experience on the part of manufacturers and
interrupting capability rating basis for circuit breakers users, as electric systems grew in size and complexity.
as a given rms current at normal voltage, to be Requirements for faster interrupting time capability lecl
interrupted two times with a 2-minute intervil between to S-cycle breakers in the 1930,s. This was folowecl in
operations. No limitation was imposecl on oil or flame the 40's, 50's, and 60's by interrupting time ratings of
discharge from the breaker as long as it completed the 5 cycles, 3 cycles, and 2 cycles as requirements grew for
required interruptions. faster fault disconnection times to protect system
stability, transmission lines and connectecl equipment.
AIEE Standards at the time defined temperature
rise limits on contacts and 60 Hz dielectric test levels on
In the standard operating duty cycle time
1934
interval was reduced from 2 minutes to 15 seconds'
Insulation capability requirements of circuit
Requirements became more strict regarding oil-throw breakers were incieased by the adoption of impulse
withstand test levels, the familiar 1'-5 x 40 microsecond
du.iog interruption and in 1938 a clause was added to
wave (later revised to 1.2 x 50).
AIEE Std. N;. 19 prohibiting the emission of any
"appreciable quantitY of oil".
I
8rm ,,* recommended
Preferred Standard Ratings. Some sizes were
|
I
FO4oC I gI.m
rum I az,ooo
,a00
6{n
lm,m
I 3o-ooo
20,000
30000
20,@o
30,000
19,100
19,{0o
12,000
12,off) NEMA and AEIC. The C37 section on preferred
l*,*
,
{0,m 19,@
ratings has been revised through the years since 1945 as
800 s1,00 u,0o0
FO-&C I 37,0m
20,0m 20,000 20,000 20,000 12,?00 8,700
Fo-lllc | 50,000 {00
needid to reflect changing requirements for different
I i
tz?0o
qx) I Bo,ooo 80,000 so,ooo 20Jm 8,700
Fo-aoc I 60,000 I
no,0oo
600
{&)
20,m0
20,000
I"* ?660
a,r, |
6,6?0
,* erso
I
r,t:ilistr"e
Current
Til:Iffir.,"n
Current'
The next issue of C37.6 was in 1955. A portion of
Table 3 of this issue, covering Outdoor Oil Circuit
Breakers, is reproduced in Figure 3. The rating Figure 4. Circuit breaker application voltage ancl
quantities listed included application voltage, clielectrii interrupting current relationship for constant MVA
test levels, continuous and short-time through-currents, between Maximum Design Voltage ancl Minimum
interrupting curents and MVA as well as interrupting kV for Rated MVA under 1953 (Total Current)
time. Rated kV was the normal system line-to-lini basis of rating.
application voltage, with "amperes at rated voltage', the
interrupting rating at that voltage. A voltage spreacl
was defined over which the interrupting MVA was
constant" These relations are shown in Figure 4. The
value of Maximum Design Voltage was approximately
5Vo over Rated Voltage to allow for expected periods of
system operation at higher than normal rated voltage.
3 cYcle 1.2
breakeis iated on symmetrical basis' Required breakers that had been in C37-6-196L, the last previous
asymmetrical current interrupting capability = S x issue of C37.6. lt had been agreed that circuit breaker
Symmetrical interrupting capability. (See also Fig' 2, ratings would be "transferred" to the new rating basis
c37.04-7964)
periodically, in recognition of the work prospectively
involved in the re-rating program.
ln this group of standard sections on the
1964,
This transfer has been carried on and C31 '06 revised
symmetrical basis of rating had been approved by the
participating organizations and was published by the accordingly a number of times. A portion of Table 3
i-".icu., itandarcls Association. These sections and for outdoor oil breakers from C37'06a-1968 is
the 1953 section they replaced, or supplemented, were: reproduced for information as Figure ll' From the
p.Lvious cliscussion of rating parameters and frorn
hign." 8 the ratings and required capabilities can be
seln and compared with corresponding ratings in
Total Current Symmetrical Current Figure 3. As an example, a circuit breaker with the
Standard Standard Subject nJ-irut identification of 138 kV, 10,000 MVA (Line
5C) now has a Rated Maximum Voltage, V, of t4-5 kV
wiit a symmetrical interrupting current rating of 37,000
c31.4 (ctt.ot Definitions amperes at 145 kV. From the Voltage Range Factor,
tc:z.o+ ) Rating Structure K tf t.r the interrupting capability required increased
'C37.04aj to a K x I of 41,000 amperes as the application voltage
dropped to a V/K of 132 kV. In the case of the breaker
*"ntion"d, if it were used at 138 kV its required
c31.5 C37.05 Measurement of
Voltage and symmetrical capabilitY would be:
Current Waves
145 kV
c37.6 37,000 x- = 38,900 amperes symmetrical
c37.06 \ Preferred
Ratings 138 kV
C31.06a)
c3'7.5 C37.010 Application (iuide 1.2 x 38,900 = 46,500 amperes rms total current
(Section 3) (expansion of
material uncler such conditions where this asymmetrical current
previously in C37.5) could exist at the instant of contact separation on a
138 kV system with a symmetrical fault current up to
38,900 amPeres.
USAS
C37.06a-1968
Supplement to
c37.06-1966
UDC 621.316. 57 :62L.3.027
Table 3
Schedule of Preferred Ratinga for Outdoor Oil Circuit Breakers
Symmetrical Basie of Rating
Id6ti6atim Capebiliticr
Currot Valus
Clodnr
end
Letchinj
rlDr.
bilitv
Rated t.6 k
Contin- Timcr
uous Rrtcd
Currcnt Short.
et Circuit
60 Cyclcr Currcat
(6) (il) (12)
amDr rrra LA rp"
Cot
l{
38
37
38
76
5C 65
6 5,000 29
7 r0,000 55
I I5,000 8il
9 242trst 425(l3l 39
IO 242lt3l 425{l3t 58
Reference to the rated interrupting current of 42,000 also determine total capability of a given circuit breaker
amperes for this "corresponding" breaker on the total design to be able to meet the requirements of the
current rating basis, Line 2A of Figure 3, will readily symmetrical basis standard. For the breaker
reveal the practice followed in transferring ratings from mentioned, the increase in required asymmetrical
lhe total current to the symmetrical current rating basis capability is approximately lAVo. A circuit breaker
tabulations. The 37,0004 rating for this breaker, Line rated and manufactured on the total current basis
-5C of Figure 8, was derived from the previous rating of cannot be rerated to the symmetrical basis solely by this
42,000A, the ratio of 138 kV /145 kV, and a factor of number conversion.
l/1.1. This 1.1 represented a compromise between
using the lf 1.2 factot from C37.-5-19-5.) application C37.09 Test Procedure outlines the tests which are
practice for 3 cycle breakers and simply transferring the made on circuit breakers under the symmetrical basis
rating on a "fullu symmetrical basis. standard to demonstrate the assigned ratings.
Production Tests and Design Tests are summarized. In
Stated another way, the rated symmetrical basis addition to short circuit tests, procedures are included
interrupting current was determined from the nominal for continuous current (temperature rise) tests,
interrupting MVA and the Rated Maximum Voltage, mechanical tests and dielectric tests among others.
divided by 1.1 (rather than 1.2) for 3 cycle breakers: Short circuit test procedures described include an
1.0-5 (rather than 1.1) for -5 cycle breakers; and 1.0 for 8 extensive series of tests ranging from approximately
cycle breakers, which were effectively rated cln a llVo to l00Vo of rated short circuit current, and to
symmetrical basis previously. It must be realized, of maximum short circuit current (K x I) with botlr
course, that this procedure defines the method of symmetrical and asymmetrical interrupting operations,
derivation of the corresponding numbers for the OPEN, CLOSE-OPEN, and combination duty cycles,
sylnmetrical rating and that a number of other factors to demonstrate total service capability.
SYMMETRICAL BASIS APPLICATION GUIDE
The principles and methods developed for Cl37'010
An important section of the standard is the uiro factored into a revision of C37'5-19-53 which
"n.r.
provicled more accurate application practices for circuit
Application Guide C37.010, a revision and extensive
expirrsion of the portion of C37.-5-1953 which dealt with t.eakers still rated on the total current basis' This
circuit breaker application. White the greater part of revision was C37.5- 1969'
C37.010 covers short circuit calculation, it also includes
consideration of unusual service conditions such as high CONTINUED CIRCUIT BREAKER STANDARDS
DEVELOPMENT
altitudes, ancl high or low ambient temperatures and
their influence on the breaker's rating. Additionally, it
includes application considerations with continuous The development of standards on various aspects of
current overloads. circuit breaker rating ancl performance, testing, and
application did not stop with the milestone publication'
For short circuit application, two methods are in the mid-1960's, of the symmetrical basis of rating
clescribed for determination of the necessary standard series described above. ln all of the power
symmetrical current capability of a circuit breaker to be industry stanclardization groups, work continued on a
applied in a given location. These are called the E/X variety of subject areas important in switching and
Simplified Method (C37.010-5.3.1) and the E/X circuit breaker technology and use, many of which were
Method Corrected for ac and dc Decrements (37'010- new subjects, relatively speaking, for the industry'
5.3.2)" In both methods the maximum symmetrical
short circuit current at the system location in question The particular organizations which developed the new
is determinecl (3-phase or single-line-to-ground) from standard series included the NEMA Switchgear
the system voltage and reactance characteristics' Section, the IEEE Power Circuit Breaker
Under the simplified method, if it is known that the Subcommittee (now the High Voltage Circuit Breaker
system X/R ratio is 1-5 or less at the location Subcommittee) and its working groups, of the Power
concerned, the E/X current thus determined may be Engineering Society Switchgear Committee, the AEIC
used up to IOOVI of the rating of the breaker under Committee on Electric Power Apparatus, and the EEI-
consideration. Other factors stipulated in the AEIC-NEMA Joint Committee (now the Industry
standards, such as relay time, etc., that could influence Advisory Committee).
circuit breaker choice have been accounted for in the
rating and testing of the breaker. Similarly, if the XIR Considerations in these groups resulted in additional
radols not known, the E/X current may be used safely proposals and new or supplemental sections of the
up to S0% of the rating of the breaker under American Standards (subsequently United States
consideration (or up to 107o of the respective single- Standards and now American National Standards, or
line-to-ground fault capability of the breaker under ANSI) for circuit breakers, or in new sections of
consideiation when the single-line-to-ground fault is NEMA Standards. tncluded in these subject areas have
supplied predominantly by generators at generator heen:
voltage).
1. of the preferred rating steps for
Simplification
For conditions beyond the timits of those established circuit breaker continuous and interrupting
tbr the E/X Simplified Method a more exact procedure currents. The 1971 revision of C37'06 had rating
is described. This procedure, the E/X Method steps for Outdoor Circuit Breakers (oil and oilless,
Corrected for ac and dc Decrements takes into account in Table 4a) rated t2LkY and above, chosen frorn
the system X/R ratio (with a procedure for calculating the number series 10, 12.5, L6, 20,31.5,40, -50, 63,
it), relay time (if longer that112 cycle), and possible ac 80, 100, etc. (Termed the R-10 number series,
clecremlnt, to give multiplying factors for the E/X each step was lZ57t, of the previous lower step')
current to determine an adjusted EIX current for Adtlitionally, the Nominal 3-Phase MVA Class
consideration of a particular circuit breaker' In the (Column 2 in Figure 8) was no longer listed since
case, for example, where the X/R ratio is unusually the interrupting current rating was not directly
high, a slower relay time may permit a given breaker related to this MVA value as discussed above' The
application which would not be permissible otherwise' breakers in this table also had a change in the
tn some cases it may be necessary to be sure also that Voltage Range Factor, Fi, to be 1.0. This change
the total current at the first half cycle does not exceed was instituted to considerably simplify the rating
1.6 KI for the breaker under consideration. structure, and the test and application procedures'
Subsequently, these general principles were
Thus, for many system locations the simplified E/X extended to the preferred rating steps of most
current is all that need be determined for circuit other circuit breakers listed in C31 .06.
breaker application. For other locations, relatively
simple -eihods give application factors for determining
circuit breaker suitability.
Also, in subsequent revisions of C37.06 the A revision of the Application Guide, issued as
preferrcd rating tables were rcvised to be Table 1 C37.010-1972 (and also published as IEEE Srd.
Indoor Oilless Circuit Breakers, Table 2 Outdoor 320). This revision included expanded application
Circuit Breakers 72.5 kV and Below, Including procedures particularly for determining circuit
Circuit Breakers Applied in Gas Isulated breaker load current carrying capabilities uncler
Substations, and Table 3 Outdoor Circuit Breakers prescribed conditions of ambient temperature
L21 kV and Above, Including Circuit Breakers andf or for certain periods of overload. Revisions
Applicd in (ias Insulated Substations. Also revised of some other sections of C137.010 were developcd
were Table 4 Dielectric Test Values and External which resulted in simplification and clarification of
Insulation for ACI High Voltage Circuit Breakers, some of the application procedures and general
and Table -5 Dielectric Test Values for Clircuit updating of examples and terms. A supplement,
Breakers Applied in (ias Insulated Substations. issued as C37.010b-198-5, defined a circuit breaker,s
Figure 9 shows a portion of Table 3 from C3j.06- emergency overload current carrying capabilities
l9t-<7 as an examplc of the most recent publication and the conditions under which the capabilities
of this preferred rating table. Now included also may be utilized.
are transient recovery voltage parameters.
Maximum Closing
Symmetrical ard
Rated Transient Recovery Voltage Interrupting Latching
Rated Short{ircuit fl4) rr.5) Capability Capability
Rated Continuous Currentt Rated Rated and 2.7K times
Rated Voltage Current (at Rated Rated Rated Inter- Maximum Rated Rated Short-
Maximum Range at Maximum kV) Time to Rated Delay rupting Voltage Short-Time Circuit
Voltage Factor 60Hz (4) (s) Point P Rate Time Time Divided Current Current
(13)
(1) K (3) (5) (17) T2RTI (7) bvK (4) (5) (8) (4),
kV,rms Q\ Amperes, rms kA, rms p sec kV/p sec lr sec Cycles kV, rms kA, rms kA, Crest
121 1.0 1200' 20 275 1.7 2.9 3 r2t 20 54
tzt 1.0 1600, 2000, 3000 40 260 1.8 2.9 3 t21 40 108
t2t 1.0 2000, 3000 63 260 1.8 2.9 3 121 63 170
145 1.0 1200 20 330 1.7 3.2 3 145 20 54
145 1.0 1600, 2000, 3000 40 310 1.8 3.2 3 145 40 r08
145 1.0 2000, 3000 63 310 1.8 3.2 3 145 63 170
145 1.0 2000, 3000 80 310 1.8 3.2 3 l4s 80 2t6
169 1.0 1200 16 395 1.7 3.4 3 169 16 43
169 1.0 1600 31.s 360 1.8 3,4 3 169 31.5 85
169 1.0 2000 40 350 1.8 3.4 3 159 4A 108
169 1.0 2000 s0 350 1.8 3.4 3 169 s0 13s
169 1.0 2000 63 360 1.8 3.4 3 169 63 170
242 1.0 1600, 2000, 3000 31,5 520 1.8 4.1 J 242 31.5 85
242 1.0 2000, 3000 40 520 1.8 4.1 1 242 40 108
242 1.0 2000 50 520 1.8 4.1 3 242 50
242 1.0 2000, 3000 63 s20 1.8 4.1 3 242 63
135
t70
362 1.0 2000, 3000 40 775 1.8 4.9 2 362 40 108
362 1.0 2000 63 77s 1.8 4.9 2 362 63 170
550 1.0 2000, 3000 40 1325 1.6 5.4 2 5s0 40 108
5s0 1.0 3000 63 t325 1.6 5.4 1 s50 63 170
800 1.0 2000, 3000 40 1530 1.9 1.9 2 800 40 108
800 1.0 3000 63 1530 1.9 ?.9 ) 800 63 l'10
Figure 9. Portion of Table 3 Outdoor Circuit Breakers 121 kY and Above, Including
circuit Breakers Applied in (ias Insulatecl Substations, from C37.06-19g1l.
10
-'t - Requirements for Line-Closing Switching Surge one value to ground with the circuit breaker closed
Voltage Control, C37.071-t969 established a rating and a higher value across the contacts with the
basis and test procedure for a standard level of breaker open.
tra:rsmission line closing (or re-closing) surge
voltage control for circuit breakers rated 362 kY 1. Requirements for Pressurized Components,
and 550 kV. Supplement C37.011a-1914 (IEEE C37.076-t972 (IEEE Std.340) that defined
439) contained the corresponding parameters for required capabilities and test procedures for
765 kY. pressurized components of circuit breakers- A
supplement, C37.076a, included requirements for
As standards proposals were developed for some pressurized fiberglass reinforced plastic
of the newer subject areas, such as this for line components.
closirrg switching surge control, C31 .07t, they were
issued as complete standards each containing 8. Requirements for External Insulation for Outdoor
appropriate definitions, rating performance Circuit Breakers, C31.078-7912 (IEEE Std. 343).
criteria, rating numbers, test procedures, and This defined certain dielectric, mechanical and
application procedures. This practice was physical characteristics and capabilities required
instituted to avoid delay in getting these standards for external insulation of outdoor circuit breakers.
published for general use, with the plan to Rated test values were in C37.0781-1972 (now
consolidate them into the basic standards series at Table 4 of C37.06).
the time of a complete revision.
9. Guide for Testing Circuit Breakers When Rated
4. Requirements for Transient Recovery Voltage, for Out-of-Phase Switchirg, C37.079-1973, which
C37.072-I971 (IEEE Std. 327) established rated outlined procedures for testing circuit breakers for
traasient recovery voltage parameters and test operation under conditions of out-of-phase voltage,
requirements for circuit breakers under conditions when such capabilities are specifically required.
of .terminal fault as well as short-line-fault. TRV This guide was based on an IEC (International
Ratings were in C31.0722-1911, and are now Electrotechnical Commission) guide on the
included ir the appropriate breaker rating table(s) subject.
of C37.06. A TRV application guide was issued as
C37.0721-1971 (IEEE Std. 328) for calculating 10. (iuide for Synthetic Fault Testing of High Voltage
system conditions to compare with breaker rated Circuit Breakers, C37.0u1-1981. This outlined
capabilities. A great deal of eflort and study in the procedures for short circuit interruption testing in
IEEE working group has gone into the subject of synthetic test circuits. In a synthetic test circuit,
transient recovery voltage requirernents and the (high) current from one source, nominally at
circuit breaker interaction with the inherent TRV medium voltage, is applied to a circuit breaker
produced by the power system elements. under test, and at the instant of interruption, the
(high) recovery voltage is applied to the circuit
5. Requirements for Capacitance Current Switching, breaker from another source. In testing with a
C37.073-1.912 (IEEE Std. 341) established rating synthetic circuit a considerable increase in the
performance criteria and test procedures for circuit effective test power may be realized, compared
breakers for switching the charging current of with direct tests in which the short circuit currert
overhead lines and cables and the load current of and the recovery voltage both come from one
shunt capacitor banks. Capacitance Current generation, or system source.
Switching Ratings were in C37.0732-1972. These
ratings are now included as Tables 7A,2A, and 3,A 11. Standard Methods for Sound Level Measurements
in C37.06. An extensive Application (iuide on the for Circuit Breakers, C37.082-1982. This
subject of capacitance current switching was established methods of measurement and
published as C37.073't-1973 (IEEE Std. 342). A allowable sound (noise) levels for circuit breakers
supplement developed for Application (iuide this during operation.
included consideration of the switching of
capacitance currents with fault conditions in the t2. Seismic Qualification for Switchgear, C37.lJ1-1990.
circuit. This standard establishes capability requirements
for switchgear under conditions of seismic
6. Requirements for Switching Impulse Voltage disturbances.
Insulation Strength (for circuit breakers rated 362
kV and above), C37.074-1912 (IEEE Std. 339) 13. Standard for AC High Voltage (ienerattlr
which established dielectric withstand ratings, (ienerator Circuit Breakers, C37.013-1990. This
criteria and test procedure for circuit breakers standard establishes rating capabilities and test
rated 362 kV and above for switching surge requirements for circuit breakers to be applied
voltages. Two withstand levels were established, between the generator and step-up transformer
11
terminals at a power generating station. These C37.09, and standard C37.01, Interrupting Capability
circuit breakers are characterized by voltage Factors for Reclosing Service, was incorporated into
ratings typically up to 38 kV, a continuous current C37.04, C37.06, and C37.09.
rating up to 20 kA, and a symmetrical interrupting Other standards, important to the use and application
current rating up to 160 kA or more. of high voltage circuit breakers, available then or
approved (or revised) and published during subsequent
14. Standard Requirements for Conversion of Power years have included:
Switclrgear Equipment, C37.059-199L This
standard establishes requirements and guidelines C31.06-1981 Preferred Ratings and Related
for the conversion of power switchgear from the Required Capabilities
original manufacturers' designs to a different (Revision of C37 .06-7979)
design. This standard applies to any type of C37.013-1990 AC Generator Circuit Breakers
conversion, but typically, the process has involved (Under revision 1992, including
converting the interrupting means from air addition of Application (iuide)
magnetic, or oil, to vacuum or SF6. Direction and C37.081-1981 (iuide for Synthetic Fault Testing
guidance are provided in these conversions, and C31 .082-1982 Standard Methods for Measurement
roquired test verification (particularly design tests) of Sound Pressure Levels
is specified in accordance with applicable related C37.L1-1979 Requirements for Electrical Control
standards. (Under review 1993)
C31.lZ-1981 (iuide for Specifications for AC
STANDARDS CONSOLIDATION High Voltage Circuit Breakers
C37.59-I99tq Requirements for Conversion of
As the proposals were completed and approved on Power Switchgear Equipment
many of the subjects listed in the previous section, they C37.81-1990 Seismic Qualification for Switchgear
were issued as complete separate standards containing C31.700-1992 Definitions for Power Switchgear
appropriate definitions, rating performance criteria, (AIl switchgear definitions
rating numbers, test procedures, and application data. including those formerly in C37.03)
They were given individual identification numbers, such (Revision of C37. 100-1980)
as C37.071 for the Requirements for Line Closing
Switching Surge Voltage Control as discussed above.
Publication under these numbers allowed them to be Periodic review of all these standards takes place
used immediately and avoided the necessity of through the normal ANSI procedure that standards are
reprinting other existing standards as each of these was reaffirmed, revised, or withdrawn within no more than
completed. The result was a substantial number of five years from original publication date. Many
individual supplementary standards each basically on standards may show a date such as those listed above
one topic or area of required capability. and the designation (R19XX), indicating a date of
reaffirmation of the original standard.
In the mid-1970's work was undertaken in the IEEE
Switchgear Committee to editorially incorporate all of The existing original standards for circuit breakers
these standards then available into the proper primary rated on a total current basis, C37.4, C3'7.5, C31 .6,
standards documents (Rating, Test, Application, etc.). C3l.'7, C37.8, and C'.37.9 had been periodically
For circuit breakers rated on the symmetrical current reaffirmed, supplemented, or even revised (for example
basis, the consolidated standards, with appropriate C37.5-1979 Total Current Rating Basis Application
portions incorporated from the various standards listed Guide) and continued to be applicable for those circuit
in the previous section, were approved and published in breakers in service. In 1986 this group of standards, for
1919 in the following surviving primary standards: circuit breakers rated on the total current basis, was
withdrawn. (Although these standards are no longer
C31.04-1979 Rating Structure published, it is expected that they may be obtained from
C31.06-1979 Preferred Ratings and Related the Sales Department, American National Standards
Required Capabilities Institute (ANSI), 11 West 42nd Street, New York, NY
C37.09-1979 Test Procedure 10036.)
C37.An-1979 Application Guide - General,
(short circuit application, etc.) PRES ENT AND FUTURE STANDARDIZATION
C31.011-1919 Application Guide - Transient ACTTVITY
Recovery Voltage
C37.012-1919 Application Guide - Capacitance At the time of this tutorial text revision, circuit breaker
Current Switching standardization activities continue in the IEEE Power
Engineering Society Switchgear Committee,
The existing standard C37.05, Measurement of Subcommittees and its working groups. Particular
Voltage and Current Waves, was incorporated into subject areas for which standards proposals are under
12
consideration for development or revision, or in the measuring partial discharges that may occur ln
approval balloting process, include: energized. power switchgear apparatus. Such
discharges may occur in flaws, voids, and interfacos
1. Application (iuide for Shunt Reactor Current of non-self restoring insulation, and may result in
Switching. This guide will be published as C37.01"5 ultimate dielectric failure of the apparatus.
and will cover application conditions of circuit Guiclance will be included on test methods,
breakers rated for switching grounded and instrumentation, calibration and test evaluation.
ungrounded shunt reactors, as well as reactors
grounded through a neutral reactor. This guide is 7. Format for future circuit breaker standards. A
unique in that it is the result of a cooperative effort working group of the High Voltage Circuit Breaker
between groups in the IEEE Switchgear Committee Subcommittee is developing a revised format for
and the IEC (International Electrotechnical circuit breaker standards in the future. The present
Commission) Technical Committee 17. arrangement of the main C37 standards sections
includes Rating Capability Requirements in C37.04,
2. (iuide for Synthetic Capacitance Current Switching Preferred Ratings in C37.06, and Test Procedures in
Testing. This guide will be published as C37.083. It C37.09 (plus application guides and other sections as
will outline procedures for conducting and evaluating discussed above). The new format for future
capacitance current switching tests made in a consideration will group together appropriate
synthetic testing circuit. Such circuits can impose portions of these main sections (ratings,
corresponding stresses on the high voltage circuit requirements, and testing) for specific capabilitites
breaker under test as would occur when switching and application considerations. Notably this will
the charging current of overhead transmission lines group together such categories as common clauses;
or underground cable, or the load current of shunt mechanical requirements; rated voltages, insulation
capacitor banks. levels, and currents; making and breaking current
requirements (rated currents, short circuit current,
3. Circuit Breakers in gas insulated substations (tiIS). terminal faults, short line faults, tlut-of-phase
Supplemental sections for addition to standards switching); and inductive and capacitive current
C31.04, C37.09, and C37.010, etc. have been switching.
developed to include specific capability
requirements, test procedures, and application 8. Application of insulation materials. A working
considerations, respectively, for circuit breakers used group of the Administrative Subcommittee of the
in gas insulated substations. Preferred ratings for Switchgear Committee is developing a report
circuit breakers useel in GIS are included in Tables "Criteria for Insulation/Conductor/Contact
2,2A,3, and 3A of C37.06-1987. Required dielectric Temperature Limits". The report will consider
test capabilities for circuit breakers used in CiIS are insulation material application in power switchgear
shown in Table 5 of C37.06-1987" apparatus, and a broad range of aspects of the
effects of contact and current carrying component
4. Revisions of existing standards. A working group of temperature rise allowances.
the High Voltage Circuit Breaker Subcommittee of
the Switchgear Committee has an ongoing activity of TNTERNATIONAL STANDARDS PARTICI PATION
cleveloping clarifications, corrections as may be
necesary, and a variety of general supplements or The International Electrotechnical Commission (IEC)
additions to the main standards C3'7.04, C37'09, and publishes standards in many subject areas, developed by
C37.010, etc. Additions may become desirable based technical committees with representatives from many
on new circuit breaker designs or components, or countries throughout the world IEC
new application practices. Recommendations (Standards) are
correspondingly
used in many countries for specifications in
5. Guide for Diagnostic and Failure Investigation. This international trade. Arrangements for competen[
guide will be published as C37.016. It will outline United States representation at IEC meetings on
procedures for evaluating the condition of a high subjects relating to switchgear, and technical advice to
voltage circuit breaker to aid in investigation of the United States National Committee of IEC are
equipment damage and in establishing suitable provided through the C31 Committee on Power
maintenance schedules. This working group had Switchgear of ANSI (American National Standards
developed a guide to reporting of field problems Institute). U.S. delegates from both users and
designed to provide a uniform method for data manufacturers participate in the IEC work and also
accumulation about such problems, "Circuit Breaker provide a channel for technical information hack to
Field Problem Reporting Guide" [22]. IEEE and other groups on international
standardization activity [21].
6. Guide for Partial Discharge Measurement in Power
Switchgear. This guide will define methods of
13
It3l Subcommittee Report on Oil Circuit Breakers,
Switches and Fuses, AIEE Trans. pp. 887-90, 1926.
tll L.J. Linde, A.E. Kilgour, "Trend in Design and [14] Proposed Revision of American Standards C37.3
Application of Tank-Tupe Power Oil Circuit andC37.4, AIEE Committee Report, AIEE
Breakers", Proceedings, American Power Trans. Yol.79, Pt. III, pp.443-57, (Disc. p.493),
Conference, pp. -504-13, 1954. 1960.
l2l Standards of the AIEE, 1921 Revision, p.p. 1-5-59- [15] Proposed Revisions of American Standards C37.-5
t703, t92t. and C37.9, AIEE Committee Report, AIEE
Trans. Vol. 79, Pt. III, pp.457-76 (Disc. p.493),
t3] Standards for AC Power Circuit Breakers, AIEE 1960.
No. 19, June 1943.
15
REVIEW OF INTERRUPTING MEDIUMS
Ruben Garzon
PREFERRED INTERRUPTING MEDIUMS applications in the range of 5kV up to about 230kV. Air
AND TI{EIR APPLICATIONS blast circuit breakers are also applied like oil circuit
breakers, but to a much lesser degree. Some air blast
INTRODUCTION breakers have been used at voltages higher than 230kV. But
today their main field of usage is in circuits requrring a very
Ever since the time rvhen electrical energy was first hrgh intemrpting capacity, as is the case *ith generator
utilized, there has been a need for a switch to initiate or circuit breakers where the ratings are generalir- in the ranges
intemrpt the flow of current. of 15 to 38kV; 10 to 50kA continuous current and 100 to
The methods used to achieve current intemtption have 350kA short circuit currents.
evolved through the years. from the time lvhen t}te arc was In the distribution and the transmission ciass of circuit
merely stretched in air until it could no longer maintain breakers the older technologies are quickly being replaced by
itself, to today, sophisucated interrupters where large vacuum and SF6 technologies. Vacuum predomrnantlv in
amounts of current are s$.rtched in relatively small devices. the medium voltage and SF6 in the high and ultra high
As the system capacin' increased, in voltage and in voltage applications. Both of these technologies have
current, the need for circuit breakers having higher demonstrated their superiority and reliabilit]' in the last ferv
intemrpting capabilities led to considerable research aimed )'ears.
at learning the basic pnnciples govermng current
intemrption.
In this continuing evolution of circuit breaker technology, FTINDAMENTALS OF CLIRRENT INTERRUPTION
different methods have been tried and refined over the years.
Some of the early circuit breaker designs included the use of With today's technology, the electric arc is an
compressed air to blon' at the arc, others used oil as the indispensable element in the process of current intemrption.
interrupting medium. and some made use of magnetic blow It is rvell known that circuit breakers accompiish their task of
out structures. intemrpting the flow of electrical currents bi. using the arc
Some of the early designs have been greatly improved. and some intemrpting media as the means for dissipating the
Circuit breakers of these fipes are still being used. and in energv input.
many applications these are still the preferred method of The interrupting process, for some of the techuologies, is
intemrption. Air magnetic circuit breakers are dominant in n'ell understood and can be described reasonablv rvell b1,
the lorv voltage field. and in some instances they are widely mathematical models; for other technologies. such as air
applied in medium voltages, generally up to l5kv. Oil magnetic, intemrption remains an art rather tharr a science.
circuit breakers are used in medium and high voltage A mathematical study of the arc physics is bevond the
scope of this presentation, nevertheless a brief descnptive
review of the electric arc is given to aid in the
understanding of the role played by the arc dunng current
intemrption.
ELECTRIC ARCS
16
of the arc voltage is primarily a function of the arc cutrenq LOW PRESSURE OR VACULM ARCS
but it is also strongly dependent on the cooling and
deionizing effects of the arc extinguishing method being A vacuum arc greatly differs from other qpes of arcs in
used. that it is produced by ionization of metal vapors that have
been boiled offfrom the electrodes.
For arc currents reaching up to several thousand amperes,
v" the vacuum arc is characterized by a multitude of fast
moving cathode spots, a diffirsed positive column and a
diftrsed collection of current spots at the anode.
I At the current zero of an alternating current, the cathode
spot is extinguished and the residual metal vapor disperses
between a few microseconds and condenses in the first
available cold surfaces. When this has taken place, then
successful current intemrption has taken place.
The magnitude of current conducted by each of the
multiple cathode spots is a function of the electrode material
F__--t_ -- and is related to the normal boiling point and thermal
cachocie drop
l:.eugri: :. I , conductir.iw of the cathode material.
As the total current increases. the plasma gets denser and
-i
4r
- the discharge develops manv characteristics similar to hose
E:*:-!-----r-tt=
anocie
i I
no" i c"e co Iuoo I cachocie
ofa high pressure arc. The arc becomes constricted and gets
stabilized. producing gross melting from nervly created
anode spots.
The creation of anode spots is due to the fact that with
aaode rall cathode ! 41! large currents the collision energ)' of the electrons is greatly
increased, and therefore when thel'collide against the anode
SCTIS{ATIC DIAGRAI{ OF AN ELECTRIC ARC metal atoms are released from the anode; thus pady melting
it. The presence of anode spots can adversely affect
dielectric recovery due to the increase in the plasma and the
Figure I vapor densities, and to the possibility of continued
evaporation from the hot spot follorving current zero.
The arc voltage is equal to the summation of the voltage Diffirsed arcs generally occur at current values of less than
drops of three distinct regions: The cathode drop region 20kA, and therefore it is possible that, depending on the
where a significant por[ion of the voltage drop is obsen'ed current leYel and the contact spacing, the diffrsed arc can
and which is located at a relatively short distance from the become constricted, and then diffirse again close to current
cathode. This region is one of a very high positive ion zeto.
charge. Near the opposite electrode, there is the anode drop Electric contacts that have a diffirse arc burning between
region. The third region is the positive column which is a them for several milliseconds before current zero will have
region exhibiting a uniform longitudinal voltage gradien! excellent dielectric recovery properties after current zero.
whose magnitude depends on the medium, pressure, arc
current and the length of the column.
At constant current the arc in its steady state is in thermal HIGHPRESSURE ARCS
equilibrium. That is the power losses from the arc column
are balanced by the power input to the arc. If the current The primary difference betu'een a low pressure arc and a
decreases. so does the power loss from the arc column. but high pressure arc is that the arc in a liquid or a gas is
due to the thermai storage capacity of the arc, there rvill be a produced by the iomzation of gas vapors; it is characterized
time lag between the instantaneous power loss and the losses by a highly luminous core completely surrounded by a cooler
in the steady state. Thus at any given instant the power region of glowing gases. The core of the arc is at a very high
input to the arc, plus the power that is stored in the arc temperature of approximatell' 25000K, and the gases in the
equals the power loss from the arc. arc region are considered to be largely disassociated.
At the instant rvhen the current zero occurs, and during a In conuast with vacuum arcs. the effects of the contact
short ttme afterwards, the arc power loss exceeds the input material upon the arc column are minimal, and the
porver to the residual arc path and thus arc e$inction is characteristics of the arc column is dictated primarily by the
achieved. gaseous ambient. The potential gradient of the positive
17
colurnn is dependent on the arc curent and the energ)' A) The insulated plate type that relies on stretching
exchange with the surroundings. and cooling the arc by means of plates made of
In a high pressure arc, the plasma of the positive column insulating refractory materials, and
can be described by fluid dy.namics equations and the laws of
thermodynamics. However, this does not imply that precise B) The metal or cold cathode type of plate which
calculations cax be made to describe a quantrtative model splits the arc into a series or shorter arcs stretched
that would provide a direct answer for all aspects of the across adjacent plates. Cooling ofthe arc is also
design of a high pressure interrupter. since many other enhanced by the thermal conduction of the plates.
processes also influence the arc behavior
This principle of air break intem_rption is generally used
COMPARISON OF INTERRI]PTING TECHNOLOGIES in low voltage breakers, and still today is the most
economical and practical technology for applications ofup to
The most common or generic intem"rpting mediums and 1000 volts.
their methods of application in circuit breakers are: To erlend this technology to the medium voltage range it
is necessary to provide additional controlling forces that will
I) Air direct and drive the arc into the arc chute and across tle
A) Air Magnetic plates. The natural magnetic and thermal forces of the arc
B) Air Blast are then supplemented by either an external iron circuit
around the arc, which is usually energized by one or more
rr) oil turns of a coil connected to the main path of the current
A) Minimum oil being intemrpted, or by an internal iron circuit made of
B) Bulk oil special plates energizedby the arc itself.
The application of air magnetic techaoiogy offer
rrr) sF6 advantages over other mediums by being free of over voltage
A) Two Pressure problems that can be caused by the switching, on or off, of
B) Puffer inductive loads. Especially during closing operations the
C) Self extinguishing undesirable phenomenon of multiple re-strikes is eliminated,
D) Rotating arc thus preventing possible voltage escalation.
AIRBREAKERS
18
The arr magnetic circuit breaker is capable of intemrpting The minimum oil circuit breaker, as its name implies, is
short circuit clrlrents with more than 100% aqrmmetry and one where for each phase the contacts are mounted into a
thus are specially suited for protection of generators. relatively small oil container. Normally these containers are
Among the disadvantages of air magnetic breakers, is the insulated from ground and therefore they are also classified
fact that they are open to environmental pollution, are bulky, as live tank breakers.
noisy, relatively expensive, require more maintenance than
the more modern techniques. Also air magnetic breakers
should not be the preferred choice for applications requiring
capacitor switchrng duties.
OIL BREAKERS
Oil intemrpters have been around since the end of the last Figure 3
19
specially the minimum oil t1pe, also oil breakers have a high limitations imposed by the puffer t)?e. Later advances in the
current and fault rating in most cases being better than SF6 puffer technology have practically negated the necessity of
or vacuum. using two pressure intemrpters and this technology for all
practical purposes can be considered obsolete.
The basic idea for these intemrpters was to use a second
SF6 INTERRI]PTERS high pressure reservoir which was isolated from the iow
pressure reservoir by a blast vaiue. During breaker
The exceptional properties of SF6 gas has been knoun for operation, the opening of the blast value is slnchronized to
over 40 years and yet the first commercial SF6 circuit the opening of t}te contacts and thus a blast of cool gas is
breaker appeared in the market only in the late 1950's. produced to cool the arc.
The first reports of investigations of SF6 zrs an The primary disadvantages of this type of circuit breaker
intemrptrng medium were made by Browne, Strom, and are: Its physical size, the large amounts of SF6 needed, the
Lingal in the early 1950's. These investigators had found additional compressor s_vstem required to pressurize the gas,
that intemrpting capabilities of a plain air break could be and the energy consumption of heaters needed to prevent
greatly improved by blowing along the arc column. liquefaction of the SF6.
The findings were then applied to the design of
intemrptrng devices; the first of which was a load break
switch. A ferv years later, in 1956, the first SF6 power PUFFER TYPE
circuit breaker lvas put into service. These earlier devices
used the puffer and the self generation pnnciples A circuit breaker of this t)?e was the first commercially
respeclively. By the end of the 1950's, the two pressure high available unit. Puffer intemrpters produce a flow of gas
porver circuit breakers were produced. This gpe of across the nozzle by compressing the gas as the contacts
construction dominated the market until the early 1960's, move to the final open position. In most of today's designs,
rvhen the present generation of puffer breakers started to the moving contact acts as a compression rylinder
demonstrate their capability and to gain acceptance among The puffer intemtpter is undoubtedly a simple design that
users. usesfewer moving parts than the two pressure interrupter.
Of particular importance for the use of SF6 in circuit
breakers are its electrical properties, such as a high voltage
rvithstand and its excellent arc quenching capabiliti'. SF6 is
chemically stable below 150 C, so it neither decomposes nor
attacks ordinary construction materials. In the presence of
an arc, it is disassociated rvithin the high temperature
column, but it recombines almost totally any residue left due
to reaction rvith metallic elements is relatively small and it
forms soft insulating powders.
The superior intemrpting performance of SF6 depends
primarily on: 1) A rapid recoverv ofdielectric strength. and
2) A very lugh rate of loss of arc conductance, also knou.n
as a small time constant.
The first characteristic is important for the intemrption of
bus or terminal faults, and the second for the successful
intemrpLion of short line faults.
Todal'. there are four tJpes of SF6 interrupters. and they
are:
A) The trvo pressure
B) The puffer qpe (single pressure)
C) The self blast
D) The magnetic rotary arc O?e. Figure 4
20
The main disadvantage of the puffer type circuit breaker is MAGNETIC ROTARY ARC
the need for relatively long strokes and high operating
forces, which translates into powerfirl mechanisms with With all other types of SF6 interrupters, the arc cooling is
large energy output requirements. accomplished by lening the gas sweep along the arc. In the
magnetic rotary arc interrupter instead of moving the gas,
the arc is set in motion and is rotated through the gas to
SELF BLAST INTERRUPTERS effect extinction.
This method requires short strokes and lo*' operating
This type of intemrpter uses the arc enerry to heat the gas forces. So far its performance has not been as effective as
and increase its pressure. the gas is then allorved to expand. other technologies and in most cases it has been necessary to
Once this has been accomplished, the arc extinguishing use a pufftng action to enhance performance at the lorver
process takes place in a manner quite similar to that of the levels of fault currents.
pu-ffer intem-rpters. This qpe of circuit breaker requires a
lorver energy operating mechanism than the puffer
interrupter. VACUUM CIRCUIT BREAKERS
PRESS. GEXERATIOH
BRK OPEX
Figure 5
21
Advances in the knot'ledge of plasma physics and for copper bismuth the chopping circuit is in the range of 3
developments in the areas of contact metallurgy and ceramic to 15 amperes wrth a median of 7 amperes.
welding provided some of the needed answers, allowing the
vacuum intemrpter to become a reality. In the 1950's, the
first commercial devices began to be introduced. These first
devices, consisung of a line of high voltage, low current
intemrpters manufactured b1, the Jennings Company.
Finally, in the 1960's, the first commercial power vacuum
interrupter was marketed. ald since then vacuum bottles
have firmiy established themselves as viable intemtpters of
current.
The success of a vacuum intemrpter depends on whether
or not the inter-electrode insulation recovery after a current
zero is not exceeded by the recovery voltage. As it has been
described the dielectric recovery characteristics of a vacuum
intemrpter is significantlr- influenced by the formation of
anode spots rvhich stronglv depend on the electrode material
and its design: thus contacts of vacuum intemrpters are
constructed to prevent anode spot formation.
To prevent the formation of anode spots, it is important to
minimize the heating of t-he vacuum contacts dunng the
intemrption process. To achieve this objective, it is desirable
to maintain the arc in motion. Many designs have been
proposed to solve this problem, but the two most practical
methods are:
22
as three times that of the copper bismuth. 800kV and at fault currents of up to 80kA. Both Spes of
The only disadvantage of CLR contacts is that they have a these circuit breakers are being manufactured for
weld strenglh that is about 7 times that of the copper bismuth applications as free standing circuit breakers and reclosers or
contacts. However. this can be easily overcome by proper for use in metal clad switchgear.
design of the contact drive and interrupter mountings. The principal obstacle to applying vacuum circuit breakers
at transmission voltage levels of TZkY and above is the
dielectnc capability of a single gap between arcing
CIRCUIT BREAKER APPLICATIONS electrodes.
From a point of view of economics, it is apparent that the
All the circuit breaker tlpes described, must meet the optimum application of a vacuum circuit breaker is in the
same basic standards of performance: They must affor- the t5kV ctass. At voltages below this level, air magnetic
same level of protection when utilized under sim..ar -ircuit breakers offer better possibilities, rvhile at voltages
conditions. Nevertheless. there are sufftcient differences in above 15kV, SF6 circuit breakers become a better choice; in
performance to make a parLicular technology better suited for fact, at voltages above 345kV, they are the oniy logical
same applications. They all have clear advantages and choice. But even at the optimum range of vacuum circuit
disadvantages; both economically, and in their operating breakers, SF6 designs are quite competitive.
characteristics, that should be taken into consideration. A fair comparative assessment of vacuum and SF6 circuit
The following revierv of the pros and cons of the different breakers can only be made in the medium voltage range
technologres is made based on what we judge are the most rvhere both types are equally suitable.
significant comparison factors. It is not an exhaustive The long and relatively maintenance free life of a vacuum
review that covers every possible attribute of the intem:pters circuit breaker is a very desirable attribute for many
or the system, but in a broad sense it gives guidance for the applications, and it represents the main advantage ofvacuum
proper selection ofa certain type ofcircuit breaker. circuit breakers over other S?es of circuit breakers.
Without a doubt; oil circuit breakers, especially those of The main disadvantages ofvacuum circuit breakers are:
the minimum oil ffi, are the most economical in terms of
their initial cost. Ho*'ever, this initial cost advantage is lost 1) The possibilit'of loss of vacuum and the lack of
during the life of the breaker because of the relatively high a simple method for positively monitoring the
maintenance requirements. condition of the vacuum in the intemlpter.
Oil circurt breakers are generally applied at voltages 2) The propensit-v to randomly break down
ranging from 5kV up to 345kV and at fault currents as high dielectrically causing delayed restrikes rvhich
as 80kA. In the U.S.. there are practically no oil circuit usually occur 2 to 25 cycles after current
breakers used in indoor applications. But in the rvorld interruPtion. and
market mirumum oil circuit breakers are still used indoors. 3) The switching surge phenomena associated
This practice is sometvhat risky because of the potential fire with vacuum intemrption including current
hazard inherent to oii breakers. A substantial market still chopping and I'irtual current chopping'
exists for outdoor bulk oil circuit breakers especially ar72kV
up to 145kV. Whereas SF6 circuit breakers do not have as long an
At low voltages, up to 600 volts, the air magnetic t-rpe intemrpting life wrthout maintenance as vacuum. they do not
circuit breaker is used exclusive of other technology. The have the referenced disadvantages of vacuum circuit
intemrpter capabilities for high fault currents is unmatched breakers.
at those lower voitages and the dielectnc recovery When properly selected for dehnite applications. one tfpe
requirements are modest thus overcoming one of the of circuit breaker could offer advantages over the other type'
disadvantages of unpressurized air interrupters. For example, in industrial applications where an inordinate
At medium voltages. from 5 to 15kV, air magnetic circuit number of operations under load and fault conditions is the
breakers are still being used; horvever, they are gradually primary requirement, vacuum circuit breakers could be the
being replaced by vacuum and SF6 circuit breakers. preferred choice.
Problems caused by multiple re-strikes or by ovewoltages On the other hand, when the circuit breaker is to be used
generated by current chopping are practically non-existing rvith equipment such zls large motors or dry type
rvith air magnetic intemrpters. Also, air circuit breakers are transformeis, SF6 circuit breakers should be preferred' but if
the only rype capable of intemrpting short circuit currents vacuum circuit breakers are used. suitable surge protection
lvith more than 100% as.vmmetry. measures must be taken to prevent damage to the equipment'
Presently, vacuum circuit breakers are being applied in the For reactor switching applications, vacuum intemrpters
5 through 38kV and 12 through 50kA range; rvhile SF6 should be the preferred choice. but for capacitor bank
circuit breakers are being applied anlrvhere from 5kV up to switching, SF6 is a better solution.
23
In conciusion then. it can be stated that:
REFERENCES
24
Ruben D. Garzon has a BSEE degree from the California Sate
University ac Los Angeles and a MESc. degree from the Pennsylvania
State UniversitY.
He has more than 30 years experience in the field of circuit
breaker research and development. He has been involved in the
research of arc interruption and has published several papers on
this subject. His experience covers aI1 the voltage ranges, from
240 volt.s to 800 Kv.
He is a Sr. Member of IEEE, a member of the IEEE Switchgrear
Committ.ee and chairman of several working groups dealing with the
writing of industry standards -
25
Application Consideration of
Short Circuit Current Interruption
A.K. McCabe
American Electric Power Service Corporation
Columbus, 0H
The rated maximw voltage of a circuit breaker is Rated Short x (Rated maximm voltage)
the highest rms voltage, above nominal system voltage, Circuit Current ( Operat- lng Vol Lage )
for which the circuit breaker is designed, and is the
upper Iimif for oper-ation.
In no case, however, shall the required
Rated Voltage Range Eactor: s)rmmetrical interrupting capability exceed K times
rated short-circuit current.
The rated voltage range factor K is the ratio of
rated maximum voltage to the lower limit of the range 4. As]rmmetrical current interrupting capability of a
of operating voltage in which the required symetrical circuit breaker is the highest value of the total
and as)[nmetrical interrupting capabilities wary in short-circuit rms current in amperes at the
inverse proportion to operatint voltage. instant of prirnary arcing contact separation which
the breaker is required to interrupt at a
Nmerical values of K are found in preferred specified operating voltage and on the standard.
ratings i.n C37.06-1981. The value for K is 1 except operating duty. The nuerical value is equal to
for -indoor oiLless circuit breakers. the product of a ratio, defined as the S factor,
times the required s)rmmetrical interrupting
Rated Short Circlrit Current: capatrility of the circuit breaker determined for
the operating voltage. The values of S,
The rated short-circuit curt:ent of a circuit illustrated in Figure 2, are given in Table f
breaker is the highest value of the symetr-ical
component of the polyphase or phase-to-phase short-
circuit current in rms amperes measured from the The values of S for primary arcing contact parting
envelope of the current wave at the instant of primary times between those given above shall be determined by
arcing contact separation rvhich the circuit breaker linear interpolation. The primary arcing contact
shall be required to interrupt at rated maximum voltage parting tirne is considered to be equal to the L/2 cycle
and on the standard operating duty. (present practicaf minimum tripping delay) plus the
actual opening time of the circuit breaker or the METHODS FOR CALCUI-ATING SYSTEM SHORT CIRCUIT CURRENTS
1) The factors of Figures 3 and 4 include the effects Induction Motors (See Notes 3,4 & 5)
of both ac and dc decay. The E/X current should Above 1000 hp at 0 Eo 1800 r/min 1.5 X,"
be multiplied by a factor from Figure 3 for a o
1.0 xd,
three-phase fault and by a factor from Figure 4 Above 250 hp at 3600 r/min
for a line-to-ground fault if Ehe short-circuit From 50 to 1000 hp at 0 ro ,I ?Y il
current is fed predominantly from generators 3.0 Xd,
1800 r/rnin o
through a per-unit reactance external to the
generator which is less than 1.5 times the From 50 xo 260 hp ar 3600 r/nin
generator per-unit subtransient reactance on a
common system MVA base.
Neglect all three-phase induction
motors below 50 hp and al1 single-
2) The factors of Figure 5 include only the effects phase motors.
of dc decay. The E/X curlent should be multiplied
by a factor from Figure 5 for a three-phase or a
line-to-ground fault if the short-circuit current NOTE: Load reactances are neglected since they
is fed predominantly from generators through a are usually large with respect to the series reactance
per-unit reactance external to the generator that and have 1ittIe effect on the magnitude of short-
is equal to or exceeds 1.5 times the generator circuit current.
per-unit subtransient reactance on a coiltmon system
MVA base. X, is the positive-sequence reactance. (Equiva-
lent td X as used in the C37.O1O Standard.)
The resulting product must not exceed the s)metrical
interrupting capability of the circuit breaker under X2 is the negative-sequence reactance.
cons ideration -
calculated.
Basically, the initial short-circuit current of
rotating machines is determined by the machine
subtransient reactances. For the short-circuit
calculations used in C37.010, the following reactances
are employed:
28
rated voltage negative-sequence reactance and Tr, is
NOTES:
the generator armature time constant in seconds' lt 1s
usuaLly about 1.2 tirnes the dc resistance.
L. X," of synchronous rotating machines is rated
voltage (sHturated) direet-axis subtransient reactance'
SHORT C]RCUIT INTERRUPTING PERFORMANCE
2. Xr' of synchronous rotating machines is the
rated voltHge (saturated) direct-axis transient The short circuit interrupting performance affects
reactanee. the availatrility, reliability and required maintenance
of circuit breakers. The minimm requirements for
3. X," of induction motors equals 1.00 divided by interrupting performance in C37.04 include:
per-unit lScked-rotor current at rated voltage.
1) Oil circuit breakers shal1 perform at or within
4. The current contributed to a short-circuil- by their ratings without emitting flarne, and without
induction motors and small synchronous motors may emitting oi1 except for minimum quantities through
usually be ignored on utility systems except station vent oPenings.
service supply systems and at substations supplying
Iarge industrial loads. At these locations, as well as 2) Oilless circuit breakers, including compressed air
in industrial distribution systems and other locations circuit breakers, shal1 perfom at or within the
close to large motors, the current ax l/2 cycle will be respective ratings without enitting injurious
increased by the motor contribution to a greater flarne.
degree, proportionately, than the symmetrical current 3) Each circuit breaker sha11 have the capability of
at minimm contact parting time. In these cases, an a number of operations, rated continuous current
additional calculation of the l/2 cycle current shoufd and 85 percent of its required asJrmmetrical
be made using the appropriate reactance values given interrupting capability at its operating voltage'
above under the heading "Closing and Latching Duty.rr A in which the sum of the currents interrupted does
1.6 multiplying factor should be used for asymmetry and not exceed 400 percent of the required
this resuft must not exceed the closing and latching aslmmetrical interrupting capability of the
capability of the circuit breaker under consideration. breaker at its oPerating voltage.
5. These rotating machine reactanee multipliers
and the E/X amperes multipliers of Figures 3 and l+ Circuit breakers with hermetically sealed (sealed
include the effects of ac decay. However, the C37.010 for life) interrupters such as vacuum and some SF6
methods for calculation of system short-circuit current .puffers have the accumulated service capability of
incorporate sufficient conservatism to pernit the b00 percent of the required asyumetrical
simultaneous use of both multipliers, interrupting capability. Present work in the IEEE
Switchgear Cornmittee is directed toward
Resistanee Values: recognizing the superior service capability of
modern interrupter technologies '
For the purpose of determining the equivalent X/R
ratio, it is recommended that the Danufacturer's advice
be obtained coneerning the resistance value to be used Reclosing DutY Factors
for important electrical devices ' For machines, the
X/R ratio required is a measure of the time constant of InterruPting eapability factors for reclosing
the exponential decay of the dc component of machine service are eovered in ANSI Standards C37 '04 fox
current for a fault at its terminals. In the absence circuit trreakers on a s)rmetrical basis of rating'
of manufacturer's recommendations, the approximate These capability factors are preserved in standards for
values of resistance from the following table are eertain circuit breaker technologies, such as some oi1
suggested. In either case, measured values on rotating circuit breakers, where the time betl{een short circuit
machines should be converted to normal operating current interruptions is critical to al1ow the
temperature. In setting uP the R netlrork for the dielectric (oil) to recover strength in the interrupter
calculation of the equivalent X/R ratio of any system, of the circuit breaker. In general, these factors are
rotating machine resistance values obtained from the not required for modern technologies such as SF6 puffer
manufacturer or through use of the following table and vacuum circuit breakers because their dielectric
should be adjusted by the applicable rotating machine recovery time is less than the operating time of the
reactance multlpliers given below: circuit breaker between opening operations' LIhen
reclosing duties i-nvolve either more operations or
stem nents Approximate Resistance shorter time intervals between oPerations than the
standard CO + K sec. + CO duty cyc1e, the manufacturer
Turbine generators and Effeetive resistance should be consulted.
condensers
CapabilitY Pactors
Salient pole generators Effective resistance
and motors When the interrupting eapability of a circuit
breaker needs to be modified trecause the circuit
Induction motors 1.2 times the dc armature breaker is applied on a duty cycle having more
res istance operations oi- shorter time intervals than the standard
CO + lS sec. + CO duty cycle, a derating factor is
Power transforners ac load loss resistance used. The constraints on the duty eycle are:
(not including no-1oad
losses or auxiliary 1) A duty cycle shal1 not eontain more than five
1os ses ) opening oPerations.
Reactors ac resistance
2) AlL operations within a 15 minute period are
Lines and cables ac resistance considered Part of the sane duty cycle'
Effective resistance X^
-------.la-ly
vhere X^ is the 3) A period of 15 minutes between oPening operati'ons
is considered sufficient to initiate a new duty
? f T ^ cycle.
29
Procedure: amperes rms slmetrical . This value, 17,800 A,
when multiplied by the S
Ttre procedure for determining a circuit breaker factor, gives the as3nmetrical interrupting
reclosing duty derating factor is given in the capability.
following steps:
SUMMARY
1) Determine the s)mmetrical interrupting capability
of the circuit breaker at the system operating This section of the Tutorial Session on Circuit
voltage for the standard duty cycle (CO + 15 sec. Breakers was prepared to clarify and highlight:
+ CO) which requires no derating. This infor-
mation can be obtained from nameplate data or from f) The s1rmmetrical basis of rating for circuit
c37 .06. breakers.
where: D : total
The author gratefully acknowledges the excellent
reducti.on in percent. work of H.O. Simmons, Jr. in his paper, "SJnnmetrical
vs. Total Current Rating of Power Circuit Breakers, " as
dl : calculating factor for D in percent as a part of the original IEEE Tutorial Course
- -Cunction of breaker interrupting capabi- 75CH0975-3-PIrrR, "Application of Power Circuit
lity at operating voltage (see Figure Breakers. " Several areas of the original paper were
6). used verbatim in preparing the updated tutorial dealing
n : totaf nwber of openings solely with the s1rmmetrical current basis of rating.
F RATED $OflT.CIRCUIT
U nroqm Y MIE0JA.!-Y0J4E
G IITAGE
ts
z
Ed
E
G
oE
F
&
t
6
}!
F
o
= MULIIPLYING FACIORS FOR E/X AMPERES
!r.
n l.z I
t.t OPERATING IOIJAGE
22
H!J dl'l/6 xa
t.0 a
4z KA:18T0
31
CIRCUM BREAKER TRANSIENT RECOVERY VOLTAGE
Abstract-Following short circuit current interruption by a 100's of ps) when the TRV has a sufficiently high magni-
circuit breaker, a system generated voltage, known as a TRV or tude. Such an event is akin to a lightning flashover across
transient recovery voltage, is impressed across the opening an insulator.
breaker contacts. This voltage must be withstood if successful It should be clearly understood that while the magninrde
interruption is to occur. The following describes the TRV, of the short circuit current is important to successful intemrp-
discusses circuit breaker TRV capability and offers example
tion (i.e. it should be <= rated), failure to interrupt due to
applications.
excessive TRV can occur with low magnitude short circuit
I}ITRoDUCTI0N curents as well as with currents at or near full rating.
During short circuit testing of circuit breakers, prospective
During the short circuit current intemrption process, at TRV's of specified magnitude and waveshape are impressed
current zero when current is interrupted, the system oscillates
across the opening contacts after current zero (and arc
in accordance with its natural frequency. This system extinction). Assuming a successful completion of the test,
generated voltage, called the transient recovery voltage or the breaker then has the specified TRV capability. The
TRV, is impressed across the opening breaker coniacts and approach to proper breaker application is to determine the
prospective TRV (the TRV assuming no modifying action by
stresses the gap insulation. The intenupting media following
the breaker) generated by the electrical system in which the
current extinction, is attempting to return from a state of
good conduction to one having the attributes of a good breaker is operating, and to insure that the prospective TRV
is within the TRV specified by standards [1, 2]. If it is, the
insulator. Thus, a race takes place - the intemrpting media
becomes a good insulator while the system is applying breaker is properly applied.
This tutorial addresses characteristics of prospective TRV
increasing TRV to the gap in an attempt to reignite or
restrike the arc. If the insulation recovers more quickly than waveforms as well as circuit breaker capabilities as defined
the TRV, then a successful interruption occurs. If not, then
by standards, briefly discusses calculation techniques to
the arc is reestablished, another 112 cycle or loop of current
determine prospective TRV's and presents two example
occurs, and the intemrption process is again attempted. This applications. The tutorial is intended only as a preliminary
process continues until successful intemrption occurs (or until
look at TRV's; the user is encouraged to consult the latest
breaker failure). edition of ANSIIEEE C37.011 [3] entitled "Application
Current reignition occurs because the intemrpting medium,
Guide for Transient Recovery Voltage for AC High Voltage
during the flrst few ps following current. interruption, is not.
Circuit Breakers Rated on a Symmetrical Current Basis" for
yet a good insulator - it may still have a relatively high a more detailed presentation.
conductance. If the TRV has a high rate of rise in those first
few ps, it may re-establish a current flow sufficient to heat
PR0SPECTIVE TRV CHaNaCTERISTICS
32
The first two are associated with termind faults, while the thousand pF, and the I - cosine shaped TRV will crest in the
third is associated with SLF's. low tens of ps. Short circuit curent is usually no where near
the breaker's rated short circuit curent capability; levels
1 - coslne
from 107o to 5O7o are common.
Because tte TRV rises slowly during the initial few ps, the
I - Casine Waveslrape principal breaker stress is associated with dielectric break-
down of ttrc intemrpting medium due to the quicHy occur-
The 1 - cosirp waveshape results from the parallel ring high crest voltages.
combination of an inductor and capacitor and commonly For the case wtere the source side inductance is small
occurs when clearing a fault fed through a Eansformer compared to that of the transformer leakage inductance, and
(FiS.2). For simple cases (infinite system behind the assuming a three phase ungrounded fault on the transformer
transformer), the inductance is the leakage inductance of the secondary (Fig. 2a), calculation of the prospective TRV is
fiansformer while the capacitance is the sum of the stray not difficult. For example, assume a 345-138 kV, 100 MVA
winding capa.citances, Cr-" and C"o (Cr-r, and Cro for Fig. transformer with a ll%o le*age reactance. The TRV
2b) plus any capacitance associated with the conductu waveform has the characteristic I - cosine shape with the
between the ransfsmer and tte breaker. Typically trans- following parameters:
formers will have a capacitances in the order of a few
33
critical cases where reflections of the exponential wave from
v*=E'['-'*t#]] (1) remote transmission line terminals refi.rrn to the station and
are impressed on the interrupting breaker.
I - cosine
34
breaker has more capability for short circuit curents at say
tlan atl00Vo. (7)
75Vo of rating
v -- 443 , -" -;=] kv
Ex - Cosine Envelope
The I - cosine portion of the envelope is described by:
As an example, the capability envelope for a 345 kV
E.
circuit breaker at 24 kA (60Vo of a 40 kA rating) will be
W =3[ 1 -cos(rort)]
v*.
2L
kV (8)
constructed, neglecting capaci[ance. An ex-cos waveform is
specified, and the exponential portion of the envelope is
characterized by the following: E, is defined by standards (Iable 5 of C37.06) as equal to
1.76 times F -* or 637.1 kV. Noting that the breaker is not
t-_t I tl being applied at full rating, Table 7 indicates a multiplier of
v*=8,Il-e"] kv 1.07 for E, so that E, is set at 681.7 kV.
Standards define T, as the time to crest of the 1 - cosine
where ,=, seconds (3) wave, and for this discussion, Table 5 indicates Trtobe173
Z
ps; including the multiplier from Table 7 of 0.5, T, becomes
.T,
0)^=- rd
L=-
RL
E1
case
which for rhis (6)
3.6x106 23.1x10-3
=T Fig. 4. Ex-Cos TRV Envelope
362 kV Circuit Breaker - 607o Rared Current
= 187.6 O
Short Line Fauk Envelope
and the exponential waveform is described by:
On the line side of the operating breaker, a saw-toothed
waveform exists. On the source side, either an ex-cos or a
1-cosine waveform exists (rarely another saw-oothed).
35
The line side SLF envelope is defined as a saw-toothed CnlcuurroN TECHMeUES
wave having a rate of rise, R, as follows:
Prospective TRV's are usually determined by the use of a
R" =M I o z to-g kv/ps (11)
digital transients program such as a version of the EMTP
(electromagnetic Eansients program) or by various "hand"
where I is the rated symmetrical fault current in kA, M is calculations. Hand calculations are useful for verifying
the ratio of the actual fault current to the rated, and Z is a complex simulations which used EMTP or other programs,
surge impedance defined by standards in Ohms and the system can often be sufficiently simplified so that
such calculations yield satisfactory results. In fact, hand
For a 362 kV circuit breaker, C37.M [l] defines Z as calculations are also useful for determining the need for more
360O. The crest of the envelope is defined by: detailed calculation techniques. For example, if hand
calculations show the breaker to be well within its capability,
e=d(l-M)o.ssv kV 02) then furtlrer detailed calculations using EMTP for example,
are unnecessary.
where V is the rated maximum voltage, and d is an ampli-
tude factor defined by standards Appt-rcarroNs
For a 362 kV circuit breaker, C37.M delines d as 1.6. As an example compare the capability of a 138 kV breaker
Thus, assuming a SLF having a 36 kA fault current. (907o of against the prospective l-cosine TRV waveform determined
a 40 kA rating), the rate of rise of the envelope will be: in the earlier section for a three phase ungrounded fault. The
prospective TRV is defined by Eq. 2.
R, = ,E .g 40 37:- 360 lo{ kvfus (13) Assume a 40 kA breaker. E* is 145 kV, and from Table
5 of C37.06, T, is 310 ps. As the actual fault current of
= 6.9 kV4s
4184 A is 10.57o of rated short circuit current, from Table 7
(C37.06), the multipliers for E, and T, are l.l& and, .2,
It will have a crest, e, o[: respectively. E, is then 145 x 1.76 x 1.164 or 291kV, and
T, is 62 ps.
e = r.6 ( I -.e ) {i o.ss zez kv (14) Fig. 6 shows the prospective TRV as well as the capability
required by switchgear standards. Note that the prospective
= 47.5 kV
wave exceeds the capability. Thus, were this an actual
The time [o crest, T., is then: condition being considered, one might perform a more
detailed analysis using EMTP for example, and consider all
other stray capacitance between the breaker and the frans-
l. = us former, the source reactance as well as damping associated
"R.- (1s) with the transformer windings. With better model represen-
tations, it could well be that the prospective TRV would fall
= 6.9 ps
within the capability.
The SLF envelope (line side) would have the shape shown
on Fig. 5.
PGp{tjE 2\
\
\
A
Capabry by
SEndards
,
T]re(6)
Fig. 5. SLF Circuit Breaker If a more sophisticated analysis failed to result in the
TRV Envelope (Line Side) prospective TRV being within standard capability, one could
consult with the manufacturer to determine if the breaker had
36
capability in excess of that required by srandards, or one RsrERENces
could add suffrcient capacitance between the breaker and the
transformer so as to modify the prospective TRV bringing it tll IF'EE C31.M-1979 (Reaff 1988), Standard Rating
within breaker capability. Structure for AC High-Voltage Circuit Breakers Rated
As anotler example, consider a SLF on a 345 kV trans- on a Symmetrical Current Basis (Includes Supplement
mission line about 0.5 miles out on the line from the operat- C37 .O4c-1985) (ANS VDoD).
ing breaker. Assume the fault curent is 36 kA, and using
typical parameters for 345 kV lines, the effective surge tzl IEEE C37.09-1979 (Reaff 1988), Standard Test
impedance as seen by the operating breaker for single line to Procedure for AC High-Voltage Circuit Breakers
ground fault is about 350 O. The rate of rise of the TRV is Rated on a Symmetrical Current Basis (ANSVDoD).
given by Eq. 11 (with MI equal to 36 kA and Z equal to 350
Q). Thus, R" is 6.72 kV/ps, and the line side TRV will crest t3l IEEE C37.011-1979 (Reaff 1988), Application Guide
in about 5.4 ps @ig. 7). The TRV SLF capability is given for Transient Recovery Voltage for AC High-Voltage
on Fig. 5 for these specific conditions and is repeated on Circuit Breakers Rated on a Symmerical Curent
Fig.7. Basis (ANSI).
Tire (us)
and a fellow of the IEEE. He is past Chairmsr of the IEEE Switchgear
Fig. 7. SLF TRV Prospecrive and Capability Commitee, the High Voltage Circuit Breaker Subcommiue.e and the
TRV Working Group and is presently Vice-Chairman of the IEEE PES
As may be seen, the capability curve exceeds the prospec- mernber of the IEEE WG and the IEC
Technical Council. He is also a
tive TRV, and thus the breaker could be successfully applied.
28.1 WG dealing with insulation cocdinarim.
37
TEMPERATURE RISE, CONTINUOUS CURRENT, OVERLOAD CURRENT
RATINGS, AND EMERGENCY OVERLOAD CURRENT RATINGS OF
POWER GIRCUIT BREAKERS AND SWITGHGEAR
FORWARD
The following tutorial is based in part on work by Mr. the various parts will not exceed the allowable temperature
Noel Reed of Hughes Research Laboratories. Revisions rise limitations of the various materials used.
to Mr. Reed work involve the following: The addition
of discussions concerning the procedure in determining Causes of Heatino Resultinq from Continuous Current
the continuous current ratings, broadening the discussion
to include switchgear in general, and broadening The main cause of heating in the equipment is the
the discussion concerning Emergency Overload electrical resistance with in conductors of the current
applications. Discussions deleted concern differences carrying path. This is caused by the resistance
associated with breakers rated on a total current basis. of contact surfaces, bolted joints, threaded connections
These deletions were made since standards C37.4, and ohmic resistance in the conductors them
C37.6, and C37.9 have been officially withdrawn and selves. This resistance is affected by ,,skin-effect',
breakers rated in accordance with these standards are or the geometric shape of the conductor in relation to
no longer manufactured. its relative inductance to AC currents. ln other
words the path of current tends to be constricted to
INTRODUCTION: flow in limited paths making ihe AC resistance higher
that it would normally be under DC conditions.
An important part of the rating structure of power
circuit breakers and switchgear is the rated continuous ln addition, nearby magnetic parts within the equipment will
current. This is the current in rms amperes which develop heat due to eddy currents induced by
the circuit breaker is required to carry continuously the magnetic field of the current in the main path.
under specified conditions of usage. The intention of Bushing flanges, parts of tanks, sheet metal enclosures,
the standards is that the continuous current rating and springs in the contact assemblies often are
should not be exceeded in the application and usage of close enough to the main current path to develop
the switchgear. However, there are some situations significant heating if made of magnetic materials.
where it is possible to exceed this rated value with
out harmful effects. ln other applications, it is A third source of heat is current transformers
possible that the Ambient temperature may be unusually installed within the circuit breaker or switchgear
high and it may be necessary to reduce the applied structure. The windings and core of each current
loading to assure a proper application. The section transformer develop an amount of heat which also adds
on Overload Cunent Ratings will examine the basis for to the total amount developed within the equipment.
the Overload Current Ratings will examine the basis
for overloading, considering the ambient, normal load lnfluence of Ambient Temoeratrrre
ing prior to overloading, level of overloading desired
and the duration of the overloading. The section on The final temperature of the device is also influenced
Emergency overloading will consider these same factors by the ambient temperature of the surrounding air.
plus requirements and consequences due to the The final temperature of a device is taken as the sum
emergency overloading. of the ambient temperature plus the temperature rise
due to continuous current as determined under laboratory
BASIS OF CONTINUOUS CURRENT RATING conditions with tests performed in accordance
with the provisions of Standard for the device in
question.
When a circuit breaker or other forms of Switchgear
carries a continuous current, heat is developed which
causes temperature rises in various parts of the lndoor and Outdoor ambient temperatures may vary
equipment. The characteristics of materials tend to as a function of the building if installed
significantly
be degraded by the long-term application of heat. The indoors and cyclically on a daily and seasonal basis
temperature rise of components tend to be proportional if Outdoors. Considering outdoor ambients, a good
to square of the current magnitude, thus the is an summary of temperature conditions is given in t1].
indication of the magnitude of heating. For a given Using data from U.S. Weather Bureau records, this ref-
preferred continuous current rating, the manufacturer erence states that in the entire area of the United
designs the equipment so that the temperature rise of States the ambient temperature exceeds B0 Deg. C less
lhan 12"/" of the time, 35 Deg. C less than 3%, 40 Deg. attention. For ambients above 40 Deg C and for alti-
C less than 0.5% and 45 Deg. C less than 0% of the tudes above 33OO feet (or what ever is applicable for
time. For all practical purposes, the ambient temperature that device), standards usually provide tables of de-
almost never exceeds 40 Deg C, thus most rating factors or formulas for determining the loading
standards uses 40 Deg as a basis for the top limit for which may be applied to the device. The philosophy of
normal applications. There may, however, some unusual these factors are such that the device when applied
or industrial applications in which electrical may be under the specific conditions defined will not endure
placed which would require special application techniques. final temperatures above that for which they have been
designed when operated on a continuous basis. This of
Usual Service Conditions course makes the assumption that the device was
designed and tested in accordance with the standard in
As stated before, the rated continuous current is the which the de-rating factors are provided.
current which is the current which the device is
required to carry continuously under specified condi- Total Temperature and Temperature Rise Limits
tions. These conditions are called "Usual Service
Conditions" and are listed as example in [2]. Usual The Standard governing the performance of a product
Service Conditions vary slightly among various types will establish the limits of temperature. For the
of switchgear and the standard for the product under most part, the maximum permissible total temperature
consideration must be consulted. Basically the usual has been well established for most common materials
service conditions including a maximum allowable and construction designs and are listed in [1 ]. Over
ambient temperature and maximum allowable installation the years and from one product to another, there will
altitudes above sea level. The altitude conditions be some differences. For most of us, the reasons for
relates to the decreased cooling effect of the less specific temperature limits have been lost in antiqu-
dense ambient air above the allowed altitude. The ity. There are pressures to raise some of them in
ambient temperature conditions relates to the allow certain proposed standards. Regardless of their val-
able total temperature of the various materials in the ues, it should be understood their intent and the
device. As example, a high voltage circuit breaker is realities of their use. The first point that should
required to operate continuously at its rated continu- be understood that the temperature found with a device
ous current when installed at its maximum allowable that has been in service for some time under its spe-
altitude above sea level. The circuit breaker manu- cific application conditions, may be significantly
facturer must design i and use materials in i which different than those indicated in standards. Typi-
will allow it to be used in such manner. cally Continuous Current Tests are performed on a pro-
totype device in a laboratory. Standards do not spe-
The usual service conditions for circuit breakers is cify the characteristics of air flow with in the labo-
40 Deg C as the maximum allowable ambient temperature, ratory. Also Standards do not specify the use of air
-30 Deg C as the minimum allowable ambient tempera- density correction factors such as are required for
ture, and 330o feet(1 000 meters) as the maximum allow Dielectric Testing. As example, most switchgear manu-
able altitude. There are many locations in the Conti- facturing laboratories are located at 500 feet or
nental United States where the elevation is signifi- below whereas the standards permit products tested in
cantly higher than 3300 feet and it is likely that these laboratories to be applied under standard condi-
this fact typical goes unnoticed and when recognized tions up to 3300 feet. Then also the air density does
leads to a great deal of confusion during the specifi- change as a function of current atmospheric condition.
cation and commercial processes. lt is not unusual ln addition to this, by the nature of the test and the
for a user to specify an altitude above 3300 feet but physics involved, there can be some error in the eval-
is unprepared to properly evaluate bid responses. uation of the laboratory continuous current test.
Manufactures are simply not going to design and build
a special piece of equipment which woutd require addi- Continuorrs Current Testino
tional materials to meet a specific bid specification
requiring unusual altitudes and 40 Deg C ambients. lt The basis of the Continuous Current Rating, the prod-
must be understood by the user that standardized ucts application, overloading and emergency overload
equipment is constructed and if the application ing application depends upon the devices Laboratory
requires both 4O Deg C ambients and unusual altitudes Continuous Current Test. The Standards must be well
that standard de-rating factors must be applied and understood to perform and evaluate the product for an
either the loading must be reduced or a larger stan- application. The attempt to write better Continuous
dard size piece of equipment must be specified. lt Current Test standards have left a few engineers con-
must also be understood that typical unusual altitudes cerned relative to present standard requirements and a
will bring lower ambient temperatures and the two tend full appreciation for present requirements is advis-
to offset each other such that it is likely that the able.
rated continuous may be applied. There are, however,
high desert areas in the country in which this trade Engineers understand well the need of holding the
of may not be true and a de-rating must be accepted. applied test current and the correct procedures for
installing thermocouples and making proper ambient
Unusual Service Conditions temperature measurments. What is not well understood
is when to end the test when all requirements are met
ln most instances standards suggest that any unusual and the implications of this criteria. Early stan-
service conditions be called to the manufacturers dards simply stated that the test should be continued
unlil the temperature is essentially stable. Consid- tures and fast thermal time constant points tend to be
ering new requirements for third party certification, hotter, the amount of over run at the limits tend to
it was felt a more definitive statement should be be less than 2 degrees. Considering the fact that the
made. Thus, the "essentially stable', was defined as a actual temperature limits are not concretely estab-
change of one degree C or less. Today most standards lished with eminent peril attached to their violation,
read: "The continuous current test shall be made for this minimal temperature over run is considered rea-
such a period of time that the temperature rise of any sonable and acceptable and the results there of should
monitored point in the assembly has not increased by be used for all practical purposes. lt is likely that
more than 'l .0 Deg. C during each of two successive O0 relative air densities would have as much affect yet
min. intervals as indicated by three successive read- this is not considered during the test.
ings."
Temperature rise testing and temperature limitsis not
iron clad, highly scientific oriented procedure, how
SWITCHGEAR TEMP. RISE DATA ever it has given us a good yard stick over the years
Temp. Rise vs. Time
to assure good performance of our Switchgear. We do
67
need these standards, however, to level the playing
66 field and to achieve a standard level of performance.
65
u 64.4:. Effects of Solar Badiation
I 63j0+
I az.t63
>oz
p61 For outdoor applications, the effects of solar radia-
tion must be considered. Engineers are well aware of
the fact a metal tool left in direct sunlight may
500 600 700
become too hot to be able to pick up. Also the affect
360 Time in Minutes
on our automobiles is well known. Solar radiation has
Lr k = '11120 the same effect on switchgear and can add a signifi-
cant amount of heating to the equipment adding to its
This conditionis illustrated in figure 1 for a single operating temperature. ln many cases equipment must
point of measurement. ln any large switchgear device be de-rated or artificially cooled in an effort to
there may be in the order of 50 points of measure keep temperatures with in their required limits. Con-
ments. Each point may have a slightly different ther- sult C37.24 as a guide for the effects of solar radiation.
mal-time constant thus some points may increase more
rapidly than others and stabilize more quickly. Some OF SWITCHGEAR EQUIPMENT AT
OPERATION
point are obviously going to be closer to their OTHER THAN STANDARD CONDITIONS
imposed limits than others. Experience has taught us
that typically points which are not close to the limit Assuming a device has been tested and rated under
are the ones that stabilize more slowly than those standard conditions it may be applied at other than
which are close to their limits. lt is simply inter standard or usual conditions These conditions may as
esting to note that it is usually the lower, slower follows:
poinS which govern when the test is to be terminated
rather than the hotter ones closer to their limits. 'l .
Operations at higher than rated loading at low
ambient temperatures.
Assuming, however, there is only one point or if coin- 2. Operation at higher ambient temperatures with de-
cidentally the fastest point was also the hottest one, rated loading.
it is noted that the criteria for ending the test does 3. Operation at higher than standard altitudes
not assure that the equipment is at its hottest tem 4. Operation for short periods of time in an over-
perature. Some application engineers are abhorred loaded condition.
with this thought, however, it must be understood the 5. Operation for short periods of time in an emergency
fact that the standard never required an absolutely overloaded condition.
stable conclusion. The words were always "Essentially
Stable" This is necessary and reasonable from several For the most part, operating conditions 1 thru 4 may
view points. be conducted at the discretion of the user with out
conciliation with the manufacturer. Most of the data
First of all, it is a difficult task for a laboratory necessary these applications are provided in the
technician to
precisely determine when he can call the appropriate standards. The reason for this is that
test complete. Considering the new wording and new the guidelines provided in the standard do not stress
microprocessor based monitoring equipment, the end of the device beyond the limits for which the device was
the test can be precisely determined and even automat- rated and tested. ln the case of item 5, the emer-
ically terminated. This means that the temperature is gency overloading adds additional stress to the device
stable to with in one degree and not that it is abso and in this case the manufacture should be consulted.
lutely stable. Given the fact that switchgear equip- The parameters for emergency overloading, adds about 15
ment is large and is likely to have a general thermal degrees to the total temperature of operation.
time constant of 1 to 2 hours, the thermal over run
can be determined and it is likely to be no greater
than 2 degrees in the worst case. Since the slower
thermal time constant points tend to have lolv tempera-
Operation at hiqher than rated loadinq breaker should only be loadedto 1152 amperes. This
at low ambient temPerature is not a and it is more than
significant reduction
likely that this would be made up by the fact that
ln some cases it may be desirable to add loading to a ambient temperatures at 10,000 feet are usually fairly
device above its continuous current rating. As stated chilly. Using the formula defined by C37.010 and
before, only a very few applications would have an stated earlier, the ambient can be as high as 35 Deg.
ambient temperature as high as 40 Deg. C. Within an C without the equipment overheating with rated conti-
air-conditioned building, it might be rare that nuous current. lt is likely that temperatures at
ambient temperatures would be above 25 or 30 Deg. C. 10,000 ft. are significantly lower than 35 Deg.C.
Thus in this type of environment an economic advantage There are locations in the United States such as White
can be enjoyed by adding loading above it rating. Sands New Mexico where altitude is above 3300 ft. and
high ambients, and solar radiation tend to align to
For circuit breakers, ANSIIIEEE C37.01 0 gives the fol- negatively impact the loading capability. ln this
lowing formula for calculating the allowable current case the altitude correction factor may not be as
for ambient temperatures other than 40 Deg. C. easily dismissed as one which would be associated with
the top of Pikes Peak. All application factors must
la = lr((Omax - oa)/00 ^111.8 be considered together.
where:
la = allowable loading current Ooeration for short oeriods of time in an overloaded
lr = rated continuous current condition.
0 max : allowable hottest spot total temperature
0a = actual ambient temperature ln some instances, it may be desirable or necessary to
0r : allowable hottest spot temperature rise at rated operate a piece of equipment in an overloaded condi-
continuous current. tion for a rather limited period of time. For equip-
ment having a thermal time constant of in the order of
As example a circuit breaker having a continuous cur- 1 to 2 hours, the practical limit of the overload
rent rating of 12oo amperes operating in a 25 Deg. C period is about equal to one thermal time constant.
might be loaded to 1346 amperes. This of course will vary as a function of a number of
parameters to be discussed, however, the period of
The above equation is obtained by starting with the this overloading is rather short. For High Voltage
assumption that temperature rise is proportional to Circuit Breakers, this application procedure is def -
current to some power. The value of this power has ined by ANSI/IEEE C37.010 Paragraph 4.4.3.3, Short-
been found experimentally to lie between 't .6 and 2.0. Time Load Cunent Capability. This procedure estab-
For purposes of standardization, the power is chosen lishes a duration of time that would be permissible
to be an average value of 1.8. For other than High- for an overloaded condition to exist. This time is a
Voltage Circuit Breakers power is typically shown as 2 function of a number of factors, namely the ambient
which is considered more conservative and is given on temperature, the loading of the breaker prior to the
the basis of calculations rather than experimental application of the overload and the level of overload-
experience. ing desired. The concept determines the present tem
perature prior to overloading under the present
at Hiqher Ambients Temperatures and
Operation ambient temperature and normal loading. At the point
De-rated Loadino of application of the desired overload, the tempera-
ture begins to rise from its present state. lf left
ln some instances switchgear equipment must be placed with the overloading applied, the breaker would even
in industrial or in high solar radiation environments tually exceed its temperature limits. The procedure
in which the ambient temperature exceeds the 40 Deg. C determines the time required to increase the tempera-
rating. In the case of circuit breakers the same for ture form the present state to the temperature limit.
mula as given above may be used to determine the At that point, the load must be reduced to at least a
allowable loading. As example, if we assume an level equal to the loading permited by its rating and
ambient of 50 Deg. C and a 1200 amp. rating, the present ambient temperature as can be determined by
allowable loading would be 1093 amperes. lf the actual the formula mentioned before. C37.01 0 provides both a
load is 1 'l 50 amperes, the user is obligated to select formula and tables to determine the permissible time
the next standard available size which may be 2000 duration. One of the more important factors which
amperes. must be known is the device Thermal Time Constants
which is not a rating but a parameter which must be
Ooeration at Hiqher than standard altitudes determined by the manufacturer during the performance
of the Continuous Current Test. C37.O1O provides
Product standards will typically proved tables of de- Table 3 which list a single time constant for all
rating factors for operation above the standard alti- breakers. The value provided is excessively low and
tude limit. Often, both continuous current de-rating will produce excessively conservative results. For
factors and dielectric de-rating factors are provided metal-clad switchgear, the thermal time constant is in
in the same table. Considering High Voltage Circuit the order of 'l .6 to 1.8 hours. The formula as given
breakers at 10,000 feet, the Continuous Cunent AIti- for High Voltage circuit breakers is as follows:
tude Correction Factor is 0.96 (reference ANSI/IEEE
C37.04 Table 1). Thus at 10,000 feet and in an
ambient of 40 Deg. C a 1200 ampere rated circuit
Ts = T (-ln(1 -((0max-Y-0a)l(Y((ls/i) ^ 1.8)-1)))) 4. The breaker must be capable of one full fault
interruption during and after the overload period.
Y : (0max - 40)*(li/lr) ^ 1.8 5. The breakers will operate at approximately ib Deg.
C above normal limits and must be inspected and
where: maintained following this duty.
Omax = allowable hottest spot total temperature Deg. C
0a : actual ambienttemperature Deg. C The time duration of emergency overloading is defined
li : initial current prior to application of ls in as either a Four-hour or Eight-hour duty with appro-
amperes (which is the highest current carried by priate factors defined for each. The calculation of
the breaker 4 hours precluding the application of the permissible emergency overload condition is
the overload). defended in the appendix. Since the application peri-
ls : Short-time overload current in amperes. ods are long, transient conditions are not considered
lr : rated continuous current in amperes. in the determinations. lt is simply recognized that
T : Thermal tlme constant in hours the equipment is going to get much hotter than normal
ts = permissible time for carrying overload current and it may be necessary to maintain the breaker back
in hours. to its original condition after the emergency condi-
tion.
The power (1 .8) as shown in this equation has been
determined experimentally for circuit breakers. For
other switchgear products, the power is often given at REFERENCES
a more conservative value of 2.0.
t1l IEEE no. l "General principles for temperature
As an example, a 1200 ampere circuit breaker has oper- limits in the rating of electrical equipment"
ated for four hours at 11@ amperes in an ambient tem-
perature of 35 Deg. C. The thermal time constant of [2] ANSI/IEEE C37.04 Rating Structure for AC High-
the breaker is 1.5 hours. To satisfy a temporary Voltage Circuit Breakers Rated on a Symmetrical Cur
need, it is desired to load this breaker to 1600 rent Basis
amperes. How long can 16@ amperes be applied and to
what current level must the current be reduced after [3] ANSI C37.06 American National Standard for Switch
the overload period? Using the above equations it can gear -AC High-Voltage Circuit Breakers Rated on a Sym
be shown that the breaker can be loaded to 1600 metrical Current Basis.
amperes tor 28 minutes and after that period the cur-
rent must be reduced to at least 1250 amperes. [4] ANSI/IEEE C37.09 Test Procedures for AC High-
Voltage Circuit Breakers Rated on a Symmetrical Cur
lf the ambient was 45 Deg. C one might think that the rent Basis.
breaker would not have a overload capability since
ambient is well over the normal rating. As it turns [5] ANSI/IEEE C37.010 Application guide for AC High-
out, the breaker would be capable of 1600 amperes for Voltage Circuit Breakers Rated on a Symmetrical Cur
7 minutes but the current would have to be reduced to rent Basis.
at least 1147 amperes after the overloading period.
lf the ambient were 45 Deg. C and the initial current [6] ANSI/IEEE C37.010 Sup. b Standard for Emergency
600 amperes then the allowable time would be 54 min Load Current-Carring Capability.
utes and the at the end of this period be dropped to
at least 1 147 amperes. [7] ANSI/IEEE C37.N.2 Standard for Metal-Glad and
Station -Type Cubicle Switchgear.
These overloading conditions can be best handled by a
simple computer program which are available. The [8] ANSI/EEE C37.24 IEEE Guide for Evaluating the
results can even be graphically displayed which Etfect of Solar Radiation on Outdoor Metal Enclosed
enables the viewer to clearly visualize the tempera- Switchgear.
ture rise condition as a function of time. Figure 2
illustrates a typical exploration.
42
Application of Power Circuit Breakers for Capacitive
and Small lnductive Current Switching
lntroduction
Short circuit interruption is often thought of as the Shunt capacitor banks (and cable systems) may
most severe duty for a circuit breaker, but other be either isolated bank {or cable) or back-to-back
duties may impose very severe stresses on the bank (or cable). An isolated bank (or cable) is
circuit breaker. Full rated short circuit stresses are where the inrush current is limited by the source
rarely seen by most circuit breakers, but circuit impedance or as defined by ANSI/IEEE C37.O4,
breakers are f requently called upon to switch 5.13.2. "Cables and shunt capacitor banks shall
capacitive or small inductive current. Line or be considered isolated if the maximum rate of
cable charging currents, transformer magnetizing change, with respect to time, of the transient
currents, shunt capacitor or shunt reactor currents inrush current does not exceed the maximum rate
are commonly switched by circuit breakers. of change of the symmetrical interrupting current
These currents can cause special difficulties for capability of the circuit breaker at the applied
circuit breakers and must be addressed in their voltage. "
specification and design.
Capacitive and small inductive currents are low in (q\ :ro1 F"**,
magnitude compared to short circuit currents.
These small currents are easily interrupted at the
\dt )^, I ,-,,-
first current zero after contact parting. The circuit Where:
breaker may not be capable of withstanding the ( ai\
high magnitude recovery voltage which can then I - I = the rate of change of
appear across the contacts. This can result in a \dt )*
reignition, restrike, er failure to i,'lterrupt current. the transient inrush current
43
Tlansient Phenomena the inrush currents. Again the rate of rise of
current is the limiting f actor for oil circuit
lsolated Bank Shr rnt Canacifor and breakers.
Switching
44
Inrush Current and Frequency for Switching
Capacitor Banks
f5 = System frequency
Zuf = Total equivilent inductance per phase between capaeitor banks, in microhenrys
It, Ii = Currents of bank being switched and of bank already energized, respectively. Capacitor bank being
switched is assumed uncharged, with closing at a voltage crest of the source voltage. The current
used should include the effect of operating the capagitor bank at a voltage above nominal rating of
the capacitors and the effect of a positive tolerance of capacitance. In the absence of specific
information, a multiplier of 1.15 times nominal capacitor current would give cohservative results
f,,,ax pr< = A peak value calculated without damping. In practical circuits it will be about 90 percent of this
value
Va1 = Rated maximum voltage in kilovolts
f* = Symmetrical rms short-cireuit current, in amperes.
Table 1. Equations to calculate peak inrush currents and frequencies for sritcfring capacitor banks and cables
(from C37.012-1979).
Frequency and Current Amplitude Relations
When Using
Condition Quantity Surge lmpedance
^[+""]
E--Et
Energizing a cable with another on im.* pk
the same'bus Zr+Zz
-l
f.q -f Em -Er
r'Lt^l ('1 . E i""l
Energizing a cable with an equal fmax pk E*-Et
cable energized on the same bus 2Z
f.q f,
Em -Et I
[o ( L" + rz) Iun -J
Table 2. Equations to calculate peak inrush c-urrents and frequencies for switching cables (from C37.012-1979r.
45
6. Stresses on the capacitors. IEC 70
I_U^=2OmH recommends that peak currents be limited
to 1OO times rated current.
Cg=o.ozlF C= Z.BpF 7. lnterference with telephone circuits.
L2=looPH
v
o
L
T
Figure 2. The equivalent circuit for a isolated A
G
I \
capacitor bank. The capacitor bank capacitance is E
much larger than the bus capacitance. The values \ \
7
are for a typical 23O-kV capacitor bank.
0
\ \
k
Switching Overhead Lines v
d
I
When switching overhead lines the surge i
impedances limit the inrush currents. Changes in v
the source impedance, or in the number of lines [,
connected to a bus does effect the energization ,r
transient. The main concern when energizing
overhead lines, especially with EHV lines, is the
switching surge overvoltage.
C
Limiting Transient lnrush Currents U
and Switching Overvoltages R
R
E
Transient inrush currents, especially those N
t,.
d
2. Flashovers in control and station service i
cables, current transformers etc.
3. Blown fuses.
46
3. Synchronous switching Synchronous
switching has been successfully applied for
switching capacitors, especially with
vacuum circuit breakers (5.9). The
capacitor bank is energized at, or very near,
voltage zeto and little inrush current is
produced (See Figure 6).
, _cv'
t-
47
Switching surge overvoltages on EHV lines must Compensated lines (with shunt reactors) have
also be controlled. This is usually accomplished lower charging currents than uncompensated
by using closing resistors. Usually, the value of lines. The uncompensated charging current is
the closing resistor is near the value of the surge multiplied by one minus the ratio of the reactance
impedance of the line so that the insertion and of the reactor and the lines capacitive reactance
bypass surges are both reduced equally. to determine the charging current of the
Synchronous switching has also been employed to compensated line. The recovery voltage is also
limit line switching overvoltages. Metal oxide modified to make it less severe.
surge arresters can also be employed to reduce
the switching surges by limiting the overvoltage at The magnitude of the line charging current is
the open end of the line where the traveling wave dependent upon voltage and capacitance (line
usually doubles in value upon reflection. Many design) (See Table 4).
factors influence switching surges such as line
length and configuration, source impedance, etc.
Computer studies are usually required. Restrikes
48
3.0
=C
e8
=
o)
CL Z6
o)
c,r 2.4
G'
=o 2.2
>r
t-
o)
2.0
o
(,
(l)
G
5 7 I0 n 5070100
t,
lgsrtive Sequence Cap
- Zero Sequence Capacitance -= C0
Table 3. The recovery voltage is effected by the C1/C0 ratio for capacitance switching. This table shows the
effects of C1/C0 for the first phase to clear (15).
l,
.J
=4
e. I
a
u,
o- FOUR-CONOUCTOI
U' BUNDLE
lr,
E
l,
o-3
=
-/ ,/
=
F
I
UJ
G,C
(r -/ )NOUCTOR*
f BUNDL
(,
(9
z
6
GI
!
()
SINGLE O }NU.JCTOR
400
Table 4. The RMS line charging current versus system voltage for single, two, and four conductor
bundle lines
(from ANSI/I EEE C37.0 12-1979).
49
fundamental or harmonic frequencies. Resonance recovery voltage during fault interruption. The
can yield.high currents which exceed momentary slower recovery voltage may result in the short
or thermal ratings of the circuit breaker and high circuit being interrupted at an earlier current zero
over-voltages can occur. Switching capacitors than the breaker can dielectrically withstand,
through a transformer requires analysis for each increasing the probability of a reignition or
application using the parameters of thg restrike. The capacitor bank will then discharge
transformer involved. An example of switching into the fault at a frequency determined by circuit
transients dropping a capacitor bank through a parameters. The total current (outrush and fault
transformer is shown in Figure 8. current) will have higher frequency components
than power frequency and could have many
current zeros. Some circuit breakers may interrupt
on these high frequency current zeros, effectively
current chopping the short circuit. A very high
overvoltage can result. Other circuit breakers
CAPACTTOR BANK
might not be able to interrupt this combined
CURREiTT current. The apparent solution is the use of fixed
reactors to reduce modification to recovery
voltage and out-rush currents.
l
PCB Z
CAPACITOR BANK VOLTAGE
+
I
50
C37.012) includes, if an application guide can, problems. Contact bounce can yield special
requirements up to 2.74 tor 242-kV and 550- problems while switching (See Figure 6).
kV breakers. Many utilities require 2.8 per unit for
breakers 121-kV and above as it covers many Other Application Considerations
more cases than the 2.4 per unit required by the
standards and eliminates the need to do studies ln addition to the above considerations the
except for unusual cases. following should be considered in the application
of circuit breakers to switch capacitive currents:
The recovery voltage of the compensated lines is
less severe as the oscillatory frequency of the line Rated maximum voltage. Under certain
causes the crest voltage to occur at a later time. conditions (usually outages), circuit breakers,
especially those switching capacitor banks or
long lines, can be exposed to voltages beyond
Circuit Breakers the rated maximum. To restore the voltage
to normal limits, the capacitor bank or line
Circuit breakers are grouped as general purpose or may have to be switched during this high
definite purpose for capacitor switching. voltage condition. This must be specified.
The general purpose breaker is rated for overhead Rated continuous current (capacitor banks).
line and isolated (capacitor bank or cable) currents The rated continuous current for circuit
up to limits in ANSI/IEEE c37.06 and has a breakers switching shunt capacitor banks
transient overvoltage factor (the ratio of the must take into account a number of factors:
transient overvoltage to the closed-switching-
device operating line-to-neutral peak voltage with 1. Capacitor banks, because of standard
the load connected) of 3.O. capacitor "can" sizes, typically have
their reactive rating at some voltage
The definite purpose capacitor switehing breaker other than maximum operating voltage.
has higher limits for overhead line and isolated It can be as much as 1O% below the
currents is rated to switch capacitor banks back- maximum operating voltage. ln
to-back, and has transient overvoltage factors of addition, capacitor "cans" can have
2.5 for 72.5-kV and below, and 2.0 for 121-kY capacitance tolerances as great as +
and above (See Table 5). 15o/o.
51
Table 3A (See Page tf)
Prcferred Capacitance Curent Switching Ratings for
Outdoor Circuit Breakers l2l kV and Above, Including Circuit Breakers Applied
in Gas Insulated Substations
242 31,5 1600,2000, 3oo0 160 160 200 400 400 2A 4250
242 40 2000,3000 160 160 200 400 400 20 4250
242 50 2000 160 160 200 40q 400 20 4250
63 2000,3000 160 160 200 400 400 20 4250
(Numbers in parentheses in the tables refer to the following correspondingly numbered notes)
(l) No ratings for back-to-back shunt capacitor bank or (4L The rated tansient innrstr current peak is the highest
cable switching applications rue established for general-purpose magnitude that the circuit breaker shall bc requhed to close at
circuit breakers. The strunt capacitor bank or cable shall be any voltage up to the rated ma:<imum voltage, and strall be as
electrically isolated as defined in 5.13.2 of ANSI/IEEE C37.M- determined by the system and unmodified by the circuit
L979. breaker. The tated tralsient innrstr current frequency is the
For general-purpose cfucuit breakers exposed to transient natural frequency that the circuit breaker shall be required to
inrush currents from nearby capacitor banks during fault con- close at 100 percent of its rated back-to-back shunt capacitor
ditions, the capacitance transient innrsh peak current on clos- bank or cable switching cuEnt.
ing shaU not exceed the lower of either {2 times K times rated For application at less than 100% of rating the product of
drort-circuit curent (\r/2'K'I), or 50,000 pak ampere$ The the inrush current peak an4 nafural frequency shall not exceed
product of transient inrush current peak and transient inrush the product of the rated transient c1rrent peak and the rated
t
cuEent frequency shdl not exceed 2 X l0 . The service capa- transient inrush current frequency. (This product defines a
bility and circuit breaker condition for this duty shall be as maximum rate of change of inrush curent and ir minimum
specif-red in ANS I/IEEE C37 .0/;lg 1 9, 5. I 0. 3. 3. For reference, inductance between tfue banks or cables.)
see ANSI/IEEE C37.01 2-l 97 9, 4.L0.2. (5) Tables 2A ond iA only, The kansient inrush current in
(2) The capacitance switching current ratings are the circuit.breakers applied in GIS substations has a very high
highest values that the circuit breaker shall be required to equivalent freguency (up to the MHz range, depending on the
switch at any voltage up to rated maximum voltage. bus length) with an initial peak current of several thousand
(3) When applied on shunt capacitor banks, the current amperes (depending on the surge impedance of the bus). For
rating strall be selected to include the effects of a positive toler- reference; see ANS I/IEEE C37 .Ol2-197 9, 4.8.4.L.2. Contact
ance in capacitance system and capacitor bank groundin& and the manufacturer to determine the ability of the circuit
additional curent magnitude and heating due to harmonics breaker to withstand these inrustr curent stresses.
Table 5. Prefened capacitance sr,vitctring ratings for outdoor circuit breakers (from ANSI/IEEE C37.06-1987).
52
Switching Small inductive Currents field is transferred to the capacitance of the
reactor and connected equipment. This results. in
Switching small inductive currents can also an overvoltage and higher circuit breaker recovery
impose severe stresses on a circuit breaker. The voltages (See Figure 11).
capability to interrupt fault currents, which are
large inductive currents, does not in any way
guarantee the capability to interrupt small
inductive currents. Figure 1O is the reactor side
voltage on a 55O-kV 40 kA SF6 circuit breaker as 2@ kYrDtv
it f ails to interrupt 23O amperes of inductive
current.
25 AIOIY
200 tvroIY
53
Typical values for chopping numbers are: The overvoltage factor may also be calculated:
1/ 4CL'
SF6 Single Pressure 4-17 X1c.4 o= F*:'ui:
Air blast breakers can chop as much as 80
amperes. To reduce this effect opening resistors
where:
may be employed.
Tiansient Phenomena/Reignitions
54
lnterruption of lnductive Current: Because
of the high rates of rise of and magnitudes
of recovery voltage, the circuit breaker may
zn kvrolv not be able to interrupt the inductive
current. Tests are being developed to
determine the performance of the circuit
breaker, but because of the interaction of
the breaker and the circuit this will always
be difficult. The external withstand of the
circuit breaker must also be high enough to
withstand the recovery voltage with
sufficient margin to withstand recovery
voltages reliably. This means that sufficient
margin must also be allowed between the
peak recovery voltage and the external
withstand across the interrupter (wet). The
configuration must be analyzed carefully
and the use of neutral reactors evaluated.
55
Surge Arresters
References
IRB
25 ArOIY
1. ANSI/IEEE C37.O12-1979, "Application Guide
for Capacitance Current Switching for AC High-
Voltage Circuit Breakers Rated on a Symmetrical
Current Basis."
2OO. u5rdlY
2. ANSI/IEEE C37.O15,1gXX, "Application Guide
Figure 15. Metal oxide arresters have been placed for Shunt Reactor Current Switching for AC High-
in parallel with the circuit breaker to limit recovery Voltage Circuit Breakers Rated on a Symmetrical
voltage. This figure shows the resulting voltage Basis," Draft #8.
and current waveforms.
3. Philips, V.E., "Capacitance Current Switching,
IEEE Tutorial Application of Power Circuit
Breakers," 1 97 5, 75CH0975-3-PWR.
56
4. Browne, T.E., "Circuit lnterruption Theory and
Technique, Marcel Decker lnc.," 1984, pp. 1O5-
122.
57
Insulation Considerations for AC High Voltage Circuit Breakers
Abstract - Insulation elements and design factors to Breakers can incorporate either a dead tank (where the
handle overvoltages (60 Hz, lightning, and switching surges) tank enclosing the interrupteris at groundpotential) oralive
and respective insulation withstand levels are covered in this tank (where the interrupter chambers are mounted on porce-
paper. Various ANSI, IEEE, and IEC standards are applied lain columns and are at line potential).
and discussed in relation to studies, test procedures, and Some breakers use bushing-type current transformers or
results on insulation design for high voltage circuit breakers.
integrally mounted wound-t)?e current ransformers. Other
I. IlrrxoousrroN breakers use separately mounted wound-type current trans-
formers.
The circuit breaker is ttre prime component in the power Although breakers may have different insulation ele-
system protection system. When directed by the protective ments, the major paths to ground and across the intemrpting
relays, the circuit breaker must operate to clear faults and contacts are similar.
isolate the faulted portion of the utility system to prevent. Fig. 1 shows a 362 kV SF6live tank breaker which will be
complete collapse of the system. As a protective device, the the reference example cited throughout this paper. With the
circuit breaker must be extremely reliable and must not fail breaker in the closed position, the 362 kV breaker tank is at
due to internally or externally generated overvoltages on the full line potential. The line-to-ground insulation paths are
system. The insulation elements of the breaker must be therefore the external column porcelain (5) (Fig. 1), the
designed to withstand all possible system overvoltage. insulated operating rod (6), the SFu gas internal to the
The importance of insulation in circuit breakers is re- columns (7), and the current transformer (9), all in parallel.
flected in the high number of ANSI and IEC Standards [i]
to [9]. Although these references to ANSI and IEC Stan-
dardspertain only tobreakers rated on a symmetrical current
1 Horizontal Porcelain
basis, comments on insulation apply also to older breakers ') Intemrpter Contacts
rated on a total current basis. Reference will be made 3 Pre-Insenion Resistor
primarily to the ANSI Standards throughout this paper 4 Grading Capacitor
except for where major differences occur in the IEC Stan- 5 Column Porcelain Chambers
6 Insulated Operating Rod
dards. Differences between the two types standards will be 7 SFu Gas
discussed. 8 Ground Frame
9 Current Transformer
II. INsur-arroN Elrm'vrs
There are many different types of ac, high-voltage circuit
breakers. Some breakers use oil as an interrupting and
insulating medium. Other breakers use sulfur hexafluoride
(SF) gas, air, or a vacuum as the insulating medium.
58
With the breaker in the open position, the line-to-ground paper, the withstand insulation levels of breakers have been
insulation of the breaker is increased by the horizontal established by industry standards recognizing the maximum
porcelains (1) (Fig. 1) in series with the vertical line-to- overvoltages that will occur on the systems. In this regard,
ground insulations just discussed. The current transformer neither external nor internal flashovers will occur, which
still remains a major line-to-ground insulation path for this negates this full coordination requirement.
breaker open condition.
With the breaker open, the insulation paths across the III. INsul.qrroN Wrrnsr,llro Tssr VAlr,Es-Ovrnvolraces
open intemrpter contacts (2) (Fig. 1) must also be consid- Like ottrer system andequipment insulation, circuitbreaker
ered. One path is the gap of the contacts themselves in an SFu insulation is exposed to three types of system overvoltages:
atmosphere. A second path is the grading capacitors (4). . 60 Hz overvoltages
The open contact gaps and insulating enclosures of the pre- . Lightning impulses
insertion resistor assemblies (3) are additional insulation . Switching surges
elements (if used). All of these elements are in parallel for The proceeding sections of the paper examine each type
each half, i.e. contact break, of the horizontal interrupting of overvoltage separately in the following context:
unit. . Origin of tle overvoltage
Ideally, insulation in a circuit breaker should be designed . Required insulation strength of circuit breakers
to ensure that any flashover due to excessive overvoltages . Reasoning for the standard insulation level (where
occurs externally and line-to-ground rather than across the applicable)
open contacts. However, rying to guarantee that any . Type of protection normally used to limit surges
flashover will always occur externally and line-to-ground is . Testing procedure(s) to demonstrate the breaker's ca-
difficult to implement with live tank breakers because it pability
requires impractical contact design and essentially unrealis- . Considerations for special service conditions.
tic insulation requirements, i.e. excessive length, for the
horizontal porcelains. A.60 Hz Overvoltages
Fig. 1 shows that both the line-to-ground and open gap 1) Origin: In the past, circuit breakers were given a
insulations consist of an external path, through the air and
nominal and a maximum rated voltage with the difference
across the porcelain, in parallel, with an internal path
being 5 percent for voltage classes 362kY and below, and
through SFu gas. The internal path has a relatively flat volt-
10 percent for all classes above 362 kV. With the decision
time characteristic over the range of lightning impulse, of ANSI C92 and other industry bodies to eliminate the
switching impulse and 60 Hz overvoltages. Whereas the
nominal rating, all breakers now have only a maximum rated
external insulation has an extremely inverse characteristic
value as shown in Table I.
being high at the lightning impulse levels and decreasing
markedly at the switching impulse and 60 Hz levels. To TABLE I
60 Hz ilrsu-A'rrox WnssmNo TEsr Volracns
ensure external flashoveratthe 2 and 3 microsecond impulse
levels, the internal contact design would warrant insulations
as much as 50 percent higher than those presently used.
Contact designs of this insulation level would be highly Rated Muimum lnw Fre4uency Tes
Voltage
impractical to implement. (kv) 1-Minute Dry Tsl Io-Smtrd Wet Test
Furthermore, Fig. 1 also shows that each horizontal (kv) (kv)
porcelain (1) is equal to half the open-gap insulation level. 15.5 50 45
The line-to-ground insulation path for the breaker open 25.8 60 50
condition is this same horizontalporcelain in series with the
38.O 80 75
column porcelain (5). To ensure that the breaker would
4E.3
flashover to ground instead ofacross the breaker, a horizon- 105 95
tal porcelain would be required to be equal to or greater than '72.5 td, 140
t}te column porcelain in insulation level, i.e. length; a multi- 121 zdt 230
head design canbetterapproach this requirementbutitis still 145 310 2',75
essentially impractical to achieve full insulation coordina-
169 365 315
tion.
Consequently, because of the required horizontal porce- 242 425 350
59
The rated maximum voltage is the upper limit for normal TABLE II
ONs-M$rLrrE, Dw Low FnsquExcy TBsr Vorrecss
operation of the breaker. During abnormal conditions the
breaker insulation systems may be subjected to higher line-
to-ground and open gap voltages I I 0], I I 1], and [ 12]. Under
line dropping conditions, the Ferranti effect of the line and
overspeed conditions can cause as much as a 20 to 30 percent lvlaximum Dry,l-ow Frequency Test Voltage
rise at the far end of the open line. A line-to-ground fault on System
the system can cause the unfaulted phase line-to-ground Voltage
(kv) in p.u. of LG
voltage to exceed normal by as much as 73 percent depend- in p.u. of LG in p.u. of
KV Sw. Surge
ing on the system grounding. The voltage across the open Voltage
Voltase
BII-
breaker can be as high as 2.2 times normal if the two systems
tzl zffi 3.72 o.472
connected to the open breaker are operating out ofsynchro-
nism. 145 310 3.70 o.477
2)TestValues: Table I gives the ANSI test voltage levels
169 365 3.74 0.487
for the 1-minute, dry low frequency test. Table II repeats
these values for the higher voltage breakers and expresses 242 4'N 3.04 o.472
these values per unit (p.u.) of system insulation levels. The
362 :5: 2.66 o-573 0.42i
IEC levels are similar but slightly lower than the ANSI
values. 550 860 a1t 0.732 0.478
Table II shows the low frequency test voltage in terms of
800 960 2.08 o.613 0.468
normal line-to-ground system voltage. Note that these
values are higher by a large margin than the 60 Hz overvolt-
ages that can occur on utility sy stem s. Th :' apparently higher
margin can be attributed to the past history of insulation
Table I shows that for breakers rated,24zkY and below,
testing [15]. Before much was known about lightning and
a low frequency, 10-second wettestvoltage somewhatlower
swirching surges, the only testperformed on circuit breakers
than the dry test value should be applied to the breaker when
was the low frequency, l-minute 60 Hz dry test. The test
it is exposed to simulated rainfall. Again the wet test values
values were selected based on experience and were suffi-
are higher than the 60 Hz overvoltages encountered on
cient proof that the breaker w'. id adequately withstand all
systems but were established to demonstrate the switching
the overvoltages, i.e. lightning and switching surges, that
surge withstand of the breakers. At the EHV voltages, 362
would occur on operating systems.
kV and above, separate wet and dry switching surge tests
Table II shows the correlation between the low frequency
were established so that low frequency wet tests are no
test values and the now-established switching surge and
longer required at these ratings. IEC does not specify 10
lighining impulse test values, i.e. basic impulse level (BIL)
second wet tests.
rating. Except for 362 kV, these values are almost constant
3 )Test Procedures: Thelow frequency, 1-minutedry test
over the entire range. The original 362 kV breaker was given
is made by applying a sine wave 60 Hz voltage having a crest
a ll75 kV BIL rating and the 555 kV low frequency test
value of times the values specified in Table I. For the
value was established accordingly. Although the BIL rating ^12
design test [3], this voltage is applied to each phase of the
was later changed to I 300 kV for the 362 kV breaker, the 555
complete breaker in the closed position with all other phases
kV value was not increased due to an oversight. However,
and the frame of the breaker grounded. With the breaker
after 20 years of operating experience, there have been no
open, voltage is applied to each terminal of the breaker
problems with these breakers which suggests that perhaps
individually with all other terminals of the breaker and the
the low frequency, I -minute dry test values on other ratings
frame grounded. The test voltage is applied for a minimum
could be reduced.
of 60 seconds. Damage or flashover should not occur.
Since the 60 Hz overvoltages are much lower than the test
A similarprocedure is followed for the wet test with the
values and the lightning and switching surge performance
time reduced to 10 seconds and the test values reduced to
are verified by their own tests, it is reasonable to consider
eliminating low frequency, l-minute dry testing. The low
those shown in Table I.
During the test, the breaker is
sprayed with water having a resistivity of 178 !15Vo ohm-
frequency, I -minute dry test has been sustained in practice
meters (7 000 11 5 Vo ohm-inch) and at a rate of 5 !10 Vo mml
because it is the only production test performed on breakers
min. (0.2 !10V0 inlmin). Refer to [3] and [7] for additional
or breaker components and serves as a quality control
measure for ttre insulation systems. test details.
60
4) ProductionTests: For production tests [3], the low In Table III, the minimum creepage distances are given in
frequency, l-minute dry test may be made either on a both inches and mm. By American standards, each listed
completely assembled breaker or only on the major insula- distance in inches divided by the maximum rated voltage,
tion components such as bushings, interrupter assemblies, (expressed as an rms line-to-ground value), equals l. The 1-
insulation braces, and operating rods. In some instances, inch7kV ratio (25 .4 mm&.Y has been proven by experience ro
especially for EHV breakers, production tests are per- be adequate for light to moderate contamination. Some
formed on major insulating components. For the 362 kV transmission lines and stations have operated satisfactorily
breaker, the individual columns with their operating rods for values as low as 0.68 and 0.83 inches perkV (17 mm to 21
are tested as a unit. The contact assemblies are tested mmlkV). For heavily contaminated areas, such as those
separately by applying a proportionately reduced voltage exposed to salt fog or chemical fumes, longer creepage
from the horizontal bushing terminals to the operating head distances are required. Transmission lines having a 2.0 inch
with the contacts open. These component tests verify the per kV (50.8 mm/kV) criteria are in service under these
integrity of the insulation paths withoutrequiring testing of conditions. Special bushings may be required in these areas.
the completely assembled breaker.
5 ) Contamination Testing.' In recent years, contamina-
B. Lightning Impulse Voltages
tion testing has become of increasing interest. To date, no In the preceding section, it was demonsftated that the breaker
uniformly acceptable test procedure has been established. low frequency insulation strength is much greaterthan the 60 Hz
Circuit breaker standards recognize this requirement by overvoltages that can occur. The opposite is true when applied
specifying a minimum creepage distance for all external to lightnfurg impulse voltages. Since the potential overvoltages
insulation paths to ground. These minimum distances are generated by lightning far exceed any practical insulation level
shown in Table III. that could be designed into the circuit breaker, protective
devices, such as surge arresters, are necessary to determine the
M^*'&r Cne*ecp,**Il??H"* INsLra::ou ro Grou.rD required insulation level of the equipment.
1) Origin: Lightning surges can originare in a station by
either a direcc stroke in the station or a stroke to a transmission
Minimum Creepage Minimum Creepage
line feeding the station [10]. In a well designed station, the
Rared Maximum
Distance of Extemal Distance of Extemal former is extremely rare. Therefore, only line strokes are
Voltage
Insulation to Ground Insulation to Ground usually considered in lightning insulation studies.
0(v) (inches) (mm)
Surges originating on the line can be caused by a direct
15.5 o 229 stroke to the conductor (shielding failure) or a stroke to the
ground wire or tower which then flashes over to the conductor
25.8 15 381
(backflashover). Again with a properly shielded line, the
38.0 22 55S latter strokes are of primary concern.
The magnitude and wave shape of the lightning surge
48.3 28 7tt
entering the station depends on the insulation level of the line
72.5 42 1067 and the distance between the point of stroke origin and the
station. Fig. 2 shows typical surge voltages entering a 550 kV
t21 70 1788
station as a function of stroke terminating distance. For a
145 84 zt34 stroke just outside the station (0.0 mile) the wave has a high
short, voltage peak and then drops off at a relatively slower
t69 93 2489
rate. For strokes originating further from the station, this peak
242 140 355(\ is attenuated and distorted by line losses and corona. The 0.5,
1.0, and 2.0 mile curves of Fig. 2 show this attenuation and
362 209 5309
front distortion.
550 318 807'7 When the surge arrives it is modified by the terminating
impedance of the station. Taking the extreme condition of tle
800 442 1t230
stroke terminating at an open breaker, the surge would double
in amplitude. Thus even for the 2.0 mile stroke of Fig, 2, the
surge seon by the breaker would exceed 3000 kV. Since 550
kV equipment insulation levels of this magnitude are imprac-
tical, a means of protection is required.
61
arrester limits its voltage to less than 500 kY, the voltage 200
feet away at the Eansformer is over 600 kV.
The wave shape of Fig. 3 is typical of these t)'pe surges:
fronts of 1 to 2 microseconds and sharply falling tails. Since
this shape does not agree wittr ttre sandard 1.2 x 50 test wave
shape discussed later in this paper, two methods have been
vt used to analyze the severity of the overvoltage: time point
e comparison and severity index [23].
6
The time point comparison method correlates the peak of
the overvoltage with the magnitude of the standard surge
raken offthe 1.2x 50 timeJag curveatatimeatwhichtheodd-
shaped surge is effecti vely chopped to zero. For example, ttre
wave of Fig. 3 wouldbecompared to a standard 1.2 x 50 wave
chopped at approximately 1.5 microseconds. Since some
judgement is required to select this time value, at least a 15
Timo{Mixosec)
percent margin is used in this evaluation.
Fig. 2 Typical incoming *.t" for stroke terminating on a 550
l"+iff:
2) Protection: The required lightning impulse insulation
levels for substation equipment depends on the protective
characteristics of the voltage-limiting device and the num-
ber and location of the devices that are applied in the
substation t8l, t9l, and [16] toL22l. In the station, surge
arresters are the normal protective device used. Arresters
or rod gaps are used on the line entrance terminals.
2a) Closed Brealcer Protection: While a complete expla-
nation on arrester application is beyond the scope of this
paper, a brief summary of the process is given below. Refer
I
to [8], [9], and [15] to l22l for more information.
The hrst step in the process is to select an arrester rating
which requires a study of the maximum 60 Hz system Voltage [KVl
voltages that can appear across the arrester during faults or
otler system abnormalities. This factor is a function of the
system grounding and depends on the XoX, and Ro/X, ratios
at the arester location during various system operating
conditions t8l, t9l, [10], [19], and [20].
Once the arrester rating is selected and its protective
characteristics specified, the number and location of the
arresters must be determined. Surge arresters are normally
applied directly on the terminals of the power transformers.
Transformer insulation is then determined by adding a suit-
able margin (usually 15 percent) to the arrester protective
characteristics and using this for the Eansformer BIL.
Circuit breakers however must usually rely on surge
arresters located remotely from ttreir terminals forprotection.
Traveling waves areproduced which develop higher voltages
at these remote locations. Refer to [6] to [8] for methods
to determine these voltages. Computerprograms for even the
most complex stations also are available.
Fig. 3 shows a typical output of such a program [21]. The
solid curve is the voltage at the arrester with the dotted curve Fig. 3 Voltage build-up in a 242 kV gas-insulated system with a 192 kV
representing thevoltage atthe terminationpoint, whichin this arrester; the solid curve represents yoltage at the arrestor; rhe dotted
case is a transformer rather ttran a breaker. Note that while the curve represents voltage at the transformer
62
The second method of analysis is the severity index [23]. By using the methods previously discussed, voltages
This method equates the destructive energy (DE) of the non- throughout the substation were determined for the worst
standard wave with thatof the standard 1.2x50 wave to make breaker-open surgeorigination combination involved. Then
the comparison. The DE is the integral of the voltage wave the arrester locations to protect the various breaker BIL's
raised to the K power, whereKdepends on the shapeof the time- considered were determined. In this case, the two-trans-
lag curve for the insulation being stressed. A margin of at least former arresters were all that was needed to protect 1800 kV
10 percent should be used in this evaluation. BIL breakers. If the breaker's BIL ratings were reduced to
The next step in the investigation depends on the purpose of 1550 kV, two additional arresters would be needed. For the
the particular study. Refer to Ugl and [21] for descriptions of I 300 kV B IL rating, a total of five additional arresters would
studies performed to determine BIL rating for a new breaker be required. Balancing the cost of arresters against the
installation. In this study, the goal was to balance the cost of savings in breaker insulation led to the selection of 1550 kV
additional surge arresters against savings in breaker cost due to in this particular case [19].
the lower BIL. Fig.4 shows a scheme of arrestor locations and The more usual application of the method is to start.with
relative layout for a typical 550 kV substation with two an existing breaker insulation level and simply determine
transformers and nine breakers [19]. Surge arresters were the number and location of arresters to protect the breakers.
located on the transformers. The study sought to determine the Using Fig.4 again as theexample, sincethe standard550kV
numberofand location ofadditional arresters needed to protect breaker has an 1800 kV BIL, the application study would
the breakers. show that the two-transformer surge arrester scheme pro-
vides adequate protection.
2b) OpenBreaker Protection [15] and [22] : The preced-
ing discussion showed that the station arresters provide
protection for all closed breakers on the bus and even the bus
side of open breakers. However, if a breaker is open, these
arresters cannot provide protection to the line side of the
breaker.
Three methods of solving this problem are:
. Apply aresters on the line side of all breakers
. Apply rod gaps on the line side of all breakers
. Do nothing.
Selecting a proper method for protecting the line side of
the breaker requires evaluating the economics and the risks
in any given application. Some of the factors to consider
include:
. Surge Arresters
. Rod Gaps
. No Protective Device.
Surge arresters applied to the line side of every circuit
breaker give absolute protection for the circuit breaker
1500 ku EIL
against all lightning and switching surges. The obvious
disadvantage to this scheme is its high cost. The low
probability of breaker flashover, often negates the justifica-
tion of this large expenditure.
Rod gaps can be applied on the line side of the breaker at
abouta 30 to I decrease incostover the useofsurgearresters.
The quality of protection is somewhat poor since a gap
spacing must be selected that will protect the open breaker
but still not flashover when the breaker is closed.
Referto [22] for details on theproblems andcompromises
required to provide protection via rod gaps. The gap spacing
must. be large enough so that the bus arresters will prevent
flashover of the gap due to lightning or switching surges
when the breaker is closed. The gap spacing must be small
enough to provide protection of the breaker in the open
position. Meeting these fwo requirements is often difficult.
Fig. 4 Typical 550 kV substation layout; arrestors are indicated by an X for
each breaker BIL studied; all distances are in feet (including breaker
positions and bus lengths).
63
The third approach is to do nothing on the line terminals TABLE IV
INsur-errox Wmrsi'eNo Trsr Volracss - L,,rpur-ss Trsr 1.2 x 50 Mre.ossciDNo
and rely on the low probability ttrat surges of high enough W,ws
magnitude to cause damage will impinge on the open
breaker. This low probability can be demonstrated by
examining situations that can occur to cause this condition.
The first situation occurs when the breaker is standing
open on the line. Normal operating practice, however, Rated Chopped Wave
dictates that when a breaker is to be open for a prolonged Full Wave (kv)
Maximum
Withstand
period of time, the breaker disconnecting switches are also Voltage
(kv) 0(v)
opened, so that no surge would reach the breaker. Although at al
departures from this practice are extremely rare, in those few 2 microseconds 3 microseconds
cases where it is normal operating practice, some form of
r5.5 110 t42 126
protection should be employed.
The second situation, which is of primary concern, is 25.8 150 194 t72
caused by the second component of a lightning stroke.
38.0 204 258 230
Consider a lightning stroke hitting a transmission line
causing a flashover to the phase conductor. The resulting 48.3 250 322 288
surge is transmitted to the station, and since the breaker has
72.5 350 452 402
not yet opened, the breaker is protected by the surge arrester
in the station. Should the lightning stroke exhibit a second t2l 550 7LO 632
component, a second surge will be transmitted toward the
145 650 838 748
slation. If the breaker has now opened or is in the process of
opening, the bus side arrester will not now provide protec- t69 750 968 862
tion to the line side ofthe breaker and flashover could occur.
242 900 1 150 1040
Refer to l22l for a discussion of the probabilities of this
occurTence. 362 1 300 1680 1500
to the fact that the BIL is based on the surge arrester's (kv)
protective characteristics including allowance for separation
distance. For l2l through 169 kV ratings, there have been a 121 550 4.55
number of ungrounded or high impedance grounded systems
where 1 00 percent surge arresters are required. Practically all t45 650 4.5
242 and,362 kY systems however, are grounded and 80 169 750 4.45
percent surge arresters can be used; thus the reduction in ratio
from 4.5 to 3.7 and 3.58. The 550 kV systems are grounded 242 900 5.t
even better andl5 percent aresters can be used resulting in 362 1300 3.58
further ratio reduction. Better grounding is used at 800 kV so
that 12 percent arresters will generally be used. Newer 550 I 800 3.26
arresters have lower protective characteristics which afford 800 2050 2.56
further reduction of this ratio to2.56. In fact, this latter factor
was instrumental in leading some 550 kV systems to specify
1550 kV BIL's which results in a ratio ot 2.8 }9).
64
The BIL values given are based on a 1 .2 x 50 impulse wave. 4) Test Procedures: The standard lightning impulse test
As previously discussed in conjunction with Fig. 3, the surge wave is defined as a 1.2 x 50 microsecond wave which means
applied to the breaker is often shorter in front and tail, so that that the voltage rises to a peak in 1.2 microseconds and
different insulation strength test points, th e 2 and3 microsec- decreases ro half value in 50 microseconds. Since it is
ond chopped wave test values, must be defined. impossible to obtain straight line wave slopes, Fig. 6(a) shows
Table IV shows the 2 and3 microsecond chopped wave how the actual waves are defined [7].
insulation levels associated with these breakers. Note that The equivalent or "virtual" front time, 1.2 microseconds,
these levels represent values of 1.29 afi 1.15 times the BIL is defined as 1.67 times the time interval between the
of the breaker. The volt-time curve of Fig. 5 illustrates these
l
instants when the voltage is 30 percent and 90 percent ofthe
values for a362kY circuit breaker. These numbers were peak value.
developedprimarily to reflect the inherent turn-up of the volt- Virtual origin O, is obtained by the zero intercept of a
time curve for external line and equipment insulation and straight line through the 30 and 90 percent points. The tail,
of the rod gaps that are sometimes used to protect the which in this case is 50 microseconds, is defined as the time
breakers [15]. interval between the virtual origin and the instant on the tail
The volt-time curve of SFu equipment is relatively flat. when the volmge has decreased to half of the peak value.
For this equipment it is often necessary to raise the internal Fig. 6(b) also shows the definition of a chopped wave. The
BIL to meet t}re chopped wave levels. front is defined in a similar manner and r" *re time at which
The IEC lighrning impulse withstand voltages are essen- the wave collapses, is the chopping time. A 3-microsecond
tially the same, but slightly lower, than ttre ANSI values. chopped wave therefore has a 1.2 microsecond front and is
Chopped wave values are not specified. They do specify that chopped att,- 3 microseconds.
a bias test be performed on an open breaker. ANSI specifies
that when testing the open breaker, one terminal of the
breaker should be grounded while applying the full wave or
chopped wave test values to the otler terminal. Whereas,
IEC specifies that while the full wave test voltage is applied
to one terminal, a voltage equal to 0.1 x^'l2x i3 times the
rated voltage and of the opposite polarity is applied to the
otler terminal. The net result is that while the net voltage
is higher than the full wave level of the ANSI test, it is still
less than the ANSI chopped wave levels.
65
Present breaker standards specify a 3 - 3 type of test [3] caused by faults occurring on the system as well as by the
which means that the breaker is subjected to three applica- circuitbreaker clearing the faults l24lto [27]. Surges also
tions of the test voltage. If a flashover does not occur, it has can be caused by line dropping and load rejection due to
passed the test. If one flashover should occur, then the opening load carrying lines [12]. Out-of-step switching
breaker is subjected to three more voltage applications. If causes system surges. Although all of these surges cause
it withstands this second series, then the first flashover shall problems to lines and certain electrical apparatus, the major
be considered a random flashover and the breaker shall be source of switching surges that cause the most concern to
considered as having successfully passed the tests. circuit breaker insulation and application are caused by
Information in [3] is presently undergoing revision. In the closingandreclosing transmissionlines [12] to [14] and [28]
newrevision,the 3 - 3 test,willbereplacedbya3 - 9 test. This to [31].
is similar to the 3 - 3 test except that if a flashover occurs in Fig. 7 is a simplified illusration of how switching surges
the first 3 shots, the breaker must withstand 9 additional are generated. Since the maximum switching surge usually
shots without flashover to be considered as successfully occurs when reclosing into an uncompensated Eansmission
passing the test. line, Fig. 7(a) shows a breaker closing into a line having a
For impulse tests, only dry tests are required. The -1.0 per unit (p.u.) trapped charge at the instant ttrat ttre bus
procedure includes performing a 3 - 3 (or 3 - 9 in the future) voltage is +1.0 p.u.
test series using a positive polarity surge and then a 3 - 3 (or Figs. 7(b) and (c) show how the surge can be analyzed
3 - 9 in the future) test series using a negative polarity surge. from a 60 Hz standpoint. In this case the line is represented
With the breaker closed, the surges shouldbe applied to each by a capacitor and the system represented by an inductance.
phase with the other phases and frame grounded. With the Note that with no damping, when the breaker contact closes,
breaker open, ANSI requires that each terminal of the the line voltage starts from a -1 p.u., approaches the bus
breaker be tested individually with the remaining terminals voltage and overshoots to a maximum of +3 p.u. and then
and frame grounded. IEC specifies a bias test for the open oscillates around the bus voltage.
breaker test. Figs. 7(d) and (e) show how this same condition can be
For the full wave withstand test, the already defined 1.2 analyzed from a traveling wave standpoint. In this case, tie
x 50 microsecond wave should be used and any flashover, line is represented by a surge impedance and the voltage
whether external orinternal, shouldbe considered abonafide travelling down the line is equal to the voltage across fte
flashover. trreakerjustpriorto closing (equal to2 p.u.). When the wave
Corrections of the test voltage for temperature, pressure hits the end of the line, it doubles to a value of 4.0 p.u..
and humidity and other details on test procedures are given However, since it started from a -1, the net value is +3 p.u.
in [7]. Thus the two methods give the same value of 3 p.u.
Note that lightning impulse tests are only design tests and
are not required as production tests. +1 .O +1 .O
,al
For breakers having isolaring gaps or additional gaps in
series with the grading resistors or capacitor circuits or in H
',/ r:o -T;-orc
series with the opening and/or closing resistor circuits, the
fully closed or fully open breaker tests just described do not
verify the insulation strength of the resistors or capacitors. (a) (b)
For these components, an additional lightning impulse test
'o
series, using a standard 1.2 x 50 wave having a crest value 11+s
1) Origin: Switching surges are usually caused by the Fig. 7 Switching surge generated by reclosing the breaker
circuit breaker and occur in many types. Surges can be
66
Fig. 7 is an extremely simplified description of the These alternatives require very fast-closing circuit breakers
phenomena and neglects factors such as source impedances, with very repeatable closing times, which until recently
other lines, coupling, etc. Many computer studies have been were not available.
run examining the effects of these factors and many papers Since single pole reclosing also reduces the switching
are available on the subject [l3l, t281, and [30] to [36]. It surge voltages [36], this option with delayed or manual 3-
does illustrate the cause of the problem however and can be pole reclosing is sometimes used.
used to describe the methods of protection and control. The most common means of control used however con-
2) Protection: Surge arresters are the ultimate protection sists of one or more steps of resistance inserted in the contact
for circuit breakers and other apparatus from switching circuit of the circuit breaker prior to closing of the main
surges as wellas forlightning impulses, except thatthe wave contacts [13], [30], and [31]. Fig. 8 (a) shows schematically
fronts of switching surges are usually much longer than how this is accomplished.
lightning impulses. For example, while the standard light- During a closing operation (ail = 0), an auxiliary contact
ning impulse test uses a 1.2 x 50 wave, the standard ofthe breaker closes and inserts a resistorR in series with the
swirching surge test wave is 250 x25AO. bus and line. After a short d elay (at t = lr), the main contacts
The slower wave front means that the traveling wave of the breaker close, shorting out the resistor. The breaker
effect of separation distance no longer applies in stations. is in its normal closed current-carrying condition. Figs. 8 and
Consequently, a lightning arrester located anywhere in a 9 show in a manner similar to Fig. 7 how this resistor reduces
station holds the switching surge level to essentially a the switching surges.
constant value [19] and [20]. When surge zrrresters are Fig. 8(b) shows the operation of the singleresistorbreaker
applied for transformer or breaker lightning protection, using the traveling wave analysis. Figs. 8(b) and (c) show
switching surges also are inherently prevented. transients caused by inserting the resistor in the circuit; Figs.
However, for transmission lines and the line terminals of 8(d) and (e) show transients caused by shorting out the
open breakers, surge arresters at the line entrance will protect resistor.
the open breaker, but. the voltages out on the line may not be In Fig. 8(b), the circuit is represented by the resistorR in
sufficiently limited [34] and [35]. This is not a probiem for the breaker being in series with the surge impedance Zof the
lines of 242 kY and below. A transmission line of these line. The voltage surge traveling down the line E, is
voltages, designed to give satisfactory outage performance expressed by &e following variables and equation:
from a lightning standpoint, will not experience flashovers
due to switching surges since the switching surge insulation Er = Traveling wave voltage on line, kV
strength is well above the values of ttre maximum surges that R = Pre-insertion resistor value, O
can occur on the system. For EHV systems, 362 kV and Z = Surge impedance of line, Q
above, this is not the case. The surges that can occur with
conventional breakers can exceed the line insulation level. Et=2Zt(R+Z) (1)
Surge arresters may therefore be required out on the line or
some means of control in the circuitbreakers themselves must The E, value is the 2 p.u. voltage across the breaker
be utilized. impressed across the voltage divider circuit of R md Z n
Fig. 7 shows that if the circuitbreaker was reclosed when series. Note in Fig. 8(c), that this E, surge doubles at the end
the bus voltage was a maximum and of a polarity opposite of the line and the resultant voltage is this value minus the
to that of the trapped charge, the switching surge magnifude 1 p.u. trapped charge. This circuit demonstrates that the
would be 3 .0 p.u. If there was no trapped charge, the voltage higher the value of R, the lower the value of the insertion
would be only 2.0 p.u. One means of control therefore would transient.
be to eithernotuse high speedreclosing andallow the charge Figs. 8(d) and (e), while not strictly correct, generally
to drain off the line before reclosing [37] or to use some show that the higher the resistor, the higher the transient
means, such as installing voltage transformers on the line when the resistor is shorted. E, in Fig. 8(d) is equal to the
[38], to drain off the trapped charge. Note that in this latter voltage Erir,Fig.8(b) which increases as the resistance R
case, sufficient thermal capacity must be provided in the increases. In Fig. 8(e), the value of E, (eeual to 2 R I ( R + Z)),
transformer to handle the energy stored on the line. doubles at the end of the line and is superimposed on the 60
Also as seen from Fig. 7, if the time of closure of the circuit Hz voltage Erat the particulff instant of closure.
breaker was controlled so that the bus voltage was equal and Fig. 9 illustrates a better way of showing the shorting-out
of the same polarity of the trapped charge (synchronous transient effect. Fig. 9 shows the 60 Hz equivalent of the
closing) orat leastof the samepolarity of the trapped charge circuit after the resistor has been inserted and all the tran-
(polarity closing), the vohage across the contacts at the time sients due to inserting the resislor have decayed. Note that
of closing would be less than 1 .0 p.u. resulting in a maximum the voltage E* is now the driving voltage when the resistor
switching surge voltage less than 2.0 p.u. [33] and [34]. is shorted out at time //. If the main contact should close at
67
the time that the voltage across the resistorE^ is equal to zero Since the higher the resistor ohms, the lower the insertion
(shown as 1,,) there would be no shorting out transient in the transient and the higher the shorting out transient, a compro-
circuit. The maximum surge occurs however when this E^ mise must be adopted in selecting the resistance value. A
is a maximum (shown as lrr). In this case, note that the larger value of 300 to 400 ohms has been found to minimize both
the value of R, the higher the value of E^ and therefore the transients.
higher the maximum shorting out transient. While Figs. 8 and 9 describe how a single step resistor
breaker functions, other forms of control are possible and
have been used [31], [33], and [34]. Two or three steps of
resistance can further reduce ttre insertion and shorting out
7+-I5;" -22R+Z
-: t42
transients. Controlled closing of the contacts either with or
without resistors has also been used.
For example, if the breaker of Fig. 9 was controlled to
always close the main contacts at th, the shorting out
\ R*z 'ro)
t=O \ transient would be reduced or eliminated, allowing a higher
value of R and thus a lower insertion transient. These and
{c} other schemes have been used to some extent. However, the
single resistor breaker remains the primary method of
Et= 2R
4R
i control.
+ Rr2 R+Z - 'L
3 ) Test Values: Many computer studies have been run to
determine the maximum switching surges that can occur on
(e) systems. Theresults ofonesuch study [31] are given in Table
VI which shows the maximum switching surges with and
withour conEol in the breaker.
Fig. 8 Single resistor breaker using the traveling wave analysts In addition, many field tests havebeen run to measure the
surges that actually occur on power systems [28] and [29].
Fig. 10 shows the results of many switching operations on a
362kV system [29].
t= t1 Comparing Fig. 10 with the 3.9 p.u. uncontrolled level in
Table VI shows that in general, computer studies are conser-
vative. For purposes of insulation coordination studies, a
value of 3.0 p.u. is usually used as the maximum uncon-
trolled switching surge that will be encountered on a system.
Table VII lists the switching impulse withstand levels in
kV for line-to-ground and terminal-to-terminal (or open
gap) insulation in breakers. Table VIII lists the switching
impulse withstand levels in kV and p.u. for line-to-ground
and terminal-to-terminal insulation in breakers rated from
121 kV to 800 kV.
TABLE VI
Ma:mnn.l Swrrcm*c S t tcBs
Cr
'Ri t1b
Marimum Switching Sugre
Means of Control
Voltage (p.u.)
tla /Et
No control 3.9
68
TABLE VIII
flt0
Swncmvo Imutsp WmrsreND LEvEJ (rV) exo (r.u.) ron Bnr^lrms Remo m.ou
stt 121 ro 800 xV
flt
Percent uf ill
Occurencee GO
*houe per Breaker Switching - Impulse Test Volrage
50
Unit Uoltrge jl0 Rated
sf Ab*eissr Maximum Terminal-to Terminal-to Terminal-to Terminal-to
30 Voltage Ground Ground Terminal Terminal
20 (kv) (kv) (p'u) (kv) (p.u.)
t0
0 tzl 368 3.73 368 3.73
t.[ t.4 {.t 2.2 2.8 3.0
Fer Unit Uoftage 145 440 1;72 440 3.72
Fig. 10 Cumulative frequency distriburion curve for field iest measure-
159 515 3.74 516 3.74
ments of switching surge magnitudes on unterminated transmission lines
242 500 3.04 6m 3.04
Switching Impule Voltage When comparing Tables VII and VIII, note that switching
Rated
Maximum surges for breakers rated at 242kY andbelow are given in Table
Terminal-to-
Vohage Ground,
Terminal-toTerminal, VIII but not in Table VII. In Table MII, the switching surge
(kv) Breaker Open
Breaker Closed
(kv) withstand level for breakers rated at 242kY and below are
(kv) assumed to be equal to the crest value of the low frequency test
15.5 NA NA voltage and can be seen to be greater than 3.0 p.u. Because the
crest value ofthe low frequency test voltage is greater than the
25.8 NA NA
maximum surge that occurs on these systems, they were not
38.0 NA NA included as part of standard testing in Table VII.
Returning to EHV breakers, Tables VII and VIII show two
48.3 NA NA
switching impulse test voltages that are specified [2]: terminal-
72.5 NA NA to-ground withstand level measured with the breaker in the
closed position. Table VIII shows that all of these values for
121 NA NA
EHV breakers are less than the maximum uncontrolled surge
145 NA NA voltage of 3.0 p. u. that can occur on power systems. This is not
a problem with the breaker closed because the breakers are
t69 NA NA
protected by the bus side surge arresters. These arresters
a^a NA NA provide surge protection well above ttre values given in the
tables.
362 825 900
With the circuit breaker open, the bus arresters are of no
550 1t75 1300 assishnce. In this case, unless line entrance surge arresters are
used, there is no protection for the breaker and the withstand
800 1425 1550
level of the open breaker should be greater than the maximum
surge that can occur on the system.
Table VIII shows that the 362 kV rating has a 3.05 p.u.
withstand terminal-to-terminal which is greater than the maxi-
mum uncontrolled surge. This level was established because
some 362 kV breakers use switching surge control measures
and some do not.
At 550 kV, all breakers or systems use some method of
control. For example [3] specifies a maximum switching surge
facnr of 2.2p.u. for breakers using internal means for limiting
switching surges. Note that this is appreciably less than the 2.9
69
p.u. specified in Table VIII and [2] specifies a maximum times the rated factor for these reference switching conditions.
swirching surge of 2.0 p.u. for 800 kV breakers, which is As discussedpreviously, theserated switching surge factors are
appreciably less than the 2.37 p.u. of Table VIII. 2.4, 2.2, and 2.0 for 362, 5 50, and 800 kV breakers respectively
The IEC terminal-to-ground test values are essentially the tz).
same as the ANSI values. While the IEC open breaker tests are Unlike the previous tests, design tests for this factor are
somewhat different, the results basically agree with ANSI. performed on a computer by conducting a series of tests on a
Some IEC test values are lower and at some ratings are higher. simulated standard reference power system as defined in [3].
4)Test Procedures: Testslnder both wet and dry conditions This method of testing recognizes the fact that actual fransmis-
are made on circuit breakers to determine the breaker's ability sion test facilities of the typerequired to demonstrate this rating
to withstand their respective rated switching impulse withstand are often unattainable.
voltages to ground and across the open circuit breaker. The A purchaser may perform a field test to demonstrate that the
ANSI test method is identical to that discussed for lightning breaker conforms to the Line Closing Switching Surge Factor
impulse tests except that instead of using al.2 x 50 microsec- [4] . The breaker is con sidered to have passed the test if the rated
ond surge wave, a 250 x 2500 microsecond wave is specified. switching surge factor is not exceeded in 20 random closing
A t 50 microsecond tolerance is allowed on the front of the operations. The breaker also passes the test if it exceeds the
wave and a t 1 500 microsecond tolerance is allowed on the tail. factor as follows:
This wave shape is felt to be representative of the most severe . Only once in 34 tests
switching surges that occur in practice. . Twice out of 48 tests
Like the lightning impulse tests, the ANSI open breaker test . Three out of 62 tests.
specifies that all terminals other than the surged terminal be The breaker fails the test if it exceeds the factor four or more
grounded during the test. IEC specifies two alternative tests: times or if any surge exceeds l 2 times the factor. If such a
one alternative is the same as the ANSI test with all unsurged failure occurs and the actual system is significantly different
terminals grounded and the other alternate testapplies full line- than the standard reference system, the manufacturer may
to-ground voltage dZt..lZ times the rated voltage) on one repeat the computer study simulating the actual system to
terminal and a reduced switching surge test voltage to the ascertain whether the system or the breaker was the cause ofthe
opposite terminal. Both tests yield essentially the same results test failure.
and for the most part agree with ANSI.
IV. Spectal- CoNsIleRATIoNs
The reason that ANSI does not specify a 60 Hz bias of
opposite polarity to the unsurged terminal is that the maximum The previous sections have discussed the usual insulation
switching surge occurs when the bus voltage at the far end of factors that must be considered as applied to circuit breakers.
the line from the open breaker in question is at a maximum Other factors that mustbe considered in special applications of
value (as was discussed in regards to Fig. 7). To obtain a certain breakers are:
maximum bias voltage of the opposite polarity would require . Altitude correction factors
that the two supply buses at either end of the line tre 180' out . Gas loss
of phase which is an unreasonable assumption. Grounding the . Probability concept of insulation coordination.
bus side of the test breaker is equivalent to a 90' phase
difference between the two supply buses which in itself is a A. Akitude Correction Factors
rather extreme condition. Standard breakers are designed to operate at altitudes of up
When testing the open breaker on the 3 - 3 (or 3 - 9 in the to 1000 meters (3300 fee0. For higher altitudes, the following
future) test series, any external flashover to ground at the de-rating factors on the rated maximum voltage and the basic
energized terminal will be considered as a withstand on the impulse insulation level must be applied [1]:
open breaker. One flashover, either external or internal across . 1.0 for up to 1000 meters (3300 feeQ
theopen contacts, is allowed within the first three tests provided . 0.95 for1500 meters (5000 feet)
there is no reoccurence in the tests and no damage was caused . 0.8 for 3000 meters (10,000 feet).
by the flashover. When testing the closed breaker on the 3 - 3 These factors are to be interpolated for intermediate alti-
(or 3 - 9 in ttre future) test series, the one permissible flashover
tudes.
shall be external to the breaker. Atmospheric corrections for
temperature, pressure and humidity are listed in [7]. B. Gas Loss
EHV breakers that use some means of switching surge
For breakers ttrat use high pressure air or gas as the insulating
control are assignedaLineClosing Switching Surge Factor [1].
medium, the possible loss of insulation strength should gas
This factor designates that the circuit breaker is capable of
pressure decrease must. be considered. In some older, two-
controlling line closing switching surges so that the probability
pressure breakers, a stuck blast will cause the high pressure air
of not exceeding the rated factor is 98 percent or higher when
or gas to be exhausted to atmosphere resulting in little or no
switching the standard reference line and system as defined in
insulation strength. With some other breakers, this particular
the standard. Furthermore, all of the surges mustbe less than 1.2
70
malfunction wouldnotbe aproblem since the high-pressure gas The stress curve in Fig. 1 I represenrs the probability distribu-
flows into the low pressure system causing an increase in tion of the magnitude of switching surges occruring on the
insulation srength. However should a rupture in this low system. The strength curve represents the probability function
pressure system or in the gas system of the single pressure of the insulation strength of the line insulation or external
breakers occur, the gas would escape and insulation strength equipment insulation under consideration. The area of the
would be reduced. products ofthese two curves where they overlap represents the
Gas andair breakers are provided with low pressurealarm and probability of flashover. With ttre old non-probabilistic method,
tripping or blocking contacts to provide protection against low where the withstand level of the insulation is greater than the
pressure conditions. When the pressure reaches a low enough maximum surge, these two curves would not overlap resulting
level, where the insulation strength is impaired, the breaker can in zeroprobability offlashover. In somecases, however, such
be tripped and motor-operated disconnect switches opened to as UHV, this non-probabilisric method may be too severe and
isolate the faulty breaker. Since these switches can cause some small probability of flashover may be acceptable.
switching surges as high as 1.7 5 n 2.0 p.t, they must operate fast
enough to clear the breaker before the insulation strengttr of the V. Suurany
air or gas falls below this level. Three types of overvoltages and respective insulation with-
C. Probability Concept of Insulation Coordination stand levels were covered in this paper.
. 6A Hz overvoltages
Present day insulation coordination studies for equipment . Lightning impulses
have used a "least likely-to occur" or "non-probabilistic" . Switching surges
approach. Examples in this paper cited insulation levels greater Lightning and switching surges are similar in nature but are
by a suitable margin than the maximum overvoltage tian can greater than 60 Hz overvoltages. In almost all instances, surge
impinge on it. This conceptual approach is sound for non-self- arresters have proven to provide adequate protection against
restoring insulation; i.e. insulation that once it is punctured will lightning and switching surges. In the case of lightning
not repair itself and must therefore be taken out of service for impulses, rod gaps (in lieu of surge arresters) can be applied to
repair. the line side of the breaker. However, in the case of switching
In the case of self-restoring insulation, such as transmission surgeovervoltages on lines on circuitbreakers rated 362kV and
lines and external insulation of circuit breakers and other above, surges can exceed the normal line insulation strength.
equipment, this insulation does not need to be repaired after a Surge arresters on the line will help alleviate this problem.
flashover. The resulting system fault is cleared by the circuit Inserting a resistance into the circuit prior to closing the main
breaker and following a suitable arc deionization time, the contacts of a circuit breaker also reduce switching surge
insulation strength of the flashover path is restored. When the transients.
breaker is reclosed, the system is back in service. Other factors to consider when designing insulation include:
Since the likelihood of self-restoring insulation failing is so . Altitude correction factors should be applied at altitudes
much reduced, the industry trend is towards using probabilistic greater than 1000 meters (3300 feet)
techniques in insulation coordination studies; especially in the . Switches in conjunction with low pressure alarms, trip-
studies of UHV systems rated 1000 kV and above [32] and t391. ping contacts, and other sensing devices should be used to
Fig. 1 1 illustrates how ttris technique can be applied to switching avert gas loss
surge flashovers. . A "probabilistic" approach for insulation coordination
may be required in the future for UHV breakers between
stress and strength curves in predicting the probability of
r,u
flashover'
o
, vI. Brocnnpsy
E,
f Charles L. Wagner is a consulting, Professional Engineer and is the former
o
(J Manager of Transmission Systems Engineering at Westinghouse Electric Cor-
o poration. He received his B.S.E.E. from Bucknell and M.S. degree in Electrical
lr
o Engineering from rhe University of Picsburgh. He is a Fellow in the IEEE.
t-
!
.D
Richard A. York graduared from the University of Pirisburgh wirh a Bachelor
of Science in Electrical Engineering. He has been employed as a Development
Probability of Flashover Engineer at ABB Power T & D since 1 987. Prior to working at ABB, he was an
co
CE Electrical Engineer for Stone and Webster Engineering.
o-
VOLTAGE
Fig. 1 I Probability of switching surge flashover
71
VII. Rr'r'eneucss
tr41 R. B. Shores, J. W. Beatty, andV. E. Phillips"Switch-
lll Rating Stucture for AC HighVoltage Circuit Break- ing of extra-high-voltage circuits, III
- Design of air
ers Rated on a Symmetricql Current Basis, ANSII blast circuitbreakers,"/EE E Trans. P ower Apparatus
IEEE, C37.M - 1979 (R-1988) and Supplements' and Systems, vol. PAS-83, December 1964,pp'1205-
t213.
12) Sched.ulesofPreferuedRatingsandRelatedRequired
Capabilities for AC High Voltage Circuit Breakers t15l O. Naef, and C. E. Asbury "Power circuit breaker
Ra,ted on a Symmetrical Current Basis, ANSI C37'06 insulation coordination: required minimum volt-time
- 1987. characteristics for circuit br eakets," AI EE T r an s., v ol.
79,196A,pp 1129-45.
t3l TestProced'ureforACHighVokageCircuitBreakcrs
Rated on a Symmetrical Current Basjs, ANSIAEEE tl6l R. L. Witzke andT. J. Bliss "Coordination of lightning
C31.09 - 1979 (R-1988) and Supplements' arrester location with transformer insulation level"
AIEE Trans. Pt. II, val.69,1950,pp 964-915.
l4l ApplicationGuideforACHighVoltageCircuitBreak'
ers Rated on a Symmetrical Current Basis, ANSII tnl J. M. Clayton and R. W. Powell "Application of
IEEE C37.010 - lg'79 (R-1938) and Supplements' zrrresters for complete lightning protection of substa-
tions" NEE Trans. Pt.lil Power Apparatus and Sys-
t5l Common Causes for High-Voltage Switchgear and tems vol.17,February 1959, pp 1608-14.
Control Standards,IEC Publication 694 - 1980'
t18l J.M. Clayton and F. S . Young "Application of arrest-
t6l High-Voltage Alternating Current Circuit Breakers' ers for lightning protection of multiline substations"
IEC Publication 56 - 1987. N EE T r ans. P t. I I I P ow er App aratus and Sy s tems v ol'
79, August 1960, PP 566-75.
lll StandardTechniquesforHighVoltageTesring,ANSl/
rEEE4 -1978. tlgl C. L. Wagner, J. M. Clayton, F. S. Young and C' L'
Rudasill "Insulation levels for VEPCO 500-kV sub-
t8l Guide for Application of Gapped Silicon-Carbide station equipment" IEEE Trans- Power Apparatus
Surge Arresters for AC Systems, ANSIAEEE C62'2 - and Systems, vol. PAS-83, March 19&,pp.236-41.
1981.
t20l A. R. Hileman, W. G. Guyker, R. W. Powell' W. a'
t9l GuideforApplicationofMetalOxideSurgeAnesters Richter, and J. M. Desalvo "Insulation coordination
for AC Systems, ANSI^EEE C62.22 - 1991' in APS 500 kV stations" I E EE Tr ans' P ow er Appar a'
tws and Sy ste ms, v ol. PAS -86, June 1 967, pp.655-65'
tl0l Central station Engin eers,ElecticalTransmission &
Distribution Reference Book, East Pittsburgh, PA, 2l H. W. Anderl, C. L..Wagner and T. H. Dodds "Insu-
Westinghouse Electric Corporation, 1950. lation coordination for gas-insulated substatiots" I EEE
Trans. Power Apparatus and. Systems, vol' PAS-92,
t11l R. E. Kane, R. C. Newsome, and C. L. Wagner "New September/October 1973, pp.L622-634.
generation of oilless circuit breakers 1 I 5 kV - 345 kV
- Pafi I - System requirements," IEEE Trans. Power -,21 A. R. Hileman, C. L. Wagner and R' B. Kisner, Jr.
Apparatus and Systems, vol. PAS-90, March/April "Open breaker pr otection" I E EE T r ans . P ow e r Ap pa -
197r,pp.628-635. ratus and Systems, vol. PAS-88, July 1969, pp.1005-
14.
t12) I. B. Johnson, V. E. Phillips, and H. O. Simmons, Jr'
"switching of extra-high-voltage circuits, I - System g3l A. R. Jones "Evaluatron of the integration method for
requirements forcircuitbre akers," I EEE Trans. P ow er analysis of non-stan dard sur ge v oltages" N E E T r ans.
Apparatus and Systems, vol. PAS-83, December 1964, Pt.IIIB, vol. 73, August 1954,pp 984-90.
pp.1 187-1 196.
73
HIGH POWER TEST PROCEDURES
FOR
POWER CIRCUTT BREAKERS
I. T. Slkkanen
KEMA-Powertest, Inc.
L INTRODUCTION A General
Circuit breaker is a unique device as compared to Basically, testing is a vehicle for assurance that
other devices in an electrical transmission system. It the breaker will properly function under full stress
may stay closed or open for extended periods of time in the power system. The importance of this
and then be asked to operate under anyone of a wide assurance should be judged from the fact that the
variety of circuit conditions. These circuit conditions breaker provides protection for the rest of the
include operating voltage, transient system voltages, system. Consequences of failure not only include
lightning impulses, transient recovery voltage and damage to the breaker itself, but also to other
thermal and magnetic affects of the power system fault system components and system performance.
current. The application of the breaker is such that it
must clear high-power faults, load currents, capacitor During breaker operation, it is subiected to
and reactor currents and be able to close on all of the the combination of high electrical, mechanical and
above circuit conditions. thermal stresses. These stresses attain very high
values (e.g., local temperatures in the range of 103
To cover the above duties and other performance - 104"C. They influence each other and have the
requirements, circuit breakers are evaluated based on nature of fast transients including the effect of an
standard tests. These tests have been developed by electric arc. The phenomena are so complicated
ANSI and IEC and are covered in the standards listed that the breaker design must be based more on
in l, 2, 3, and 4. It should be noted that these experimental findings than on engineering
standards are in a constant process of development as calculations. In many other cases, equipment
a better understanding of circuit and interrupter design is based on calculation and only the final
phenomena are obtained, and as the circuit breaker performance is checked by testing. In contrast,
technology changes. Although there are a wide range of testing is a basic tool in the development and
tests used to establish the proof of performance of a design of circuit breakers.
circuit breaker, this discussion will focus on short-circuit
interruption tests which is the most difficult part of a Srvitching phenomena depend to a large extent
test program. on circuit configuration and the whole switching
process should be seen as the interaction between
breaker and circuit variables. For example, arc
voltagr: is a function of the current in the circuit,
but the shape of the current is in turn influenced
by the arc voltage. The non-linear relationship
between the two quantities requires good
representation of the system parameters. Thus, in
testing the characteristics ofthe breaker, the power
systems have to be specified.
74
The difficult technical nature of the circuit breaking TI. DESIGN TESTS
problem calls for sophisticated resting procedures. The
speed and transient character of the switching process Design tests cover all the tests which
are incompatible with direct human action. Both the substantiate the rating assigned to breakers
control and performanre measuring systems must be essentially of the same design. Thus, only
appropriately automated using high-speed timers and representative breakers are subject to the design
data acquisition systems. tests and usually represent the culmination of
development tests.
The main reason for the complexity of test
procedures is the wide variety of test conditions. For The design tests consist of the fcrllowing types of
example, the same type of breaker is required to tests:
interrupt a full range of currents from the charging
current of no-loaded lines to the highest fault currents a) C.ontinuous current carrying tests.
under different fault conditions. It is, of course,
impossible that testing would cover all of the possible b) Shorticircuittests.
system conditions. Even the selection of testing
conditions for only the most severe stresses which may Symmetrical interrupting capability
occur under usual service conditions leads to a (polyphase and line-to-line).
considerable number of parameters and results in Asymmetrical interrupting capability
complicated testing procedures. (polyphase and line-to-line).
Interrupting capability for single line-to-
Complicated testing procedures in turn lead to ground fault.
costly testing programs. The cost of the test equipment Closing, latching, carrying and interrupting
can be appreciated when one realizes that the test capability.
laboratory should provide the same short-circuit Short-time current carrying capability.
capacity as the power system for which the breaker is Reclosing capability.
designed. The destructive character of testing stems Standard operating duty.
from the facL that finding a limit of breaker Tripping delay.
performance implies reaching some failure mode that Interrupting time.
may destroy the expensive test piece. Moreover, even Reclosing time.
without reaching the limit of performance, the wear of
some parts (e.g., contact burning by high-current arc) c) Dielectricstrength.
may require refurbishing the breaker after a limited
number of tests. Low frequency withstand, dry and wet.
Impulse withstand.
The tests performed on circuit breakers are classified as:
d) Load current swirching capability.
1) Design Tests
2) Production Tests Shunt reactor switching.
3) Tests after Delivery
4) Field Test Capacitor switching.
5) Conformance Tests Line charging current switching.
75
the whole
The above list of tests offers a survey of CLOSING AND LAICHING CAPABTLTTY
intervals.
to
The test procedures should subject the breaker
themostSeveretestconditions.oneimportanttesting
condition is the arcing time during which energy
is
depends on
released in the interrupter. The arcing time
between contact separation and the
the time interval
current reaches zero' With a
instant the short-circuit
particular contact separation the breaker may not
clear
atthefirstcurrentzeroandthearcingtimemayinclude
may
another half cycle. Advancing the tripping impulse
may be true
lead to longeiarcing time but the opposite
if the contact gap or gas pressure is sufficient for Fig. 1 Relation of Symmetriel InJerruPtrng
to Capability, Closing Capability, Iarching
ctearing at the iitit curr"nt 'ero' Another factor
of Capability and Carrying Capability to
considir is the influence of the degree current
Rated Short-Circuit CurrenL
,ry**",.y. Switching conditions will be.different if the
breaker clears on u muior or on a minor loop'
Thus the
time should
instant of contact sepaiation and the arcing
with respect to the current asymmetry' The test duties also differ depending on
be considered
whether the whole three-pole breaker is tested or
whether the test of a single-pole is performed'
The most severe test conditions depend on the
to As the breaker is normally intended for
breaker design and several tesm may be needed circuit, the three-phase
operation in a three-phase
ascertain that theY have been met.
test is considered the basic test' However, it is
generally uneconomical and sometimes even
i-mpossiUte to make the complete three-pole test
The test voltages and currents with the test duties
be&use of the high short circuit MVA required'
differ mainly in dependence on the voltage range factor
Therefore, different test methods are devised to
fC fnit facior specifies the voltage range within which
represent the full test. The single-pole testing is
ih" in,"..upting UVa are constant' This and the
are one of the special testing methods which are
mutual retaiion of the tests for different capabilities
treated separately in the next section'
shown in Fig.1.
76
IIL Methods of Testing Intemrpting Capabilities M - making switch which closes the short circuit
with synchronous point-on-wave control
Test methods can be divided into two basic groups: independent in the three-poles to achieve
the required degree of asymmetry.
1. Direct Tests X - current limiting reactors to limit the short-
Z. Indirect Tests circuit current to the desired value.
T - transformers with variable transformation
ratios.
A Direct Tests C - capacitance for controlling the transient
recovery voltage.
Direct test methods are those where the applied B - circuit breaker under test.
current and voltage is obtained from a single power V - voltage divider for measuring purposes.
source which may be comprised of generators, I - current shunt.
transformer network or a combination of these. The
characteristics of the direct test circuit is that its short- GPMXT
circuit MVA equals that used in the test. Basically, the )
6F</*-{-trrrFi,
\-./
direct test is a test of a three-pole breaker in a three- )
phase circuit with full current and full voltage. The
direct tests can be performed as field tests or laboratory
tests.
Fig.2 - Basic diagram of high-power test circuit
B. Field Tests
There are a number of high-power laboratories of
Field tests are those tests performed in the actual various capacities scattered throughout the world.
power system. It is a valuable method for checking the As the laboratories are designed for the specific
performance of the breaker under actual conditions as purpose of direct testing, their main advantage as
they occur in the system. This is an advantage because opposed to field testing is the constant readiness
simulating field conditions may lead to questionable and great flexibiliry in test parameters. The
simplifications. However, this advantage is offset by a disadvantage is high cost of equipment which puts
number of drawbacks. The main drawback is the a limitation on installed capacity. Thus, capacities
limited possibility of varying test parameters. Safety of even the biggest laboratories fall far short of
becomes also a major concern because of limited means that required for new present day transmission
of protecting the breaker under test and adjacent breakers. To meet those requirements, indirect
equipment. test methods have to be used.
C I:boratory Tests
D. Indirea Tests
Laboratory tests are performed in special test
stations build exclusively for this purpose. All the The indirect testing methods are those which
power control and measuring equipment is quite permit evaluation of the capacity of three-pole
specialized. The single line diagram of a typical high- breakers by means other than tests on a three-
power laboratory is given in Figure 2. The main phase circuit with fulI short-circuit MVA
equipment of the test circuit is:
The most important indirect test methods are:
G - the source of short-circuit power
which can be either special short- 1) Single-pole tests
circuit generators or a supply network. Z) Ttvo-part tests
P - generator breaker which clears the current in 3) Unit tests
certain tests or in case of failure of the test 4) Synthetic tests
piece.
77
E. Single-Pole Tests
each of the last two Poles clears
The relationship between three-pole tests and single-
pole tests can be illustrated by Figure 3 which shows the MVA (2nd Pole) = MVA (3rd Pole)
iurrents through and voltages across the three-poles
during interruption of a three-phase circuit. The figure = Iu x lju = ,/3|ZIUD
applies either to an isolated fault on a grounded system
oi to a fault on a system with isolated neutral. The or 1/4 MVA
poles can interrupt only when their respective currents
3 phase
pass through zero. Because the natural current zeros
occur 60' apart in a balanced three-phase circuit, the As can be. seen, the poles are not equally
poles cannot interrupt simultaneously. The first pole in sressed during the interruption. Instead the first
which a current zero occurs after contact parting and pole interrupts 50Vo of the total power and the
which interrupts (pole a at the time t1) changes the other two poles clear the remaining 50Vo together
three-phase fault to line-to-line fault. It can be seen in series - even if the voltage is not equally
from Figure 3 that the voltage which appears across the distributed between them.
first pole to open is v, = 1'5 ul'/3 = where u is the
system line-to-line voltage. The first pole clears the full To represent the most severe stress, the
short circuit current I, = I but at the moment of conditions for the first pole to open are simulated
interruption, the currents in the other two phases will in a single-pole test. The pole should then be
by *30" and change their amplitudes to Io tested with full current and 87Vo of line-to-line
- -I" shift
phase
,n IfZ. The currents will reach their zeros 90o voltage (1.5 x phase to neutral voltage) for an
=
later (time tr. They interrupt at the time t, and are isolated fault on a grounded system. If in an
stressed by the line-to-line voltage' Assuming that the effectively grounded system the fault is grounded,
voltage is equally distributed each of the last nwo poles then instead of the above voltage coefficient of 1.5,
is stress by U2. the coefficient 1.3 should be used and the test
voltage should be accordingly lower (1).
From the viewpoint of short-circuit power, it can be
seen that with the total three-phase short-circuit power For single-pole testing, one should deteimine
the suitability of the breaker itself for such a test.
MVA =y'3xIxU The interrupting process can be affected by action
the first pole clears of the electrodynamic forces from the adjacent
poles, the speed of contacts, the pressure of the
MVA (1st pole) =]_^irlr"*:riLt t xrJt {3 extinguishing medium, etc. In other words, the
design of the breaker and the degree of
or 12 MVA independence in the function of individual poles is
3 Phase particularly important if the three poles operate
with a common mechanism and are in a common
enclosure.
F- Unit Tests
78
For unit testing to be valid. the units must be FL Synthetic Tests
identical or very similar in construction, they must
operate simultaneously, the supply of the arc Synthetic testing methods are based on the
extinguishing medium be the same to each unit and they observation that, during the switching operation,
must not influence each other in performance,
particularly by exhaust of arc products, etc. a) when high-current flows through the
breaker, there is only a relatively small
The test current must be the same as for the arc voltage befween the open contacts
single-pole test and the test voltage should be the and
appropriate portion of the single-pole test voltage. This
portion depends on the number of series units in the b) when high voltage appears across the
pole and on the voltage distribution across the unirs. open contacts, there is only a very small
Unless special means are applied in the design of the current through the breaker.
breaker for equal voltage distribution, such as grading
resistors or capacitors, the voltage stress of identical The above t'wo phenomena occur in two
units will be different depending on stray capacitances. separate time periods. The interruption process
The influence of circuit grounds, proximity of other can, therefore, be divided into the hieh-current
objects, adjacent units and poles should be considered interval before final current zero and the high-
in investigating the voltage distribution. The voltage voltage interval after current zero. Making use of
distribution should be determined both for normal this fact, synthetic testing methods use two energy
frequency and transient recovery voltage by calculations sources for simulating the electrical stresses on a
and/or experimentally. breaker:
The test voltage for a unit test should then a) high-current circuit which supplies the
correspond to the voltage share which would appear high current at low-voltage during the
across the highest stressed unit in the complete breaker. high-current interval.
With the transient recovery voltage, the natural
frequencies of the test circuit remain the same as in the b) high-voltaee circuit which supplies the
full circuit. Due to the lower portion of the test high voltage with relatively small iower
voltage, the rate of rise will be proportionally lower. during the high-voltage interval.
This results also in proportional decrease of surge
impedance (not the length) of the line used for short- During a synthetic test, a suitable
line fault testing. commutation between the two circuits must be
made at the appropriate time. Therefore, a
G- Thro-Part Tests synthetic testirg circuit would generally comprise
some commutating equipment which may include
This method consists of two separate tests when an isolation breaker. The isolation breaker will
the available test capacity is lower than required. First, isolate the current circuit from the high voltage
the test is made with the full voltage and the highest circuit.
available current. Second, another test is made with the
full current and the highest available voltage. Thus the With this approach, the testing capability of
voltage interrupting capability and current interrupting a laboratory can be increased at a cost which is
capability are demonstrated separately. The results can considerably less than that for an equivalent direct
be meaningfully interpreted only if the arcing time of testing capability.
the breaker does not depend either on voltage or
current. AIso, the arc energy released in the The decisive processes of interruption occur
interrupters during the breaking process is of concern. in the close proximity to the final current zero. In
The evaluation of actual performance of the breaker this time period, the interaction of the circuit
with full current and full voltage is based on an breaker and circuit parameters takes place,
extrapolation of results thus such test results represent therefore, this time period is called the interaction
only an indication of the true breaker capabilities. interval. Since synthetic test methods achieve the
79
commutation from the high-current circuit to the high- the polarity of the precharged voltage un is the
voltage circuit within the interaction interval, it is of same as the instantaneous voltage of the current
crucial importance that this commutation does not aid source u, at the moment of gap triggering, then the
the interruption process in the tested breaker' It should currents from the current circuit i' and the
be emphasized that the breaker-circuit interaction discharge current from the high voltage circuit i.
depencli on the interrupting principle of the breaker add together in the breaker A, as it is
anh, therefore, the equivalence of a synthetic method shown in Fig. 4b. The current i, reaches zero aI
must be considered in relation to a specific breaker' In the time 2 and the isolation breaker B clears at
other words, a synthetic method can be applicable to a that moment. The total current i, in the breaker
certain group of circuit breakers while the same method under test reaches zero al the time 3 and the
muy not be suitable for other types of breakers' breaker interrupts. The voltage across its
Typically, circuit breakers which generate low arc terminals recovers by a transient process of
voltages can be tested synthetically' charging the capacitor CrRv through the inductance
L from the energy available at the main bank.
The use of synthetic testing procedures to meet In the described case, when voltages u and uo
the present and future requirements of power systems had the same polarity, the breaker B was the
became a necessity. This is because the requirements isolation breaker and breaker A the tested breaker.
exceed the direct testing capabilities of even the largest For convenience of measurement, the circuit is
testing laboratories. However, the synthetic methods grounded at the point a. From the viewpoint of
need not be seen only as mere substitutes for direct the breaker, under test the high-current and high-
tests. When properly applied, they bring their own voltage circuits are in parallel, therefore, this
advantages into testing' One of the advantages is that particular arrangement is called the parallel
synthetic tests are non-destructive. current injection method.
80
o
Fig,1a
Fig,tb. Fig 4c
81
Both variations of the current injection method
the
have common advantages. First, the interruption of
isolation breaker precedes the interruption of the tested
ll
breaker by the time 2-3 (Figures 4b and 4c)' Thus, the tr
breaker under test can interrupt the high-voltage test AT II l(,
circuit without any interference from the isolation tl
Ir
breaker. Moreover, the parameters of the high-voltage
circuit can be adjusted so the rate of change of the
injected current is the same as that of the power
current, that is
dim=dii=uh
dtdtL
The voltage utr should be the same as the
maximum crest test uoltage, therefore' the value of L
equals the inductance of the direct test circuit' With Fig 5. Voltage Injection Method
thl inductance L and a large capacitor bank Cm, the
capacitance Co, is the same as the capacitance of the
diiect test circuit at the required transient recovery
voltage frequency. The above is true for the parallel The method has several drawbacks, one of
injection mithod. With the series injection method, the them is the timing precision required for the
urgu."nt must be modified but the conclusions are the trigger gap. The test is not acceptable if there is
same.
any t*rtt-time lapse between the interruption of
The disadvantage of current injection methods is thi current and application of the voltage' The
the large capacitance needed for the main bank' This other problem is the role of the isolation breaker
and iti possible interference with the interrupting
togeth; wiitr ttre lowest obtainable frequency of the
,"Iou.ry voltage sets the practical limits for the use of process. The problem of series action of the
current injection methods. isolation breaker and the tested breaker may not
be important for breakers with certain arc
Using the current injection synthetic test circuit, interruption media. Late firing of the gap TG may
we have shown that the breaker under test must clear a be compensated for by utilizing the voltage from
circuit with the same parameters as the direct circuit' the current circuit and imposing a substantial part
It follows then that the interaction of the test breaker of it across the tested breaker by means of a
with the circuit relative to arc voltage, post arc current, voltage divider C, and Cr. This provides a rising
TRV are the same as that of a test on a direct circuit' voltage at the initial part of the transient recovery
Hence, the current injection circuit can be used to voltage that is developed once the trigger gap is
reliabty test circuit breakers as long as proper attention fireO. Ttris is one variation of the method utilized
is paid to the test circuit performance requirements and
in the voltage injection test circuit.
opiration as described in References 5 and 6'
Other variations of the basic method come
J. Voltage Injection Methods from replacing the triggered gaP by. some
impedancn Z. If this impedance is capacitive, a
The diagram of one of the early synthetic voltage useful synthetic method is obtained for capacitive
injection methods by W. F. Skeats is presented in current switching tests (6, 10). The impedance can
Figure 5. The tested breaker TB in series with the be made inductive or ohmic. The use of a high
isolation breaker IB interrupts the current I from the ohmic resistance in place of the triggered gap does
high-current circuit. At the moment of interruption, provide a method for high power synthetic testing'
the gag TG is triggered and thus the voltage V from the i{o*eu"r, the high ohmic resistance may limit the
high-voltage circuit (auto transformer AT) is applied supply of energy into the post arc current
across the tested breaker. irnmediately after interruption and ease the
82
interrupting process such that the switching direct circuit test parameters. This presents the
phenomena at current zero may not be sufficiently problem of interaction of the test breaker and the
severe. Thus, this method does not have general test circuit. Because of this, the voltage injection
validify. Its use for some breakers may be highly methods do not have general applicability. If a
questionable (i.e., gas blast breakers) while it might be particular breaker is tested by voltage injection, it
useful for other types of breakers. Therefore, the must be shown that the conditions for equivalence
applicability of the method should be examined from are met for the effect of breaker arc voltage on the
the viewpoint of the tested breaker and its specific test circuit employed is necessary so that the
behavior at current zero. correct test procedure can be established.
The main bank capacitance can be much lower vr - Total voltage across the test
than that of the current injection scheme because it breaker
does not supply the injected current. The low frequency
TRV can be achieved by a high inductance L in the 1 - Instant of interruption
high voltage circuit. Thus, the parameters of the
voltage injection test circuit do not correspond to the 2 - Instant of gap triggering
83
UL CONCLUSION
TV. BIOGRAPTIY
The previous paragraphs discussed the basic test
procedures used to substantiate and demonstrate the Ilkka T. Pylktanen was born in Mikkeli, Finland, in 1938.
iating of power circuit breakers. Moreover, with high- He obtained a BSEE degree from the Technical College in
power interrupting breakers, assurance has to be Helsinki, Finland in 1963, -and an MBA from Drexel
obtained that both the basic design and manufacture of Universiry in Philadelphia, P'A" in 1975.
the product, quality of material and workmanship is
maintained. The outlined design and production tests After graduation in 1963, he was employed by BBC Brown
serve this purpose. The implementation of different Boveri in Switzerland, and subsequently held positions
types of design and production tests as specified in with Siemens in Sweden and AEG in Finland. In 1969 he
Reference 1 thus provide assurance of the proper came to the United States joining I-T-E Imperial
function of individual breakers. Corporation as a member of the project team charged with
the construction of the high-power test laboratory in
The role of testing in circuit breaker development Chalfont, PA In 1975 he was promoted to laboratory
can hardly be over-emphasized. The insufficient Manager and directed a major expansion of this laboratory
theoretical knowledge of the switching processes and from 1976-1979. During his employment with ITE
their interaction with the switched circuits dictates the Imperial Corporation and is successor companies, Mr.
design and application of the breaker be based on Pylkkanen has held a number of positions with increasing
experimental results rather than on engineering responsibility. Upon the purchase of the test laboratory
caiculations. Also, high-power test facilities do not have and the systems engineering operations by KEMA" he was
the power capability of the actual power systems. This nominated President of KEMA-Powertest, Inc., the
situition dictates the use of sophisticated testing position he holds todaY.
procedures employing synthetic test methods.
Note: This paper has been modified from tsI ANSI C37.081 - 1981: Guide for Synthetic Fault
presented earlier by J. Panek and E. F. Veverka' Testing of AC High Voltage Circuit Breakers Rated
On A Symmetrical Current Basis.
84
t6I IEC Publication 427 Second Edition (1989): Report
on synthetic testing of high-voltage A.C. Circuit
Breakers.
85
Review of Seismic Qualification Methods for Circuit Breakers
Abstract - Circuit breakers can be seismically quali- From Fig. l, design response spectrum, we see that the
fied either by calculations or testing or a combination of both' eraximum horizontal response to the 0.5 g eaflhquake may
Several approaches to qualifying circuit breakers and other be over 2 g's, depending on the equipment natural frequen-
electrical equipment for their seismic withstand capabilities cies and damping. Therefore, the 0.5 g earthquake may be
are: 1) modal analysis using the seismic response spectrum' 2) over ten times as severe as the 0.2 g static response earth-
time history calculations, 3) shaker table earthquake simula- quake. Design response spectra are scaled and shaped to
tions to measure critical stresses and check operational integ-
reflect the inherent seismic characteristic for particular
rity, and 4) sine beat overtesting to further improve the
structural performance beyond earthquake requirements. This locations. They have received wide acceptance as a speci-
paper presents a brief summary of each of these approaches fications tool which can be used to define analytical as well
and the respective advantages, disadvantages, and economics as test requirements.
of each approach. The IEEE Recommended Practices for Seismic Design of
Substations (ANSIAEEE Standard 693-1984) provides the
I. IxrnooucttoN basic definitions, guidelines, and allowable stresses which
The paper will examine the methods and processes for are directly applicable to power circuit breaker design and
seismically qualifying cirqut breakers and illustrate how testing. This standard also references and applies several
they are applied other impofiant standards. Two of these are the ANSIIEEE
Standard 344 which covers seismic qualification methods
A. Applicable Standards and the Uniform Building Code which divides the United
States into seismic intensity zones.
The ANSI C37.04 standard requires that power circuit
breakers be capable of withstanding a0.2 g (static) earth- II. Salsrrtc Cgcu-anoNs Vs. TesrrNc
quake acceleration or a 90 MPH wind force, whichever is
greater. In addition, line pull, short circuit forces, ice and Although calculations allow for essentially unlimited
operating loads are added to the seismic or wind load. readouts, stress, strain, loads, and motions, calculations are
The NEMA S G-4, High-Voltage Circuit Breaker standard limited by the accuacy of the models as well as the
defines both general and definite purpose breakers as being structural integrity of the model.
designed for the 0.2 g (static) and 0.5 g (dynamic) earth- Testing is limitedby thenumberof accelerometers, strain
quakes, respectively. The 0.5 g is further defined in this gages, etc. that can be practically mounted and monitored.
standard with the eaflhquake response spectrum shown in Also the height and size of the equipment being tested make
Fig. 1. This response spectrum characterizes the frequency controlling table input motion difficult as in the case of tall,
response of the breaker to a design eaflhquake with a 0.5 g live tank circuit breakers. However, testing does allow
(horizontal) zero period acceleration (ZPA). monitoring the integrity of control functions; switch posi-
tions and control relay pickup before, during, and after a
seismic test, e.g. O-CO operations of a circuitbreaker during
a seismic test. If schedules and costs permit, "overtesting"
can be performed to determine the limits of equipment
capabilities beyond requted specifications and afford ensu-
ing design improvements to improve seismic withstand
capabilities to exceed present requirements.
86
6
o
o
a
6
{
6
E
o
o
c-
o
87
III. Sersuc Zorws aNo DesrcN RpspoNsr SpEsrna period response acceleration. Equipmentwhich has primary
natural frequencies, i.e. modes of vibration, from a 1 to 20
The magnitude of seismic inputs (usually in g's) is deter-
Hz are in the range of earthquake vibrations. Here ground
mined by the geographical location and local soil condi-
motions may be amplified as shown in t}re response spec-
tions. Fig. 2 shows a seismic zone map of the United States
trum in Fig. I to produce over 2 g response accelerations in
based on the Uniform Building Code. Table I shows the g
the equipment. Note that the lower modes have much
levels for the various seismic zones. The seismic zones are
higher motions. Also, the response accelerations decrease
used to determine the appropriate design g's for a particular
as damping increases. The response spectrum in Fig. I is
location with 0.5 g's being the highest. To give some
typical of the West coast.
perspective, the 0.5 g earthquake is a major event and would
Seismic response spectraarederived eitherbycalculating
measure over 7 in Richter magnitude. However, depending
the peak acceleration of response of modal oscillators with
on the local site conditions, such as when a substation is built
various amounts of damping (A,1,2,5, 10, and 15 percent)
on 20 feet or more of soft fill, it may be necessary to increase
from a single earthquake time history from the geogaphical
the g level by site factors of 1.5 to 2 times.
area or by averaging the modal oscillator responses from
Rigid equipment (i.e. all natural frequencies are abovethe
many different earthquake time histories from ttre particular
32 Hz seismic range) and higher modes of vibration for region.
flexible equipment are subjected to the g levels in Table I.
The seismic response spectrum method is probably the
In other words, equipment which have response frequencies
most widely accepted method of qualifying equipment,
at the high end of the response spectrum will have the zero
regartlless of whether or not. testing or calculation is used.
TABLE I Reasons for the popularity of this method will be discussed
Snsrac Zour g Levers
later in this paper.
Tnne I 7nne2A 7nne2B 7nne3 Zone 4
IV. Rrvmw or Seisrvrc CeLcur-arroN Mernons
1.0 g o-z e 0.25 g 0.375 s 0.5 g
Fourtypes of seismic calculation methods arereviewed in
proceeding sections:
Site Factor Sr = 1.25 . Static calculations
The g levels can increase or decrease depending on site soil
. Simple dynamic calculations
conditions as defined by the Uniform Building Code. . Modal analysis
. Time history calculations.
Fig.2 Seismic zone map of the United States (from the Uniform Building Code)
88
A. Static Calculations procedure is the most overall acceptable mettrod for summing
modes.
Static calculations are generally applicable to simple, Fig. 3 shows the first and second modes of a live tank breaker
rigidequipmentwhereall modes areabove32Hz. A g level from the finite element analysis.
load is applied at the center of gravity depending upon the
seismic zone (Fig. 2) or other more detailed information for
the site. Forces are applied in each of the two major lateral
axes of the equipment along with 213 of the g levels in the
vertical direction. The resulting stresses and foundation
loads are then calculated.
C. Modal Analysis
89
D. Time H istory Calculations synthesized input designed to produce the broad band re-
sponse shaped to envelop a design response spectrum. As
Finite element models can be seismically analyzed by with the analytical techniques, the simulated earthquake
applying representative time history inputs (acceleration vs. motion of the response spectrum provides a more general
time records of actual earthquakes) to the models. However, testcovering abroaderrange of conditions than a single time
these methods are time-consuming and costly. An additional history input. It is also easier to adjust to meet the varying
disadvantage is the equipment modelled may withstand a load conditions thatdifferent testobjects place on the shaker
particular earthquake but may not withstand another earth- table and to confirm that the design test levels were achieved.
quake from the same region w ith different soil condition s and/
or frequency content. Therefore, the seismic response spec- B. Response Spectum Method of Testing
trum, with its broad band frequency response (derived from
Seismic testing is performed by mounting the equipment
many earthquakes) is generally a better criteria for seismic
as described previously on a shaker table which can be
design and qualification of equipment.
driven at, a prescribed motion which envelopes the required
Time history calculations provide the advantage of calcu-
response spectrum comparable to the paflicular location or
lating &e precise, instantaneous stlesses and loads (all the
customer specifications. The seismic response spectrum of
significant modes are automatically included). A composite
the table motion must be calculated to assure that the table
broad band synthesized earthquake record such as those used
motion meets the required seismic response spectrum.
to envelope the required shock response spectrums during
Fig. 5 (on the next page) shows the required response and
testing is the best input when performing time history analysis
calculated test response spectrum (including the table accel-
and .riould give results comparable to the modal analysis.
eration history input from which the calculation is made) for
V. Sslslvac TPsrrNc a seismic testperformed on an ABB 145PM circuitbreaker.
This response spectrum is a composite of standard spectra
Seismic testing is certainly the best means of qualifying plus that of several specific locations combined to give one
a breaker or other piece of equipment to withstand a design test criteria to meet all requirements. In this test, the shaker
earthquake. A certain amount of test data such as natural
rable is mounted on rails at a 35 degree inclined plane Gig.
frequency determination and damping is vital in developing 4) to give both vertical and horizontal inputs simultaneously.
andvalidatingacomputer model to be used in modal or time
history analysis. The best test setup installs the entire
breaker with controls on a shaker table using strain bolts at
the foundation bolt localions. The critical structural element
should be instrumented with strain gages and accelerom-
eters. The breaker may be mounted on the table to excite one
or more directions simultaneously. All three principal
directions of the equipment should be tested.
The breaker should be operational and may be operated
during the test. Therefore, it shouldbe fully pressurizedwith
the controls energized and monitored for malfunction. Tim-
ing and interrupter continuity checks should be made before
and after the seismic test to demonstrate that the mechanical
condition of the breaker is unchanged. Dielectric tests
should be performed before and after the seismic tests to
demonstrate that electrical integrity is not reduced.
A. Test Inputs
90
ASEA BRO OVERI I 45P$4A
l.c
aa
sio
{*a
-1. !
-li I
SECOND6
91
The shaker table motion (Fig.5) is syntiesized from a series of tions of the test. while monitoring main contacts, trip and close
sine beats at different frequencies and amplitudes which meet coil currents, density switch, mechanism spring charge con-
the required response spectrum and provides at least 20 seconds tacts, and other relays during the test.
of strong motion. Prior to testing, the input wave is derived by C. Sine Beat Overtesting
placing a solid mass (approximately equal to the weight of the
ilrcuit breaker to be tested) on the shaker table. Various sine A sine beat test consists of an integer number of cycles, n,
beat components are added until the required specEum is met' at a particular resonant frequency and the amplitude is deter-
As a bi-axial test table, the shaker table provides motion in mined by a sine pulse envelope (beat) whose width is n
both thehorizontal andvertical direction simultaneously' In the multiplied by the period of one of the r cycles. Fig. 7 shows
seismic test, the vertical motion of the table is approximately 70 a 5-cycle per beat wave response factors of various input as a
percent of the horizontal motion which is standard for a typical function of damping []. Sine beats are applied at each
earthquake and therefore closely simulates an earthquake. equipment, resonance below 32 Hz in the test directions of the
Tests may also be done with the breaker rotated 45 degrees equipment.
on the bi-axial rable such ttrat both principal horizonul direc- The resonant frequencies, fn, ue determined by sweep
tions plus the vertical direction are driven simultaneously, in testing the equipment at a very low g level. For example, 0.1
phase with the same input magnitude. g at a sweep rate, h,which limits build up to a low acceptable
Although the vertical and horizontal motions are dependent, g level in the equipment. The conservative amplification
this procedure is considered more conservative than if the factor Q during a resonant sweep is determined by the equation
motions were independent since they are adding in phase rather show below;
than possibly cancelling each other. 0 = amplification factor i.e. response/input signal
In the seismic test on ttre 145PM circuit breaker, the breaker ,fn = resonant frequencies (cycle/sec)
was outfitted with 12 accelerometers, 15 strain gages, and hold- h = acceleration/deceleration rate (Hz/sec)
down bolts (affixed with suain gages) (Fig. 6). The breaker was
tested while in the closed position in two different horizontal Q = 3.67 (1)
-fu
positions (two principal axis of the equipment). Open-close- ^ln
open operations were performed during the high motion por-
Note: Accelerometers are designated by 41-12; strain gages are designated by S 1-15'
3 FXlt
I Ktn
5 F,*r
6 E)e 2 E/R
sr.
n-der?@L
?-EFrlAL
l'.lN ,Z-A-/r
.a'.]il tz-Rlt
Fig.6 Placementofacceleromelersandstraingagesonl45PMcircuitbreakerduringseismictesring
92
while the complex earthquake input is a broad band excitation
acting on all modes of the equipment. In actual tests, the stress
levels with 0.5 g sine beats have typically been abouttwice that
of the 0.5 g response spectrum
If time and economics permit, overtesting the equipment by
E
E increasing the magnitude of sine beats in small increments at
o
o
U
the natural frequencies can be used to locate the weakest
structual link in the design. Sometimes minor structural
o
: component changes can increase the seismic withstand capa-
bilities considerably. To demonstrate their exceptional seismic
T resistance, the l45PM in Fig. 4 and the 550PM in Fig. 8 were
E
zf overtested to 1 g and 3/4 g sine beal levels, respectively.
E
93
positioned. The disadvantage of the machine, however, is in If thebreaker is on a shakertable, damping can be determined
difficulty controlling the three indepcndent motions -- espe- most accurately and easily with sine beats and the Q-curves
cially fortall, top heavy circuitbreakers. Also, the cancellation from Fig. 7. Apply the sine beat input accelerations at each
effects from the independent motions makes this test less rssonance to obtain the response representative of the earth-
conservativs. quake. The curves yield damping directly from the magnifica-
tion ^. o-Factor. Look at damping calculations critically if
E. Structural Damping they *,:viate from Table II values significantly.
A good guide to structural damping is found in Table II. F. Foundation Design
However, the best method for determining the damping factors
are by testing. There are several methods: Another area which requires experience and judgement is in
. Ratio of input g to response g during low level sweep tests determining the foundations required to resist the seismic loads
through each resonant frequencY and overtuming moments. A single foundation pad should
. Width of resonant curve at U2pawet points from sweep encompass and support the entire pole unit of breakers like the
testing 550PM inFig. 8 orthe entirebreaker forcommon frame designs
. Decsy (og decrement) after bump or snap back like the 145PM (Fig. ).
. Q-curves from high level sine beat tests The pad weight and supporting soil shouldresist the dynamic
. Combination of the items listed above. and static overturning moments due to the line pull, weight,
The most popular method is the log decrement calculations operation, and seismic oscillations. Wittr some breaker de-
of a decaying amplitude as a snap back or bump input to signs, such as oil breakers, there may also be a large, long
equipment rings down. The test may be done without shaker duration, foundation uplift due to the oil motion during inter-
tables or elaborate set-ups. Simply holdthebreaker down, push ruption. Gas breaker operational loads are generally low
or pull, and then monitor the amplitude of the decaying inertia, very short duration and do not affect the foundation
oscillations. design. In fact, factory test operations on gas breakers are
The enor with this method is generally in the low g level usually done without resEaints on wheeled carts.
response, notrepresentative ofdamping at the 0.5 g earthquake. Breaker drawings give foundation reactions from the com-
Also, there may be interference bet'''oen the modes such that bined breaker loadings as specified in ANSI C37.M. It may be
the amplitude drops too quickly and then increases again on necessary for the manufacturerto give these loads andmoments
successive oscillations. In this case, a rough mean of the decay to the foundation designer as dynamic and static components to
curve mustbe sketchedin an attemptto determine the damping. ensure proper foundation size and weight.
In [4], a least squares curve fit is used to draw in the damping The breaker drawings give conservative loads for foundation
decay when modes are combined. bolts combining the peak seismic and static loads in the most
severe way. Itis importantthattheboltsbe torquedortensioned
TABLE II
D,c.l"FsrcFasroRs
to resist loosening during an earthquake and keep the breaker
secured to the foundation. In some installations, the breaker
frame is welded to steel plates embedded in the foundation to
Percent Critical Damping [3]
ensure tightness.
Type of A final important consideration is the line connections to the
Below
Construction At 112 At Beyond
U4 Yield Yield breaker bushing terminals. These should always have flexibil-
Yield
Yield ity to allow for thermal expansion and must provide additional
Welded Joints
flexibility (slack) for seismic motions. The prefened terminal
0.5-1.0 2 5 7-10 connections are cables with plenty of slack to allow free
vibrations between the bus supports and breaker bushings.
Torqued Bolted
Joints (Assume VI. Suuuanv
0.5- 1.0 5-7 10-15 20
Hi-Strength
Circuit breakers can be seismically qualified either by
Bolts)
calculation or testing. Generally:
Reinforced . The seismic response specftum has been a proven, general
Concrete with 0.5-1.0 3-5 7-10 r 0-15 means of defining and qualifying seismic performance
Cracking . Calculation approaches to seismic qualification are re-
Pre-Stressed viewed with their respective limitations presented
Concrete
0.1-1,0 2 7 10-15 . Seismic test methods and procedures are applied to dem-
onstrate the structural and functional integrity of the
Brittle circuit breaker
Components 0.5-1.0 0.5-1.0 7-rc 10-i5
(Failing at Yield)
94
VII. Brocn.rnrv
A. J, Molnar, P,E. is currently President of EAD Corporation. He has 22 years
of experience as a Fellow Engineer ar Westinghouse Research Laboratories. He
graduated from the University of Pittsburgh with a B.S.E.E. degree in 1959. He
is a licensed, professional engineer.
VIII. ReFERpr.rcEs
95