KSS 702
Frank Lin
Approved by:
Brian Schantz
Hubert Ross
Dieter Hahn
Mike Rawson
Alexandru Iedu
Jim Scarpa
Rodolfo Ventresca
Christa Kerlin
Document History
Revision:
Release Date
ECP No.
03
07 June 2013
54513
02
Procurement
23 June 2009
36121
Rate Forms
Run at Rate to be conduc Run at Rate Documentatio SQA with PPAP
Documentat Revise wording for clari Release as North America
01 13 January 2005 83889A
Corporate 82000913)
Doc. No: 1005108 Rev. 3 Page 2 pyof printed:11 07Unc-J
Table of Contents
INTRODUCTION ..................................................................................................................................................
1
PURPOSE ...................................................................................................................................................
2
SCOPE ........................................................................................................................................................
RESPONSIBILITY.......................................................................................................................................
5
PROCESS MAP ..........................................................................................................................................
5
6
PROCEDURE ..............................................................................................................................................
6.1.2
MATERIALS ........................................................................................................................
6.1.3
SUPPLIER ..........................................................................................................................
6.1.4
6.1.5
DOCUMENTATION ............................................................................................................
6.1.6
PARTICIPATION ................................................................................................................
8
6.2 PERFORMING THE ............................................................................................... RUNATRATE
9
6.2.1
6.2.3
PACKAGING AND..........................................................................................HANDLING
6.2.4
NF ALI . . . . . . . . . ATR LI UN
10
6.3.1
PA S . . . . . . . . . . .
10
6.3.2
O PEN . . . . . . . . . . .
10
6.3.3
... .... .......... .... .... .......... .... .... .......... .... .... .......... .... .... .......... .... .... .......... .... .... .......... .... FAIL
11
REFERENCES............................................................................................(RELATEDDOCUMENTS)
11
APPENDICES ..........................................................................................................................................
11
Introductio
n
Systems
This uirements(KSS
Key )Standardrelat
Rate
Safety Processanyne
Supplier wwhicompone
his PPAP
Run at approval.
number
prior to
Purpose
To ensure the
suppliersss
actualiscapablemanufac
of components that
meet KSSntson
-atgoingquotedqualit
capacity for a
specifiedtyrequperireme
ntsodoftimear KSS
Quality First Supplioner
PMartnual,Approvathe
(PPAP) Manual, and the
mostductionrecentdrawi
nKSS
Scope
Responsibility
each gpartthe
numberESImee
reviewinggularthebasis
APQP
3.3
attentionThersupplierbeingmustpaidinclud
Suppli
etomblyatbottleRaandte,llnewprocewithcksp
facilities or cells. theAllcorrectpocesses
notations made to indicatetobeanyrunproco
to new model / old modelquirementsbuildout.
Definitions / Abbreviations
CLD Control Level Definition
Process Map
Prepare resources following
Necessary
resouces
the listed steps below:
Supplier
>
Related equipments
>
Supplier
>
Operations>Tool changes and set up instructions and
sheets
>
Mass
>
quoted
>
Purchasing orders
Supplier
sub suppliers
>
>
>
Process Flow
Diagram
>
>
Capacity requirements
>
Master Parts
(if available)
Supplier
>
from KSS
>
>
>
SupplierrequirementsQualityandquantityfrom
>workQuantityallowed) Themustratebeoofclearlyreconsecutive-OperationsspecifiedgoodDept..partsQuality(n
This quantity shall betherreached without impacting o
production lines or processes.
Related documents
> The completed SectionsRateAand B of> Suppplier RunPlanning Data & KSS required Data
6.1.5
Supplier
Operations Dept.
requested by KSS
KSS SQA
>
>KSS SQA
results.
Doc. No: 1005108 Rev. 3 Page 5 pyof printed:11 07
Worksheet
Sheet
Requirements
>Capacity
Supplier
Data
take act
the problems
Supplier Production
> Production
must be continuousSpeed
Mass Production
Operations
Output of
achieved
Operations
Worksheet.
constantly
> Results must be recordedion on the Capacity Calculat
capacity
Capacity Calculation
Rate Worksheet.
issues shall be
the review.
>
Supplier
quality
and ergon
>
Op rations
>Packing materials
effectively
eliminate
at least
Supplier
Operations
Additional Trial
OK
"
Sheet
Supplier/SQA
SQA
Summary Sheet
Capacity
Supplier/SQASheet
Sheet
KSS Plant
SQA
Capacity
SupplierSheet
Operations
Actions
Run at Rate
Completed
Actions
Capacity Caculation
Actions
Worksheet.
Completed Corrective
"
Supplier
KSS SQA
New
Run at Rate
Action Plan
of the correct
plan
SQA
All Run at Rate Requirements were met
RunKSSat SQARate
Passed
Page
6 pyof printed:11 07
(KSS template no. 103
KSS Global Standard
Procedure
Materials
All materials used duringproductionRat Ram This does not
only includeelllubricantsdirectm material and any
otherdsupportmaintenancmate shall be available per
Preventive M
Supplier
6.1.5 Documentation
6.1.6 Participation
KSS Monitored
participate.
Doc. No: 1005108 Rev. 3 Page 8 pyof printed:11 07
g)
Workability, safetye andpartergonomiofthe
6.2.3 Packaging and Handling
6.3.1 Pass
6.3.2 Open
Fail
Appendices
None
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