CCR & Simulator Room Interior Design and Ergonomics

DOC.
NO:- BE-LAL-ECV-129-S-0001
LALITPUR SUPER THERMAL POWER PROJECT 3X660 MW

LALITPUR, UTTARPRADESH
TECHNICAL SPECIFICATIONS
FOR
CCR & SIMULATOR
ROOM INTERIOR DESIGN AND ERGONOMICS
BAJAJ INFRASTRUCTURE DEVELOPMENT

COMPANY LTD.
CARBERY INFRASTRUCTURE PTE LTD
COVER SHEET
Lalitpur Super Thermal Power Project - 3 x 660 MW SHEET 1 OF 1
Lalitpur, Uttar Pradesh.
TITLE
SPECIFICATION FOR CCR & SIMULATOR

Lalitpur Super Thermal Power Project - 3 x 660 MW

Lalitpur, Uttar Pradesh
TECHNICAL SPECIFICATION FOR CCR AND

SIMULATOR ROOM INTERIOR DESIGN AND ERGONOMICS
BAJAJ INFRASTRUCTURE DEVELOPMENT COMPANY LIMITED

JUNE 2012
INDEX SHEET
TITLE

INDEX SHEET FOR SPECIFICATION
Section I : Scope
Section II : Illumination
Section III : Partitioning
Section IV : False Ceiling
Section V : Flooring
Section VI : Doors
Section VII : Exclusions
Section VIII : Drawings & Documents
Section IX : Notes
Annexure-A: CCR Layout at 17.00 Meter of Service Building
Annexure-B: Simulator Room Layout at 12.25 Meter of Service Building

SECTION-I
TITLE

SECTIONI

SCOPEOFSUPPLY
SECTION-I
TITLE

1.00 SCOPE
The scope of services shall include design, engineering, manufacture, assembly, shop
fabrication, documents generation, procurement, insurance, supply, unloading, storage &
handling, cables, pipes, erection hardware, erection and associated civil works ,coordination
with other vendors and commissioning at site, performance testing at shop and site, shop
inspection and testing, packing, forwarding, submission of all drawings/documents, obtaining
statutory approvals from government and other agencies required during manufacture and
commissioning etc., and finally handing over the complete Central Control Room Work &
Simulator Room Work till the complete satisfaction of customer for 3 x 660 MW super critical
thermal power plant at Lalitpur, Uttar Pradesh.
1. Design & Ergonomics of Central Control Room in 17.00 Meter floor of Service Building of
dimension 34900 mm x 21000 mm.
2. Design & Ergonomics of Simulator Room in 12.25 Meter floor of Service Building of
dimension 21500 mm x 7000 mm.
3. In order to achieve an optimum sequence of operations, all technical elements and
equipment shall be arranged at the worksite, in the rooms, in line with their function to
offer ease of operation and maintenance.
4. The Ergonomic design approach of control workstations and the layout of the control
room should all contribute to achieving the performance objectives set for the control
room.
5. Every aspect of man, machine and environment interactions shall be considered from
raised flooring to acoustic concerns, indirect lighting and the wellbeing, health and safety
of each workman all need to be addressed.
6. The control room shall be so designed to reduce noise level in the general environment
around the control room and shall not exceed 45 dB
7. Insulation if required shall be used to protect control room operators and their associated
equipment from vibration transmitted from general environment.
8. The colours, textures and materials shall be selected to provide a pleasant working
environment and a calming backdrop to the control activities being undertaken.
9. The excessive use of either dark or light finishes on control room structure should be
avoided.
10. CCR shall have an access from Service Building to Power House Building through Air
locks to reduce the noise level as well as heat load. Each Air-lock space shall have two
numbers of double leaf glazed aluminum doors.
11. The wall facing the 2.0 M wide Corridor and outside hall shall be fully glazed aluminum
partition wall with hermetically sealed insulating glass panels.
12. Bidder to coordinate with HVAC, fire-fighting (Purchasers Scope) & other agencies while
SECTION-I
TITLE

finalizing the positioning of illumination fixtures and design of false ceiling in CCR. The
illumination fixtures should not foul with air conditioning ducts/diffusers/fire fighting
nozzles. Bidder also to confirm for minimum noise from the system.
13. Bidder to confirm for the improve operator vigilance.
14. Bidder to design in a way to enhance the comfort and the health of the operator.
15. The Illumination arrangement shall be appropriate for the visual demands of the tasks to
be carried out in the working environment and take into account normal as well as the
effects of artificial and natural light. Also bidder to check the lighting schemes to avoid
veiling reflections and reflected glare off screens.
16. Bidder to note that Airflows shall be controlled such that personnel do not suffer direct
draughts. In order to help achieve this, the air velocity shall be checked.
17. Bidder to provide partitions between the following rooms in CCR -
a. Between Misc. panel room & Service area.
b. Between Documentation room & Service area.
c. Between Shift Incharge Room & Service area.
d. Between Programmers Room & Service area.
e. Between Misc. panel room & Documentation Room.
f. Between Documentation room & Shift Incharge Room.
g. Between Shift Incharge Room & Programmers Room.
h. Between any other rooms inside CCR as per finalised layout during detail engineering
18. False ceiling of CCR including Service area, Misc. Panel Room, Documentation Room,
Shift Incharge Room, Programmers Room & any other room inside CCR shall be
provided by the bidder.
19. Tile flooring of CCR including Service area, Misc. Panel Room, Documentation Room,
Shift Incharge Room, Programmers Room & any other room inside CCR shall be in
bidders scope
1.00.01 Environmental & Ambient Conditions

1. Relative humidity level shall be 55% +/- 5% when the control room is at full occupancy.
2. Carbon dioxide level shall not exceed 1.8g/m3, when the control room is at full
occupancy.
3. Temperature: 23 degC +/- 2 degC.
1.00.02 General Considerations for Control Room Layout Design

1. Architectural Considerations
a. Entrance & Exits
b. Personnel Safety
c. Fire Safety
SECTION-I
TITLE

2. Operational Considerations
a. Room Layout Layout should allow the direct verbal communication between control
room operators.
b. Posture Variations The Control Room Workstation layout should cater for control
room operators to vary their postures during periods of work.
c. Circulation of personnel and maintenance access The circulation of control room
staff, maintenance staff and all visitors should be achieved with minimum disruption
to the work of control room operators & Lighting in Control room
3. Architectural and Building Recommendations

a. The selection of space for a control room must take into account the usable areas
and not the gross area.
b. Obstruction like pillars and awkward corners which can reduce the available space is
to be considered.
c. Bidder to consider the availability of Service area inside CCR.
SECTION-II
TITLE

SECTIONII

ILLUMINATIONINCCR

SECTION-II
TITLE

1.00 ILLUMINATION
The entire Illumination in CCR Room including Ceiling light, Diffused bounce light, LED light,
Emergency light etc. shall be in bidders scope.
1.00.01 CEILING LIGHT
The lighting intensity in a room must not be so high that there is any risk of injury.
Considerable problems will arise if the light intensity is high and the light fittings are of an
unsuitable design that gives rise to glare. Too low a lighting level also reduces performance
considerably. A suitable illumination level in a control room is about 1000 lux or higher at
night-time to keep the operators arousal at a high level. The luminance distribution in the
room has to be comfortable. This is determined by the reflection factors on the surrounding
surfaces. The reflection factors are the proportion of light reflected or retransmitted from a
surface, varying from 0.0 for totally black to 1.0 for total light reflection. The reflection factors
of the room surfaces should be about 0.2 to 0.4 on floors, 0.4 to 0.6 on walls, and about 0.4
to 0.8 on the ceiling.
Light Fixture shall be chosen according to Lux Level Calculation as per the requirement in a
control room. Continuous type of light shall be provided in the control room for better
aesthetic look.
Other type of lights that shall be used:-
1.00.02 Diffused bounce light of 2'X2'
Complete with slim open type low loss diffused bounce light of 2'X2', complete with slim open
type low loss electronic ballast and accessories pre-wired up to terminal block in the control
gear chassis. Recess mounted indirect direct down light luminaire 2X36W CFL (TC-L).
1.00.03 LED light:
It will be a continuous rail with 25,000 Hr. life and multi-colour changing option using a
remote control. Length of LED light will be approx. 150 Ft.
1.00.04 Emergency Light:
Approx. 10% will be emergency light with inbuilt AC to DC convertor.

The bidder is to coordinate with air conditioning and fire-fighting agencies while finalizing the
positioning of illumination fixtures and design of false ceiling. The illumination fixtures should
not foul with air conditioning ducts/diffusers/fire fighting nozzles.
SECTION-III
TITLE

SECTIONIII

PARTITIONING

SECTION-III
TITLE

1.00 PARTITIONING
1.00.01 Glazed Partition wall:-

The glazed partition wall shall be made of aluminum sections having same finish that of
aluminum doors with double-glazed insulating glass panels. This partition height shall be
from top of floor finish to the bottom of the false ceiling. Insulating glass shall consist of 2
nos. 8 mm thick clear tempered glass separated by an air gap of 12mm thick, hermetically
sealed, moisture resistant and of approved manufacturer. The partitions shall be weather
proof complete with gaskets, clips, hardware, etc. The aluminium sections shall be similar to
HYDRO-Domal system.
1.00.01 Internal Partition wall of Control Room:-

The internal partition wall along the entire length of the room, facing operating desk shall
consist of Digital Display Boards at different locations, integrated with wall panels, laid flush
with the display board and two nos. of matching doors on either sides for access to the rear
side for maintenance. Descriptions of internal partitions are as follows:
a) Partition in Central Control room:

Partition made with the combination of Formed Aluminum panels (which are
perforated/embossed/engraved with acoustic feature), Aluminum composite panel and glass
shall be done in major part of control room. It shall be a combination of perforated and non-
perforated panels as per the acoustic requirement.
b) Provision for concealed wiring, switches etc. shall be the integrated part of paneling.
Provision for diffuser lights (vertical and horizontal) shall be provided in the paneling/partition.
c) Panelling with 3mm thick Aluminum Composite panel sheets shall be made from 4000 mm
to Ceiling level. Inside of the sheet shall be Low Density Polyethylene Inner Layer
Sandwiched between Aluminum Foil on both sides.
Aluminum panels shall not be pasted on sections and have provision of removal
during damage. It shall have modular fitting system to get better finish. All panels shall
be of prefabricated type and just to be fitted at site.
Properties:-
a) Good sound insulation reduces unwanted vibration noise.
b) Resistance to extremes of weather exposure and temperature.
c) High impact resistance.
d) Very low coefficient of expansion.
e) Can be cleaned using detergents.
f) Superior flatness ideal of creating smooth, monolithic surface.
The structure will be made of 2 by 2 Aluminium extrusion (2mm thick), the ACP sheets will
be pasted on the structure with 3M tapes for better life. Structure will be filled with glass wool
SECTION-III
TITLE

of 1 thickness for thermal and sound insulation. Acoustic grade fire retardant fabric (min
1.5mm thick) will be fitted at some parts of the control room with LED recessed lighting. It will
be on at least 20% area of paneling.
1.00.03 Panelling (wall cladding to decorate the wall) in Central Control room
Panelling made with the combination of Formed Aluminium panels (which are
embossed/engraved with acoustic feature), Aluminium composite panel and glass, shall be
done in major part of control room. It shall be a combination of perforated and non-perforated
panels as per the acoustic requirement. Provision for concealed wiring, switches etc. shall be
the integrated part of panelling. Provision for diffuser lights (vertical and horizontal) shall be
provided in the panelling/partition.
Panelling with 3mm thick Aluminium panel sheets from 4000 mm to Ceiling level.
Inside sheet Low Density Polyethylene Inner Layer Sandwiched between Aluminium
Foil on both sides. Aluminum panels shall not be pasted on sections and have
provision of removal during damage. All panels shall be of prefabricated type and just
to be fitted at site.
Properties:-
a) Good sound insulation reduces unwanted vibrational noise.
b) Resistance to extremes of weather exposure and temperature.
c) High impact resistance.
d) Very low coefficient of expansion.
e) Can be cleaned using detergents.
f) Superior flatness ideal of creating smooth, monolithic surface
The structure will be made of 2 by 1 2mm thick. Aluminium extrusion, the ACP sheets will
be pasted on the structure with 3M tapes for better life. Structure will be filled with glass wool
of 1 thickness for thermal and sound insulation. Acoustic grade fire retardant fabric (min
1.5mm thick) will be fitted at some parts of the control room with LED recessed lighting. It will
be on at least 20% area of panelling.
1.00.04 Glass Partition wall

Full glass wall partitions of minimum 12mm laminated glass with structural support frame at
top and bottom including suspension/holding system from RCC slab above false ceiling
including fixing with anchor fasteners. It may have suitable decorative itching on the glass.
SECTION-IV
TITLE

SECTIONIV

FALSECEILING
SECTION-IV
TITLE

1.00 FALSE CEILING
Description of different types of false ceiling that shall be utilized to form aesthetically
pleasing and matching with modern hi-tech interior decoration of the control room are as
follows.
Lineal pre coated aluminum alloy ceiling stove enameled on both sides with suspension
system. The false ceiling work shall take care of all illumination, fire detection & fighting,
HVAC and all other service requirement. False ceiling shall be provided with 25 mm thick
Insulation of resin bonded mineral wool of latest standards. Wherever under-deck insulation
is required the insulation shall be 50 mm thick resin bonded rigid mineral wool / polystyrene
block with protective aluminum foil lining.
1.00.01 Designer curved type (Only in control room)
Designer False Ceiling will be combination of Formed FRP panel, Mineral Fiber ceiling,
curved perforated steel, gypsum ceiling including painting, acrylic solid surface and
Toughened glass of 12mm thickness. Overall look of the ceiling shall be technical. The
design and selection of material will depend on the overall aesthetics and acoustic
requirements of the control room.
Please Note:
Consider clear height between floor and false ceiling will be 4000 mm in CCR.
Consider clear height between floor and false ceiling will be 3000 mm in Simulator Room.
1.00.02 Modular Acoustic Mineral Fiber Ceiling
It consists of hot dipped galvanized steel sections and Pre-finished coated mineral Fiber
board ceiling tiles 15mm thick of size 600mm X 600mm or 600 X 1200 with durable edging.
1.00.03 Gypsum board ceiling
It consists of GI grid system and gypsum board tiles of 12mm thick.
1.00.04 Toughened Glass
12mm thick toughened glass shall be used for decoration purpose.
1.00.01 Acrylic solid surface-
12mm thick bent ASS sheets for decoration purpose.
2.00 Metal Perforated False Ceiling in other area

SECTION-IV
TITLE

The Metal Perforated False Ceiling shall consist of:-
a. Hot dipped galvanized steel sections grid work made of:-

(i) Main T- shaped runner of size 25mm x 35mm x 0.33mm thick with double
rotary stitching @ 1200mm c/c.
(ii) Cross T runner of size 24mm x 30mm x 0.25mm thick x 1200mm long
rotary stitched to main tee.
(iii) Cross T runner of size 24mmx 25mm x 25mm thick x 600mm long rotary
stitched to above mentioned (under ii) cross member.
(iv) Perimeter angle of size 22mm x 22mm 0.45mm thick fixed all around the
wall.
b. Pre- finished/ coated metal perforated ceiling tiles (with acoustical fleece) 15mm thick (of
size 600mm x 600mm / 600mm x 1200mm) with durable regular edging and having
following properties:-
i) NRC (Noise Reduction Co-efficient) value of min. 0.50.

ii) Light reflectance value of min. 60%.
iii) Fire performance conforming to Class A.
iv) Humidity Resistance at RH100.
v) Hot dipped galvanized steel.
vi) Baked Polyester Paint surface.
SECTION-V
TITLE

SECTIONV

FLOORINGINCCR
SECTION-V
TITLE

1.00 Flooring
1.00.01 Vitrified Flooring:-
Flooring system shall be of anti-skid, fully vitrified, 10 mm thick non-porous, homogeneous,

abrasion resistant, size minimum 600mm X 600mm X 30mm thk. and shall be laid over
concrete floor with laying compound. Vitrified tiles for flooring shall be matt finished / semi
glossy finished with non-slip type. All tiles shall be decorative type of purchasers approved
shade, pattern, texture and design and of approved manufacturer. Pigments to be admixed
with mortal for grouting the joints. The tiles shall be laid over a coating of approved neoprene
based adhesive laid on base floor/ wall plaster. The joint of the tiles shall be 3mm uniformly
by using plastic spacer with cement paste matching the shade of colours. The tile work shall
be suitably cured. The tiles should be easy to clean and maintain.
Uniform Load capacity: 23000N/sq. meter

Concentrated load capacity: 450 Kgs.
1.00.02 Skirting:-
Minimum 150mm high fully vitrified, 10 mm thick non-porous, homogenous, abrasion

resistant cover base of matching color, internal and external corner strip to fix with the wall.
SECTION-VI
TITLE

SECTIONVI

DOORS

SECTION-VI
TITLE

1.0 Doors
1.00.01 Glass Door
Special Frameless fittings for Doors will be with door spring and locking arrangements and
both way 2 ft. long SS handle (German fittings).
Thk:- 12mm.
Width of double glass door: 1500 mm
Width of single glass door: 900 mm
1.00.02 Air Lock Doors:
MAIN DOOR (airlock room): 12 mm thick frameless toughened double doors with SS handle
of 2 ft. All fittings will be of approved manufacturers or equivalent by purchaser which
includes door stopper, floor spring, lock and all necessary hardware.
1.00.03 Emergency Exit Door:
Double acting glazed aluminium door with minimum 15 micron colour anodized finish shall be
used having glazing thickness 6mm of clear float glass of approved brand. The doors shall
be complete with weather seal, gaskets, floor spring, doorstopper, door locks, push/pull bars
of similar finish and all necessary hardware. The aluminium sections shall be similar to
HYDRO-Domal system.
SHEET-VII
TITLE

SECTIONVII
EXCLUSIONS

SHEET-VII
TITLE

1.00 EXCLUSION FROM SCOPE IN CCR & SIMULATOR ROOM -
1. Furnitures including Control Desk, Shift I/C Desk, Printer tables, Chairs in CCR &
Simulator Room.
2. Work Stations & LVSs
3. Fire Fighting System
4. HVAC System.
5. Tile Flooring of Simulator Area, Technical Training Area, Lobby, Instructor Room,
Sever Room & Field Terminal Room at El.12.25 Mtr.
6. False Ceiling of Simulator Area, Technical Training Area, Lobby, Instructor Room,
7. Illumination in Simulator Area, Technical Training Area, Lobby, Instructor Room,
SECTION-VIII
TITLE

SECTIONVIII

DRAWINGS&DOCUMENTS

SECTION-VIII
TITLE

1.0 DRAWINGS & DOCUMENTS:-
Following are the list of Drawings and Documents to be furnished by Bidder-

a) Scope of supply and works.
b) Technical particulars of each component including make and model nos.
c) Proposed Room Layouts including 3D views (at least 3 options)
d) Inputs required from Owner
e) Drawings and Documents to be furnished by Contractor (Successful Bidder).
f) Final Version of all the drawings and documents to be furnished along with the Bid.
g) Complete BOQ.
h) Installation drawings.
SECTION-IX
TITLE

SECTIONIX

NOTES
SECTION-IX
TITLE

1.00 NOTES
1. Bidder to refer annexure-A for tentative layout of CCR. The total area of CCR is
34900 mm X 28000 mm including Service Area, Programmers Room, Shift
Incharge Room, Documentation Room, Expansion Room and Misc. Panel Room.
2. Bidder to refer annexure-B for tentative layout of Simulator Room. The overall
dimension shall remain the same as 21500 mm X 7000 mm. However the exact
requirement and dimension of different rooms indicated such as Lobby, Instructor
Room, Field Terminal Room and Server Room shall be provided to bidder after
award of contract.

ANNEXUREA:CCRLayout(Typical)at17.00Mtr.FloorofServiceBuilding.

ANNEXUREB:SimulatorRoomLayout(Typical)at12.25Mtr.FloorofServiceBuilding.

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LALITPUR SUPER THERMAL POWER PROJECT 3X660 MW

BAJAJ INFRASTRUCTURE DEVELOPMENT

SPECIFICATION FOR CCR & SIMULATOR

Lalitpur Super Thermal Power Project - 3 x 660 MW

TECHNICAL SPECIFICATION FOR CCR AND

BAJAJ INFRASTRUCTURE DEVELOPMENT COMPANY LIMITED

SPECIFICATION FOR CCR & SIMULATOR

INDEX SHEET FOR SPECIFICATION

Section III : Partitioning

Section IV : False Ceiling

Section VII : Exclusions

Section VIII : Drawings & Documents

Annexure-A: CCR Layout at 17.00 Meter of Service Building

Annexure-B: Simulator Room Layout at 12.25 Meter of Service Building

SPECIFICATION FOR CCR & SIMULATOR

SPECIFICATION FOR CCR & SIMULATOR

SPECIFICATION FOR CCR & SIMULATOR

1.00.01 Environmental & Ambient Conditions

1.00.02 General Considerations for Control Room Layout Design

SPECIFICATION FOR CCR & SIMULATOR

3. Architectural and Building Recommendations

SPECIFICATION FOR CCR & SIMULATOR

CARBERY INFRASTRUCTURE PTE LTD

SPECIFICATION FOR CCR & SIMULATOR

1.00.01 CEILING LIGHT

Other type of lights that shall be used:-

1.00.02 Diffused bounce light of 2'X2'

1.00.03 LED light:

1.00.04 Emergency Light:

Approx. 10% will be emergency light with inbuilt AC to DC convertor.

SPECIFICATION FOR CCR & SIMULATOR

CARBERY INFRASTRUCTURE PTE LTD

SPECIFICATION FOR CCR & SIMULATOR

1.00.01 Glazed Partition wall:-

1.00.01 Internal Partition wall of Control Room:-

a) Partition in Central Control room:

SPECIFICATION FOR CCR & SIMULATOR

1.00.04 Glass Partition wall

SPECIFICATION FOR CCR & SIMULATOR

SPECIFICATION FOR CCR & SIMULATOR

1.00 FALSE CEILING

1.00.01 Designer curved type (Only in control room)

1.00.02 Modular Acoustic Mineral Fiber Ceiling

1.00.03 Gypsum board ceiling

It consists of GI grid system and gypsum board tiles of 12mm thick.

1.00.04 Toughened Glass

12mm thick toughened glass shall be used for decoration purpose.

1.00.01 Acrylic solid surface-

12mm thick bent ASS sheets for decoration purpose.

2.00 Metal Perforated False Ceiling in other area

SPECIFICATION FOR CCR & SIMULATOR

The Metal Perforated False Ceiling shall consist of:-

a. Hot dipped galvanized steel sections grid work made of:-

i) NRC (Noise Reduction Co-efficient) value of min. 0.50.

SPECIFICATION FOR CCR & SIMULATOR

SPECIFICATION FOR CCR & SIMULATOR

1.00.01 Vitrified Flooring:-

Flooring system shall be of anti-skid, fully vitrified, 10 mm thick non-porous, homogeneous,

Uniform Load capacity: 23000N/sq. meter

Minimum 150mm high fully vitrified, 10 mm thick non-porous, homogenous, abrasion

SPECIFICATION FOR CCR & SIMULATOR

CARBERY INFRASTRUCTURE PTE LTD