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Job Safety

Analysis

349413696.doc
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LR Zero Liquid Discharge (ZLD) Project


JOB SAFETY ANALYSIS FORM
Page 01 of 9

Title of the Job PORTABLE WATER SYSTEM TIE-IN TP-950


Work Location LR2
Tools & equipment CRANE, FORKLIFT, MAN-LIFT, TRAILER, TRUCK, HIAB TRUCK, WELDING MACHINE, GRINDER, DRILLING MACHINE, CHAIN BLOCK, AIR
Used COMPRESSOR, TORQUE MACHINE, RIGGING GEARS AND HAND TOOLS.
References

PTW # Date:

Team Members : JSA Member JSA Member JSA Member JSA Member JSA Member
Rathina Kumar Jeff Stephenson Hannes Erasmus
Mech. & Piping Supt. Const. & Site Manager HSE Manager

Hierarchy of Controls

JSA Team Leader:


Job Supervisor:
Job had been analysed for potential hazards, appropriate guidance had been obtained in identifying
All controlsand
the hazards stated
the in the JSA
required are in were
controls placediscussed
and the hazards andincontrols
and agreed the JSAindicated in the JSA have
Team Meeting.
been cascaded to the crew.
Name: ______________, Signature: ______________, Date: _______
Name: ______________, Signature: ______________, Date: _______

Endorsement by QG Host if the Job Supervisor is a contractor:

Name: ______________, Signature: ______________, Date: _______

PORTABLE WATER SYSTEM TIE-IN TP-950 Page 1 of 9


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LR Zero Liquid Discharge (ZLD) Project


JOB SAFETY ANALYSIS FORM
Title of Job: MOBILIZATION/ DEMOBILIZATION OF TEMPORARY SITE FACILITY AT SITE
Additional Controls
Job or Task Steps Hazards Identified Existing Controls Recommended by
JSA Team
1 Preparation and establish 1.1 Lack of awareness 1.1.1 Discuss with COMPANY and CONTRACTOR and verify the plot
Work location about area plan and drawings to confirm
1.1.2 Obtain QG PTW and approval from QK prior to start all activities,
ensure all requirements are in place.
1.1.3 All personnel to attend Plant safety induction and required training
prior to start of any work and all necessary information should be
addressed.
1.1.4 Conduct daily TBT/STA explain the task. Hazards and corrective
action, and identified the safest muster point considering wind
direction.

2 Loading / unloading and 2.1 Pinch point / crush 2.1.1 Barricade the work area.
Shifting of equipment and injury 2.1.2 Trained Banksman only allowed.
materials using by Forklift, 2.1.3 Forklift/boom truck/crane to move with banksman signal.
trailer, Boom Truck and
2.1.4 Banksman to maintain safe distance from forklift/trailer/ boom
mobile crane
truck/crane.
2.1.5 All moving equipment/vehicles must equip with back up alarm.
2.1.6 Banksman to stay at eye contact position to the operator.
2.1.7 Place the fork on ground and engage hand brake while securing
the load in forks.
2.1.8 Stay at side way position to forklift /trailer/ boom truck/crane while
securing load.
2.1.9 Place the fork on ground when forklift is idle.
2.1.10 After the completion of work, the tyre should be secured by wedges
2.1.11 Keep body parts away from pinch point. Dont place hand / foot
Loading / unloading and below the fork, hydraulic jacks, tyre and material.
Shifting of equipment and
2.1.12 Use riggers hand gloves.
materials using by Forklift,
trailer, Boom Truck and mobile 2.1.13 Stay away from the line of fire position to forklift, boom truck, trailer
crane (Continued) and crane.

PORTABLE WATER SYSTEM TIE-IN TP-950 Page 2 of 9


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LR Zero Liquid Discharge (ZLD) Project


JOB SAFETY ANALYSIS FORM
Title of Job: MOBILIZATION/ DEMOBILIZATION OF TEMPORARY SITE FACILITY AT SITE
Additional Controls
Job or Task Steps Hazards Identified Existing Controls Recommended by
JSA Team

2.2 Injury due to falling 2.2.1 Stay away from the line of fire position/operation to forklift, boom
objects truck, trailer and crane.
2.2.2 All lifting equipment listed on the MS should obtain third party
inspection certificate
2.2.3 Other personnel not permitted to travel in forklift.
2.2.4 Secure well material on trailer/boom truck/ forklift
2.2.5 Use/Wear approved hand protection as per hand protection matrix.
2.2.6 Check the condition of lashings for damage.

2.3 Defective / un 2.3.1 Ensure all welding machines I grinder I equipment should be
serviceable machine checked by QK equipment supervisor and issued a QG Valid
Sticker, then to inspect by Qatargas electrical department and
issued also a QG sticker after inspection before to shift at site.
Loading / unloading and 2.3.2 All electrical tools/equipment to be inspected and Supervisor color
Shifting of equipment and coded by competent person.
materials using by Forklift, 2.3.3 Defective electrical tools I equipment should not bring on site, if
trailer, Boom Truck and mobile found, immediately remove from site and send to QK PMV for
crane (Continued) proper maintenance.
2.4 Road accidents / Stuck by 2.4.1 All drivers and equipment operators have attended QG defensive
equipment driving safety inductions and valid Qatar License for the equipment
they are using.
2.4.2 Provide escort to lead the way to destination.
2.4.3 No standing at the back of Trailer.
2.4.4 Road traffic signs and traffic Management plan to be followed.
2.4.5 All heavy equipment / Vehicles shall be guided by Trained
2.4.6 Banks man at all time
2.4.7 Only 3rd party certified & colour coded lifting gears will be used,
copies will be available with Crane

PORTABLE WATER SYSTEM TIE-IN TP-950 Page 3 of 9


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LR Zero Liquid Discharge (ZLD) Project


JOB SAFETY ANALYSIS FORM
Title of Job: MOBILIZATION/ DEMOBILIZATION OF TEMPORARY SITE FACILITY AT SITE
Additional Controls
Job or Task Steps Hazards Identified Existing Controls Recommended by
JSA Team
2.5 Manual handling injury 2.5.1 Maintain good housekeeping and obstruction free access.
2.5.2 Dont walk on the materials. Be careful about the wet and slippery
condition floor and surfaces.
2.5.3 Follow safe manual handling techniques.
2.5.4 Use mechanical assistance wherever possible.

2.6 Failure of lifting gear / 2.6.1 Only 3' party certified & color coded lifting gears will be used,
appliances. copies will be available with Crane.
2.6.2 All cranes, boom truck, trailer must have valid QG blue stickers
2.6.3 Position the Crane on well compacted ground, outriggers fully
extended on approved pads.
2.6.4 Supervisor/Approved Riggers to assess each lift i.e. Crane
position, with radius, suitability of the Crane itself for the job
location free from edges of excavation or weak ground condition
etc.
2.6.5 Tag lines to be used.
2.6.6 No un-authorized person in the lifting area.
2.6.7 No personnel allowed to coming under the load.
2.6.8 Provide barricade and place sign board Lifting in progress.
2.6.9 Provide whistle & visibility vest to banksman.

2.7 Heavy wind speeds 2.7.1 Crane works to be suspended if wind speed exceeds 25 knots and
as per QG procedure or Crane manufacturer's recommendation.

2.8 Damage to plant facility 2.8.1 Provided scaffolding protection as required.


2.8.2 Ensure all drivers have attended QG defensive driving safety
inductions and valid Qatar License for the Vehicle they are using.
2.8.3 Follow permit to work system.

3 Cable hook-up and Running 3.1 Damage to plant facility 3.1.1 Diesel, water and sewage Tanker to move with Banksman signal.
PORTABLE WATER SYSTEM TIE-IN TP-950 Page 4 of 9
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LR Zero Liquid Discharge (ZLD) Project


JOB SAFETY ANALYSIS FORM
Title of Job: MOBILIZATION/ DEMOBILIZATION OF TEMPORARY SITE FACILITY AT SITE
Additional Controls
Job or Task Steps Hazards Identified Existing Controls Recommended by
JSA Team
of Generator /Transformer, 3.1.2 Ensure all drivers have attended QG defensive driving safety
Equipment or Machine. inductions and valid Qatar License for the Vehicle they are using.
3.1.3 Follow permit to work system.
3.2 Fire and explosion 3.2.1 Diesel tanker to move with banksman signal.
3.2.2 Arrest the wheel movement with wheel chockers while refuelling.
3.2.3 Assess the Diesel, water and sewage Tanker movement route for
adequate width and overhead clearance.

3.3 Static electricity hazard 3.3.1 Stop hot work and open flame activity before mobilizing the diesel
tanker to refuelling area.
3.3.2 Check the fire extinguisher condition in the Diesel, water and
sewage Tanker and maintain spare fire extinguishers at site.
3.3.3 Stop and switch of the engine of vehicles and equipments to be
refuelled while refuelling.
Cable hook-up and Running of
Generator /Transformer,
Equipment or Machine (Cont.
.)
4 Diesel Tanker positioning 4.1 Explosion 4.1.1 Provide earthing to the Diesel Tanker while refuelling.
and refueling. Place the fuel dispensing nozzle metal part to touch the metallic
brim of vehicle / equipment fuel tank.
4.2 Spilling 4.2.1 Use spill tray to prevent spills.
4.2.2 Maintain spill kit at site.
4.2.3 Refuelling is to be done at designated / permitted area only.

4.3 Slip, trip and fall. 4.3.1 Manual handling technique to be maintained.
4.3.2 Mechanical assistance will be used wherever possible.
4.3.3 Buddy system should be carry out in lifting of bulky object.
4.3.4 Discuss Manual handling Procedure in Tool box / STA.
4.3.5 Use proper hand gloves (abrasion resistance gloves).
4.3.6 All tools should be checked before using and proper use of PPE.

PORTABLE WATER SYSTEM TIE-IN TP-950 Page 5 of 9


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LR Zero Liquid Discharge (ZLD) Project


JOB SAFETY ANALYSIS FORM
Title of Job: MOBILIZATION/ DEMOBILIZATION OF TEMPORARY SITE FACILITY AT SITE
Additional Controls
Job or Task Steps Hazards Identified Existing Controls Recommended by
JSA Team
5. Flange Connection bolts 5.1 Personnel injury & 5.1.1Nuts and bolts to be kept in trays.
inserting for spools and property damage due to 5.1.2Correct rigging practices to be executed during pipe spool erection.
valve.(bolted Job) fall/ripping 5.1.3Keep bin in the area for containing rags and empty cans.
5.1.4Tools will be fastened / tied with rope
5.1.5Use proper access / work platform / Safety harness at height.

5.2 Hand Injury / pinch points 5.2.1Ensure that only Inspected tools are used and workers are
appropriately trained for torqueing.
5.2.2Hand gloves to be used as per Project hand gloves selection Matrix
5.2.3Identify and mitigate potential pinch point, discuss during toolbox talk.

PORTABLE WATER SYSTEM TIE-IN TP-950 Page 6 of 9


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LR Zero Liquid Discharge (ZLD) Project


JOB SAFETY ANALYSIS FORM
Title of Job: MOBILIZATION/ DEMOBILIZATION OF TEMPORARY SITE FACILITY AT SITE
Additional Controls
Job or Task Steps Hazards Identified Existing Controls Recommended by
JSA Team
6. Fit up & Welding of Piping 6.1 Personnel Injury due to: 6.1.1 Face shield to be used while cutting / grinding
& supports (use of - Flying grinding cutting 6.1.2 Keep away un-authorized personnel.
grinding / welding machine, particles 6.1.3 Install full enclosure / habitat. (To be maintained until the job is
gas cutting set and other - Incorrect use of disc.
finished).
hand tools etc.) - Defective machine
- Fall / trips / slips 6.1.4 Check the compatibility of the cutting / grinding disc to the
- Heat surface during machine being used.
pre- heating. 6.1.5 Change of abrasive wheels by trained & qualified person using
proper spanner.
6.1.6 Guards of grinders should be in place.
6.1.7 Supervisor to ensure that machine is inspected and all tools are
colour coded as required before use.
6.1.8 Welder will be provided with necessary protective equipment:
Lather welding gloves, overall, welding goggles, apron & leg garter
in addition to normal PPEs.
6.1.9 Use of metal containers to store electrodes.
6.1.10 Proper Housekeeping.
6.1.11 Keep hoses, cables and other equipment obstruction free.
6.1.12 Waste welding rod will be kept on the pile and disposed.
6.1.13 AII power tools (such as grinder) must be equipped with dead- man
switch.
6.1.14 QG Trained fire watch in high visible jacket shall standby as
required.
6.1.15 AII personnel involved in naked flame tasks shall undergo craft
safety training and entry should be made in Training passport.

PORTABLE WATER SYSTEM TIE-IN TP-950 Page 7 of 9


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LR Zero Liquid Discharge (ZLD) Project


JOB SAFETY ANALYSIS FORM
Title of Job: MOBILIZATION/ DEMOBILIZATION OF TEMPORARY SITE FACILITY AT SITE
Additional Controls
Job or Task Steps Hazards Identified Existing Controls Recommended by
JSA Team
6.2 Fire / Explosion 6.2.1 Remove flammable materials, all drains / pits to be covered.
6.2.2 Fire extinguisher on standby.
6.2.3 Comply hot work/welding machine equipment check list.
6.2.4 All sparks to be contained in the installed full enclosed.
6.2.5 No hot work where application of paints, presence of flammable
compounds of heavy dust concentration creates a hazard.
Handling and storing of oxygen, acetylene cylinder to be strictly
followed with OPCO procedure.
6.2.6 All gas cylinder with Cash back arrestor.
6.2.7 Cylinder's valves to be closed while moving.
6.2.8 Cylinder will be kept away from welding and cutting operation
6.2.9 Cylinder will be placed away from electrical circuits.
6.2.10 Cylinder not to be used as roller or supports
6.2.11 Cylinder not to be placed under direct sunlight
6.2.12 Combustible material will be kept away from hot area.
6.2.13 Soap solution bottle shall be attached to each gas cylinder trolley
for leak test.
7 Work at height / working on 7.1 Fall 7.1.1 100% tie off is to be maintained at all time while working at height.
scaffold 7.1.2 Ensure the scaffolding structure is inspected and have valid green
tagged.
7.1.3 Avoid accumulation of materials and excessive storage on the
scaffold floor.
7.1.4 No modification done to scaffold unless a qualified scaffold builder.
7.1.5 Scaffolding platform must have green tag as per QG procedure
7.2 Dropped objects 7.2.1 All tool secured with tool lanyards.
7.2.2 All equipment kept in buckets and welding materials in bags /
welding electrode warmers.
7.2.3 Toe boards on all structures installed and whole openings covered.
7.2.4 All materials will be hoisted / lifted in material bags and area below
barricaded and appropriate signage installed.
PORTABLE WATER SYSTEM TIE-IN TP-950 Page 8 of 9
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LR Zero Liquid Discharge (ZLD) Project


JOB SAFETY ANALYSIS FORM
Title of Job: MOBILIZATION/ DEMOBILIZATION OF TEMPORARY SITE FACILITY AT SITE
Additional Controls
Job or Task Steps Hazards Identified Existing Controls Recommended by
JSA Team
7.3 Slip, trip and fall 7.3.1The material handling areas shall be maintained with good
housekeeping.
7.3.2Access ways are clear and free of obstruction.
7.3.3Cables shall be routed away from work locations and properly
shielded.
7.3.4 No materials shall be stored on scaffold platforms or elevated work
locations.
8. Heat Stress 8.1 Heat caused by climate / 8.1.1 Frequent supply of cold drinking water
Dehydration/Heat Stress 8.1.2 Appropriate water station to be provided.
8.1.3 Work rest cycle to be followed at all times as per the approved Heat
Stress procedure. Heat index needs to be monitored regularly and
communicated to all crews.
8.1.4 Pedestal fan or air condition unit to be provided in rest shelters.
00 8.1.5 Hazards related to Heat Stress and control measures shall be
discussed with the work crew during the daily TBT during the
summer period
8.1.6 SMS alert of Heat Index and Close supervision to all Personnel.

PORTABLE WATER SYSTEM TIE-IN TP-950 Page 9 of 9


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Job Safety Analysis


Tool Box Talk Record Form
(This Form is for Non-PTW situations. For PTW situations, use
the PTW TBT Form)

I have explained the hazards and control measures stated in the JSA to the following
crew members.
Name of the Company Sign Date
Crew Member

Name of the Job Company Sign Date


Supervisor

Note: Tool Box Talk must be conducted to every crew member. It is recommended to conduct
tool box talk every shift/day as a minimum if the job is done over a period of time. A new crew
member at any point of time must be included in TBT and his signature included. Use
supplementary/photocopy sheets of the above as required.

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