Product Specification

03240B

GCP-30 Series
Genset Control Package
Mains & Generator
AMF auto start/stop
Protection & Control
Complete engine,
generator, and mains
protection and
APPLICATIONS DESCRIPTION (continued) controller into one
unit
The GCP-30 Series genset control is designed Protection ANSI #
to provide total control for medium sized to big Mains True RMS sensing
applications with multiple gensets. Over-/undervoltage (59/27)
Over-/underfrequency (81O/U)
Synchronization for
A network of the compact, versatile GPC-30 Phase/vector shift (78) one/two breakers
controls is capable of controlling up to eight Generator Load management-
gensets with automatic sequencing. Over-/undervoltage (59/27)
automatic base
Over-/underfrequency (81O/U)
Load management features include automatic Overload (32) load/peak shaving,
base/peak shaving, import/export control and Reverse/reduced power (32R/F) import/export power
emergency power/back up power generation. control, automatic
Load imbalance (46)
Time-overcurrent (TOC) (50) sequencing
The GCP-31 has logic for one, the GCP-32 has
logic for two circuit breakers including Controller (all versions) Load/var sharing
open/closed transition.
Speed/frequency/real power
Voltage/power factor cosphi Counters for kWh,
DESCRIPTION Mains import/export power engine starts,
Load/var sharing (up to 8 units) operating hours,
Features maintenance call
Controller (GCP-31)
True RMS 8 voltage (gen/bus/mains) Synchronizer for 1 CB Freely configurable
True RMS 4 current (gen/mains) Isolated operation discrete and analog
Start/stop logic for Diesel/Gas engines Mains parallel operation alarm inputs
Engine pre-glow or purge control Softloading
Battery voltage monitoring Freely configurable
Speed control with overspeed monitoring Controller (GCP-32) relay and analog
kWh/oper.hours/start/maintenance counter Synchronizer for 2 CB
AMF automatic mains failure
outputs
Load dependent start/stop
Configurable trip/control set points Isolated operation PC and front panel
Configurable delays for each protection Open transition (break-before-make) configurable
Magnetic/switching Pickup input Closed transition (make-before-break)
16 configurable discrete alarm inputs Mains parallel operation CAN bus based
7 configurable/programmable relays communication
Two-line LC display Special (Version dependent)
Synchroscope 2 config. analog outputs (0/4..20 mA) UL/cUL Listed
Push-buttons for direct control Active power setpoint (0/4..20 m A)
CAN bus communication Discrete raise/lower for n/f/U/P/Q
Multi level password protection Analog raise/lower for n/f/U/P/Q
PWM raise/lower for n/f/P
3/6 conf. analog measuring inputs
(0/4..20 mA, Pt100, VDO)
Event recorder with real time clock
SPECIFICATIONS
Accuracy.....................................................................Class 1
Power supply.................................... 12/24 Vdc (9.5..32 Vdc)
Intrinsic consumption ............................................max. 15 W
Ambient temperature..............................................-20..70 C
Ambient humidity................................ 95 %, non-condensing
Voltage Rated: [1] 57/100(120) Vac ... or [4] 230/400 Vac
UL: [1] max. 150 Vac or [4] max. 300 Vac
Setting range: [1] 50..125 Vac or [4] 200..440 Vac
Measuring frequency.............................50/60 Hz (40..70 Hz)
Linear measuring range up to .................................... 1.3Un
Input resistance................................ [1] 0.21 M, [4] 0.7 M
Max. power consumption per path .......................... < 0.15 W
#
Current ...........................................[../1] ../1 A or [../5] ../5 A
Current-carrying capacity ..................................Igen = 3.0In
Imains = 1.5In
Load ....................................................................... < 0.15 VA
Rated short-time current (1 s) ............[../1] 50In, [../5] 10In
Discrete inputs .................................. metallically separated
Input range .......................................... 12/24 Vdc (4..40 Vdc)
Input resistance.............................................. approx. 6.7 k
Relay outputs..................................... metallically separated
Contact material ......................................................... AgCdO
Load (GP)...........................24 Vdc@2 Adc, 250 Vac@2 Aac
Pilot duty (PD) ................................................24 Vdc@1 Adc
#
Analog input ...............................................freely scaleable
Type ................................................ 0/4..20 mA, Pt100, VDO
Resolution .................................................................... 10 Bit
Analog output .................................... metallically separated
Type .......................................... 0/4..20 mA, freely scaleable
Resolution ..............................8/12 Bit (depending on model)
Max. load 0/4..20 mA ................................................... 500
Insulating voltage .................................................. 3,000 Vdc
Housing ................................ Type APRANORM DIN 43 700
Dimensions................................................144144118 mm
Front cutout .......................................................138136 mm
Connection .......................... screw/plug terminals depending
on connector 1.5 mm or 2.5 mm
Front ...........................................................insulating surface
Protection system.......................................................... IP 21
Weight ...................... depending on version, approx. 1,000 g
Disturbance test (CE)............................ tested according to
applicable EN guidelines
Listings.................... UL/cUL listed (voltages up to 300 Vac)
for ordinary loc., file E212970

DIMENSIONS APPLICATIONS

Typical application for the GCP-32

(GCP-31 same but without MCB)
144,0 m m

32,0 m m
12,0 m m

U~
C o nfigu ra tio n plug
42,0 m m

I~

8,0 m m
o n /o ff

2..8
L o ad

48 25
U~ U~

Y1 Y5 X1 X5 120 128

o n /o ff o n /o ff
90 93 99 105 111 113 11 4
144,0 m m
136,0 m m

U~ U~

I~ I~
83 60

50 54

0 1 24 G U /Q
G U /Q

/n /U b a tt/.. /n /U b a tt/..
13 6,0 m m 111,0 m m
S ta rt/S to p S ta rt/S to p

2002-11-21 | G C P 30-A M G 2 D im ensions g2w w -4702-ab.skf

n /f/P n /f/P
WIRING DIAGRAM (GCP-31 upon request)

120 121 122 123

U /X
GND

s id e o f th e u n it. T h is is w h e re th e D P C h a s to b e p lu g g e d in .
T h e s o c k e t fo r th e P C c o n fig u ra tio n is s itu a te d o n th e
A n a lo g o u tp ut

7 33 34 35 36 60 61 62 63 64 65 66 67 68 69 70 71 72 73 18 19 43 44 45 46 74 75 76 77 78 79 80 81 82 83 37 38 47 48 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104

m a na g er
IA

U /X
A n a lo g o u tp u t
0 /4 ..2 0 m A A n a lo g in p u t 4 [T 4 ]
GND

C o n tro l ro o m
P t1 0 0
IA
SPS
PC
A n a lo g in p u t 3 [T 3 ]
0 /4 ..2 0 m A
o ne G C P -3 0 /A M G 2 )

G AT E W AY

(m o d e m )
g e n s e ts (e a c h v ia
u p to 7 ad d itio n a l

A n a lo g in p u t 2 [T 2 ]
GW 4

0 /4 ..2 0 m A

X1 X2 X3 X4 X5

a ll
C A N -L

C A N -H
A n a lo g in p u t 1 [T 1 ]
C A N b u s in te rfa c e
GND 0 /4 ..2 0 m A
G u id a n c e le ve l
- S e tp o in t: R e a l p o w e r kW

Te rm ina tio n

a ll
GND
q u a si-c on tin u o u s co n tro lle r
w ith a n a lo g o u tpu ts P ic ku p
- G C P -3 1 : R /X - G C P -3 1 : R /X
- G C P -3 2 : A /R /U /X - G C P -3 2 : R /X s w itch in g/in du ctiv e

8 9 10 11 12 13 R e la y 7
S ta n d a rd =
C e n tra lize d ala rm
UA G ND UA G ND

S ta n d a rd =
R e la y 6 Ig n itio n / p re g lo w
9 10 105 106 107 108 109 110 111 112 113

U /X
G C P -3 1 /U o n ly: A n a lo g in p u t 7 [T 7 ]
q u a si-c on tin u o u s co n tro lle r w ith a n a log V D O , 0 ..3 8 0 O h m
R e la y 5
o u tp uts (th re e -p o sitio n co n tro ller via re lay
m a n a g e r; e xt. R /C c o n n e ctio n !)

8 9 10 11 12 13 A n a lo g in p u t 6 [T 6 ]
R e la y 4
V D O , 0 ..1 8 0 O h m
DC
cu rre n t IA N /C G ND IA N /C G ND

DC R e la y 3
vo lta g e UA G ND UA G ND

A n a lo g in p u t 5 [T 5 ]
PW M G ND P t1 0 0
R e la y 2
a ll

lo w e r SPEED / POW ER
D rive

(th re e -p o s itio n c o n tro lle r) R e la y 1

rais e
P a c k a g e A /R /U /X :
A n a lo g c o n tro lle r o u tp u t
50 51 52 27 28 39 40 16 17 53 54 23 24 41 42 14 15 4 25 26 29 30 31 32 20 21 22 11 12 13 8

S ta rter
lo w er V O LTA G E / P O W . FA C .
(th re e -p o s itio n c o n tro lle r)
G

raise
P a c k a g e R /X : S ta rt re la y / G a s v a lve
A n a lo g c o n tro lle r o u tp u t

G e n e ra to r v o lta g e L 3
3

R e a d in e s s fo r o p e ra tio n
G e n e ra to r v o lta g e L 2

G e n e ra to r v o lta g e L 1 A la rm in p u t 1 6 G N O /# 1
NC
s 1 (k) A la rm in p u t 1 5 F N O /# 1
G e n e ra to r c u rre n t L 3 NC
s 2 (l) A la rm in p u t 1 4 E N O /# 1
NC
s 1 (k) A la rm in p u t 1 3 D N O /# 1
G e n e ra to r c u rre n t L 2 NC
# 2 B a tte ry o r a n o th e r p o w e r su p ply; te rm in a l 6 0 is po s. o r ne g. sig na l

s 2 (l) A la rm in p u t 1 2 C N O /# 1
NC
s 1 (k) A la rm in p u t 11 B N O /# 1
G e n e ra to r c u rre n t L 1 NC
A la rm in p u t 1 0 o r
s 2 (l) A N O /# 1
'G C B c lo s e ' w ith o u t 'e n g .m o n .' NC
G C P -3 2 (G e n se t C o n tro l P a cka g e )

R e p ly : G C B is o p e n A la rm in p u t 9 9 N O /# 1
NC
A la rm in p u t 8 8
# 1 c o n fig u ra b le d uring se tup (N O /N C )

N O /# 1
C o m m a n d : c lo s e G C B NC
GCB

A la rm in p u t 7 or
7 N O /# 1
S w itc h lo g ic NC
A la rm in p u t 6 or
6 N O /# 1
M o d e s e le c tio n lo c k e d
C om m and: open G C B NC
A la rm in p u t 5 or
5 N O /# 1
D ynam o NC
L2 A la rm in p u t 4 4 N O /# 1
B u s b a r v o lta ge NC
L1 C om m on
# 2 B a ttery
3

R e p ly : M C B is o p e n A la rm in p u t 3 3 N O /# 1
NC
E n a b le M C B A la rm in p u t 2 2 N O /# 1
NC
A la rm in p u t 1
1
MCB

N O /# 1
(a t s p rin k le r: e m e rg e n c y s to p ) NC
C o m m a n d : c lo s e M C B
C om m on
# 2 B a ttery

C o m m o n (te rm in a l 3 /4 /5 /6 /5 3 /5 4 )
# 2 B a ttery
C om m and: open M C B
M u lti fu n c tio n te rm in a l
3

N O /# 1
NC
s1 (k) A u to m a tic 2
5

N O /# 1
M a in s c u rre n t L 1 NC
s2 (l) A u to m a tic 1
3

N O /# 1
NC
M a in s v o lta g e L 3 0 Vdc
2

M a in s v o lta g e L 2 1 2 /2 4 V d c
1

M a in s v o lta g e L 1 N
0

S u b je c t to te ch n ica l m o c ific a tio n s. 2 0 0 2 -11 -2 1 | G C P 3 0 -A M G 2 W irin g D ia g ra m g 2 w w -4 7 0 2 -a p .sk f

 FEATURES OVERVIEW
Woodward Industrial
Controls
PO Box 1519
GCP-31 GCP-32
Fort Collins CO, USA Package A R U X A R U X
80522-1519 Control
1000 East Drake Road Breaker control logic 1 1 1 1 2 2 2 2
Fort Collins CO 80525
Synchronization 9 9 9 9 9 9 9 9
Ph: +1 (970) 482-5811
Fax: +1 (970) 498-3058 Isolated single-unit operation 9 9 9 9 9 9 9 9
AMF (auto mains failure operation) 9 9 9 9
Stand-by operation 9 9 9 9 9 9 9 9
Distributors & Service CHP operation 9 9 9 9 9 9 9 9
Woodward has an Peak load op. (auto start/stop) 9 9 9 9 9 9 9 9
international network of Mains parallel operation 9 9 9 9 9 9 9 9
distributors and service
Open transition (break-before-make) 9 9 9 9
facilities. For your nearest
representative, call the Closed transition (make-before-break) 9 9 9 9
Fort Collins plant or see Softloading 9 #1 9 #1 9 #1 9 #1 9 9 9 9
the Worldwide Directory Accessories
on our website. Start/stop logic for Diesel/Gas engines 9 9 9 9 9 9 9 9
kWh counter 9 9 9 9 9 9 9 9
Corporate Headquarters O perating hours/start/m aintenance counter 9 9 9 9 9 9 9 9
Rockford IL, USA Configuration via PC #2 9 9 9 9 9 9 9 9
Ph: +1 (815) 877-7441 Event recorder,real time clock 50 50 50 50
Protection
www.woodward.com Generator: voltage/frequency 9 9 9 9 9 9 9 9
Mains: volt./freq./phase shift 9 9 9 9 9 9 9 9
Generator: overload 9 9 9 9 9 9 9 9
Generator: reverse power 9 9 9 9 9 9 9 9
Generator: reduced power 9 9 9 9 9 9 9 9
Generator: load imbalance 9 9 9 9 9 9 9 9
Generator: time-overcurrent (TOC) 9 9 9 9 9 9 9 9
Controller
Discrete raise/lower: n/f & P 9 9 #3
Discrete raise/lower: U & Q 9 9 #3 9 9
Analog raise/lower: n/f & P (+/-3 Vdc) 9 9 #3 9 9 9 9 9
Analog raise/lower: U & Q (+/-5 Vdc) 9 9 #3 9 9 9
PWM raise/lower: n/f & P 9 #3
Mains import/export power 9 9 9 9 9 9 9 9
Load-dependent start/stop 9 9 9 9 9 9 9 9
Active power setpoint value: 0/4..20 mA 9 9 9 9
Load/var sharing 9 9 9 9 9 9 9 9
I/O's
Magnetic/switching Pickup 9 9 9 9 9 9 9 9
Discrete alarm inputs (configurable) 16 16 16 16 16 16 16 16
Relay outputs (configurable) 7 7 7 7 7 7 7 7
Analog inputs (configurable) 3 #4 6 #5 6 #5 6 #5
Analog outputs 0/4..20 mA (configurable) 2 2 2 2
CAN bus communication #6 9 9 9 9 9 9 9 9
LS 4 - Circuit Breaker Control #7 9
Listings/Approvals
UL/cUL listed 9 9 9 9 9 9 9 9
#1 In isolated parallel operation with min. 2 gensets in parallel
#2 Cable incl. software necessary (DPC)
#3 +/-20 mA and +/-10 Vdc and PWM signal (type and range configurable); bias setpoint via relay manager
This document is distributed #4 [T2]..[T3] = 0/4..20 mA
for informational purposes [T4] = Pt100
only. It is not to be construed #5 [T2]..[T3] = 0/4..20 mA
as creating or becoming part [T4]/[T5] = Pt100
of any Woodward Governor [T6] = VDO, 0..180 Ohm
Company contractual or [T7] = VDO, 0..380 Ohm
warranty obligation unless #6 Remote monitoring, For more information contact:
expressly stated in a written control, configuration
(GW 4 could be used
sales contract.
for several interfaces)
Case Marine & Industrial
Woodward Governor #7 External unit 1100 NW 51st Street
Company, 2003 Seattle, WA 98107
All Rights Reserved
P. 206-352-8000
03240B - 03/1/S
F. 206-352-8060
CaseMarine.com