UENR5200

October 2013

UENR5200 VOL 1 of 2
(Dimensions: 56 inches x 35 inches)
G3500C Wall Mount EMCP II+
Generator Set
Electrical System
G3516C: G3520C:
GSB1-UP GZA1-UP
TJB1-UP GZB1-UP
DOOR INTERIOR GZC1-UP GZM1-UP
TOP VIEW TJC1-UP GZN1-UP

42 Page,
F6D1-UP RLP1-UP
F6E1-UP LGS1-UP
F6F1-UP
GZZ1-UP

KW TRANSDUCER
A
Volume 1 of 2

2013 Caterpillar, All Rights Reserved Printed in U.S.A.

OPTIONAL ENGINE Harness And Wire Electrical Schematic Symbols

FAULT RELAY Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

TO ENABLE 120VAC SENSING IN Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
GSC, REMOVE JUMPER INTERIOR
TO GSC. SEE OPERATIONS MANUAL Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
SENR5832 FOR MORE INFORMATION
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
OPTIONAL LOAD
Ground (Case): This indicates that the component does not have a wire connected to ground.
SHARE MODULE It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
WHEN MOUNTING SWITCH, contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

ENSURE TERMINAL #1 Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
IS THE LOWEST TERMINAL T
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a

coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is

activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
Plug Receptacle
Pin or Socket Number
5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color

OPTIONAL DVR
REGULATOR
OPTIONAL LOAD SHARE MODULE
OPTIONAL ALARM MODULE
OPTIONAL CUSTOM ALARM MODULE

FRONT DOOR (STANDARD)

SECTION A-A A
(ITEMS REMOVED FOR CLARITY) SUBPLATE LAYOUT
OPTIONAL ALARM MODULE

NOTE A: FUSES - 10 (10A) AND 3 (2A) INSTALLED;

5 (10A) AND 2 (2A) AS SHIP LOOSE REPLACEMENTS.
OPTIONAL CUSTOM ALARM MODULE NOTE D: OPTIONAL LOAD SHARE MODULE.

- + NOTE E: OPTIONAL ENGINE FAULT RELAY.

NOTE F: OPTIONAL DVR REGULATOR.

NOTE J: OPTIONAL ALARM MODULE.

NOTE K: OPTIONAL CUSTOM ALARM MODULE

NOTE L: ITEM NOT SHOWN

NOTE M: FOR MORE INFORMATION SEE

FRONT DOOR (OPTIONAL)

 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CUSTOMER LOAD CONNECTIONS
200
CUSTOMER LOAD CONNECTIONS
NEU T1 T2 T3
T0 200
201 NOTE D T0
ATB+ P1 GSC+ NEU T1 T2 T3
201 NOTE D
202 NOTE B ATB+ P1 GSC+
PT T1 F1 T11 10 CT1
301 J1-1 J1-1 202
203 1.5A T1 T1
PT T1 F1 T11 10
H1 X1 301 J1-1 J1-1
203 1.5A
204 H21
DROOP NOTE B H1 X1
H2 X2
G LOAD H21
CT CT2 204
205 NOTE B & C T2
T2
H2 X2
205
206
NOTE B
PT T2 F2 T12 11 PMG FIELD
J 207
302
1.5A
J1-2 J1-2 CT3 206
J
UENR5200 VOL 1 of 2

T3 T3 PT T2 F2 T12 11
H1 X1 302 J1-2 J1-2
H22 207 1.5A
208 H1 X1
H2 X2 T0 T3 T2 T1 208 H22
209
H2 X2
RD BK RD BK RD BK 209
(Dimensions: 48 inches x 35 inches)

210
306 305 PT3 PT2 PT1
PT F3 307 NOTE G
303 T3 T13 12 210
211 1.5A
J1-3 J1-3
NOTE D NOTE H PT F3
H1 X1 303 T3 T13 12
211 1.5A
J1-3 J1-3
212 H23
H1 X1
H2 X2
PM4 PM1 F2 F1 VT OR VT OR VT OR AVAILABLE VOLTAGES PT RATIO GSC SETPOINT
300 212 H23
BK/WH BK/WH BK/WH
213 240V 2 TO 1 300V

11

12

10
H2 X2

7
9
8
KW TRANSDUCER
380V,400V-415V 3.33 TO 1 500V 300
311 310 313 312 309 308 213
214

IA
IC

IB
480V 4 TO 1 600V LOAD SHARE MODULE
1 (OPTIONAL)
301A 600V 5 TO 1 750V 214

VOLTAGE REGULATOR
215
1
20 TO 1

LWR
2.4KV 3KV

C
301A
2 215

VA
VC
3

VB
302A
216 3.3KV 27.5 TO 1 4.13KV

L
2
35 TO 1 5.25KV

12a
4.16KV 302A

6a

1
216

3
2

4
5
3

COM2
217 303A 2
6.3KV-6.9KV,7.2KV 60 TO 1 9KV

M
VAS
50 301 217 3 303A
218 304 1 300 303 302 10KV,11KV 100 TO 1 15KV

N
12.47KV - 13.8KV 120 TO 1 18KV 50

RSE
CT1 4 5 51 4 218 304
219 305 J1-4 J1-4

+
-
CT1 4 5 51 4
B- AVAILABLE CT RATIO 305 J1-4 J1-4
219

POWER
INSTRUMENT

DC OUTPUT
220

Q
75:5
B+ 100:5

AA

AB
220

AC
R

Z
221
150:5
CT2 6 7 52 5 304 200:5 221
222 306 J1-5 J1-5
NOTE B 300:5 CT2 6 7 52 5
306 J1-5 J1-5
400:5 222
223 NOTE B
8 6 4 600:5

GND

EDIS

FRES

V/Pf

DS50

ALM

F
FSD

VdcA

VdcB
800:5 223
224 SERVICE
TOOL
1000:5
CT3 8 9 53 6 1200:5 224
225 307 J1-6 J1-6 LOADSHARE
I I

NOTE U

NOTE U
MODULE 1500:5 CT3 8 9 53 6
T0 T3 T2 T1 225 307 J1-6 J1-6
226 16 3 2000:5
J1-7 J1-7 2500:5
LOAD SHARE MODULE 2
303A 226 16
227 (OPTIONAL) 3000:5 J1-7 J1-7
1 9 7 5
17 302A 4000:5
J1-8 J1-8 227
228 5000:5 KW TRANSDUCER 17
10 3 21
303A J1-8 J1-8
IA +CDL 228
229 10 3 21
7 VA 4 22 CUSTOMER CONNECTIONS
IA +CDL
-CDL 229
230 VB 5 7 VA 4 22
12 SHIELD VOLTAGE REGULATOR TERMINAL CHART
-CDL
230 VB
231 IB +B REGULATOR TERMINAL DESCRIPTION CROSS REFERENCE 5
VC 6 12 SHIELD
9
-B A B C D E F G H J K L M N P 231 IB +B
232
1 + VC 6
9
11 DC OUTPUT CCM DVR P12-2 P12-1 P12-12 P12-11 P12-10 P6-4 P6-5 P6-1 P6-2 P6-3 P9-4 P9-6 P9-5 P12-7 -B
232 1 +
IC 2 - - - - - - - - - - - - - - - -
233 11 DC OUTPUT
8 CCM
REGULATOR TERMINAL DESCRIPTION CROSS REFERENCE IC 2 - VOLTAGE REGULATOR SERVICE
6a 233
234 INSTRUMENT 8 TOOL
308 Q R S T U V W X Y Z AA AB AC AD
12a POWER 6a AC F
234 INSTRUMENT
235 CCT DVR P12-8 P6-6 P9-7 P9-8 P9-9 P12-9 P12-4 P12-5 P12-6 P12-3 P9-1 P9-3 P9-2 - 308
309 12a POWER
36 Page,

KW TRANSDUCER AB C
- - - - - - - - - - - - - - - 235 CCT
NOTE B & C 309
236 T0 T1 T2 T3 A
VOLTAGE REGULATOR SERVICE ATB+
236
NOTE B & C AA G
237 TOOL T0 T1 T2 T3 B
(AC TRANSFORMER BOX PLUS)
AC F NOTE U
H23 T3 H22 T2 H21 T1 Z VdcB
237
238 G A C
AB C NOTE U
Y VdcA

F15

F14

F13
238

2A

2A

2A
B G D
239
FIELD PMG AA G
+ - FIELD
X FSD
239 - +
240 NOTE U 51 T11 E
Z VdcB W
50 53 52 T12 ALM
PM1 310 C 240 PM1 326
241 DT CUSTOMER
NOTE U T13 J
Y VdcA CONNECTOR CONNECTIONS
PM4 311 V DS50
D 241 PM2 327
242 K
X FSD H2 H1 H2 H1 H2 H1 GSC MODULE
F1 312 BK BK BK BK BK BK U V/Pf
E 242
243 W H1 H1 H1
ALM PM3 328
T
H 244
F2 313
V DS50
CUSTOMER
CONNECTIONS
PRI PRI PRI PRI PRI PRI 243
H FRES
H

T6

T5

T4

T3

T2

T1
H F1 312
G S EDIS
244
245 AVAILABLE CT RATIO
NOTE G J U V/Pf F2 313
75:5 245 F L M N P Q R GND
246 NOTE H 100:5
F T FRES
150:5 PU BR PU BR PU BR X2 X1 X2 X1 X2 X1 246
247 AVAILABLE CT RATIO LWR COM2 RSE
200:5 NOTE G
AVAILABLE VOLTAGES PT RATIO GSC SETPOINT G S EDIS 75:5
300:5 247 NOTE H
248 240V 2 TO 1 300V VOLTAGE REGULATOR TERMINAL CHART 100:5 2
400:5 K L M N P Q R
380V,400V-415V 3.33 TO 1 500V GND 150:5 3
600:5 REGULATOR TERMINAL DESCRIPTION CROSS REFERENCE 248 1
249 480V 4 TO 1 600V AVAILABLE VOLTAGES PT RATIO GSC SETPOINT 200:5 B- B+
800:5 A B C D E F G H J K L M N P VOLTAGE REGULATOR TERMINAL CHART
300:5
600V 5 TO 1 750V 1000:5 LWR COM2 RSE 249 240V 2 TO 1 300V VAS
DVR P12-2 P12-1 P12-12 P12-11 P12-10 P6-4 P6-5 P6-1 P6-2 P6-3 P9-4 P9-6 P9-5 P12-7 400:5
2.4KV 20 TO 1 3KV 1200:5 380V,400V-415V 3.33 TO 1 500V NOTE D
- - - - - - - - - - - - - - - 600:5 REGULATOR TERMINAL DESCRIPTION CROSS REFERENCE
3.3KV 27.5 TO 1 4.13KV 1500:5 2 480V 4 TO 1 600V 800:5
2000:5 REGULATOR TERMINAL DESCRIPTION CROSS REFERENCE 3 A B C D E F G H J K L M N P
4.16KV 35 TO 1 5.25KV 1 J1-8 J1-7 JI-6 J1-5 J1-4 J1-3 J1-2 J1-1 600V 5 TO 1 750V 1000:5
2500:5 Q R S T U V W X Y Z AA AB AC AD
B- B+ DVR P12-2 P12-1 P12-12 P12-11 P12-10 P6-4 P6-5 P6-1 P6-2 P6-3 P9-4 P9-6 P9-5 P12-7
6.3KV-6.9KV,7.2KV 60 TO 1 9KV AC GND AC GND 2.4KV 20 TO 1 3KV 1200:5
3000:5 VAS
10KV,11KV 100 TO 1 15KV DVR P12-8 P6-6 P9-7 P9-8 P9-9 P12-9 P12-4 P12-5 P12-6 P12-3 P9-1 P9-3 P9-2 - (GSC-17) (GSC-16) (GSC-6) (GSC-5) (GSC-4) (GSC-12) (GSC-11) (GSC-10) 3.3KV 27.5 TO 1 4.13KV 1500:5 - - - - - - - - - - - - - - -
4000:5 NOTE D
12.47KV - 13.8KV 120 TO 1 18KV - - - - - - - - - - - - - - - 4.16KV 35 TO 1 5.25KV 2000:5
5000:5 REGULATOR TERMINAL DESCRIPTION CROSS REFERENCE
2500:5
6.3KV-6.9KV,7.2KV 60 TO 1 9KV Q R S T U V W X Y Z AA AB AC AD
3000:5
10KV,11KV 100 TO 1 15KV DVR P12-8 P6-6 P9-7 P9-8 P9-9 P12-9 P12-4 P12-5 P12-6 P12-3 P9-1 P9-3 P9-2 -

3 ELEMENT AC SCHEMATIC WITH

4000:5
12.47KV - 13.8KV 120 TO 1 18KV
3 ELEMENT AC SCHEMATIC WITH 5000:5 - - - - - - - - - - - - - - -

DIGITAL VOLTAGE REGULATOR DIGITAL VOLTAGE REGULATOR

3 ELEMENT AC SCHEMATIC WITH
DIGITAL VOLTAGE REGULATOR
CUSTOMER LOAD CONNECTIONS
200 T0
T0
NEU T1 T2 T3
G 201 NOTE D
ATB+ P1 GSC+ NOTE B G
202 CT1 CUSTOMER LOAD CONNECTIONS
T1 T1 200
PT T1 F1 T11 10
301 J1-1 J1-1 NEU T1 T2 T3
203 1.5A

H1 X1 DROOP NOTE B 201 NOTE D

G LOAD ATB+ P1 GSC+
204 H21 CT CT2
NOTE B & C
T2 T2 202
H2 X2
205 PT T1 F1 T11 10
301 J1-1 J1-1
203 1.5A
PMG FIELD NOTE B
H1 X1
206
CT3 204 H21
PT T2 F2 T12 11 T3 T3
302 J1-2 J1-2
207 1.5A H2 X2
H1 X1 205
208 H22 T0 T3 T2 T1
206
H2 X2
T2 F2 T12 11
209 RD BK RD BK RD BK 302 J1-2 J1-2
PM4 PM1 F2 F1 PT2 PT1 207 1.5A
PT3
210 307 306 305
208 H22
PT T3 F3 T13 12 311 310 313 312 309 308 NOTE D
303 J1-3 J1-3
211 1.5A

H1 X1 209
VT OR VT OR VT OR
212 H23
BK/WH BK/WH BK/WH
210
H2 X2

20 AMP

20 AMP
300 PT T3 F3 T13 12
213 303 J1-3 J1-3

11

12

10
7
9
8
211

KW TRANSDUCER
1.5A

H1 X1

IA
IC

IB
214
212 H23
1
301A
215 H2 X2
213

VC

VB

VA
C -

A +
2 POWER
216 302A
MODULE NOTE G 214

12a

6a

3
2

4
5
217 3 NOTE H 1
303A 301A
301 215
50 300 303 302
218 304 2
PT RATIO

A
AVAILABLE VOLTAGES GSC SETPOINT 216 302A
CT1 4 5 51 4 240V 2 TO 1 300V
219 305 J1-4 J1-4
F F

+
-
3.33 TO 1 500V 3
380V,400V-415V 217 303A

POWER
INSTRUMENT
4

F+

F-

CTB2

CTB1

E3

E2

E1

DC OUTPUT
220 480V 4 TO 1 600V 50
218 304
600V 5 TO 1 750V
221
VOLTAGE NOTE E 304 CT1
2.4KV 20 TO 1 3KV 305 4 5 51 4
REGULATOR 219 J1-4 J1-4

BUS1

BUS3

52L

52M

ALM+

ALM-

52J

52K
CT2 6 7 52 5 3.3KV 27.5 TO 1 4.13KV
222 306 J1-5 J1-5

6D

6U
NOTE B 8 6 4
4.16KV 35 TO 1 5.25KV 220
223 6.3KV-6.9KV,7.2KV 60 TO 1 9KV
221
314 315 316 317 322 323 324 325
10KV,11KV 100 TO 1 15KV
224 120 TO 1 18KV CT2 6 7 52 5
LOADSHARE
12.47KV - 13.8KV 222 306 J1-5 J1-5
CT3 8 9 53 6 MODULE NOTE B
225 307 J1-6 J1-6 T0 T3 T2 T1 AVAILABLE CT RATIO

PARELLELING

ALARM
BUS SENSING

CONTROL

VAR/PF
3 223
318 75:5
226 2
16 1 303A 100:5 224
J1-7 J1-7 1 9 7 5
LOAD SHARE MODULE 2 319 150:5
227 (OPTIONAL) 302A
200:5 CT3 8 9 53 6
17 225 307 J1-6 J1-6
J1-8 J1-8 3 320 300:5
228 303A
10 3 21
400:5 226 16
RAISE/LOWER SWITCH 600:5 J1-7 J1-7
229 IA +CDL LOAD SHARE MODULE
7 VA 4 22 800:5 227 (OPTIONAL)
-CDL 1000:5 17
230 J1-8 J1-8
VB 5
1200:5 228
12 SHIELD
231 IB +B
1500:5 10 3 21
VC 6 IA +CDL
9 2000:5 229
-B 7 VA 4 22
232 1 + 2500:5
-CDL
11 DC OUTPUT CCM 3000:5 230
11 VB 5
IC 2 - SHIELD
233 4000:5 IC
8
5000:5 231 VC 6 +B
6a 8
234 INSTRUMENT -B
308 232
1 +
12a POWER
6D 318 INSTRUMENT 12 DC OUTPUT CCM
235 CCT E1 1
309 233 POWER IB 2 -
KW TRANSDUCER 7 319 2 9
NOTE B & C RAISE/LOWER SWITCH ATB+
236 T0 T1 T2 T3 E2
(AC TRANSFORMER BOX PLUS) 234
6U 320 3 308 KW TRANSDUCER
H23 T3 H22 T2 H21 T1
237 E3
235 CCT

E 309
E

F15

F14

F13
238

2A

2A

2A
G NOTE B & C
CTB1 236 T0 T1 T2 T3
239
VOLTAGE REGULATOR SERVICE
+ FIELD - PMG BUS1 314 51 TOOL
CTB2 T11 237
50 53 52 AC F
240 BUS SENSING T12
BUS3 315 DT A
POWER MODULE T13 238 G AB C
CONNECTOR
241 PM1 310 A + A 52L 316
20 AMP 3 239 B
H2 H1 H2 H1 H2 H1 GSC MODULE FIELD AA G
PARELLELING CONTROL BK BK BK BK BK BK + - PMG
242 PM4 311 C - B 52M 317
20 AMP 4 H1 H1 H1 240 NOTE U
Z VdcB
243 PRI PRI PRI PRI PRI PRI PM1 310 C
1E0013Y ALM+ 322 241 NOTE U
Y VdcA
T6

T5

T4

T3

T2

T1
244 F1 312 F- ALARM PM4 311 D
ALM- 323 242
X FSD
245 F2 313 F+ F1 312 E
52J 324 243 W ALM
246 VAR/PF PU BR PU BR PU BR X2 X1 X2 X1 X2 X1 F2 313
AVAILABLE CT RATIO CUSTOMER
NOTE G 52K 325 244
75:5 V DS50 CONNECTIONS
H
247 NOTE H 100:5 245 AVAILABLE CT RATIO
NOTE E U
150:5 NOTE G J V/Pf
248 75:5
PT RATIO GSC SETPOINT 200:5 246 NOTE H
AVAILABLE VOLTAGES OPTIONAL INSTALLED
100:5 T FRES
300:5 F
249 240V 2 TO 1 300V VOLTAGE REGULATOR 150:5
400:5 247 200:5
380V,400V-415V 3.33 TO 1 500V 600:5 AVAILABLE VOLTAGES PT RATIO GSC SETPOINT G S EDIS
2 TO 1 300:5
480V 4 TO 1 600V 800:5 248 240V 300V VOLTAGE REGULATOR TERMINAL CHART
400:5 K L M N P Q R
600V 5 TO 1 750V 1000:5 J1-8 J1-7 JI-6 J1-5 J1-4 J1-3 J1-2 J1-1 380V,400V-415V 3.33 TO 1 500V GND
600:5 REGULATOR TERMINAL DESCRIPTION CROSS REFERENCE
2.4KV 20 TO 1 3KV 1200:5 AC GND AC GND 249 480V 4 TO 1 600V 800:5 A B C D E F G H J K L M N P
3.3KV 27.5 TO 1 4.13KV 1500:5 (GSC-17) (GSC-16) (GSC-6) (GSC-5) (GSC-4) (GSC-12) (GSC-11) (GSC-10) 600V 5 TO 1 750V 1000:5 LWR COM2 RSE
2000:5 DVR P12-2 P12-1 P12-12 P12-11 P12-10 P6-4 P6-5 P6-1 P6-2 P6-3 P9-4 P9-6 P9-5 P12-7
4.16KV 35 TO 1 5.25KV 2.4KV 20 TO 1 3KV 1200:5
2500:5 1500:5 - - - - - - - - - - - - - - -
6.3KV-6.9KV,7.2KV 60 TO 1 9KV 3.3KV 27.5 TO 1 4.13KV 2
3000:5 2000:5
10KV,11KV 100 TO 1 15KV 4.16KV 35 TO 1 5.25KV REGULATOR TERMINAL DESCRIPTION CROSS REFERENCE 3 1
4000:5
12.47KV - 13.8KV 120 TO 1 18KV 5000:5
3 ELEMENT AC SCHEMATIC WITH 6.3KV-6.9KV,7.2KV
10KV,11KV
60 TO 1
100 TO 1
9KV
15KV
2500:5
3000:5
4000:5
DVR P12-8
Q R
P6-6
S
P9-7
T
P9-8
U
P9-9
V
P12-9
W
P12-4
X
P12-5
Y
P12-6
Z
P12-3
AA
P9-1
AB
P9-3
AC
P9-2
AD
- VAS
B-

NOTE D
B+

12.47KV - 13.8KV 120 TO 1 18KV 5000:5 - - - - - - - - - - - - - - -

D
3 ELEMENT AC SCHEMATIC WITH DECS125-15 VOLTAGE REGULATOR D

DECS125-15 VOLTAGE REGULATOR 2 ELEMENT AC SCHEMATIC WITH

200
CUSTOMER LOAD CONNECTIONS
DIGITAL VOLTAGE REGULATOR
NEU T1 T2 T3
201 NOTE D
T0 T0 ATB+ P1 GSC+
202
NOTE B PT T1 F1 T11 10
301 J1-1 J1-1
CT1 203 1.5A

T1 T1 H1 X1
204 H21

DROOP NOTE B H2 X2
G LOAD 205
CT NOTE B & C CT2
T2 T2
206

PMG FIELD
NOTE B
207
302 T2 F2
1.5A
T12
J1-2 J1-2
11
NOTE A: THIS IS A STANDARDIZED LISTING, NOT ALL
CT3
T3 T3
208 H22 INFORMATION (SYMBOLS/ABBREVIATIONS) WILL PERTAIN TO
ALL SCHEMATICS.
POWER
INSTRUMENT

T3 T1 209

RD BK RD BK
210
PT T3 F3 T13 12
NOTE B: CURRENT TRANSFORMERS SUPPLIED AND
PT3 PT1
307 306 305

NOTE D
NOTE G
211
H1 X1
303
1.5A
J1-3 J1-3
MOUNTED BY OTHERS
NOTE H 212
H2 X2
H23
NOTE C: SHORT CCT FOR ZERO VOLTAGE DROOP WHILE IN SINGLE
PM4 PM1 F2 F1 VT OR VT OR 213
BK/WH BK/WH AVAILABLE VOLTAGES PT RATIO GSC SETPOINT UNIT OPERATION ENABLE CCT FOR PARALLEL OPERATION
C 2 TO 1 300V C
11

240V
10
12
9

7
8

214
KW TRANSDUCER

311 310 313 312 309 308

380V,400V-415V 3.33 TO 1 500V FOR PROGRAMMING
IB

IA
IC

1
301A
480V 4 TO 1 600V 215
VOLTAGE REGULATOR

600V 5 TO 1 750V 2
NOTE D: CUSTOMER PROVIDED POTENTIAL TRANSFOMER
LWR

302A
J

216
2.4KV 20 TO 1 3KV
VA
VC

3
VB

FOR SYSTEM VOLTAGE SENSING

L

3.3KV 27.5 TO 1 4.13KV 217

3 303A
1

3
2

4
5
COM2

2 4.16KV 35 TO 1 5.25KV 50
M

VAS 304
1 303
301 6.3KV-6.9KV,7.2KV
10KV,11KV
60 TO 1
100 TO 1
9KV
15KV
218
CT1 4 5 51 4
NOTE E: REQUIRED IF REGULATOR IS INSTALLED IN EMCP II+ PANEL.
N

305
RSE

302 219 J1-4 J1-4

12.47KV - 13.8KV 120 TO 1 18KV
NOTE F: CONNECT CRANKING/CONTROL BATTERIES TO STARTER MOTOR, OR JUNCTION BOX
P

+
-

B- 220
AVAILABLE CT RATIO
DC OUTPUT
Q

B+
75:5
221 ON AIR START GENSETS. REFERENCE DRAWING 101-9349 FOR BATTERY CABLE SIZING.
AA

AB

AC

100:5
R

150:5 CT2 6 7 52 5
222 306 J1-5 J1-5
304 200:5
300:5 223
NOTE B
NOTE G: THIS TABLE IS PROVIDED
400:5
8 6 4
600:5 224 FOR THE CUSTOMER TO SELECT
GND

EDIS

FRES

V/Pf

DS50

ALM

F
FSD

VdcA

VdcB

800:5
SERVICE
TOOL 1000:5 225
CT3
307 8 9 53
J1-6 J1-6
6
THE DESIRED PT RATIO AND AID
LOADSHARE 1200:5
NOTE U

NOTE U

3
MODULE
T3 T2 T1
1500:5
2000:5
226
J1-7 J1-7
16 IN PROGRAMMING THE GSC.
LOAD SHARE MODULE

303A
2 2500:5
3000:5
227 (OPTIONAL)
17
(120VAC SENSING) KEY
1 9 7 5 J1-8 J1-8
302A 4000:5
5000:5
228
10 3 21 NOTE H: TO ENABLE 120VAC SENSING IN GSC,
303A 229
7
IA
VA 4 22
+CDL
REMOVE JUMPER INTERIOR TO GSC. GENERATOR TERMINAL POINT
CUSTOMER CONNECTIONS -CDL
230

VOLTAGE REGULATOR TERMINAL CHART

11

IC
VB 5
SHIELD
SEE OPERATIONS MANUAL SENR5832
REGULATOR TERMINAL DESCRIPTION CROSS REFERENCE
231
8 VC 6 +B
-B FOR MORE INFORMATION. CONTROL PANEL TERMINAL POINT
1 +
B DVR
A
P12-2
B C D
P12-1 P12-12 P12-11 P12-10
E F
P6-4
G
P6-5
H
P6-1
J
P6-2
K
P6-3
L
P9-4
M
P9-6
N
P9-5
P
P12-7
232
INSTRUMENT
POWER
12

9
IB 2 -
DC OUTPUT
VOLTAGE REGULATOR SERVICE
CCM B
- - - - - - - - - - - - - - -
233

AC
TOOL
F NOTE J: CUSTOMER MUST PROVIDE A JUMPER OR N.C. CONTACTS TO COMPLETE THE GAS CONNECTOR
234 KW TRANSDUCER
REGULATOR TERMINAL DESCRIPTION CROSS REFERENCE 308
Q R S T U V W X Y Z AA AB AC AD
235 CCT
AB C SHUTOFF VALVE CIRCUIT.
DVR P12-8 P6-6 P9-7 P9-8 P9-9 P12-9 P12-4 P12-5 P12-6 P12-3 P9-1 P9-3 P9-2 -
NOTE B & C
309 A
AA G
CONTROL PANEL WIRING
- - - - - - - - - - - - - - - 236 T0 T1 T2 T3 B
Z
NOTE U
NOTE K: UP TO 3 ALARM MODULES WITH A COMBINED WIRE LENGTH OF 300
VdcB
ATB+ 237
(AC TRANSFORMER BOX PLUS)
C
Y VdcA
NOTE U METERS MAY BE DRIVEN FROM THE DATA LINK. FIELD INTERCONNECT WIRING
H23 T3 H22 T2 H21 T1 238 G D
X FSD
239 - FIELD +
NOTE L: VARIOUS CUSTOMER SWITHES CAN BE ACCOMMODATED FOR INTERFACE WITH
F15

F14

F13

E
HARNESS WIRING
2A

2A

2A

W ALM
240 PM1 326
51 T11
J
V DS50
CUSTOMER
CONNECTIONS
OPTIONAL ALARM MODULES PROVIDED IN THE GENERATOR CONTROL PANEL.
50 53 52
T13
T12
DT
CONNECTOR
241 PM2 327
K
U V/Pf NOTE M: REMOVE JUMPERS IF LOADSHARING MODULE IS USED. CUSTOMER WIRING
242

H2 H1 H2 H1 H2 H1 GSC MODULE PM3 328

H T FRES
BK BK BK BK BK BK 243
H1 H1 H1 F1 312
G S EDIS
244
PRI PRI PRI PRI PRI PRI
F2 313
T6

T5

T4

T3

T2

T1

245 F L M N P Q R GND

246 AVAILABLE CT RATIO LWR COM2 RSE

NOTE G
75:5
PU BR PU BR PU BR X2 X1 X2 X1 X2 X1 247 NOTE H 100:5 2
150:5 3
248 1
AVAILABLE VOLTAGES PT RATIO GSC SETPOINT 200:5 B- B+
VOLTAGE REGULATOR TERMINAL CHART
2 TO 1 300V 300:5
249 240V VAS
400:5
380V,400V-415V 3.33 TO 1 500V NOTE D
600:5 REGULATOR TERMINAL DESCRIPTION CROSS REFERENCE
480V 4 TO 1 600V 800:5
A 600V
2.4KV
5 TO 1
20 TO 1
750V
3KV
1000:5
1200:5 DVR P12-2
A B
P12-1 P12-12 P12-11 P12-10
C D E F
P6-4
G
P6-5
H
P6-1
J
P6-2
K
P6-3 P9-4
L M
P9-6
N
P9-5
P
P12-7 THIS SCHEMATIC IS FOR THE G3500C WALL MOUNT EMCPII+ A
3.3KV 27.5 TO 1 4.13KV 1500:5 - - - - - - - - - - - - - - -
J1-8
AC GND
J1-7
AC GND
JI-6 J1-5 J1-4 J1-3 J1-2 J1-1
4.16KV 35 TO 1 5.25KV 2000:5 REGULATOR TERMINAL DESCRIPTION CROSS REFERENCE
GENERATOR SET ELECTRICAL SYSTEM
60 TO 1 2500:5
(GSC-17) (GSC-16) (GSC-6) (GSC-5) (GSC-4) (GSC-12) (GSC-11) (GSC-10) 6.3KV-6.9KV,7.2KV 9KV Q R S T U V W X Y Z AA AB AC AD
10KV,11KV 100 TO 1 15KV
3000:5
4000:5 DVR P12-8 P6-6 P9-7 P9-8 P9-9 P12-9 P12-4 P12-5 P12-6 P12-3 P9-1 P9-3 P9-2 -
VOLUME 1 of 2: DESCRIPTION FROM COVER PAGE
12.47KV - 13.8KV 120 TO 1 18KV 5000:5 - - - - - - - - - - - - - - -
MEDIA NUMBER: UENR5200
2 ELEMENT AC SCHEMATIC WITH 2 ELEMENT AC SCHEMATIC WITH SCHEMATIC PART NUMBER: 311-8561, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter

DIGITAL VOLTAGE REGULATOR DIGITAL VOLTAGE REGULATOR in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Note: Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
 UENR5200
October 2013

UENR5200 VOL 2 of 2
(Dimensions: 56 inches x 35 inches)
G3500C Wall Mount EMCP II+
Generator Set
Electrical System
G3516C: G3520C:
GSB1-UP GZA1-UP
TJB1-UP GZB1-UP
DOOR INTERIOR GZC1-UP GZM1-UP
TOP VIEW TJC1-UP GZN1-UP

42 Page,
F6D1-UP RLP1-UP
F6E1-UP LGS1-UP
F6F1-UP
GZZ1-UP

KW TRANSDUCER
A
Volume 2 of 2

2013 Caterpillar, All Rights Reserved Printed in U.S.A.

OPTIONAL ENGINE Harness And Wire Electrical Schematic Symbols

FAULT RELAY Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

TO ENABLE 120VAC SENSING IN Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
GSC, REMOVE JUMPER INTERIOR
TO GSC. SEE OPERATIONS MANUAL Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
SENR5832 FOR MORE INFORMATION
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
OPTIONAL LOAD
Ground (Case): This indicates that the component does not have a wire connected to ground.
SHARE MODULE It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
WHEN MOUNTING SWITCH, contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

ENSURE TERMINAL #1 Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
IS THE LOWEST TERMINAL T
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a

coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is

activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
Plug Receptacle
Pin or Socket Number
5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color

OPTIONAL DVR
REGULATOR
OPTIONAL LOAD SHARE MODULE
OPTIONAL ALARM MODULE
OPTIONAL CUSTOM ALARM MODULE

FRONT DOOR (STANDARD)

SECTION A-A A
(ITEMS REMOVED FOR CLARITY) SUBPLATE LAYOUT
OPTIONAL ALARM MODULE

NOTE A: FUSES - 10 (10A) AND 3 (2A) INSTALLED;

5 (10A) AND 2 (2A) AS SHIP LOOSE REPLACEMENTS.

NOTE D: OPTIONAL LOAD SHARE MODULE.

NOTE E: OPTIONAL ENGINE FAULT RELAY.

OPTIONAL CUSTOM ALARM MODULE NOTE F: OPTIONAL DVR REGULATOR.

NOTE J: OPTIONAL ALARM MODULE.

- +

NOTE K: OPTIONAL CUSTOM ALARM MODULE

NOTE L: ITEM NOT SHOWN

NOTE M: FOR MORE INFORMATION SEE

FRONT DOOR (OPTIONAL)

 14 13 12 11 10 9 8 7 6 5 4 3 2 1

J J
UENR5200 VOL 2 of 2

BATTERY
NOTE F
+ -

CB1
24V
(Dimensions: 48 inches x 35 inches)

ALT
60A
PS1
SM1
PS2
SM2
SMMS1
PS1 BATTERY
NOTE F
1 2 + -
SMMS2
PS2

CB1

16A
24V
INTERNAL CIRCUITRY ALT
CB1
1A FLYBACK RM27 60A
SM1
SMR PS1
CUSTOMER LOAD CONNECTIONS F4
RM33 RM6 RM21 3
200 1 10A 2 SM2 2
K4 PS2
NEU T1 T2 T3 SMR ESPB2
SMMS 1
201 1 2 PS1

1
NOTE D RM18 4
ATB+ P1 GSC+ K4
CB1
25A
202 ASR SM MS 2

16A

CB1
F3 PS2
RM32 RM5 RM19 6
PT T1 F1 T11 10 1 10A 2
301 J1-1 J1-1 K6 INTERNAL CIRCUITRY
203 1.5A
FCR
H1 X1 F2 FLYBACK RM27

1A
RM31 RM4 RM15 7
204 H21 1 10A 2
K7
SMR
H2 X2 RM33 RM6 RM21
205 RM29 36 SPA
SPARE OUTPUT K4
3

10A
F4
SMR ESPB2
206 CTR
F1 RM18 1 2
F2 RM30 RM3 RM16 A1 A2
302 T2 T12 11 1 10A 2 AUX K4
J1-2 J1-2 K3 4

10A
207 1.5A

F3
CTR ASR
RM32 RM5 RM19
RM17

I 208 H22

SPARE INPUT 1
K3
23 SW1
CUSTOMER
SHUTDOWN
2 RM31 RM4
FCR
K6

RM15
6
I
209
K7
7

10A
F2
24 SW2
210 SPARE INPUT 2
RM29 36
SPARE OUTPUT
PT T3 F3 T13 12 25 SW3
303 J1-3 J1-3 SPARE INPUT 3
211 1.5A
CTR SPA
H1 X1 RM30 RM3 RM16 A B
29 SW4 AUX
212 H23 SPARE INPUT 4 K3

10A
F1
ESPB2 CTR
H2 X2 RM17 CUSTOMER
213 38 3 4
K3 SHUTDOWN
CUST-ESTOP 2
23
214 SPARE INPUT 1
41 42
1 2 SW1
301A 24
215 ESPB1 SPARE INPUT 2
2 J6-2 J9-10 J9-16 J6-12 17 18 17 17
41 42 25 SW2
216 302A SPARE INPUT 3

3 29 SW3
217 303A CUSTOMER CAT DL+ SPARE INPUT 4
J6-7 ESPB2
50 19 PDA+ SW4
218 304 CAT DATA LINK + TO GECM J1/P1-8 12
36 Page,

38 3 4

219
CT1
305 4 5 51
J1-4 J1-4
4 GSC+ CUSTOMER CAT DL-
F17 F16 15 BATT- CUST-ESTOP
3A 3A 18 12
17
J6-17
20 PDA- LOW COOLANT 13 R9
220 CAT DATA LINK - TO GECM J1/P1-9 11
TEMP ALARM 41 ESPB1 42
SH 14 J6-2 J9-10 J9-16 J6-12
10
221
ALM - PRIME 18
CT2 GFR 32 9 41 42
306 6 7 52 5 F5 a POWER
222 J1-5 J1-5 RM34 RM7 RM22 13 SH 2 (OPTIONAL) LOW OIL 16
NOTE B 1 10A 2 :7- R8 8
K2 TC :1+ PRESS ALARM CUSTOMER CAT DL+ J6-7
19

GSC+
223 17 CAT DATA LINK + TO GECM J1/P1-8
70 + LOLAS 7
1 C S1 :8
21 PDA+
224 B - 20 6
:9
2 71
CT3 SYSTEM NOT IN 19 R7 CUSTOMER CAT DL- J6-17
8 9 53 6 5 20
225 307 J1-6 J1-6 CAT DATA LINK - TO GECM J1/P1-9
AUTO ALARM 10 11
B- SH 20 5 6 7 8 9
PDA-
226 16 24 9 8
14 13 12 11 10
H 227
LOAD SHARE MODULE
(OPTIONAL)
J1-7 J1-7 EGR

K1
RM14 30
J6-29
TO GECM J1/P1-62 (ENGINE START)
:2 DATA
S3 :10
19
NOTE H
HIGH COOLANT 22
R6 ELECTRONIC CONTROL
SH
H
17 S4 :11 TEMP FAULT
J1-8 J1-8 LWLAS 23 GROUP
228 GFR 32 a 2
10 21 7 6 5 4 3 2 1 RM34 RM7 RM22
3
21 27 TC SH
IA +CDL RM13 K2
229

10A
1 4 3 2 13
7 VA 4 22 LOW OIL 25 12
NOTE M J6-5 R5 1
-CDL 101
230 11 TO GECM J1/P1-18 (SPEED +5VDC) PRESS FAULT
VB 5 26 C

- +
11 SHIELD J6-25 4 70
13 19 102 CUSTOM & REMOTE 2 B
231 IC 30
+B TO GECM J1/P1-16 (AN SPEED IN) CUSTOM
8 VC 6
RR :1+ :8 SPARE FAULT INPUT LED #1 3
2 J6-15 8 LIGHT 71
-B F6 20 103 OVERCRANK B-
1 + RM35 RM8 RM24 133 SPARE FAULT INPUT 28
232 1 10A 2 TO GECM J1/P1-35 (SPEED RETURN) :9 LED #2 R4
INSTRUMENT 12
K5 IDS FAULT 2
DC OUTPUT CCM SH
POWER WOODWARD J6-35 134 29 EGR
IB 2 - 3 SH :10 SPARE FAULT INPUT LED #3 J6-29
233 9 TO GECM J1/P1-35 (SHIELD) 1 RM14
LSM 33 TO GECM J1/P1-62 (ENGINE START)
115 135 SPARE FAULT INPUT K1
26 105 :11 LED #4 30
234 KW TRANSDUCER 31
308 B+ 3 136 OVERSPEED
:3 SPARE FAULT INPUT LED #5 R3
6D 318 27 106 2 FAULT
235 CCT E1 1 7 SAP 32
309 137 RM13
1 10K :4 SPARE FAULT INPUT LED #6
7 319 2 CBR :12 TEST J6-5
NOTE B & C RAISE/LOWER SWITCH 28 107 36
236 E2 :5 138 SPARE FAULT INPUT
T0 T1 T2 T3 4 LED #7 NOTE M TO GECM J1/P1-18 (SPEED +5VDC)
SH
6U 320 3 :13 SILENCE HIGH COOLANT 34
108 :6 139 R2 101 J6-25
237 E3 10 SPARE FAULT INPUT LED #8 TEMP ALARM 19
114 14 TO GECM J1/P1-16 (AN SPEED IN)
35 CUSTOMER 11
11 109 :14 HORN :7- 140 13
LOAD SHARING LINES 102
238 G 2 39 INTERFACE J6-15
12 110 20
CTB1 F6 RR 2 TO GECM J1/P1-35 (SPEED RETURN)
F12 MODULE RM35 RM8 RM24
239 15 EMCP DIAGNOSTIC 37 J6-35
FIELD PMG BUS1 314 RR 1 2A 2 R1 K5 IDS 103
+ - CTB2 F7 FAULT
RM36 RM9 RM23 24 111 22 10A TO GECM J1/P1-35 (SHIELD)
1 10A 2 38 3 WOODWARD
240 BUS SENSING K5 16 SH
BUS3 315 LSM

CIM
POWER MODULE 15 REMOTE 26
25 112 21 :8 SPARE FAULT INPUT LED #1 115
241 CUSTOM 40 3
PM1 310 A + A 52L 316 B+
20 AMP 3 :1+ 16 LIGHT 105
SH :9 SPARE FAULT INPUT LED #2 NOTE K 7 27 2 SAP
PARELLELING CONTROL 1 10K
242 PM4 311 C - B 52M 317 CBR 1
20 AMP 4 RM27 FLYBACK B- :10 SPARE FAULT INPUT LED #3 106
4 28
243 14
:11 SPARE FAULT INPUT LED #4
1E0013Y ALM+ 322 35 18 107
A1 A2 114
244 F1 312 F- ALARM KWR :3 SPARE FAULT INPUT LED #5 10 SH
ALM- 323 BATT -
30 RDM
:4 SPARE FAULT INPUT LED #6
G 245 F2 313 F+
52J 324
RM28
34
:12
TEST
:5 SPARE FAULT INPUT LED #7 17 18 RM36
F7
RM9
RR
RM23
2A
F12
15
11
108

LOAD SHARING LINES

G
246 VAR/PF :13 SILENCE 12 K5 109
52K 325 :6 SPARE FAULT INPUT LED #8 10A 12
:14 15 16
247 HORN :7- 12 110
NOTE E RM2
R9 13 R9
248 11 24 22
DRS J6-14
10 OUTPUTS
OPTIONAL INSTALLED 1 2 14
TO GECM J1/P1-70 10 111 15
249 AVAILABLE CT RATIO VOLTAGE REGULATOR CTR FCR ECS 25 21
NOTE G (KEYSWITCH) 18 RM27 FLYBACK
75:5 K3 K7 9
:8 SPARE FAULT INPUT LED #1 112
NOTE H 100:5 R8 16
RM1 10 6 :1+ R8 8
150:5 :9 SPARE FAULT INPUT LED #2 OUTPUTS
17 SH
PT RATIO 200:5 37 7
AVAILABLE VOLTAGES GSC SETPOINT 9 :10 SPARE FAULT INPUT LED #3 RDM B-
300:5 21
240V 2 TO 1 300V 6
400:5 :11 SPARE FAULT INPUT LED #4 35
380V,400V-415V 3.33 TO 1 500V 8 19 BATT -
600:5 R7 R7 5 KWR
480V 4 TO 1 600V 800:5 GSC+ 7
:3 SPARE FAULT INPUT LED #5 OUTPUTS
20 5 6 7 8 9 10 11 30
18
600V 5 TO 1 750V 1000:5 :4 SPARE FAULT INPUT LED #6 RM28
1200:5 :12 24 9 8 RDM
2.4KV 20 TO 1 3KV OFF 39 34 2 1 TEST 14 13 12 11 10 34
:5 SPARE FAULT INPUT LED #7
3.3KV 27.5 TO 1 4.13KV 1500:5 RESET 22
:13 R6 R6
2000:5 SILENCE :6 ELECTRONIC CONTROL
4.16KV 35 TO 1 5.25KV COOLDOWN 32 35 5 SPARE FAULT INPUT LED #8 OUTPUTS
2500:5 STOP 23 GROUP
6.3KV-6.9KV,7.2KV 60 TO 1 9KV :14 HORN :7- RM2
3000:5 40 36 3 27 7 6 5 4 3 2 1
10KV,11KV 100 TO 1 15KV 4000:5 AUTO
DRS
NOTE L 1 4 3 2 J6-14
12.47KV - 13.8KV 120 TO 1 18KV 5000:5 33 4 R5 25 12 1 2
TO GECM J1/P1-70
START CUSTOMER R5
OUTPUTS CTR FCR ECS
START 26 10 (KEYSWITCH)
14 2 4
30 K3 K7
F8 10 6
RM39 17 3 RM1
1 10A 2 PLS R4 28 37
R4
OUTPUTS 2 9
PL1 2 29 1
2 3 2 1
33 8
2 1

2 ELEMENT AC SCHEMATIC WITH 17 PL2

R3
OUTPUTS
31

32
R3 GSC+ 7

F GECM J1/P1 OFF 39

34 2 1
F
DECS125-15 VOLTAGE REGULATOR 52

53 R2
36

34
R2 BATT-
RESET
COOLDOWN
STOP
32
35 5

BATT + OUTPUTS 36
55 40 3
35 AUTO
57 39
ALARM INPUT CHART START
33 4
CUSTOMER
63 RELAY START
R1 37 R1
ALM INPUT DRIVER
65 8 10 11 OUTPUTS
BATT - TERMINAL 38
67
MODULE F8 14 2
RM39

RDM
NFPA 99 SPARE SPARE SPARE PLS
69 ESPB1 J6 ESPB2 CUST-ESTOP 40
J9-13 J9-19 10A 17 PL1
43 6 5 44 45
ESTOP OUT 31 10 NFPA 110 SPARE SPARE BCF 1
2 3 2 1
ESTOP RETURN 22 20 2 1
116 2 17
NORMAL STOP 23 30
117 PL2
DRIVEN EQPT 21 9
GECM J1/P1
118
AUTO 64 39
119 SECONDARY TIMING 2 52
SECONDARY TIMING 20 8
120 IDLE/RATED
IDLE/RATED 28 40 53
121 ON/OFF GRID
ON/OFF GRID 66 28 BATT +
122 55
STOP 61 19 KWR
123 92 14 11
OPTIONAL SPEED- 37 27 57
124 KWR CONTACTS
DIGITAL RETURN 31 13 93 12 11
125 RATED FOR 63
OPTIONAL SPEED+ 36 37 10AMPS @ 120VAC/24DC
126 94
MANUAL PRELUBE 56 18 FOR CUST USE
65
AUX BATT -
95 14 11 67

AUX CONTACTS
96 12 11 69
RATED FOR J6 CUST-ESTOP
10AMPS @ 120VAC/24DC ESPB1 ESPB2
97 J9-13 J9-19 6 5
GECM J2/P2 FOR CUST USE ESTOP OUT 31 10
E RUN RELAY 28
J6

22
127
GFR ESTOP RETURN 22 20
43 44 45 E
128
CRANK TERMINATE 29 32 98 14 11
T0 T0
129 23
ENGINE FAILURE 30 23 GFR CONTACTS NORMAL STOP 30
99 12 11
NOTE B 130 RATED FOR 116
ACTIVE ALARM 31 33
131 10AMPS @ 120VAC/24DC DRIVEN EQPT 21 9
CT1 GSOV(+) 11 21 100
T1 NOTE J FOR CUST USE
T1 132 117
GSOV(-) 21 31 AUTO 64 39
DROOP NOTE B 118
G LOAD SECONDARY TIMING 20 8
SECONDARY TIMING
CT NOTE B & C CT2 J7 GSOV
T2 T2 119
70 + IDLE/RATED
IDLE/RATED 28 40
NOTE B 50 - 120
PMG FIELD ON/OFF GRID
CT3 SMMS(+) 10 28 ON/OFF GRID 66 28
SMMS1
T3 T3
SMMS(-) 20 56 121
STOP 61 19
POWER
INSTRUMENT

SMMS2
92 KWR
T3 T1 122
37 27 14 11
OPTIONAL SPEED-
KWR CONTACTS
123 RATED FOR 93
RD BK RD BK 12 11
DIGITAL RETURN 31 13 10AMPS @ 120VAC/24DC
PM4 PM1 F2 F1 PT3 PT1
124 FOR CUST USE 94
307 306 305
NOTE D OPTIONAL SPEED+ 36 37
311 310 313 312 309 308
125 AUX
MANUAL PRELUBE 56 18 95
VT OR VT OR 14 11
BK/WH BK/WH 126 AUX CONTACTS
96
RATED FOR 12 11
20 AMP

20 AMP

10AMPS @ 120VAC/24DC
12

11

10
9

7
8

97
KW TRANSDUCER

FOR CUST USE

IB

IA
IC

12
GECM J2/P2 J6 GFR
98 14 11
15
VA
VC

VB

12
C -

A +

POWER 17 18 BATT - RUN RELAY 28 22 GFR CONTACTS

MODULE 303 13 RATED FOR 99
LOW COOLANT R9 11 127 12 11
1

3
2

4
5

TEMP ALARM 18 17 17 17 CRANK TERMINATE 29 10AMPS @ 120VAC/24DC

32
D 302 301
14

18
10
BATT -

ENGINE FAILURE 30 23
128
FOR CUST USE 100
D
B

1 3A 2

1 3A 2
LOW OIL 16 129

F16

F17
R8 8 ACTIVE ALARM 31 33
+

PRESS ALARM ALM - PRIME

-

17 POWER
4

F+

F-

CTB2

CTB1

E3

E2

E1

7 130
DC OUTPUT

(OPTIONAL) GSOV(+) 11 21
21 :7- 17
6 :1+
VOLTAGE NOTE E 304 131
NOTE J
19 20 LOLAS
REGULATOR SYSTEM NOT IN R7 5 S1 :8 GSOV(-) 21 31
52J

52K
BUS1

BUS3

52L

52M

ALM+

ALM-

AUTO ALARM
20 5 6 7 8 9 10 11 :9 132
6D

6U

8 6 4 24
14 13 12 11 10 9 8
HIGH COOLANT 22 J7 GSOV
314 315 316 317 322 323 324 325 R6 ELECTRONIC CONTROL
TEMP FAULT 18
LOADSHARE 23 GROUP :2 DATA 19 NOTE H
S3 :10 70 +
MODULE 7 6 4 3 2 1
T3 T2 T1 27 5 21 LWLAS
PARELLELING

ALARM
CONTROL
BUS SENSING

VAR/PF

3 S4 :11
318 50 -
2 25 12 1 4 3 2
1 303A LOW OIL R5
2 1 9 7 5 PRESS FAULT SMMS(+) 10
319 302A 26 28 SMMS1

4
3 30
320 303A SMMS(-) 20 56
3 SMMS2

OVERCRANK 28
RAISE/LOWER SWITCH R4 CUSTOM & REMOTE
FAULT 2 133
:1+ CUSTOM :8 SPARE FAULT INPUT LED #1
29
8 LIGHT
1 134
33 :9 SPARE FAULT INPUT LED #2
2 135
OVERSPEED 31 :10 SPARE FAULT INPUT LED #3
R3
FAULT 136
32 :11 SPARE FAULT INPUT LED #4
137
36 :3 SPARE FAULT INPUT LED #5
138
HIGH COOLANT 34 :4 SPARE FAULT INPUT LED #6
TEMP ALARM R2 :12 TEST 139
35

39
:13 SILENCE
:5

:6
140
SPARE FAULT INPUT

SPARE FAULT INPUT

LED #7

LED #8
DC SCHEMATIC (EIC)
:14 HORN 2

C ATB+
(AC TRANSFORMER BOX PLUS)
EMCP DIAGNOSTIC
FAULT
37

38
R1
CUSTOMER
:7-
C
H23 T3 H22 T2 H21 T1 INTERFACE
CIM MODULE
40
NOTE K
F15

F14

F13
2A

2A

2A

18
1 REMOTE
:8 SPARE FAULT INPUT LED #1
CUSTOM
51 :1 + 16 LIGHT
T11 :9 SPARE FAULT INPUT LED #2
17
50 53 52 T12
DT :10 SPARE FAULT INPUT LED #3
T13
CONNECTOR

BK BK BK BK BK BK H2 H1 H2 H1 H2 H1 GSC MODULE
:11

:3
SPARE FAULT INPUT

SPARE FAULT INPUT

LED #4

LED #5
NOTE A: THIS IS A STANDARDIZED LISTING, NOT ALL
H1 H1 H1
17 18
12
:12
:4 SPARE FAULT INPUT LED #6 INFORMATION (SYMBOLS/ABBREVIATIONS) WILL PERTAIN TO
PRI PRI PRI PRI PRI PRI TEST
15
:5 SPARE FAULT INPUT LED #7
ALL SCHEMATICS.
T6

T5

T4

T3

T2

T1

12 :13 SILENCE :6 SPARE FAULT INPUT LED #8

R9
OUTPUTS
13

14
R9 11
:14 HORN :7- NOTE B: CURRENT TRANSFORMERS SUPPLIED AND
PU BR PU BR PU BR X2 X1 X2 X1 X2 X1 18
10

9
MOUNTED BY OTHERS
R8
OUTPUTS
16
R8 8 NOTE C: SHORT CCT FOR ZERO VOLTAGE DROOP WHILE IN SINGLE
17

21
7

6
RDM :1 +
:8

:9
SPARE FAULT INPUT

SPARE FAULT INPUT

LED #1

LED #2
UNIT OPERATION ENABLE CCT FOR PARALLEL OPERATION
R7 19 R7 5 :10 SPARE FAULT INPUT LED #3 FOR PROGRAMMING
OUTPUTS
20 5 6 7 8 9 10 11 :11 SPARE FAULT INPUT LED #4

J1-8 J1-7 JI-6 J1-5 J1-4 J1-3 J1-2 J1-1 24

14 13 12 11 10 9 8 :3 SPARE FAULT INPUT LED #5
NOTE D: CUSTOMER PROVIDED POTENTIAL TRANSFOMER
AC GND
(GSC-17) (GSC-16)
AC GND
(GSC-6) (GSC-5) (GSC-4) (GSC-12) (GSC-11) (GSC-10)
R6 22
R6 ELECTRONIC CONTROL :12
:4 SPARE FAULT INPUT LED #6 FOR SYSTEM VOLTAGE SENSING
OUTPUTS TEST
23 GROUP

27 7 6 5 4 3 2 1 :13 SILENCE
:5

:6
SPARE FAULT INPUT

SPARE FAULT INPUT

LED #7

LED #8
NOTE E: REQUIRED IF REGULATOR IS INSTALLED IN EMCP II+ PANEL.
B NOTE G
R5
OUTPUTS
25

26
R5
12 1 4 3 2 :14 HORN :7-
NOTE F: CONNECT CRANKING/CONTROL BATTERIES TO STARTER MOTOR, OR JUNCTION BOX KEY B
NOTE H 30
4

3
NOTE L
ON AIR START GENSETS. REFERENCE DRAWING 101-9349 FOR BATTERY CABLE SIZING.
AVAILABLE CT RATIO AVAILABLE VOLTAGES PT RATIO GSC SETPOINT
R4 28
R4
2 GENERATOR TERMINAL POINT
75:5 240V 2 TO 1 300V
OUTPUTS
29 1 NOTE G: THIS TABLE IS PROVIDED
100:5 380V,400V-415V 3.33 TO 1 500V 33
150:5 480V 4 TO 1 600V R3 31
FOR THE CUSTOMER TO SELECT CONTROL PANEL TERMINAL POINT
200:5 R3
300:5
600V
2.4KV
5 TO 1
20 TO 1
750V
3KV
OUTPUTS
32 THE DESIRED PT RATIO AND AID
400:5
600:5
3.3KV
4.16KV
27.5 TO 1
35 TO 1
4.13KV
5.25KV
36
IN PROGRAMMING THE GSC. CONNECTOR
34 ALARM INPUT CHART
800:5
1000:5
6.3KV-6.9KV,7.2KV 60 TO 1 9KV
R2
OUTPUTS
35
R2 BATT -
ALM INPUT
(120VAC SENSING)
10KV,11KV 100 TO 1 15KV 8 10 11
1200:5
1500:5
12.47KV - 13.8KV 120 TO 1 18KV 39
TERMINAL
NOTE H: TO ENABLE 120VAC SENSING IN GSC, CONTROL PANEL WIRING
37 NFPA 99 SPARE SPARE SPARE
2000:5
2500:5
R1
OUTPUTS
38
R1
REMOVE JUMPER INTERIOR TO GSC.
RELAY NFPA 110 SPARE SPARE BCF
3000:5
4000:5 40
DRIVER SEE OPERATIONS MANUAL SENR5832 FIELD INTERCONNECT WIRING
RDM MODULE
5000:5 1 FOR MORE INFORMATION.
HARNESS WIRING
NOTE J: CUSTOMER MUST PROVIDE A JUMPER OR N.C. CONTACTS TO COMPLETE THE GAS
SHUTOFF VALVE CIRCUIT. CUSTOMER WIRING

NOTE K: UP TO 3 ALARM MODULES WITH A COMBINED WIRE LENGTH OF 300

2 ELEMENT AC SCHEMATIC WITH METERS MAY BE DRIVEN FROM THE DATA LINK.
A DECS125-15 VOLTAGE REGULATOR DC SCHEMATIC (JIC) THIS SCHEMATIC IS FOR THE G3500C WALL MOUNT EMCPII+ A
NOTE L: VARIOUS CUSTOMER SWITHES CAN BE ACCOMMODATED FOR INTERFACE WITH GENERATOR SET ELECTRICAL SYSTEM
OPTIONAL ALARM MODULES PROVIDED IN THE GENERATOR CONTROL PANEL. VOLUME 2 of 2: DESCRIPTION FROM COVER PAGE
NOTE M: REMOVE JUMPERS IF LOADSHARING MODULE IS USED. MEDIA NUMBER: UENR5200
SCHEMATIC PART NUMBER: 311-8561, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Note: Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1