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SPE 10337

SPE
Society of PetroIeu'n EngIneers of AI,"E

Selection of Artificial Lift Method

A Panel Discussion
Moderator: Buford Neely, Shell Oil Co.
Sucker Rod Pumping Submersible Pumping
Fred Gipson, Conoco Bill Capps, Thums Long Beach Co.
Gas Lift Hydraulic Pumping
Joe Clegg, Shell Oil Co. Phil Wilson, Kobe Inc.

Copyright 1981, Society of Petroleum Engineers of AIME


This paper was presented at the 56th Annual Fall Technical Conference and Exhibition of the Society of Petroleum Engineers of AIME, held in
San Antonio, Texas, October 57, 1981. The material is subject to correction by the author. Permission to copy is restricted to an abstract of
not more than 300 words. Write: 6200 N. Central Expressway, Dallas , Texas 75206.

ABSTRACT
This paper summarizes the opening remarks of the rate Vs. producing bottom-hole pressure is plotted,
panel members on a panel discussion of "Selection of one of two relationships will usually occur. Above
Artificial Lift Method". This is not a co-authored bubblepoint pressure, it will be a straight line. Be-
paper in the normal sense. It is a paper with five low bubblepoint pressure, a curve as described by Vog-
sections, each section independently authored by a el will occur. These two types of productivity rela-
pa ne 1 member, tionships are shown in Figure 1. Some types of arti- ;
ficial lift are able to reouce the producing pressure
RESERVOIR AND WELL CONSIDERATIONS to a lower level than other types. The reward for
achieving a lower producing pressure will depend on
the type of productivity relationship. For example,
In artificial lift design the engineer is faced a well in a reservoir with 2000 psi reservoir pressure
with matching artificial lift capabilities and the well and a producing pressure of 500 psi will be producing
productivity so that an efficient lift installation re- 75 percent of the maximum rate if the well has a
sults. With the increasing cost of energy, it is be- straight line productivity relationship. On the other
coming more important that the best efficiency possible hand, if it is following a Vogel curve relationship,
be obtained. In the typical artificial lift problem, it will be producing gO percent of the maximum rate.
the type of lift has already been determined and the The characteristics of the reservoir fluids must also
engineer has the problem of applying that system to the be considered. Paraffin is a much more difficult pro-
particular well. The more basic question, however, is blem with some kinds of lift than others. The produc-
how do we determine what is the proper type of artifical tion of solids from the formation along with the well
lift to apply in a given field. Each of the four major fluids needs to be considered. Sand can be very
types of artificial lift will be discussed a little detrimental to some types of lift and much less so on
later by one of the panel members. This introduction others. The producing gas-liquid ratio is very impor-
will attempt to look at some of the reservoir and well tant to the lift designer. Gas is a significant pro-
factors that should be taken into consideration in blem to all of the pumping methods. Gas lift, on the
making this initial basic decision on the type of arti- other hand, utilizes the energy contained in the pro-
ficial lift to use. duced gas and simply supplements this source of ener-
gy.
There are certain environmental and geographical
considerations that may be overriding issues. For ex- Another factor that needs to be considered is the long
ample, sucker rod pumping is by far the most widely used term reservoir performance. Two approaches have fre-
artificial lift method in the United States. However, quently been taken in the past, both of which, in my
if we are in the middle of a densely populated city or opinion, are extreme and wrong. In some cases we
on an offshore platform with forty wells contained in a predict long term reservoir performance and install
very small deck area, sucker rod pumping may be elimin- artificial lift equipment that can handle the well
ated as a viable means of lift to be considered. These over its entire life. This frequently led to the in-
geographic and environmental considerations may simply stallation of oversized equipment in the anticipation
make our decision for us; however, there are many con- of ultimately to producing large quantities of water.
siderations that need to be taken into account when As a result, the equipment may have operated at poor
these conditions are not predetermining factors. efficiency due to underloading over a significant por-
tion of its total life. The other extreme is to
design for what the well is producing today and not
Among the most important factors to consider are worry about tomorrow. This can lead to change after
reservoir pressure and well productivity. If producing change after change in the type of lift equipment in-
stalled in the hole. We may operate efficiently
2 Selection of Artificial Lift Method SPE 10337

short term but spend large amounts of capital dollars One of the disadvantages of a beam pumping system
in changing equipment. The design engineer must con- is that the polished rod stuffing box can leak. How-
sider both long term and short "term aspects. Our aim ever, if proper design and operating criteria are con-
is to maximize the over1ife efficiency of the opera- sidered and followed, that disadvantage can be minimiz
tion. This mayor may not anticipate a lift system ed.
change in the future. GAS LIFT
SUCKER ROD PUMPING
Gas lift dominates the Gulf Coast of the USA as
Sucker rod pumping systems are the oldest and most a means of artificial lift and is used extensively
widely used type of artificial lift for oil wells. In around the world. Most of these wells are on constant
fact, approximately 85 percent of artificially lifted flow gas lift. Thus, the questions: "Why choose gas
wells are produced by beam pumping equipment. About 79 lift?", "Where do you use constant flow?" and "When
percent of the oil wells make less than 10 barrels of do you select intennittent lift?"
oil per day and are classified as stripper wells. A
vast majority of these stripper wells are lifted with Constant Flow Gas lift
sucker rod pumps. Of the remaining 26 percent, about
20 percent are lifted with sucker rod pumping systems, Constant flow gas lift is recommended for high
28 percent are flowing and the remaining 52 percent volume and high static bottom hole pressure wells
are lifted by gas lift, submersible electric pumps where major pumping problems will occur. It is an
and subsurface hydraulic pumps. excellent application for offshore clastic-type for-
mations with water drive, or waterf100d reservoirs
Sucker rod pumping systems should be considered with good PI's and high GOR's. When high pressure
for new, low volume stripper wells because operating gas is available without compression or where gas is
p~rsonnel are usually familiar with these mechanically
low in cost, gas lift is especially attractive. Con-
slmple systems and can operate them more efficiently. stant flow gas lift uses the produced gas with addi-
Inexperienced operating personnel operate this type of tional injection allowing the producing gradient to
equipment with greater effectiveness than other types be lowered so tha t the well will "flow" much better.
of artificial lift. Sucker rod pumping systems can
operate efficiently over a wide range of well produc- It should be obvious that a reliable, adequate
ing characteristics. Most of these systems have a supply of good quality high-pressure lift gas is
high salvage value. mandatory. This supply is necessary throughout the
producing life, if gas lift is to be effectively main-
Sucker rod systems should also be considered for tained. In many fields the produces gas declines as
lifting moderate volumes from shallow depths and small the well's water cut increases; thus, requiring some
volumes from intermediate depths. If the well fluids outside source of gas. Also the wells will produce
do not contain hydrogen sulfide, or if specialty sucker erratically or not at all when the lift supply stops
rods are used, it is possible to lift 1,000 barrels or pressure fluctuates radically. Furthermore, poor
from about 7,000 feet and 200 barrels from approximate- quality gas will impair or even stop production. Thus
ly 14,000 feet. If the well fluids contain hydrogen the basic requirement for gas must be met or other
sulfide, sucker rod pumping systems can lift 1,000 artificial lift means should be installed.
barrels of liquid per day from 4,000 feet and 200
barrels per day from 10,000 feet. Constant flow gas lift imposes a relatively high
back pressure on the reservoir and is at best only
Most of the parts of the sucker rod pumping sys- moderately efficien~ as compared with most pumping
tem are manufactured to meet existing standards, which methods. Thus the high back pressure may signifi-
have been established by the American Petroleum Ins- cantly reduce production as compared with some
titute. Numerous manufacturers can supply each part, pumping methods. Whereas, poor efficiency signifi-
and all interconnecting parts are compatible. cantly increases both capital cost and operating
energy costs.
The sucker rod string, parts of the pump and un- What are the strengths of constant flow gas lift?
anchored tubing are continuously subjected to fatigue.
Therefore, the system must be more effectively protect-
ed against corrosion than any-other lift system to 1. Gas lift is the best artificial lift method
insure long equipment life. for handling sand or solid materials. Many wells
make some sand even if sand control is installed.
Sucker rod pumping systems and crooked holes are The produced sand causes almost no mechanical pro-
often incompatible. blem to the gas lift valve; whereas, only a little
sand plays havoc with most pumping methods.
The ability of sucker rod pumping systems to lift
sand is limited. 2. Deviated or crooked holes can be gas lifted
with only minor lift problems. This is especially
Paraffin and scale can interfere with the effi- important for offshore platfonn wells which are
cient operation of sucker rod pumping systems. directionally drilled.
If the gas-liquid separation capacity of the
tubing-casing annulus is too low, or if the annulus is *Horsepower efficiency = laO x HHP of produced
not used efficiently, and the pump is not designed and fluid/input HP. See Figures 2 and 3.
operated properly, the pump will operate inefficiently
and tend to gas lock.
SPE 10337 Selection Of Artificial Lift Method 3

3. Gas lift permits the use, of wireline equip- 3. Adequate gas supply is needed throughout life
ment and such equipment is easily and economically of project. If the field runs out of gas or if gas
serviced. This feature allows for routine repairs becomes too expensive, one may have to switch to
through the tubing. another lift method. In addition. there must be
enough gas for easy start-ups.
4. The normal design leaves the tubing full open-
ing. This permits use of BHP surveys, sand sounding 4. Operation and maintenance of compressors can
and bailing, production logging, cutting paraffin, etc. be expensive. Skilled operators and good compressor
mechanics are required for successful and reliable
5. High formation GOR's are helpful rather than operation.
being a hindrance. Thus in gas lift, less injection
gas is required; whereas. in all pumping methods, 5. There is increassd difficulty when lifting
pumped gas reduces efficiency drastically. low gravity (less than 15 API) crude due to greater
friction. The cooling effect of gas expansion further
6. Gas lift is flexible. A wide range of vol- aggravates this problem. Also the cooling effect will
umes and lift depths can be achieved with essentially compound any paraffin problem.
the same well equipment. In some cases, switching to
annular flow can also be easily accomplished to handle 6. Low fluid volumes in conjunction with high
exceedingly high volumes. water cuts (less than 200 BPO in 2-3/8" 00 tubing) be-
come less efficient to lift and frequently severe
7. A central gas lift system can be easily used heading is experienced.
to service many wells or operate an entire field.
Centralization usually lowers total capital cost and 7. Good data are required to make a good design.
permits easier well control and testing. Such data may not be available and you limp along on
an inefficient design that does not produce the well
8. Gas 1ift has a low profile. The surface well near capacity.
equipment is the same as for flowing wells except for
injection gas metering. The low profile is usually The major factors to be considered in selecting
an advantage in urban environments. gas lift are listed in Table A. Also there are some
potential problems that must be resolved.
9. Well subsurface equipment is relatively in-
expensive and repair and maintenance of this subsurfacE 1. Gas freezing and hydrate problems.
equipment is normally low. The equipment is easily 2. Corrosive injection gas.
pulled and repaired or replaced. Also major well 3. Severe paraffin problems.
workovers occur infrequently. 4. Fluctuating suction and discharge pressures.
5. Wireline problems.
10. Installation of gas lift is compatible with 6. Dual artificial lift frequently results in
subsurface safety valves and other surface equipment. poor lift efficiency.
Use of the surface controlled subsurface safety valve 7. Changing well conditions, especially decline
with the 1/4-inch control line allows easy shut-in of in BHP and PI.
the well. 8. Deep high volume lift.
9. Valve interference - multipointing.
11. Gas lift will tolerate some bad design assump
tions and still work. This is fortunate since the Intermittent Gas Lift
spacing design must usually be made before the well is
completed and tested. Intermittent gas lift method is generally used on
wells that produce low volumes of fluid. Wells where
What are the limitations? intermittent lift is recommended normally have the
characteristic of (1) high PI and low BHP or (2) low
1. Relatively high back pressure may seriously PI with high BHP. Its use stems from known major
restrict production in continuous gas lift. This pro- pumping problems or where continuous gas lift is al-
blem becomes more significant with increasing depths ready installed or low cost high pressure gas is
and declining static BHP's. Thus a 10,000 foot well available.
with a static BHP of 1000 psi and a PI of 1.0 would be
difficult to lift with the standard constant flow gas Thus, when an adequate, good qualtiy, low cost
1ift system. However. there are some special schemes gas supply is available and plans are to lift a re-
that could be tried for such wells. latively shallow, high GOR. low PI or low BHP well
with a bad dog-leg that produces some sand; inter-
2. Gas lift is relatively inefficient, often re- mittent gas lift would be an excellent choice. In-
resulting in large capital investments and high energy termittent gas lift has many of the same strengths
operating costs. The cost of compressors are relative and limitations as constant flow, and the major fac-
ly high and are often long delivery items. Costs in tors to be considered are similar. See Table A. Only
1981 were found to be $500 to $600 per horsepower for the differences will be highlighted in the ensuing dis
typical land locations and $100 to $1400 per horse- cussion.
power for offshore packages. The compresso'r presents
space and weight design problems when used on offshore Strengths
platforms. Also, the cost of the distribution systems
onshore may be significant. Increased gas usage also 1. Intermittent gas lift has a significantly
may increase the size of flow line and separators lower producing BHP than the constant flow methods.
needed.
4 Selection of Artificial lift Method SPE 10337

2. It has the ability to handle low volumes of trols and associated producing facilities.
fluid with relatively low producing BHP's. Method is quiet, safe and sanitary for acceptable
operations in an offshore and environmentally
Limitations conscious area.
1. Intermittent gas lift is limited to low vol- Generally considered a high volume pump - pro-
ume wells. For example an 8,000 foot we 11 with 2" vides for increased volumes and water cuts
nominal tubing can seldom be produced at rates of over brought on by pressure maintenance and secondary
200 BPD with an average producing pressure much below recovery operations.
250 psig. Smaller sizes of tubing have even a lower Permits placing well on production immediately
maximum rate. after drilling and completion.
2. The'average producing pressure of a conven- Permits continued well production even while
tional intermittent lift system is still relatively drilling and working over wells in immediate vic-
high when compared to rod pumping. However, the pro- inity.
ducing BHP can be reduced by use of chambers. Cham-
bers are particularly suited to high PI, low BHP wells Some of the weaknesses of the submersible system are
as follows:
Will tolerate only minimal percents of solids
3. The output to input horsepower efficiency is (sand) production.
low. More gas is used per barrel of produced fluid
than constant flow. Also the slippage increases with Costly pulling operations to correct downhole
depth and water cut making the lift system even more failures (DHF's).
inefficient. However, slippage can be reduced by use While on DHF there is a loss of production
of plungers. during time well is covered by drilling opera-
tions in immediate vicinity.
4. The fluctuation in rate and BHP can be detri-
mental to wells with sand control. The produced sand Not particularly adaptable to low volumes - less
may plug the tubing or standing valve. Also surface than 150 BID gross.
fluctuations cause gas and fluid handling problems.
There have been a number of improvements to the sub-
5. Intermittent gas lift requires frequent ad- mersible system at Thums that have been implemented
justments. The lease operator must alter the injec- over a sixteen year period that are responsible for
tion rate and time period routinely to increase the decreasing the failure rate from a high of 71 per
production and keep the used gas relatively low. month in October 1969 (425 wells) to an average of
29 per month in 1981 (564 wells). These improvements
Conclusion are as follows:
Gas lift has numerous strengths that in many Feed through mandrel and pigtail system
fields make it the best choice of artificial lift. Solid state controls.
However, there are limitations and potential pro-
blems to be dealt with. One has a choice of using Isolating transformers.
either constant flow for high volume wells or intet- Molded motor pothead and molded cable splicing.
mittent for low volume wells and there is 1itt~
difficulty in switching from one to the other. In Rigid cable manufacturing and testing specifica-
addition, gas lift can be used to kick off wells, tions.
unload water from gas wells, or back flow injection Cable "tailored" to length and rigidly tested
wells. Gas lift deserves serious consideration as a electrically at shop prior to installation.
means of artificial lift.
Organized field procedures for overall succes-
SUBMERSIBLE PUMPING sful installation leading to the ultimate pub-
lication of API Specification 47R, in May 1980,
Thums Long l5each Company was formed April 1965 for installing submersible pumps.
to drill, develop and produce the 6479 acre Long
Beach Unit in Wilmington Field, Long Beach, Califor- A recent survey showed an average run life of 767 day
nia. for wells in the Ranger Zone (4000' M.D.) which has
93% of the 564 installed submersibles.
It was necessary to choose the best method of
lift for approximately 1100 deviated wells over a This survey and supporting data confirms the submer-
thirty-five year contract period from four (4) man- sible pump to be the best choice for lifting 475,000
made offshore islands and one (1) onshore site. Fac- BID present gross production at Thums Long Beach
tors leading to the selection of the submersible pump Company.
as the most economical method of lift are as follows:
HYDRAULIC PUMPING
Adaptable to highly deviated wells - up to 80 0 .
There are two kinds of hydraulic pumps currently
AdaptAble to required subsurface wellheads 6' on the market - positive displacement pumps and Jet
apart for maximum surface location density. Pumps. The positive displacement pump consists of a
Permit use of minimum space for subsurface con- reciprocating hydraulic engine directly coupled to a
pump piston or pump plunger. As shown in Fig. 4
SPE 10337 Selection of Artificial Lift Method 5
power fluid (oil or water) is di~ected down the ~arge In some cases, two pumps have been inatalled in
tubing string to operate the englne. The pump plston one tubing string. Seal collars in the bottom hole
or plunger draws fluid from the well.bore through ~ assembly connect the pumps in parallel hydraulically.
standing valve. Exhausted power fluld and productlon Thus, the maximum displacement values shown above are
are returned up the small string of tubing. doubled.
The Jet Pump is shown in Fig. 5. High pressure A tabulation of capacity vs. lift is not practi-
power fluid is directed down the tUbing to the nozzle cal for Jet Pumps because of the variables and their
where the pressure energy is converted to velocity complex relationships. To keep fluid velocities below
head. The high velocity-low pressure power fluid en- 50 Ft/Sec. in suction and discharge passages, the max-
trains the production in the throat of the pump. A imum production rates vs. tubing size for Jet FREE
diffuser then reduces the velocity and increases the PUMPS are approximately:
pressure to allow the commingled fluid to flow to
the surface. TUBING PRODUCTION B/D
The tubing arrangements in Fig. 4 and 5 are call- 2-3/8" 3000
ed Open Power Fluid systems. Fig. 4 is further classi 2-7/8" 6000
3-1/2" 10000
fied as a Parallel installation with gas vented througt
the casing annulus to the surface. Fig. 5 is called Fixed type Jet Pumps (those too large to fit
a Casing installation and requires the pump to handle inside the tubing) have been made with capacities to
the gas. Both types are used with positive displace- 17,000 B/D. Even larger pumps can be made. Maximum
ment pumps and with Jet Pumps. In fact, most bottom lifting depth for Jet Pumps is around 8000-9000 feet
hole assemblies can accomodate interchangeability Jet if surface power fluid pressure is limited to 3500
Pumps and positive displacement pumps. PSI. The maximum capacities listed above can be ob-
Fig. 6 shows a positive displacement pump i~ a tained only to about 5000-6000 feet. These J~t.Pump
Closed Power Fluid arrangement. Here, power fluld figures are only guidelines because well condltlons
is returned to the surface seperately from the pro- and fluid properties can have significant influences
duction. Because the Jet Pump must commingle the on them. It should also be noted that the maximum
power fluid and production, it cannot operate as a capacities listed above are for high volume Jet Pumps
Closed Power Fluid pump. that require bottom hole assemblies that are not
capable of also accomodating piston pumps.
The most outstanding feature of hydraulic pumps Advantages of hydraulic pumps are:
is the FREE PUMP as illustrated in Fig. 7. The draw-
ing on the left shows a standing valve (inserted by 1. FREE PUMP - Being able to circulate the pump in
wireline) at the bottom of the tubing and the tubing and out of the well is the most obvious and signi-
filled with fluid. In the second drawing, a pump has ficant feature of hydraulic pumps. It is especi-
been inserted in the tubing and is being circulated to ally attractive on offshore platforms, remote lo-
the bottom. In the third drawing the pump is on bot- cations, populated areas and in agricultural areas
tom and pumping. When the pump is in need of repair,
it is circulated to the surface as shown in the draw- 2. Deep Wells - Positive displacement pumps are
ing on the right. Figs. 4, 5, and 6 are all FREE capable of pumping depths to 17,000 feet, and
PUMPS. deeper. Working fluid levels for Jet Pumps are
Surface facilities required are a power fluid limited to around 9000 feet.
cleaning system and a pump. The most common cleaning 3. Speed Control - By changing the power fluid rate
systems are settling tanks located at.the t~n~ battery. to pumps, production can be varied from 10 per:
Sometimes cyclone desanders are used 1n addltlon to cent to 100 percent of pump capacity. The optl-
settling tanks. In the last few years "well site mum speed range is 20 to 85 percent of rated
power plants" have been very popular. These are speed.
separators located at the well with cyclone desanders
to remove solids from the power fluid. 4. Crooked Wells - Deviated wells typically present
no problem to hydraulic FREE PUMPS. Jet Pumps
Surface pumps are most commonly triplex plunger can even be used in TFL installations.
pumps. Other types are quintip1ex plunger pumps,
multistage centrifugal pumps and "canned" electric 5. Sand Production - Jet Pumps, because they have
submersible pumps. Surface pressure required is no moving parts, can handle sand and other solids
usually in the 1500-3500 PSI range. very well.
Maximum capacities and lift capabilities for 6. Viscous Oils - Positive displacements pumps can
positive displacement pumps are: handle viscous oils very well. The power fluid
can be heated or it can be diluent to further
MAXIMUM PUMP aid getting the oil to the surface.
TUBING WORKING FLUID
SIZE LEVEL, FT. DISPLACEMENT, B/D 7. Corrosion - Corrosion inhibitors can be injected
2-3/8" 6000 to 17000 1311 to 381 into the power fluid for corrosion control.
2-7/8" 6000 to 17000 2500 to 744
3-1/2" 6000 to 15000 4015 to 1357 Disadvantages are:
1. Power Fluid Cleaning - Removing solids from the
6 S~1ec+'ion of Artificial Lift Method SPE 10337

power fluid is very important for positive dis-


placement pumps. Maintenance of surface plunger
pumps is also affected by solids in the power
fluid . Jet Pumps, on the other hand, are very
tolerant of poor power fluid quality.
2. Pump life - Positive displacement pumps, on aver-
age, have shorter life between repairs than Jet,
sucker rod and electric submersible pumps. Mostly,
this is a function of the quality of power fluid,
but also, on average, they are pumping from great-
er depths which is also a factor. Jet Pumps, on
the other hand, have very long pump life between
repairs.
3. Bottom Hole Pressure - Whereas positive displace-
ment pumps can pump to practically zero bottom hole
pressure, Jet Pumps cannot. Jet Pumps require
approximately 1000 PSI bottom hole pressure when
set at 10,000 feet and approximately 500 PSI when
set at 5000 feet.
4. Skilled Personnel - Positive displacement pumps
generally require more highly skilled operating
personnel, or perhaps, just more attention, than
Jet Pumps and other types of artificial lift.
There are two reasons for this. First, pump speed
needs to be monitored daily and not allowed to be-
come excessive. Secondly, power fluid cleaning
systems need frequent checking, and action taken,
to keep them operating at their optimum effective-
ness.
To answer the question, "when do you use Jet Pumps
and when do you use positive displacement pumps?", my
answer is: Use Jet Pumps if the flowing (pumping)
bottom hole pressure is adequate (see disadvantages
No.3 above). .
TABLE Jj

:f
GAS LIFT
WHAT ARE THE FACTORS TO CONSIDER?
I. CAPITAL COST MAXIMUM
II. OPERATING COST PVP(AT)
OVER TOTAL LIFE
III. OPERATING REVENUE
MAJOR ITEMS:
GAS AVAILABILITY
WELL PI
VOLUMES: BOD + BWD + MCFD
BHP
TYPE RESERVOIR DRIVE
SUPPLEMENTAL RECOVERY PLANS
~LUID PROPERTIES (PVT)
WELL DATA (DEPTH, TUBULARS, PROD. INTERVALS)
ANTICIPATED PRODUCTION CHANGES (BHP, PI, GOR, CUT)
SAND, SCALE, CORROSION, WAX
ENERGY SOURCE AND COST
SURFACE GATHERING AND HANDLING EQUIPMENT
SIZE OF FIELD
LOCATION
GOVERNMENTAL RULES AND REGULATIONS
ENVIRONMENTAL AND SAFETY PRACTICES

w
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KK
WHEN Pb ~ jJ____""'
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i-Pb = 0

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~

1\ ~~
o
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PRODUCTION RATE

Fig. 1 - Well productivity relationship


PRESSURE, 100 PSI
12 14 16 18
I I i
~G X BPD X~P
HHP = - - - - -
135,g00 X FG
X BPD X (FG X DP + PWH - PIP)
SG -
HHP = - - -_____...!.!!J..._ __
135,800 X FG

2
EFFICIENCY - 100 HHP/INPUT HP
vJhere:
SG = Specific Gravity
BPD = Barrels Per Day .97 X qOO X (.Q2 X 6000+100-2 0)
t:, P = Pressure Increase across
Pump - Psi 135,800 X .42
3 FG = Fluid Gradient - Psi/ft
DP = Depth of Pump - ft = 100 X 16.5/50* = 33%
Pwh = Wellhead Pressure - psia
PIP = Pump Intake Pressure - psia *ASSUMES: 2 X PRHP
PDP = Pump Discharge Pressure - psia
4 - TD = Total Depth - ft
Pwf = Producing BHP - psia
~
UJ
UJ
u..
P = Average Reservoir Pressure - psia
o
o
95
:r:
~
0..
UJ
::)

PIP
6 DP
PDP

7 ~ DRA\4Do\~N -------c==:>"
P\~F P I
8 .,~~_____L___'_______'____l--LJ
Fig. 2 - Pumping case
PRESSURE, 100 PSI
12 14 16 18
I I i
SG BPD x.6.P
X
HHP = e

135,800 X FG
I SG X BPD X (FG X DI + PWH - )
I Pc HHP = --------~~---I-=-
I
I
135,800 X FG
I
EFFICIENCY = 100 X HHP/INPUT HP
2 EXAMPLE:
.97 X 400 X (.42 X 6000 + 100 - 90 )
135,800 x .42
3 - " "
" ".<:-.()+ HHP = 11. 7 HORSEPOWER
" ~x EFF. = 100 x 11 . 7/50* = 23 4%
'4~ ASSU~lES 200 HP /l Mr1C
I-
"'" AND USI NG 250 MCFPD
LW
u.J
u..
" INJ. GAS.
o
o
~5
I
I " "-
'" "
I
:c I
l-

" "- '\.


e...
I.U
o
_____e r==>
6 AP

7 TD ~ DRAHDOHN r==>.
-
P

Fig. 3 - Gas lift design


FLUID LEVEL

ENGINE

MP

CHAMBER

THROAT

DIFFUSER

I
Fig. 4 - Positive displacement pump

COMBINED
FLUID
RETURN

WELL
PR O DUCTION

Fig. 5 - Jet pump

Fig. 6 - Closed power fluid system


SHUT OFF PUMP IN OPERATE PUMP OUT
AND BLEED
POWER
!At JftL JftL
OIL FLOW
UNE LINE

t
I

STANDING STANDING STANDING STANDING


VALVE VALVE VALVE VALVE
CLOSED CLOSED OPEN CLOSED

Fig. 7 - Free pump operation

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