583
CONTENTS
1 SCOPE
2 FIELD OF APPLICATION
3 SYMBOLS - DESIGNATIONS
4 DETERMINATION OF THE SPECIFIC TOTAL LOSS
4.1 Principle of measurement
4.2 Test apparatus
4.3 Measuring apparatus
4.4 Test specimens
4.5 Method of measurement
4.6 Determination of the specific total loss
4.7 Accuracy
5 DETERMINATION OF THE MAGNETIC FLUX DENSITY
IN AN ALTERNATING FIELD
5.1 Principle of measurement
5.2 Test apparatus
5.3 Measuring apparatus
5.4 Test specimens
5.5 Method of measurement
5.6 Determination of the peak value of the magnetic flux
density
5.7 Accuracy
6 DETERMINATION OF THE MAGNETIC FLUX DENSITY
IN A DIRECT FIELD
6.1 Principle of measurement
6.2 Test apparatus
6.3 Measuring apparatus
6.4 Test specimens
6.5 Method of measurement
6.6 Determination of the magnetic flux density values
6.7 Accuracy
ANNEX: Symbols Designations
Each solenoid shall comprise two windings: m = total mass of the test specimen, in kilograms,
the primary winding, on the outside (magnetization wind l m = conventional effective length of magnetic circuit, in
ing), metres (0.94),
the secondary winding, on the inside (voltage winding). 1 = length of a strip, in metres.
4.2.2 Mutual inductor for compensation of air flux windings of the mutual inductor and the Epstein frame shall
not exceed 0.1 % of the voltage across the terminals of the se
The total crosssection A, of the secondary winding is greater condary winding of the E pstein frame.
than the crosssection A of the test specimen. Hence the air
flux in the secondary winding contributes to the induced vol With this method of air flux compensation, the peak value of
tage in the winding and the magnetic flux density ', call the magnetic polarization in the test specimen shall be calcu
culaled from the measured secondary voltage, differs from| lated directly on the basis of the secondary voltage measured
the flux density in the test specimen as follows: according to the equation:
.- + Uo a._ALzA (4) J ,?2 (8)
A
4 f N2 A
' peak value of the magnetic flux density, calculated J = peak value of the magnetic polarization in the test spe
from the measured secondary voltage, in teslas,
cimen, in teslas,
peak value of the magnetic flux density of the test
U2 = mean value of the electromotive force induced in the
specimen, in teslas,
secondary winding, in volts.
0 4 n|10"7 H/m (magnetic constant),
f = frequency, in hertz.
= peak value of the magnetic field strength in amperes
per metre, 4.2.3 Source of supply
A, total crosssection of the secondary winding of the The source shall have a low impedance and high voltage and
Epstein frame in square metres, frequency stability. During measurements, the voltage and
A = magnetic crosssection of the test specimen in square frequency variations shall not exceed + 0.2 /o of the specified
metres. value. Also, the wave form of the induced secondary voltage
shall be sufficiently sinusoidal.
In order to obtain the magnetic flux density , the expres
sion: It is preferable to keep the secondary voltage form factor to
MoH(AiA) within 1.111 l/o (this is possible in several ways: for
example, by using an electronically controlled source of sup
in equation (4) shall be corrected either by calculation or by ply ora negative feedback amplifier). If this condition cannot
using a mutual inductor of value: be fulfilled, the losses may be corrected but only if the differ
ence (AF) between the form factor and its theoretical value
N, N2 (A, A) (5) does not exceed + 5 %. The loss correction formula is derived
Mc =
In, from the following equation:
Mc = value of mutual inductance for compensation of the air (9)
flux, in henrys. " 1.111J
This value shall be variable and adjusted according to the P, = measured specific total losses, in watts per kilo
effective crosssection of each test specimen. In place of this, gram,
it is simpler to compensate for the total air flux 0 A, Ph = apparent hysteresis losses, in watts per kilogram,
(including the flux passing through the test specimen) by
means of a mutual inductor set permanently at the value: = apparent eddy current losses, for sinusoidal magnetic
M n N l N 2 A |
flux density, in watts per kilogram,
Mt.- (6)
F = measured form factor.
In this way, the magnetic polarization is given by:
The corrected total specific losses (Ps) may be obtained accu
} = 0 (7)
rately by means of the equation:
The magnetic polarization 3 does not differ sufficiently from Pj
1\ (10)
the magnetic flux density to be able to distinguish between Zb _J_ Jj> ( t12
them within the context of this standard. Ps Ps i-m
The primary winding of the mutual inductor shall be con but adequately precise values may be obtained using the
nected in series with the primary winding of the E pstein equation:
frame, and the secondary winding of the mutual inductor PS = P,AP (11)
shall be connected in opposition with the secondary winding
of the E pstein frame. or
The conventional values of proportions of hysteresis and Unless otherwise specified in the product standard, the toler
eddy current losses are commonly derived for the various ance for the angle between the direction of rolling and the di
thicknesses and classes of commercial materials by the two rection of cutting shall be as follows:
form factor loss separation procedure.
I o for grainoriented sheet and strip,
The form factor of the secondary voltage is the ratio of its rms
value to its rectified value. The first is measured by means of 5 for nonoriented sheet and strip.
an rms voltmeter, such as a movingiron instrument, the
second by a rectified value voltmeter, such as an instru The number of strips comprising the test specimen shall be a
ment with a rectifier. multiple of four and is specified in the product standard.
However, the effective mass of the test specimen shall be at
Note: least 240 g for strips 280 mm long. A mass of nonmagnetic
If an electronically controlled source of supply is used, it and nonconducting material of the order of a few hundred
may be necessary to observe the wave form of the induced grams may be applied to each of the corners of the test
secondary voltage by means of an oscilloscope in order to en specimen.
sure that the wave form of the fundamental frequency is
satisfactory.
4.5 Method of measurement
4.3 Measuring apparatus
4.5.1 P reparation for measurement
4.3.1 Measurement of voltage
The test specimen shall be weighed and its mass determined
The average value of the induced secondary voltage of the to within 0.1 /o. After weighing, the strips shall be stacked
Epstein frame shall be measured using an average value volt into the solenoids of the E pstein frame with doublelapped
meter of accuracy class 0.5 or better. joints at the corners. Where strips are cut halfparallel and
halfperpendicular to the direction of rolling, care shall be
The load on the secondary circuit shall be as low as possible. taken to ensure that the strips cut in the direction of rolling
Therefore, the internal resistance of the average value volt are all inserted in two opposite branches of the frame and
meter shall be at least 1 000 /V. An amplifier with an input those cut perpendicular to this direction are all inserted in
resistance of at least 1000 /V may be used if the total accu the other two opposite branches. In the overlapping portions,
racy of the device (including the rectifier and the measuring care shall be taken to see that the air gap between the strips is
instruments) is at least equal to 0.5 /o of the maximum de as small as possible. The strips are placed against the inter
flection. nal side surfaces of the formers so that the length of the mag
4.3.2 Measurement of current netic circuit is as small as possible. The number of strips
shall be the same in each branch of the frame. The strips shall
The primary current may be measured by means of a low then be demagnetized in a decreasing alternating magnetic
impedance ammeter of class 1. In this case, the ammeter field.
shall be shortcircuited when the secondary voltage has been
adjusted and when the loss is being measured. 4.5.2 Adjustment of source
4.3.3 Measurement of frequency The source shall be adjusted in such a way that the mean
value of the secondary voltage is:
A frequency meter of accuracy class 0.2 or better is required. R
U2 = 4 f N 2 . AJ (13)
4.3.4 Measurement of power Ri
Rj = combined equivalent resistance of the instruments in
The power is measured by means of a very sensitive watt the secondary circuit, in ohms,
meter of accuracy class 0.5 or better, suitable for circuits
with a low power factor (cos < 0.2). Readings in the first R( = sum of the resistances of the secondary windings of
quarter of the scale shall be avoided where possible. the E pstein frame and the mutual inductance Mc,
in ohms.
The resistance of the wattmeter voltage circuit shall be equal
to or greater than 100 /V for all voltage ranges. The crossseclion A is given by the equation:
4.6 Determination of the specific total loss During calibration, and during measurement, care shall be
taken to ensure ihat the leakage flux of the Epstein frame or
The power (Pm) measured with the wattmeter includes the of any other apparatus does not interfere with the measure
power consumed by the instruments in the secondary circuit ; ments.
this is equal to (1.111 U 2 ) 2 /R, as the secondary voltage is sinu
soidal. 5.2.3 Source of supply
The total losses (Pc) of the test specimen are therefore calcu The supply shall be identical with that defined in 4.2.3.
lated using the equation:
(1.111,)2 5.3 Measuring apparatus
(15)
^ N2 Ri 5.3.1 Measurement of the average voltage
Pc = total losses of the test specimen, in watts,
The average value of the secondary voltage of the E pstein
P m = power measured with the wattmeter. frame and of the mutual inductor M shall be measured using
an average type voltmeter with accuracy class 0.5 or better
The measured specific total losses (P,) in watts per kilo whose internal resistance is at least 1000 /V.
gram are obtained by dividing Pc by the effective mass m a
of the test specimen. 5.3.2 Measurement of current
p. = _ L =
', H (16) The rms value of the primary current shall be measured by
m ml. means of an rms ammeter of low impedance. For example, a
movingiron instrument of accuracy class 0.5 or better may
The specific total losses (Ps) are equal to the measured spe
be used.
cific total losses (P() when there is not a correction due to the
variation of form factor. 5.4 Test specimens
In the case where it is necessary to allow for the variation of The test specimens used shall be identical to those specified
the form factor, the measured specific total losses (P,) shall for determination of the specific total loss (see 4.4).
be corrected according to equation (11) to obtain the specific
total losses (Ps). 5.5 Method of measurement
The corrected values are rounded off to the nearest hund 5.5.1 P reparation for measurement
redth of a watt per kilogram.
The test specimen shall be weighed and the strips stacked in
the solenoids of the Epstein frame in the same way as for de
4.7 Accuracy
termining the specific total loss (see 4.5.1).
The reproducibility is 3 % for a probability of 95%.
5.5.2 Measurement
5.2.1 25 cm Epstein frame (see 4.2.1) The secondary voltage of the Epstein frame shall then be read
from the average type voltmeter.
The frame shall be supplemented by the mutual inductor for
the compensation of the air flux as described in 4.2.2.
5.6 Determination of the peak value of the magnetic
5.2.2 Mutual inductor M flux density
The primary impedance of the mutual inductor used in the Given that according to 4.2.2, a mutual inductor completely
circuit shown in Figure 4 shall be as low as possible. compensates for the inductance of the empty Epstein frame,
the magnetic flux density shall be determined using the fol
The mutual inductance of M shall be sufficiently high and
lowing equation:
known with an accuracy at least equal to 0.5%. The maxi
mum loss angle of the mutual inductor (including that of the = 3 + 0
measuring instruments) shall be such that tan < IO"3.
Page 6
1 Rv + Ri
(18)
strengths, the source shall have a voltage of at least 20 V. The
B = U 2 + 0 fi
4fN 2 .\ Rv residual ripple shall be less than 1 %. T h e constancy of the
primary current shall be e n s u r e d throughout the m e a s u r e
For a relatively low field strength, 0 fi may be disregarded
ment and the deviations and fluctuations of the primary cur
in relation to J.
rent shall not result in any variations greater than 0.2 % in the
The following table gives the noload magnetic flux density magnetic flux.
values 0 fi c o r r e s p o n d i n g to certain values of H:
6.2.5 Switches
ft in A / m 2 500 5 000 10 000 30 000 The switches shall permit reproducible current values to be
obtained. The stability shall be greater than the accuracy
M0 in 0.003 0.006 0.013 0.038 limit of the fluxmeter. The switches shall:
The reproducibility is 2 % with a probability of 9 5 % . R' variable resistance of the supply circuit, in o h m s ,
Rc = resistance of the switch, in ohms.
J =
6.5 Method of measurement
^ <19>
N2A 6.5.1 P reparation for measurement
J = magnetic polarization, in teslas,
'P = m e a s u r e d flux in webers. The test specimen shall be weighed and the strips shall be
stacked into the solenoids of the E pstein frame in the s a m e
To convert from polarization to magnetic flux density, a cor
way as for the determination of the specific total loss (see
rection has to be m a d e using the following equation:
4.5.1).
B = J + p0H (20)
6.5.2 Demagnetization of the test specimen
6.2.3 Calibration mutual inductor M.
The test specimen shall be demagnetized by a series of rever
In order to calibrate the fluxmeter, the mutual inductor of va sals of the magnetic field decreasing progressively from an
lue M, is used to enable the test to be carried out at all field initial value of at least 5 000 A / m . The demagnetization is g e
values. nerally produced with a direct current by operating the re
versing switch D, at a frequency of approximately 2 reversals
A m u t u a l inductor of mutual inductance between 50 and per second whilst the current is reduced to zero by m e a n s of
100 mH known to within 0 . 2 % is generally a d e q u a t e . The the resistance R'. The reversing switch D 2 shall be closed to
primary winding shall be capable of carrying the calibration position m and the reversing switch D 3 opened.
current without u n d e r g o i n g any appreciable t e m p e r a t u r e
rise. Demagnetization is also possible with alternating current by
slowly reducing the current to zero from a m a x i m u m field va
6.2.4 Source of supply
lue equal to that indicated by the directcurrent d e m a g n e t i
The choice of the source d e p e n d s on the m a x i m u m value of zation process.
the magnetic field strength which is required. For low field
6.5.3 Calibration of fluxmeter
l If agreed by the parties involved, the fluxmeter may be replaced The fluxmeter shall be calibrated for each of the magnetic
by a ballistic galvonometer or an electronic integrator. flux density values to be measured.
Page 7
In order to calibrate using the mutual inductor M,, close the ,, (24)
reversing switch D2 to position t and the reversing switch D 3 . =
Then reverse the calibration current I, by means of reversing
switch D,. The constant K which gives the value of the mag I, = current in the primary winding, in amperes.
netic flux density per scale division /( is:
The current is reversed by means of reversing switch D, ; the
M,I,
' (23) magnetic polarization is read from the fluxmeter.
K =
, ,
The magnetic flux density is calculated according to the
M, = value of the mutual calibration inductance, in henrys,
equation:
I, = value of the calibration current, in amperes, (25)
= J + 0
( = reading on the fluxmeter.
The following table gives the noload magnetic flux density
The resistance R" fitted in the circuit is used for varying the values corresponding to certain values of H:
sensitivity of the instrument and to allow, as far as possible,
the magnetic flux density values to be read off directily.
in A/m 2 500 5 000 10 000 30 000
6.6 Determination of the magnetic flux density values
In order to determine the magnetic flux density values, re M0 in 0.003 0.006 0.013 0.038
versing switch Dj shall be kept closed in one of the two pos
sible positions with reversing switch D 2 in position m.
Test specimen
.
4$
280 mm
220 mm
^K*X>UX&MM
- J-
LK^K^^^^^^K^^^KKAf
Im = 0.94 m
J
^.^>.<>.^< ? L
j- 190 m m
TTIITI.
Test specimen
<>
a CM
54
m
O v i v U
D Ht
M
Um 'CZ
2
Figure 4: Basic circuit diagram for determining the magnetic flux density in an alternating field
Test specimen
0-
V
u
Figure 5: Basic circuit diagram for determining the magnetic flux density in a direct field
Page 11
ANNEX
Symbols Designations
SI Units SI Units
A Magnetic crosssection of the test specimen m2 N2 Total number of turns in the secondary winding
A, Total crosssection of the secondary winding of the E pstein frame
of the E pstein frame m2 Pc Total loss calculated for the test specimen W
Magnetic flux density of the test specimen P h Apparent hysteresis loss W/kg
' Peak value of magnetic flux density calculated Apparent eddy current loss for sinusoidal flow W/kg
on the basis of the measured secondary voltage P, Specific total loss measured
in the test specimen W/kg
J Magnetic polarization
Correction of the losses due to variation
J Peak value of magnetic polarization
of the form factor (AF) W/kg
d Density of the material tested kg/m 3
Ps Specific total loss of the test specimen W/kg
f Frequency Hz
Magnetic flux Wb
F Measured form factor
R' Variable resistance of the magnetizing circuit
AF F 1.111
R" Variable resistance of the fluxmeter circuit
H Magnetic field strength. A/m
Rj Resistance of the primary winding
fi Peak value of magnetic field strength A/m of the E pstein frame
I, Current in the primary winding A R2 Resistance of the secondary winding
I, Calibration current of the fluxmeter A of the E pstein frame
Constant giving the value of magnetic flux density Rf Resistance of the flux measuring apparatus
per scale division of the fluxmeter
Rj E quivalent resistance of the instruments
1 Length of a strip m in the secondary circuit
l m E ffective conventional length of the magnetic circuit m D Resistance of the secondary winding of
m
L, Inductance value of the primary winding of the Rs Resistance of the switches
Epstein frame without the test specimen in place H
L2 Inductance value of the secondary winding of the Rt Sum of the resistances of the secondary
windings of the E pstein frame and of the
Epstein frame without the test specimen in place H mutual inductance Mc
m Total mass of the test specimen kg Rv Internal resistance of the voltmeter
m a E ffective mass of the test specimen kg U2 Average value of the electromotive force induced
M Mutual inductance for the determination of fi H in the secondary windings V
Mc Mutual inductance for the compensation of air flux H U m Average value of the secondary voltage across
the terminals of M V
M, Mutual calibration inductance of the fluxmeter H
( Reading on the fluxmeter
0 Magnetic constant H/m
Nj Total number of turns in the primary winding
of the E pstein frame
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United Kingdom: British Standards Institution, 2 Park Street, London W1A 2BS
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