5 Conclusion
cGMP evolution cleaning and process validation history
Thalidomide QP releasing Barr laboratoires trial
1962 1970 1988
1968 1968 1987 1992 1996 2000 2001 2007 2008 2009 2010 2012 2013 2015
Note for
1st GMP
Medecine Annex Guidance EU GMP PV Annex 15
EU Act UK
guide 1972 EC Law
15 process 2004
Part II draft PV
Orange
validation ((biotech)
2014
General
21 CFR part
principle of Risk based PV new PV draft
FDA Process
211
cGMP draft 2011 non-sterile
subpart L
Validaation
ASTM E2500
PV v3 PV v3
ASEAN ASEAN ASEAN
2001/83/EC 2003/63/EC
Medicinal product for human use Biological medicinal product
2011/62/EU
Falsified medicinal product 2001/20/EC 2003/94/EC
2013/C 68/01
GDP of medicinal products
revision 94/C 63/03
National Laws
EC guide GMP
part I, II and Annexes
Falsified medicinal products: SQIPP GLP in the conduct GMP in respect for
responsibility of clinical trial for medicinal products for
QP responsibility increased -> Annex human use human and
16 investigational
Excipient use suitability determine medicinal products for
through risk assessment -> ICH Q9 human use
Control and traceability supply
chain: avoid illegal supply chain
Control falsified product GDP
Packaging safety features
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EU GMP revision focus on introducing element of ICH and
modern manufacturing technology
LIST NON EXHAUSTIVE
Operation date of the EU GMP guide chapters revised: Operation date of the EU GMP guide annexes revised:
6/
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EU GMP Annex 15 revision: introducing element of ICH,
modern manufacturing technology and EU GMP guide changes
LIST NON EXHAUSTIVE
EMA setting
EMA concept paper (Nov. 2012) US FDA Guide
health based limit and ASTM E2500-07
Process Validation On the revision of the annex 15 on Process Validation
Cleaning validation
Include modern aspect: PIC/S Process validation
ICH Q8 Q10 Transport validation
PAT, RTRT Packaging validation
QdB EMA guideline Qualification Utilities
EC Annex 15
Harmonization with on process validation (PV) Analytical method
FDA guidance on continuous process
process validation verification and On-
EC GMP guide Part I going verification
concept
Alignment with the EMEA guidance Computer System Validation ICH Q8: Design space
on setting limits software & hard ware ICH Q9: Risk-based approach
Modern manufacturing technology back up ICH Q8 & Q10: Knowledge management
Alignment with: ICH Q11: Life cycle validation &
Chapter 3 qualification
Chapter 5 7/
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EMA guidance provide insight on future direction for
process validation
LIST NON EXHAUSTIVE
US FDA Guide
ASTM E2500-07
on Process Validation
Manufacturing
EC Annex 11 ICH Q8 Q10
Technologies
5 Conclusion
Role of QP/QA and senior management is to ensure
quality, compliance to the MAH and cGMP
QP has the ultimate responsibility over product lifetime; safety, quality and efficacy
Ensure batch in accordance with its MAH, with EU GMP and applicable law
Has an on going assurance that his reliance on the QA system is well founded
Senior management has the responsibility to ensure QA system and lifecycle product
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Changes in the annex 15 impact the industry validation
process
Rationale for change: adjustment with annex 11 ICHQ8-11, PAT, EMEA PDE, EMA PV and
process validation and part I of the EU GMP:
Rationale for change: implement the scientific approach chap 3 and chap 5 of EU GMP,
scientific rationale for cytotoxic and antibiotic to be produced in dedicated equipment :
Guideline on
setting health
NOEL is now NOAEL
based exposure 10ppm approach is enhance by the calculation of the PDE based on all
limits (PDEs) toxicological and pharmacological data NOAEL present in the
2014 ICHQ3C (R4)
Threshold of Toxicological Concern (TTC) or 1.5 g/person/day Ex.
Genotoxic
Dedicated equipment are needed for substance which lowest
threshold is not known
Not applicable on macromolecule since could be inactivate by
chemically or thermally actions
PDE animal < PDE human
VICH GL18 residual solvent and link with EU CMP chap 3 and Chap 5
Changes in the EMA PDE setting guidance impact the
industry validation programs
Effective Effective
Final Published Effective date for new product for existing product
Impacted:
Annex 15 EUGMP (October 2015)
Chapter 3 EUGMP (March 2015)
Chapter 5 EUGMP (March 2015)
WHO guidance on cleaning validation
13/
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Cleaning program strategy for acceptance criteria setting
Visually clean
+
Cleaning strategy Lowest MACO
Concurrent
Validation
Retrospective
Validation
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Unlike the EMA guide on process validation the US FDA
does break the lifecycle validation concept
Stage 3
Stage 2
AUTHOR INTERPRETATION
5 Conclusion
MACO calculation: European guideline
EC guide:
Annex 15 (2015)
Before: Visually clean
After : Cleaning validation
Chapter 3 and 5
Part II
US FDA:
21CFR211.42
21CFR211.167
Cross contamination management
NOAEL: No Observed Adversible Effect Level NOAEL: No Observed Adversible Effect Level
BW: weight adjustment - 50kg for human medicinal products LOAEL: Lowest Observable Adversible Effect Level
1Kg for veterinary medicinal products
BW: weight adjustment - 50kg for human medicinal products
F1: A factor (values between 2 and 12) to account for extrapolation UFC: composite Uncertainty factor:
between species
UFH: Intra species differences
F2: A factor of 10 to account for variability between individuals
UFA : Inter species differences
F3: A factor 10 to account for repeat-dose toxicity studies of short
duration, i.e., less than 4-weeks UFS: Subchronic to chronic extrapolation
F4: A factor (1-10) that may be applied in cases of severe toxicity, UFD: database completeness toxicity database
e.g. non-genotoxic carcinogenicity, neurotoxicity or teratogenicity
UFL: LOAEL to NOAEL extrapolation
F5: A variable factor that may be applied if the no-effect level was
not established. When only an LOEL is available, a factor of up to 10 MF: Modifying factor to adress residual uncertainty
could be used depending on the severity of the toxicity.
PK: pharmacocinetic adjustment
The determination of the ADE and equivalent PDE involves hazard identification by reviewing : all
relevant data, identification of critical effects or effects, determination of the NOAEL of the findings that
are considered to be critical effects and use several adjustments to account for various uncertainties.
24/
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Agenda
5 Conclusion
The worst case soil have to be confirmed based on
toxicological data (PDE)
Current approach: MACO was determine using New guideline: MACO should be determine using
therapeutic daily dose or the 10 ppm therapeutic daily dose, health and/or toxicological based
Equipments Equipments
Cleaning SOP 1 Cleaning SOP 1
Product 1 Product 1
Equipments group Equipments group
Product 2 Product 2
Cleaning SOP 1 Cleaning SOP 1
Product 3 Product 3
Determine MACO Determine worst case Determine MACO Determine worst case
worst case MDD product to clean worst case product to clean
3 runs 3 runs
26/
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Health based limit is consider as the scientific methods
Source: Cleaning LimitsWhy the 10-ppm Criterion should be Abandoned The 10-ppm criterion for the acceptable concentration of potential API in
cleaning validation is no longer necessary and a risk-based approach should be universally adopted. Jan 01, 2016 By Michel Crevoisier [1], Ester
Lovsin Barle [2], Andreas Flueckiger [3], David G. Dolan [4], Allan Ader [5], Andrew Walsh [6] Pharmaceutical Technology Volume 40, Issue 1 27/
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FAQ by pharmaceutical industries to suppliers (1/4)
28/
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FAQ by pharmaceutical industries to suppliers (2/4)
Q: how to calculate the MACO for development product that the PDE is not
available?
Q: How I can set the limit if the veterinary product go to the human food chain? ?
The calculation will depend if the animal enter in the human food supply chain
MACO veterinary < MACO human
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FAQ by pharmaceutical industries to Regulators (4/4)
Q: If a company does not have the PDE data for their product after the deadline?
Q: Do you think PDE should also be apply to non product contact surface?
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Agenda
5 Conclusion
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Conclusion
EU GMP guide update: align with the current industries practice, ICH and other
guidance
Plan the change before acting: SOP & policy revision, ressourcing, training to be able
to meet industry best practices
Integrate and develop a life cycle approach for equipment and process
Scientifically based choice through risk assessment approach and process knowledge /
performance
Review SOP to align with current update and assess the impact on the validation
program
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Thank
You
For your listening
El Azab Walid
Technical Service Manager STERIS
Walid_elazab@steris.com
+32479790273
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References
[1] Medicines & Healthcare products Regulatory Agency (MHRA) top deficiency. Accessed on April 05, 2015 at:
http://www.gmp-compliance.org/enews_03189_MHRA-publishes-GMP-Deficiency-Data-Review-April-2011---March-2012.html
[2] Medicines & Healthcare products Regulatory Agency (MHRA) top deficiency. Accessed on April 05, 2015 at:
http://webarchive.nationalarchives.gov.uk/20141205150130/http://www.mhra.gov.uk/home/groups/pl-
a/documents/websiteresources/con464241.pdf
[3] European Medicine Agency (EMA), Guideline on setting health based exposure limits for use in risk identification in the manufacture of
different medicinal products in shared facilities, November 2014
[4] Lai Yeo Lian, M. Ovais. (2008) Setting Cleaning Validation Acceptance Limits for Topical Formulations Pharmaceutical Technology, Volume 32,
Issue 1
[5] European Commission, Good Manufacturing Practice Medicinal Products for Human and Veterinary Use - Annex 15, Qualification and
Validation, 2015.
[6] European Commission, Good Manufacturing Practice Medicinal Products for Human and Veterinary Use - chapter 3, Premises and equipment,
2015.
[7] European Commission, Good Manufacturing Practice Medicinal Products for Human and Veterinary Use - chapter 5, Production, 2015.
[8]Fourman, G., and Mullen, M., Determining Cleaning Validation Acceptance Limits for Pharmaceutical Manufacturing Operations,
Pharmaceutical Technology, April 1993
[9]Active Pharm aceutical Ingredients committee (APIC), Guidance on Aspect of Cleaning Validation in Active Pharmaceutical
Ingredient Plants, May 2014.
[10] International Society for Pharmaceutical Engineering (ISPE), Risk-Based Manufacture of Pharmaceutical Products, September 2010
Note: This is not a complete listing, just a guidance to literature the speaker has found to be interesting/beneficial.
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MACO determined by scientific based data
LD50* BW
SF
37/
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The validation documentation template and program
should be adapted (1/2)
LIST NON EXHAUSTIVE
38/
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The validation documentation template and program
should be adapted (2/2)
LIST NON EXHAUSTIVE
39/
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Cleaning and process validation is on the TOP 10
deficiencies observed
Source: http://webarchive.nationalarchives.gov.uk/20141205150130/http://www.mhra.gov.uk/home/groups/pl-a/documents/websiteresources/con464241.pdf
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