Activity: Installation of steel structures Project / Site location:

Mobilization, lifting, positioning, assembling, welding and Department Involved:

Description of Work: CIVIL
fixing of steel structures, & miscellaneous steels.
Job Supervisor:
Localized Shutdown: Required Not Required H&S Supervisor:
Date:06-06-2015 Sub-contractor : ZZZ Ref No:
Contractor Supervisor: Mobile: Rev No: 00
General safety condition
XXX HSE Plan and safety procedures are to be followed at all times.
requirements:
Minimum PPE to be worn at all times.
This JHA to be available at all points of work operatives must be informed of this JHA and understand the risks involved in the works.
Tool box talk / pre-job brief to be given at the start of each work shift and before starting a new task or activity.
Summer and Ramadan working hours changes are to be observed and details posted at worksite.
Paramedical or ambulance facilities to be available.

Minimum PPE required: Hard hat, safety glasses or goggles, hi-viz jacket, Cover-all, safety shoes

LS Likelihood / Frequency
CS Severity of consequence
XXX Hyundai Samsung Joint Venture
E - Environmental
Consequence: H Health
S Safety

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Installation of steel structures and Decking sheets.-JHA -
 1stRisk 2nd Action
Residual PTW
Hazards Control Measures by Risk Needed
Hazards Assessment Risk Assessment (Due date)
Consequence
Activities LS CS RATING LS CS RATING

WORK SPECIFIC

Loading and Falling of materials

Barricade the loading and
unloading of Suspended loads. Fatality 4 4 16 2 2 4 Subcontr M Yes
unloading area with warning
fabricated steel Lifting equipment Property signages. actor
failure damage. Trained and certified flagman
structures using must control all heavy vehicle
superviso
Failure of lifting gears. Serious injury.
by crane movements and reversing. r.
People trapping in Lose of All employees working in
(Mobile crane or
between. Production unloading area should be kept
Boom truck) Damages to the away during the time of
unloading materials. YYYY
vehicle and
Ensure loose structures are
machinery. secured properly.
area
Sharp edges of steel Ensure soil heap on slope superviso
structure. position. r to
Do not stand/stay under the
suspended loads. monitor
Use third party certified, color
coded and inspected lifting
gears and equipments.
Tool box talk must be
conducted before starting the
task.
Task must be suspended in
adverse weather conditions.
(Wind speed more than 9.6
m/s)
Never exceeded permitted
work load
Use licensed and third party
certified operators and riggers.
Follow XXX procedure
P-36 Lifting.
P-09 signs, Signals
&Barricading
P-15 Color coding.
P-01 Training.

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Installation of steel structures.-JHA
 1stRisk 2nd Action
Residual PTW
Hazards Control Measures by Risk Needed
Hazards Assessment Risk Assessment (Due date)
Consequence
Activities LS CS RATING LS CS RATING

Use inspected, color coded

Lifting Collapse of Serious Injury, 4 3 12 & certified lifting equipments 2 2 4 Subcontrac M Yes
and gears. tor
Operations equipment. Property
Use licensed and third party supervisor.
using Mobile Fall from height. damage. certified operators and
crane for steel Sling breakage. Slip, Trip, fall. Riggers.
beam erection. Mechanical failure. Lifting tackles should be
properly stacked and YYYY area
Strong winds. supervisor
maintained to avoid
Over load of crane. damages. to monitor
Crane hooks To be given tool box talk
failure. before starting the task.
Moving crane jib to Never exceeded permitted
work load.
others property. Hooks & other accessories
Sharp edges of to be inspected regularly,
steel structures. color coded and well
maintained.
Restrict jib movements within
property limits.
Cranes to be checked before
entering site by authorized
inspector from YYYY and
Color coded.
Extended outriggers fully and
provided outrigger pads
underneath,
Lifting area to be cordoned
and appropriate signage to
be posted.
Ensure use of tag line.
Ensure adequate PPE
Work interface coordination
prior to lifting of forms to
avoid collision
Ensure close supervision
and monitoring of the activity
Follow XXX procedure
P-36 Lifting
P-09 Signs, Signals and
Barricading.
P-15 Color coding.
P-01 Training. Page 3
Installation of steel structures.-JHA
 1stRisk 2nd Action
Residual PTW
Hazards Control Measures by Risk Needed
Hazards Assessment Risk Assessment (Due date)
Consequence
Activities LS CS RATING LS CS RATING

Use of electric Electrocution Fatality 4 4 16 Pre check list to be in 1 3 3 Subcontra L Yes

welding Damaged insulation Serious injury ctor
place, Defective
machine/fuel supervisor
driven welding Broken switches Burns equipment to be marked .
machine. Projectiles Respiratory and repaired or scrap.
Leakage in electrical diseases Trained/Experienced,
cable YYYY
competent and
Toxic fumes and area
authorized personnel will
supervisor
Dust undertake welding
to monitor
Fire works.
Exhaust fumes Electrical cable must
check/inspected and
color coded.
Need proper cable
management.
Welders must be
provided with
appropriate PPE of:
Cover all, Welding
gloves, Apron, Welding
goggles/Welding face
shield with correct filters,
respirators etc.
Before any welding
operation the materials
involved and their by-
product will be identified
in order to prevent
possible respiratory
diseases.

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Installation of steel structures.-JHA
 1stRisk 2nd Action
Residual PTW
Hazards Control Measures by Risk Needed
Hazards Assessment Risk Assessment (Due date)
Consequence
Activities LS CS RATING LS CS RATING

Use of electric Electrocution Fatality 4 4 16 Necessary measures such 1 3 3 Subcontra L Yes

welding Damaged insulation Serious injury as provision of firefighting ctor
machine/fuel equipment, Fire blanket, F
Broken switches Burns supervisor
driven welding
machine. Projectiles Respiratory ire watchers etc will be .
taken to prevent the risk of
Leakage in electrical diseases
fire during welding and YYYY
cable
cutting operation. area
Toxic fumes and
Welding area should be supervisor
Dust clear from flammable to monitor
Fire materials.
Exhaust fumes First aider with first aid box
and eye wash must
available on the site.
Area to be clear of water
and damp free.
Ensure that power supply
is appropriate voltage.
Maintain good
housekeeping.
Conduct training and Tool
box talks.
Follow XXX procedures
P01-Training
P31-Weldingopeeration
P34-Hot works.
P-42-Machine and hand
tool tagging system.

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Installation of steel structures.-JHA
 1stRisk 2nd Action
Residual PTW
Hazards Control Measures by Risk Needed
Hazards Assessment Risk Assessment (Due date)
Consequence
Activities LS CS RATING LS CS RATING

Welding, Gas Serious injury. 4 4 16 Engaged trained 1 3 3 Subcontra L Yes

Cutting and Unauthorized Property authorized personnel. ctor
Grinding operation. damage. PTW system to be supervisor
operations Exposure to Fatality strictly followed. .
(Continues) electricity Electric shock The machine must be
Fumes generated operated as per the YYYY
Serious injury
from welding. rated voltage area
Eye injury or
Hot surface
recommended by the supervisor
irritation. manufacturer.
Slag Respiratory to monitor
Ground the machine
diseases properly.
Burn Ensure the cables and
Injury Burn, plugs used are
Fire industrial standard and
in good condition.
Cables and machine to
be inspected and color
coded.
The supply taken from
the DB shall not be
used for other
purposes.
Fire watcher must be
arranged during the
time of hot work until
finish and extended 30
minutes.
PTW & Work plan to be
implemented.

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Installation of steel structures.-JHA
 1stRisk 2nd Action
Residual PTW
Hazards Control Measures by Risk Needed
Hazards Assessment Risk Assessment (Due date)
Consequence
Activities LS CS RATING LS CS RATING

Welding, Gas Serious injury. 4 4 16 The operator must be 1 3 3 Subcontra L Yes

Cutting and Unauthorized Property provided with fire proof ctor
Grinding operation. welding PPE to avoid supervisor
damage.
exposure to fire/fumes.
operations Exposure to Fatality .
The operator must be
(Continues) electricity Electric shock provided with proper gas
Fumes generated Serious injury mask to protect him from YYYY
from welding. Eye injury or inhalation of fumes. area
Hot surface The PPE used in the supervisor
irritation.
Slag welding activity shall be as to monitor
Respiratory per the standard and the
diseases job.
Burn The work place must be
Injury Burn, screened off to protect
other people getting
Fire
exposed to fumes
generated from welding
Provide leather hand
gloves to the operator to
avoid from accidental
contact with hot surface.
Worn the gloves while
handling electrodes from
the oven.
Fire watcher must be
arranged until the hot
work finish extended 30
minutes.
Keep the used electrodes
in a bucket of water

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Installation of steel structures.-JHA
 1stRisk 2nd Action
Residual PTW
Hazards Control Measures by Risk Needed
Hazards Assessment Risk Assessment (Due date)
Consequence
Activities LS CS RATING LS CS RATING

Welding, Gas Unauthorized Serious injury. Use wet cloth or fire 1 3 3 Subcontra L Yes
Cutting and operation. Property blanket for protecting ctor
Grinding Exposure to damage. man, Machine & supervisor
operations electricity Fatality material from .
(Continues) Fumes generated slag/splatters produced
Electric shock
from welding.
from the welding YYYY
Serious injury operation.
Hot surface Eye injury or area
If work performed at
Slag irritation. supervisor
heights proper
Respiratory to monitor
protection must be
diseases made for the slag falling
Burn by providing fire
Injury Burn, blanket.
Fire Ensure a fire watcher
always present while
welding activity is
carried out and he
should ensure that no
smoldering shall occur
after welding is
completed.
Fire extinguishers to be
provided at
site(DCP&CO2)
P01-Training
P31-Welding operation
P34-Hot works.
P-42-Machine and hand
tool tagging system.
P-06 Fire prevention.

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Installation of steel structures.-JHA
 1stRisk 2nd Action
Residual PTW
Hazards Control Measures by Risk Needed
Hazards Assessment Risk Assessment (Due date)
Consequence
Activities LS CS RATING LS CS RATING

Use of hand Power tools, Serious injury, Use all power tools with
and power Unguarded Trip, 3 2 6 guards, 1 2 2 Subcontra L
machines, entanglement, Unguarded machines No
tools. ctor
Manual handling. Slip, fall. should be replaced or supervisor
Sharp hand tools. Property repaired, maintain good
housekeeping at working .
Defective or damage
incorrect tools Fire and area,
Tools falling from Electrocution Only competent workers to YYYY
height. use power tools. area
Sharp edged tools. All hand tools should be supervisor
maintained defect free, to
Safe storage of sharp hand monitor .
tools,
Regular removal of wood
waste, color cording of
hand and power tools,
Designated de-nailing area
in carpentry yard,
Competent supervision,
TBT and PPE.
Retains string on the
tools to secure falling
from height.
Follow XXX procedure.
P01-Training
P-42 machine &Tools.
P-15 Color coding.

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Installation of steel structures.-JHA
 1stRisk 2nd Action
Residual PTW
Hazards Control Measures by Risk Needed
Hazards Assessment Risk Assessment (Due date)
Consequence
Activities LS CS RATING LS CS RATING

Manual Contact with sharp Injury to body 3 3 9 Use mechanical 2 1 2 Subcontra L Yes
handling of edges, parts due to equipment instead of ctor
steel erection Ergonomic poor handling, manual handling where supervisor
parts. hazards, Back injuries, possible. .
Over exertion, Abdominal As far as practicable,
Repetitive actions, hernia, Muscle materials will be stored
YYYY
Incorrect lifting and joint as close as possible to
area
technique, poor. injuries, Impact the appropriate work
injuries station. supervisor
Housekeeping.
The load will be to
lightened and suitably monitor .
shaped for safe manual
handling.
Use of adequate and
appropriate PPE.
Laborers will be trained
in proper methods of
lifting and carrying by
manually.
Laborers must be
medically fit for
strenuous work.
Follow XXX procedure.
P-39 Manual handling.

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Installation of steel structures.-JHA
 1stRisk 2nd Action
Residual PTW
Hazards Control Measures by Risk Needed
Hazards Assessment Risk Assessment (Due date)
Consequence
Activities LS CS RATING LS CS RATING

Erection of Unsafe Crane radius Personal 4 4 16 Job planning and correct 2 2 4 Subcontra M Yes.
steel structure and boom length. injury. placement of crane prior to lift. ctor
Fatality. Rigger or Steel erector to supervisor
Sharp edges on
(Lifting of Fire. discuss the method of lifting .
steel. with the crane operator.
columns, Serious injury.
Placement of Load swinging from Trip,
Only one person signalling the YYYY
side to side. lifting activity.
column on to Entanglement area
Barricade the lifting area with
holding down Unbalanced load. , supervisor
adequate warning signages.
bolt, Hook and Slip, fall. to
Guide column in to Rigger/Steel erector must warn
unhook of Property monitor .
position. all employees that a load is
slings on damage. about to be lifted.
columns, Access to top of Electrocution
A whistle will be used for
Erecting tie column.
alarming others.
beams, Bolting steel in Use of taglines at all lifting
Employees position. operations.
moving on Slings must be protected
Slip and fall.
steel work in a against sharp edges by
elevated area, Safety harness padding.
Tighten /Install improper anchor All lifting gears must be
bolts.) points. inspected, third party certified
(Continues) and color coded.
Loose and falling
Certified & Competent person to
material.
signal the lifting operation.
Slippery surfaces. Steel parts to be level during a
Faulty hand & power lift maintain the center of gravity.

tools. Competent, certified and trained

employee to attach and secure
Falling equipment. slings/guide ropes
In correct erection Do not put your hands between
method. the base plate and concrete
base.
Working with
Employees to use the correct
electrical impact
tools and equipment to guide
wrench. and secure base plate on to the Page 11
Installation of steel structures.-JHA
 1stRisk 2nd Action
Residual PTW
Hazards Control Measures by Risk Needed
Hazards Assessment Risk Assessment (Due date)
Consequence
Activities LS CS RATING LS CS RATING

Erection of Unsafe crane radius Personal 4 4 16 A ladder can be placed and 2 2 4 Subcontra M Yes.
steel structure and boom length. injury. 100% secured to the column for ctor
Fatality. access to unhook the sling. supervisor
Sharp edges on Depending on the height of the
(Lifting of Fire. column.
.
steel.
columns, Serious injury.
A man cage with an additional
Placement of Load swinging from Trip, YYYY
crane can be used to unhook
column on to side to side. Entanglement slings in hard to reach areas. area
holding down Unbalanced load. , The sling will be pulled down supervisor
bolt, Hook and Slip, fall. with the guide rope to ground to monitor
Guide column in to
unhook of Property level if there are no cleats on
position. the column.
slings on damage.
columns, Access to top of Electrocution Employees to use ladders
column. secured to the structure to bolt
Erecting tie
beams in position and to
beams, Bolting steel in unhook slings.
Employees position. Double lanyard full body
moving on harnesses will be used and
Slip and fall.
steel work in a comply 100% tie off.
elevated area, Safety harness If the steel work is too big for the
Tighten anchor points. lanyard to be secured a nylon
building/Install Loose and falling sling with the correct S.W.L will
bolts.) be wrapped around the steel to
material. attach the hook of the safety
(Continues)
Slippery surfaces. harness.
A horizontal lifeline can be
Faulty hand & power
erected were practical possible
tools. (Inspected and erected by a
Falling equipment. competent person)
Employees moving on steel
In correct erection
work must always be attached.
method.
Fall protection equipment to be
Working with in use.
electrical impact Only trained, experienced and
wrench. medical fit employees to work in
elevated areas.
Tripping hazards. Page 12
Installation of steel structures.-JHA
 1stRisk 2nd Action
Residual PTW
Hazards Control Measures by Risk Needed
Hazards Assessment Risk Assessment (Due date)
Consequence
Activities LS CS RATING LS CS RATING

Erection of Crane radius and Personal 4 4 16 Employees must secure 2 2 4 Subcontra M Yes.
steel structure boom length. injury. material or use tool bag. ctor
Fatality. All hand tools and electrical supervisor
Sharp edges on
(Lifting of Fire. equipment used in elevated .
steel. areas must have lanyards.
columns, Serious injury.
Placement of Load swinging from Entanglement
No steel erection to be done in YYYY
side to side. adverse weather conditions i.e.
column on to . area
Winds above 9m/s
holding down Unbalanced load. Slip, trip, fall. supervisor
Rain.
bolt, Hook and Property to monitor
Guide column in to Lightning.
unhook of damage.
position.
slings on Electrocution Employees working on steel

columns, Access to top of and roofs will use a non slip

safety boot.
Erecting tie column.
Do not drop any material or
beams, Bolting steel in tools from elevated areas.
Employees position. Use ropes attached to bucket to
moving on
Slip and fall. hoist or lower items as required
steel work in a with pulley.
elevated area, Safety harness
Areas to be barricaded off and
Tighten anchor points. men working over head/above
building/Install Loose and falling signs to be in place.
bolts). material. Interface with other adjacent
(Continues) contractors.
Slippery surfaces.
Supervisors must conducted
Faulty hand & power daily TBT and pre shift task prior
tools. to start the activity.
Sequence of erecting structural
Falling equipment.
elements as required by the
In correct erection structural supervisor is to be
adhered to at all times by all
method.
members of the erection crew.
Working with Hearing protection to be utilised.
electrical impact
Equipment must be fitted with
wrench. lanyards.
Tripping hazards. Follow XXX procedure Page 13
Installation of steel structures.-JHA
 1stRisk 2nd Action
Residual PTW
Hazards Control Measures by Risk Needed
Hazards Assessment Risk Assessment (Due date)
Consequence
Activities LS CS RATING LS CS RATING

Erection of Collision or dropping Personal 4 4 16 Tandem lifts must be planned 2 2 4 Subcontra M Yes.
steel structure of the load. Fatality and carried out under a ctor
by tandem Collapse of Property competent persons supervision. supervisor
lifting Where equipment. damage. Correct placement of crane and .
two cranes are Unsafe Crane radius Serious injury. ensure ground conditions must
and boom length. Lose of be stable prior to placing the
YYYY
required to cranes.
Production area
raise a load Load swinging from Select the same type of cranes supervisor
side to side. with sufficient capacity for the to monitor
(Lifting of job.
Unbalanced load.
columns, Only one person signalling the
Placement of Fall from height. lifting activity and this person
column on to Sling breakage. must be direct for giving
holding down Faulty slinging. instruction to crane operators
Overloading of and control the lifting operation.
bolt, Hook and
slings Signal person should be
unhook of
Mechanical failure. positioned to view the total
slings on Strong winds. operation and should maintain
columns) Over load of crane. radio contact with the operators.
Crane hooks failure. The weight and center of gravity
Moving crane jib to and load each crane will carry
must be determined exactly for
others property.
the load being hoisted.
Sharp edges of steel
Boom length and boom angles
structures.
of the cranes must be
determined exactly.
Both cranes and load
movements should be made as
smoothly as possible.
Assess the wind and weather
conditions to ensure the safe
operation of the tandem lifting.
Lifting operation must be
suspended in adverse weather
conditions.(Wind speed more
than 9.6 m/s) loads and crane
boom must be returned to a
Page 14
Installation of steel structures.-JHA
 1stRisk 2nd Action
Residual PTW
Hazards Control Measures by Risk Needed
Hazards Assessment Risk Assessment (Due date)
Consequence
Activities LS CS RATING LS CS RATING

Erection of Collision or dropping Personal Cranes and all lifting gears must 2 2 4 Subcontra M Yes.
steel structure of the load. Fatality be inspected, third party ctor
by tandem Collapse of Property certified and color coded. supervisor
lifting Where equipment. damage. Use licensed and third party .
two cranes are Unsafe Crane radius Serious injury. certified operators and
signalman.
and boom length. Lose of YYYY
required to Lifting tackles should be
Production properly stacked and area
raise a load Load swinging from maintained to avoid damages. supervisor
side to side. To be given tool box talk before
to monitor
(Lifting of starting the task.
Unbalanced load. Restrict boom movements
columns, within property limits.
Placement of Fall from height. Cranes to be checked before
column on to Sling breakage. entering site by authorized

holding down Faulty slinging. inspector from YYYY and Color

coded.
Overloading of
bolt, Hook and Extended outriggers fully and
slings provided outrigger pads
unhook of
Mechanical failure. underneath.
slings on Strong winds. Barricade the lifting area with
columns) Over load of crane. adequate warning signages.
(Continues) Crane hooks failure. Signal man/Steel erector must
Moving crane jib to warn all employees that a load
is about to be lifted.
others property.
A whistle will be used for
Sharp edges of steel
alarming others.
structures.
Use of taglines at all lifting
operations.
Slings must be protected
against sharp edges by
padding.
Steel parts to be level during a
lift maintain the center of gravity.
Competent, certified and trained
employee to attach and secure
slings/guide ropes
Follow XXX procedure
P-36 Lifting Page 15
Installation of steel structures.-JHA
 1stRisk 2nd Action
Residual PTW
Hazards Control Measures by Risk Needed
Hazards Assessment Risk Assessment (Due date)
Consequence
Activities LS CS RATING LS CS RATING

Working at People falling from Serious injury / 4 4 16 Ensure safe means of 2 2 4 Subcontra M No
height. height Fatality access and egress are ctor
Falling objects provided supervisor
Edge protection must be
.
provided to all areas
where a fall of 1.8 meters.
Ensure that the working YYYY
platform and surrounding area
area adequately protected supervisor
from falling debris/objects. to monitor
Appropriate PPE must be
provided / used all time
Ensure that full body
harness must be used
and hooked in an
anchorage point always.
Follow XXX procedure P-
25 working at height.

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Installation of steel structures.-JHA
 1stRisk 2nd Action
Residual PTW
Hazards Control Measures by Risk Needed
Hazards Assessment Risk Assessment (Due date)
Consequence
Activities LS CS RATING LS CS RATING

Working on Scaffold collapse. Serious injury / 4 4 16 Before commence any 2 2 4 Subcontra M No.
mobile tower & Overloading of fatality activity on scaffold check ctor
Property the status of scafftag.
stationary scaffold Scaffoldings should be supervisor
scaffolding Falling from damage .
erected, maintained, altered
working scaffold. and dismantled by
certificated scaffolders.
platforms Falling YYYY
Ensure that full body
objects/materials harness must be used and area
Erecting by hooked in an anchorage supervisor
incompetent point. to monitor
Ensure that the working
workers.
platform and surrounding
Unsafe means of area adequately protected
access. from falling debris/objects.
Ensure that safe means of
access and egress to
working platform.
When moving from one
point to other workers must
ensure that one lanyard is
attached all the times in
anchorage point to prevent
them from falling off.
Ensure working platforms
are decked to the full width
and adequately restrained
against displacement.
Ensure the guard rails and
toe boards are erected on
platform to protect from
falling of person and
material.
Do not alter or modify
scaffolding without
permission from scaffolding
supervisor.
Do not overreaching from
the working platform
Do not throw any materials
from the scaffolding.
Page 17
Installation of steel structures.-JHA
 1stRisk 2nd Action
Residual PTW
Hazards Control Measures by Risk Needed
Hazards Assessment Risk Assessment (Due date)
Consequence
Activities LS CS RATING LS CS RATING

Working on Scaffold collapse. Fatality 4 4 16 2 2 4 Subcontra M Yes.

Serious injury All workers must ensure
mobile tower & Overloading of ctor
Property damage that they are aware of
stationary scaffold overhead lifting to prevent supervisor
scaffolding Falling from injuries/fatalities. .
working scaffold. No workers may work
directly below where work is
platforms Falling taking place. YYYY
objects/materials Weekly inspection of area
(Continuous) Erecting by scaffolding to be carried out supervisor
incompetent by third party certified to monitor
scaffolding inspector.
workers. After any modification of
Unsafe means of scaffolding tower, it should
access. be re inspected by
scaffolding inspector prior to
start any activity.
Mobile scaffolds must only
be used and moved on firm
and level surfaces.
Apply the castor wheel
brakes while the mobile
scaffold is in use.
Outriggers bracings shall be
placed at each corners of a
mobile tower scaffolding
wherever practicable.
Do not push/move the
mobile scaffolding along
with workers/materials.
Carried out daily TOOL
BOX talk
Adequate supervision and
PPE
Follow XXX procedure
P-21 Scaffolding
P-25 work at height.

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Installation of steel structures.-JHA
 1stRisk 2nd Action
Residual PTW
Hazards Control Measures by Risk Needed
Hazards Assessment Risk Assessment (Due date)
Consequence
Activities LS CS RATING LS CS RATING

Working at Inadequacy of the 4 4 16 Man basket shall be 2 2 4 Subcontra M YES

height by mechanical strength. Fatality manufactured from ctor
using man Crushing hazard. Property materials specified as supervisor
Impact hazard. damage. being incombustible.
basket .
Unhealthy postures Serious injury. Man basket must be
attached with certified by approved third
or excessive effort. Burn.
Mobile crane. party consultancy. YYYY
Falling of
objects/tools. Third-party certificate, area
(Scaffolding, Slip, Trip and fall. SWL &No of persons must supervisor
Steel structure be marked on the man to monitor
Inadequate holding
installation basket clearly.
device.
Those parts of the
&Hot works). Electrical hazards,
suspended basket where
Lifting failure, persons are intended to
Adverse weather stand shall have a
conditions. minimum free standing
Collision with other height of 2M.
structure and All lifting equipment
equipment. should be examined
Poor rigging thoroughly and be in good
operational condition and
color coded as per the
BNPP procedure .E.g.
Rings, Shackles, Lifting
Hooks, Eyes and slings.
The Lifting system
should be adapted to
suit the basket in use
and location of the
access
Competent and trained
crane banks man
should be in control of
the lift at all times and
must maintain
communication with the
crane operator.
Page 19
Installation of steel structures.-JHA
 1stRisk 2nd Action
Residual PTW
Hazards Control Measures by Risk Needed
Hazards Assessment Risk Assessment (Due date)
Consequence
Activities LS CS RATING LS CS RATING

Working at Inadequacy of the Fatality 4 4 16 2 2 4 Subcontra M YES

mechanical strength. Property Personnel being
height by ctor
Crushing hazard. transported should wear
using man damage. supervisor
suitable fall arrest
basket Impact hazard. Serious injury. equipment and should .
attached with Unhealthy postures Burn. attach to the independent
or excessive effort. sling provided, directly
Mobile crane. connected to the lifting YYYY
Falling of
objects/tools. hook. area
(Scaffolding, The man lifting device supervisor
Slip, Trip and fall.
Steel structure should NEVER be over to monitor
Inadequate holding loaded and equipment
installation & device. being carried should be
Hot works). Electrical hazards, evenly distributed in the
(Continuous) Lifting failure, man basket.
The man basket should be
Adverse weather
lifted and positioned with
conditions. the heal of the basket
Collision with other against the top guard rail of
structure and the temporary platform.
equipment. Each passenger in turn will
Poor rigging. climb down into the
working platform using the
guard rails to step down
and holding on the hand
hold.
When all passengers have
alighted from the basket,
the lashing should be
removed and the basket
lifted away from the
platform.

Page 20
Installation of steel structures.-JHA
 1stRisk 2nd Action
Residual PTW
Hazards Control Measures by Risk Needed
Hazards Assessment Risk Assessment (Due date)
Consequence
Activities LS CS RATING LS CS RATING

Working at Inadequacy of the Fatality 4 4 16 2 2 4 Subcontra M YES

mechanical strength. Property Tools and material carried by
height by ctor
Crushing hazard. personnel should be
using man damage. supervisor
secured, in particular
basket Impact hazard. Serious injury. against displacement, .
attached with Unhealthy postures Burn. tipping and falling out.
or excessive effort. Occupants shall keep all
Mobile crane. YYYY
Falling of parts of the body inside the
objects/tools. man basket during raising, area
(Scaffolding, Slip, Trip and fall. lowering and positioning to supervisor
Steel structure avoid pinch points. to monitor
Inadequate holding Occupants shall not stand on
installation device. or work from the
&Hot works). Electrical hazards, handrail or side protection of
(Continuous) Lifting failure, the man basket or
Adverse weather anything in it.
Any power cables or hoses
conditions.
provided to the basket
Collision with other should connected in such a
structure and way that they will not
equipment. interfere with the safe
Poor rigging. operation of the basket.
Guide lines must be used to
safe control and secure for
man basket.
When electric welding from
the basket, special care
shall be taken to earth the
basket in order to protect
the crane and or its ropes
from becoming conductors of
electricity.
Keep the platform floor
clear of debris.
Adequate barricading
warning signages to be
installed for alerting other
employee.

Page 21
Installation of steel structures.-JHA
 1stRisk 2nd Action
Residual PTW
Hazards Control Measures by Risk Needed
Hazards Assessment Risk Assessment (Due date)
Consequence
Activities LS CS RATING LS CS RATING

Working at Inadequacy of the Fatality 4 4 16 2 2 4 Subcontra M YES

height by mechanical strength. Property Do not over reach from ctor
Crushing hazard. damage. man basket.
using man supervisor
Impact hazard. Serious injury. Do not use man basket
basket .
Unhealthy postures Burn. from shifting material by
attached with misusing.
or excessive effort.
Mobile crane. Load lifting attachments YYYY
Falling of
objects/tools. for man basket should area
(Scaffolding, Slip, Trip and fall. not be used any other supervisor
Steel structure purpose. to monitor
Inadequate holding
installation & Man basket should not
device.
be used in wind in excess
Hot works). Electrical hazards,
of 9m/s, fog or other
(Continuous) Lifting failure, adverse weather
Adverse weather conditions which could
conditions. affect the safety of
Collision with other personnel.
structure and If man basket is moved
equipment. through openings,
Poor rigging. measures should be
taken against
entanglement and
crushing risk
All man basket
movements should
proceed gently with low
speeds.
The access door/bar in to
the basket must open
inwards and
secured to prevent
accidental opening.
Supervisors to co
ordinate with other terms
who perform simultaneous
operation prior to start the
operation
Page 22
Installation of steel structures.-JHA
 1stRisk 2nd Action
Residual PTW
Hazards Control Measures by Risk Needed
Hazards Assessment Risk Assessment (Due date)
Consequence
Activities LS CS RATING LS CS RATING

Working at Toppling due to Fatality 4 4 16 2 2 4 Subcontra M Yes.

height by uneven surface and Property Before operating MEWP ctor
using MEWP incompetent damage. understand the supervisor
operator. Serious injury. manufacturers operating
(Boom lift, .
Crushing hazard. Burn. instructions &safety rules.
man lift & Impact hazard. Operator must be having
Scissor lift) Unhealthy postures competency certificate to YYYY
(Steel or excessive effort. operate the MEWP also area
structure Falling of understand all decals, supervisor
installation & objects/tools. warnings and instructions to monitor
displayed on the
Hot works). Slip, Trip and fall.
equipment.
Inadequate holding
Do not operate MEWP in
device.
an uneven surface.
Electrical hazards,
When operating a MEWP
Adverse weather wear a full body safety
conditions. harness &lanyard
Collision with other attached to a suitable/safe
structure and anchor point in the
equipment. equipment.
Mechanical, Do not sit, stand, or climb
electrical/hydraulic on the MEWPs guard
failure. rails.
Keep arms and legs inside
platform guard rails during
raising and lowering.
Keep the platform floor
clean of debris.
Close entry rails or gates
at all times during
operation.

Page 23
Installation of steel structures.-JHA
 1stRisk 2nd Action
Residual PTW
Hazards Control Measures by Risk Needed
Hazards Assessment Risk Assessment (Due date)
Consequence
Activities LS CS RATING LS CS RATING

Working at Toppling due to Fatality 4 4 16 2 2 4 Subcontra M Yes.

height by uneven surface and Property Never exceed the ctor
incompetent damage. maximum weight capacity
using MEWP supervisor
operator. Serious injury. of the MEWP.
(Boom lift, .
Crushing hazard. Burn. Do not raise the boom
man lift & Impact hazard. unless the equipment is
Scissor lift) Unhealthy postures on a firm level surface YYYY
(Steel or excessive effort. Do not raise the area
structure Falling of boom/work out door in the supervisor
installation & objects/tools. adverse weather to monitor
conditions.
Hot works). Slip, Trip and fall.
Do not drive on debris, on
(Continuous) Inadequate holding
unstable slippery surfaces
device.
or near holes or drop-offs.
Electrical hazards,
Do not move the platform
Adverse weather
by pushing or pulling on
conditions. objects outside of it.
Collision with other Never alter or disable
structure and equipment components
equipment. that affect safety or
Mechanical. stability.
Electrical/hydraulic Do not place or attach
failure.
overhanging loads on any
part of the equipment.
Do not place ladders or
scaffolds on the platform
or against any part of the
machine.

Page 24
Installation of steel structures.-JHA
 1stRisk 2nd Action
Residual PTW
Hazards Control Measures by Risk Needed
Hazards Assessment Risk Assessment (Due date)
Consequence
Activities LS CS RATING LS CS RATING

Working at Toppling due to Fatality 4 4 16 2 2 4 Subcontra M Yes.

height by uneven surface and Property A safety barrier must be ctor
incompetent damage. erected to exclude
using MEWP supervisor
operator. Serious injury. personnel from the area
(Boom lift, below the equipment. .
Crushing hazard. Burn.
man lift & Impact hazard. All the hand and power
Scissor lift) Unhealthy postures tools must be secured YYYY
(Steel or excessive effort. while working on MEWP. area
structure Falling of During the time of supervisor
installation & objects/tools. operating and transporting to monitor
one spotter/flagman must
Hot works). Slip, Trip and fall.
be assigned for
(Continuous) Inadequate holding
equipment.
device.
Electrical hazards, Ensure that all tires are in
Adverse weather good condition and
conditions. properly inflated.
Collision with other Prior to operate the
structure and equipment daily inspection
equipment. must be carried out by
Mechanical. operator.
Electrical/hydraulic If MEWP are operated in
failure. conjunction with cranes or
other equipment, the
operator must be able to
communicate with the co-
workers.
Any power cables or
hoses provided to the
MEWP should connected
in such a way that they
will not interfere with
the safe operation of the
equipment.

Page 25
Installation of steel structures.-JHA
 1stRisk 2nd Action
Residual PTW
Hazards Control Measures by Risk Needed
Hazards Assessment Risk Assessment (Due date)
Consequence
Activities LS CS RATING LS CS RATING

Working at Toppling due to Fatality 4 4 16 2 2 4 Subcontra M Yes.

height by uneven surface and Property Supervisor must conduct ctor
using MEWP incompetent damage. STARRT prior to start the supervisor
operator. Serious injury. activity.
(Boom lift, .
Crushing hazard. Burn. Adequate PPE must be
man lift & Impact hazard. provided and use during
Scissor lift) Unhealthy postures the time of task. YYYY
(Steel or excessive effort. Prevent spillage of oil area
structure Falling of during the time of refueling supervisor
installation & objects/tools. the equipment. to monitor
Hot works). Slip, Trip and fall. Third party certificate,
Inadequate holding SWL, No of persons must
(Continuous)
device. be displayed on the
equipment clearly.
Electrical hazards,
Over loading and height
Adverse weather
limit switch must be
conditions.
equipped with equipment.
Collision with other
Adequate warning signage
structure and
and information boards
equipment.
must be installed for
Mechanical.
alerting other employees.
Electrical/hydraulic
Equipment must be
failure.
inspected and color coded
prior to operate at site as
per the BNPP procedure.
Follow XXX procedure
P-25-Working at height
P-24 Mobile working
platforms.
P-43 -Plant and
equipment

Page 26
Installation of steel structures.-JHA
 1stRisk 2nd Action
Residual PTW
Hazards Control Measures by Risk Needed
Hazards Assessment Risk Assessment (Due date)
Consequence
Activities LS CS RATING LS CS RATING

Grouting Using of hand and Occupational 4 2 8 Employees working in the 2 1 2 Site L No

work by Power tools. health hazards. vicinity of the concrete engineer,
using Environmental grouting to wear goggles or
Skin irritation. Site
gravitational protective spectacles.
Scarring / ulcers. pollution. supervisor
force. Cover arms and hands.
Splashes in eyes or Electrocution.
Workers must be competent .
on skin. Personal injury. and trained as per the BNPP
Dermatitis. Electrocution. HSE procedures.
Poor maintanance To be provide adequate
supervision. YYYY
of pump. area
Pre-job meeting to be
arranged for the workers supervisor
prior to start the activity by to monitor
immediate supervisor.
All the power tools and
equipments must be
inspected by authorized
person and color coded as
per the BNPP HSE
procedure.
PVC gloves shall be worn to
protect the hands and under
no circumstance should
grout be handled by hand.
Portable grouting pouring
containers must be secured
while working at heights.
Flexible hoses connection
with grouting container must
be firmly tightened/ secured.
Adequate barricading and
warning signages to be
provided prior to start the
activity.
Follow XXX procedure
P-41
P-11

Page 27
Installation of steel structures.-JHA
 1stRisk 2nd Action
Residual PTW
Hazards Control Measures by Risk Needed
Hazards Assessment Risk Assessment (Due date)
Consequence
Activities LS CS RATING LS CS RATING

GENERAL RISK

Access and Unstable and Slips,Trips,Fall 4 2 8 Route of entry must be 2 1 2 Subcon L No

Egress to uneven surfaces Minor injury. define multiple entry/exit tractor
working area Walking on points supervi
reinforcement bars Ensure access and sor.
Slips,Trips,Fall egress area free from
obstructions YYYY
Entry/Exits points must area
be properly illuminated supervi
and directional signs sor to
posted. monitor
.
Provide safe walk ways
on the top of
reinforcement bars.

Page 28
Installation of steel structures.-JHA
 1stRisk 2nd Action
Residual PTW
Hazards Control Measures by Risk Needed
Hazards Assessment Risk Assessment (Due date)
Consequence
Activities LS CS RATING LS CS RATING

General Ext Se 4 3 12 Stop 2 1 2 Subcontra L No

out door re rou work ctor
working me s in supervisor
we inj adver .
ath ury se
er Ac weath
co ute er YYYY
ndi an ,Stop area
tio d when supervisor
ns chr wind to monitor.
Po oni spee
or c d
visi eff more
bili ect than
ty s 35
Su to kph
m he Adeq
me alt uate
r h rest
tim Fat shelte
e igu rs,toil
Le e et
ngt Co faciliti
h lla es
of ps and
ex e drinki
po ng
sur water
e faciliti
W es
ork Inter
int mitte
erf d rest Page 29
Installation of steel structures.-JHA
 1stRisk 2nd Action
Residual PTW
Hazards Control Measures by Risk Needed
Hazards Assessment Risk Assessment (Due date)
Consequence
Activities LS CS RATING LS CS RATING

Page 30
Installation of steel structures.-JHA
 1stRisk 2nd Action
Residual PTW
Hazards Control Measures by Risk Needed
Hazards Assessment Risk Assessment (Due date)
Consequence
Activities LS CS RATING LS CS RATING

.
Use of Fall from height 4 3 12 TBM to be conducted 2 2 4 Subcon M YES
scaffolding / Falling of objects/ Serious before the work starts. tractor
Ladder materials injuries Full body harness to be supervi
Collapse of worn and secured . sor.
structure Safe access and egress
must be in place.
YYYY
Scaff tag system to be
area
followed.
supervi
Ensure all workers
sor to
attended work at height
monitor
training
.
Follow applicable XXX
procedure under P-21
Scaffolding.

Competency of Unauthorized Fatality 4 4 16 Use of competent 3 1 3 Subcon L No

training and work Serious trained experienced and tractor
Experience- Lack of skill injury certified supervi
Competence of Lack of workers/operatives. sor.
operatives. experience. XXX procedure
P01 Training
YYYY
area
supervi
sor to
monitor

Page 31
Installation of steel structures.-JHA
 1stRisk 2nd Action
Residual PTW
Hazards Control Measures by Risk Needed
Hazards Assessment Risk Assessment (Due date)
Consequence
Activities LS CS RATING LS CS RATING

Emergency Failure to Fatality 4 4 16 Ensure adequate line of 3 1 3 Subcon L No

evacuation evacuate or Serious communication with all tractor
failure to warn injury working group. supervi
others of the Emergency evacuation sor.
need to plan to be implemented.
evacuate. Appoinment of fire
warden and first aider on YYYY
area
site.
supervi
XXX procedure:
sor to
P07-Emergency
monitor
Response.

Page 32
Installation of steel structures.-JHA
 1stRisk 2nd Action
Residual PTW
Hazards Control Measures by Risk Needed
Hazards Assessment Risk Assessment (Due date)
Consequence
Activities LS CS RATING LS CS RATING

Night Working Working in poor Fatality 4 4 16 Ensure proper and 2 2 4 Subcon M Yes
lighting/poor Serious sufficient level of tractor
visibility injuriy. illuminiation is supplied. supervi
Avoid glaring/shadowing sor.
effect.
Safe access and egress
must be in place. YYYY
Use of beacon lights. area
Follw applicable XXX supervi
procedure sor to
-P08-Risk Assessment. monitor
-P-33-Night working.

Prepared by: Signature / Date Reviewed by: Signature / Date Approved by: Signature / Date
Subcontractor YYYY
YYYY Site Manager
Site Manager HSE Manager

Permit Required for the

Ticked Yes or No Approved By:
Activity
YYYY XXX
YES Name: Name:

NO Permit Control Manager Discipline Manager

Page 33
Installation of steel structures.-JHA