Prasanna Kenkre
Jacobs Engineering India
S
torage tanks are widely
used in the petroleum re-
fining and petrochemical
sectors to store a variety of
liquids, from crude petroleum to fin-
ished product (Figure 1). This article
presents the basic process of de-
signing atmospheric storage tanks
(ASTs), as well as a discussion about
preparing a process datasheet. An
example is used to illustrate the
points made.
FIGURE 1. Storage tanks are a common sight at petroleum refineries and petrochemical plants
When to opt for ASTs
In simple terms, storage tanks that entering the vessel. the vapor space, which reduces the
are freely vented to the atmosphere Typically, ASTs are considered to accumulation of product vapors and
are known as (aboveground) atmo- have an operating pressure ranging possible formation of a combustible
spheric storage tanks (ASTs). They from 0 to 0.5 psig. Tanks designed mixture. In some cases, the natural
have a vertical cylindrical configura- to operate at pressures between 0.5 ventilation is avoided and the vent
tion and can be easily identified by and 15 psig are termed as low-pres- is either sent for treatment (for ex-
the open vent nozzle or goose- sure storage tanks. Designs above 15 ample, to a scrubbing tower) or to a
neck vent pipe on the tank roof. psig are treated as pressure vessels. vapor-recovery system (for example,
ASTs may be shop-welded or field- a benzene-vapor-recovery system).
welded and are customarily fabri- Tank roof types As a rule of thumb, fixed-roof
cated from structural quality carbon There are two basic types of ver- tanks are used to store liquids with
steel, such as A-36 or A-283 Gr.C. tical-tank roof designs fixed or true vapor pressures (TVP) of less
The vertical cylindrical shape and floating roof. than 10 kPa(a) (TVP is the absolute
relatively flat bottom helps to keep Fixed roof. In this design, the tank pressure when the vapor is in equi-
costs low. roof is welded with the shell and the librium with liquid at a constant tem-
ASTs store low-vapor-pressure roof remains static. perature). Floating roofs are limited to
fluids that do not pose any environ- Floating roof (internal or external). storing liquids with a maximum TVP
mental, hazard or product-contami- In this design, the tank roof floats of 75 kPa(a). For liquids with flash
nation issues, so they can be freely on the liquid surface and rises and point (the lowest temperature, cor-
vented to the atmosphere. However, falls with changes in liquid level. The rected to a barometric pressure of
when storing certain fluids, such internal floating-roof tank (IFRT) has 101.3kPa(a), at which application of
as when vapors of the stored liquid a permanent fixed roof with a float- a flame test causes the vapor of the
are flammable or when oxidation ing roof inside while the external test portion to ignite under the speci-
of liquid may form hazardous com- floating-roof tank (EFRT) consists fied conditions of the test) below
pounds, it is undesirable to have of an open-topped cylindrical shell 37.8C, excessive loss of volatile
the tank vapor space freely vented. with a roof that floats on the liquid. liquids occurs from the use of open-
In such cases, inert gas blanketing An IFRT is used where heavy ac- vented fixed-roof tanks. Hence,
of the vapor space may be used. cumulation of snow or rainwater, or floating roofs are mostly used for liq-
Tanks with inert-gas blanketing are lightning is expected and may af- uids with flash points below 37.8C.
also often included in this category. fect the roof buoyancy of an EFRT.
A blanketing system is normally de- In an IFRT, tank vapor space located Codes for tank design
signed so that it operates at slightly above the floating roof and below The American Petroleum Institute
higher than atmospheric pressure, the fixed roof includes circulation (API; Washington, D.C.; www.api.
therefore preventing outside air from vents to allow natural ventilation of org) has developed a series of atmo-
for cost-estimation at a very early and safety may be affected; for ex- the jet mixer nozzle as 390.15 mm.
stage of the project. However, the ample, to provide sufficient NPSHA As a good engineering practice, LLLL
dimensions of the tank need to be (net positive suction head available) is set such that: 1) there is a minimum
firmed out as the project progresses for the pump, or to avoid surface clearance of at least 4 in. between
in design phases. Firming up a tank dry-out of the tanks internal heat- the internal floating roof and any in-
dimension or tank sizing involves ing coils. In most cases, the tangent ternal parts, such as jet mixer nozzle;
checking the following three steps: to the top of the tank-outlet nozzle and 2) the roof remains floating with
1. Accommodate process volume or is considered as the LLLL alarm. its supports at least 4 in. above the
the working volume in the tank. Above the LLLL, some buffer volume tank bottom. Also, based on experi-
2. Set tank overfill protection level is provided until LLL, to avoid dis- ence, it is assumed that the elevation
requirement (to permit operator turbing the process volume due to at the tip of the mixer nozzle inside
response). draw-out by the pump. Above LLL, the tank is 4 ft. Thus, the LLLL is set
3. Set minimum operating volume in the height equivalent to process vol- at an elevation at the tip of the mixer
the tank. ume is then accommodated to reach nozzle plus the minimum clearance
HLL. To prevent overfill of the tank, between the internal floating roof and
Setting alarms an operator-intervention time of 20 the jet mixer nozzle at 1,319 mm. LLL
The overfill-protection volume and minutes is considered and a height is then set 3 in. above LLLL.
the minimum-volume allocation can corresponding to this volume, or a
be best understood in terms of level minimum of 3 in., is added above Preparing the tank datasheet
alarm (LA) values stated in the data- HLL to attain HHLL. As a minimum, Once the sizing is done, we move to
sheet. Typically, four types of alarms HHLL should be set at least 500 mm preparation of the tank datasheet.
are set at the following levels (see below top of the tank. The datasheet may be considered as
Figure 2 and Table 3): For a fixed-roof tank, as explained, the owners permanent record for de-
LLLL low low liquid level we consider LLLL = 205.15 mm (at scribing a tank, and it is used to make
LLL low liquid level the tangent of 2 in. pump out nozzle) proposals and place subsequent
HLL high liquid level and then set the remaining alarms contracts for fabrication and erection
HHLL high high liquid level starting from this point. of the tank. This section explains the
Usually, levels are set above some However, for an IFRT that also has information to be placed in the data-
point of reference in the tank. First, an internal jet-mixer nozzle, we have sheet by the process engineer.
LLLL is set. It is the lowest liquid an additional approach to fix the lev- General instructions. This set of in-
level below which the operation els. We evaluate tangent to the top of structions are of a basic nature, but