Wastewater, corrosion
inhibitors, acids,
Boiler blow-down Surface water
caustics, oxygen
scavenger
Surface water
Solvents, oils,
Building, floor drains Soil
detergents, chemicals
Groundwater
Use of Natural
Drums (Empty) Recyclable materials Resource
Waste Disposal
Soil
Equipment and parts Solvents and Surface Water
cleaning detergents Groundwater
Air
Fluorescent light
Mercury, PCB ballast Waste Disposal
fixtures
Soil
Surface Water
Fuelling island Diesel fuel, gasoline
Groundwater
Air
Soil
Power supply,
Surface water
transformers and Mineral oil, PCB oil
Groundwater
capacitors
Waste Disposal
Product venting,
compressors, traffic, Noise Community
etc.)
Surface water
Sanitary waste (Foul)
Sewage Soil
systems
Groundwater
Use of Natural
Trash (Plant Non Waste, Recyclable
Resource
Hazardous Waste) materials
Waste Disposal
Soil
Compressors and Surface Water
Lubricating oil
vacuum pumps Waste Disposal
Groundwater
Air
Compressor - vents Lubricating oil mists Soil
Surface water
Cooling tower -
sidestream filter Solids Surface water
backwash
Energy use
Air
Electricity Indirect
Water
Solid waste
Particulate matter,
Fuel-fired vaporizers
carbon monoxide, Air
and Temperature
hydrocarbons, nitrogen Energy
Swing Adsorption units
oxides, sulphur dioxide
Product venting,
Compressors, traffic, Noise Community
etc.)
Various metals
Catalysts
(Titanium, vanadium,
(SCR, High/Low Temp
tungsten, iron,
Shift, Reformer, Waste Disposal
chromium, copper,
Prereformer,
molybdenum, cobalt,
Hydrotreater
nickel)
Soil
Compressors and Surface Water
Lubricating oil
vacuum pumps Waste Disposal
Groundwater
Air
Compressor - vents Lubricating oil mists Soil
Surface water
Fugitive emissions
from compressors, Hydrocarbons Air
valves, flanges
Burning to produce
Fuel Natural Resources
product
Cleaners - engine,
brake and other Various chemicals, Soil
specialty maintenance aerosol cans Air
products
Soil
Motor oil changes Used oil, oil filters Surface water
Waste Disposal
Storage of fuel
Environmental Safety &Health Regulatory Compli Financial Business Overall Ra
impact
Good Environmental Management Practices
Puncture filter dome end and hot drain used oil for 24
hours.
Recycle used oil filters, where service is available.
Recycle used oil through an approved oil recycler
Do not mix solvents or other chemicals with used oil.
Do not pour oil on ground or down drain.
Page 34 of 54
Page 35 of 54
Form No.: QEHSF/MR/08
Rev.No. 03
Effective Date: 09-Sep-2011
Revision before 08-Sep-2013
List of Aspects / Impacts and Hazards / Risks
Location / Work process / Work activity
Location Work process Work activity Condition Aspect / Hazard Impact/Risk Severity LikelihoodSignificance/ Risk Assessment Control Measure
Film Lamination Operation Air emission testing to be carried out annually through
Air Emissions Deterioration of air quality
Lamination Area Film Lamination and Maintenance N Low Low S3 external agency.
N Emission of infra red ray Damage of human tissue by heating Low Very Low S4 infra red light is placed in a enclosure
N Low Very Low S4 Air emission testing to be carried out annually through
Ozone depleting substance use Loss of atmospheric ozone
external agency.
N Land Disturbance Vibration of surface Low Very Low S4 No Action required
OCP for control of waste (OCP No.19) to be reviewed and
Facility Generation of waste ( Cotton rags)
N Very Low Moderate S3 followed.
Enegry consumption is targeted and is monitored and
Depletion of non-renewable
Electricity Use justified on monthly basis and reported in the Actual energy
natural resources
N Moderate Moderate S2 consumption report
Depletion of non-renewable
Petroleum product use No Action required
N natural resources Low Very Low S4
Page 36 of 54
Reviewed and AuthoHead- Quality Management System
Page 37 of 54
Form No.: QEHSF/MR/08
Rev.No. 03
Effective Date: 09-Sep-2011
List of Aspects / Impacts and Hazards / Risks Revision before 08-Sep-2013
Location / Work process / Work activity
Location Work process Work activity Condition Aspect / Hazard Impact/Risk Severity LikelihoodSignificance/ Risk Assessment Control Measure
Slitting Operation and
Air Emissions Deterioration of air quality No Action required
Slitting Area Slitting (TITAN Machine) Maintenance N Low Very Low S4
N Emission of infra red ray Damage of human tissue by heating Low Very Low S4 infra red light is placed in a enclosure
N Ozone depleting substance use Loss of atmospheric ozone Low Very Low S4 No Action required
N Land Disturbance Vibration of surface Low Very Low S4 No Action required
OCP for control of waste (OCP No.19) to be reviewed and
Facility Generation of waste ( Cotton rags)
N Very Low Moderate S3 followed.
Enegry consumption is targeted and is monitored and
Depletion of non-renewable
Electricity Use justified on monthly basis and reported in the Actual energy
natural resources
N Moderate Moderate S2 consumption report
Depletion of non-renewable
Petroleum product use NA
N natural resources NA NA NA
N Water Usage Depletion of groundwater supply Very Low Very Low S4 No Action required
Soil erosion, surface water
Water Runoff NA
A contamination, NA NA NA
Consumption of renewable OCP for control of waste (OCP No.19) to be reviewed and
Paper use
N resource, waste generation Low Moderate S3 followed.
Contamination of soil, surface water,
Spills (Water, Petroleum products, Chemicals) release of volatile compounds into NA
A the air NA NA NA
Contamination of soil & water,
Hazardous Waste Generation NA
A depletion of landfill space NA NA NA
PVC waste generation is targeted and is monitored and
Non-hazardous Waste Generation (Films) Depletion of landfill space
N Low Moderate S3 justified on monthly basis and reported
Contamination of soil, water, air;
Hazardous Material Use and Storage NA
N living creatures NA NA NA
Soil contamination, contamination of
Effluent Discharge NA
N surface water NA NA NA
N Noise level inside the manufacturing area Distubance for community Low Moderate S3 Noise level to be monitored on weekly basis
Boundary noise testing to be carried out annually through
Boundary noise level Distubance for community
Moderate Moderate S2 external agency.
Procedure for handling and storage of material is to be
Material & equipment storage soil contamination, loss of aesthetics
N Very Low Low S4 followed and reviewed (WI/COM/08 )
Sickness or other health effects from
Radiation exposure NA
A exposure radiation NA NA NA
Page 38 of 54
Form No.: QEHSF/MR/08
Rev.No. 03
Effective Date: 09-Sep-2011
List of Aspects / Impacts and Hazards / Risks Revision before 08-Sep-2013
Location / Work process / Work activity
Location Work process Work activity Condition Aspect / Hazard Impact/Risk Severity LikelihoodSignificance/ Risk Assessment Control Measure
Slitting operation and
Air Emissions Deterioration of air quality No Action required
Slitting Area Slitting ( ELDEC M/C) Maintenance N Low Very Low S4
N Emission of infra red ray Damage of human tissue by heating Low Very Low S4 infra red light is placed in a enclosure
N Ozone depleting substance use Loss of atmospheric ozone Low Very Low S4 No Action required
N Land Disturbance Vibration of surface Low Very Low S4 No Action required
OCP for control of waste (OCP No.19) to be reviewed and
Facility Generation of waste ( Cotton rags)
N Very Low Moderate S3 followed.
Enegry consumption is targeted and is monitored and
Depletion of non-renewable
Electricity Use justified on monthly basis and reported in the Actual energy
natural resources
N Moderate Moderate S2 consumption report
Depletion of non-renewable
Petroleum product use NA
N natural resources NA NA NA
N Water Usage Depletion of groundwater supply Very Low Very Low S4 No Action required
Soil erosion, surface water
Water Runoff NA
A contamination, NA NA NA
Consumption of renewable OCP for control of waste (OCP No.19) to be reviewed and
Paper use
N resource, waste generation Low Moderate S3 followed.
Contamination of soil, surface water,
Spills (Water, Petroleum products, Chemicals) release of volatile compounds into NA
A the air NA NA NA
Contamination of soil & water,
Hazardous Waste Generation NA
A depletion of landfill space NA NA NA
PVC waste generation is targeted and is monitored and
Non-hazardous Waste Generation (Films) Depletion of landfill space
N Low Moderate S3 justified on monthly basis and reported
Contamination of soil, water, air;
Hazardous Material Use and Storage NA
N living creatures NA NA NA
Soil contamination, contamination of
Effluent Discharge NA
N surface water NA NA NA
N Noise level inside the manufacturing area Distubance for community Low Moderate S3 Noise level to be monitored on weekly basis
Boundary noise testing to be carried out annually through
Boundary noise level Distubance for community
Moderate Moderate S2 external agency.
Procedure for handling and storage of material is to be
Material & equipment storage soil contamination, loss of aesthetics
N Very Low Low S4 followed and reviewed (WI/COM/08 )
Sickness or other health effects from
Radiation exposure NA
A exposure radiation NA NA NA
Page 39 of 54
Form No.: QEHSF/MR/08
Rev.No. 03
Effective Date: 09-Sep-2011
List of Aspects / Impacts and Hazards / Risks Revision before 08-Sep-2013
Location / Work process / Work activity
Location Work process Work activity Condition Aspect / Hazard Impact/Risk Severity LikelihoodSignificance/ Risk Assessment Control Measure
Thermoforming of films
Air Emissions Deterioration of air quality NA
Coating Area Thermoforming operation and Maintenance N NA NA NA
N Emission of infra red ray Damage of human tissue by heating NA NA NA NA
N Ozone depleting substance use Loss of atmospheric ozone NA NA NA NA
N Land Disturbance Vibration of surface Very Low Very Low S5 No Action required
N Facility Generation of waste ( Cotton rags) Very Low Very Low S5 No Action required
Enegry consumption is targeted and is monitored and
Depletion of non-renewable
Electricity Use justified on monthly basis and reported in the Actual energy
natural resources
N Moderate Moderate S2 consumption report
Depletion of non-renewable
Petroleum product use NA
N natural resources NA NA NA
N Water Usage Depletion of groundwater supply Very Low Very Low S5 No Action required
Soil erosion, surface water
Water Runoff NA
A contamination, NA NA NA
Consumption of renewable
Paper use No Action required
N resource, waste generation Very Low Very Low S5
Contamination of soil, surface water,
Spills (Water, Petroleum products, Chemicals) release of volatile compounds into NA
A the air NA NA NA
Contamination of soil & water,
Hazardous Waste Generation NA
A depletion of landfill space NA NA NA
PVC waste generation is targeted and is monitored and
Non-hazardous Waste Generation (Films) Depletion of landfill space
N Low Moderate S3 justified on monthly basis and reported
Contamination of soil, water, air;
Hazardous Material Use and Storage NA
N living creatures NA NA NA
Soil contamination, contamination of
Effluent Discharge NA
N surface water NA NA NA
N Noise level inside the manufacturing area Distubance for community Low Moderate S3 Noise level to be monitored on weekly basis
Boundary noise level Distubance for community NA NA NA NA
N Material & equipment storage soil contamination, loss of aesthetics NA NA NA NA
Sickness or other health effects from
Radiation exposure NA
A exposure radiation NA NA NA
Page 40 of 54
Form No.: QEHSF/MR/08
Rev.No. 03
Effective Date: 09-Sep-2011
List of Aspects / Impacts and Hazards / Risks Revision before 08-Sep-2013
Location / Work process / Work activity
Location Work process Work activity Condition Aspect / Hazard Impact/Risk Severity LikelihoodSignificance/ Risk Assessment Control Measure
Page 41 of 54
Form No.: QEHSF/MR/08
Rev.No. 03
Effective Date: 09-Sep-2011
List of Aspects / Impacts and Hazards / Risks Revision before 08-Sep-2013
Location / Work process / Work activity
Location Work process Work activity Condition Aspect / Hazard Impact/Risk Severity LikelihoodSignificance/ Risk Assessment Control Measure
Page 42 of 54
Form No.: QEHSF/MR/08
Rev.No. 03
Effective Date: 09-Sep-2011
List of Aspects / Impacts and Hazards / Risks Revision before 08-Sep-2013
Location / Work process / Work activity
Location Work process Work activity Condition Aspect / Hazard Impact/Risk Severity LikelihoodSignificance/ Risk Assessment Control Measure
Thermic Heater operation Air emission testing to be carried out annually through
Air Emissions Deterioration of air quality
Utility Area Therminol Oil heating and Maintenance N Low Moderate S3 external agency.
N Emission of infra red ray Damage of human tissue by heating Low Very Low S4 infra red light is placed in a enclosure
N Low Very Low S4 Air emission testing to be carried out annually through
Ozone depleting substance use Loss of atmospheric ozone
external agency.
N Land Disturbance Vibration of surface Low Very Low S4 No Action required
N Facility Generation of waste ( Cotton rags) Very Low Low S4 No Action required
Enegry consumption is targeted and is monitored and
Depletion of non-renewable
Electricity Use justified on monthly basis and reported in the Actual energy
natural resources
N Moderate Moderate S2 consumption report
Enegry consumption is targeted and is monitored and
Depletion of non-renewable
Petroleum product use justified on monthly basis and reported in the Actual energy
natural resources
N Moderate Moderate S2 consumption report
N Water Usage Depletion of groundwater supply NA NA NA NA
Soil erosion, surface water
Water Runoff NA
A contamination, NA NA NA
Consumption of renewable
Paper use No Action required
N resource, waste generation Very Low Very Low S5
Contamination of soil, surface water,
OCP No.20 for Thermic Fluid Heater to be reviewed and
Spills (Water, Petroleum products, Chemicals) release of volatile compounds into
followed.
A the air Moderate Very Low S3
Contamination of soil & water, OCP for control of chemical waste and empty container (OCP
Hazardous Waste Generation
A depletion of landfill space Moderate Low S3 No.18) to be reviewed and followed.
N Non-hazardous Waste Generation Depletion of landfill space NA NA NA NA
Contamination of soil, water, air; Procedure for handling and storage of material is to be
Hazardous Material Use and Storage
N living creatures Moderate Very Low S3 followed and reviewed (WI/COM/08 )
Soil contamination, contamination of
Effluent Discharge NA
N surface water NA NA NA
N Noise level inside the manufacturing area Distubance for community NA NA NA NA
Boundary noise testing to be carried out annually through
Boundary noise level Distubance for community
Moderate Moderate S2 external agency.
N Material & equipment storage soil contamination, loss of aesthetics Very Low Low S5 No Action required
Sickness or other health effects from
Radiation exposure NA
A exposure radiation NA NA NA
Page 43 of 54
Form No.: QEHSF/MR/08
Rev.No. 03
Effective Date: 09-Sep-2011
List of Aspects / Impacts and Hazards / Risks Revision before 08-Sep-2013
Location / Work process / Work activity
Location Work process Work activity Condition Aspect / Hazard Impact/Risk Severity LikelihoodSignificance/ Risk Assessment Control Measure
Air Handling unit operation
Air Emissions Deterioration of air quality Clean room validation to be done as per standard procedure
Utility Area Air Handling Unit and Maintenance N Low Low S3
N Emission of infra red ray Damage of human tissue by heating NA NA NA NA
N Ozone depleting substance use Loss of atmospheric ozone NA NA NA NA
N Land Disturbance Vibration of surface Low Very Low S4 No Action required
N Facility Generation of waste ( Air Filters) Low Moderate S3 Monitored and reported quartely.
Enegry consumption is targeted and is monitored and
Depletion of non-renewable
Electricity Use justified on monthly basis and reported in the Actual energy
natural resources
N Moderate Moderate S2 consumption report
Depletion of non-renewable
Petroleum product use No Action required
N natural resources Very Low Very Low S5
N Water Usage Depletion of groundwater supply Low Low S3 Monitored and reported yearly.
Soil erosion, surface water
Water Runoff No Action required
A contamination, Very Low Very Low S5
Consumption of renewable
Paper use No Action required
N resource, waste generation Very Low Very Low S5
Contamination of soil, surface water,
Spills (Water, Petroleum products, Chemicals) release of volatile compounds into No Action required
A the air Very Low Very Low S5
Contamination of soil & water,
Hazardous Waste Generation NA
A depletion of landfill space NA NA NA
N Non-hazardous Waste Generation Depletion of landfill space Low Moderate S3 Monitored and reported quartely.
Contamination of soil, water, air;
Hazardous Material Use and Storage NA
N living creatures NA NA NA
Soil contamination, contamination of Effluent testing to be carried out annually through external
Effluent Discharge
N surface water Very Low Very Low S5 agency.
N Noise level inside the manufacturing area Distubance for community Very Low Very Low S5 To be Monitored and reported on monthly
Boundary noise testing to be carried out annually through
Boundary noise level Distubance for community
Moderate Moderate S2 external agency.
N Material & equipment storage soil contamination, loss of aesthetics NA NA NA NA
Sickness or other health effects from
Radiation exposure NA
A exposure radiation NA NA NA
Page 44 of 54
Form No.: QEHSF/MR/08
Rev.No. 03
Effective Date: 09-Sep-2011
Revision before 08-Sep-2013
List of Aspects / Impacts and Hazards / Risks
Location Work process Work activity Condition Aspect / Hazard Impact/Risk Severity LikelihoodSignificance/ Risk Assessment Control Measure
ACMV/Process/Operation
Air Emissions Deterioration of air quality No Action required
Utility Area Chiller System and Maintenance N Very Low Low S4
N Emission of infra red ray Damage of human tissue by heating Very Low Very Low S5 No Action required
N Ozone depleting substance use Loss of atmospheric ozone Very Low Very Low S5 Compressor gas level to be monitored quartely
N Land Disturbance Vibration of surface Low Very Low S4 No Action required
N Facility Generation of waste NA NA NA NA
Enegry consumption is targeted and is monitored and
Depletion of non-renewable
Electricity Use justified on monthly basis and reported in the Actual energy
natural resources
N Moderate Moderate S2 consumption report
Depletion of non-renewable
Petroleum product use To be monitored and reported annualy
N natural resources Very Low Very Low S5
N Water Usage Depletion of groundwater supply Low Low S3 Monitored and reported yearly.
Soil erosion, surface water
Water Runoff No Action required
A contamination, Very Low Very Low S5
Consumption of renewable
Paper use No Action required
N resource, waste generation Very Low Very Low S5
Contamination of soil, surface water,
Spills (Water, Petroleum products, Chemicals) release of volatile compounds into No Action required
A the air Very Low Very Low S5
Contamination of soil & water,
Hazardous Waste Generation To be monitored and reported annualy
A depletion of landfill space Low Low S3
N Non-hazardous Waste Generation ( Filter) Depletion of landfill space Very Low Very Low S5 No Action required
Contamination of soil, water, air;
Hazardous Material Use and Storage NA
N living creatures NA NA NA
Soil contamination, contamination of
Effluent Discharge No Action required
N surface water Very Low Very Low S5
N Noise level inside the manufacturing area Distubance for community Very Low Very Low S5 No Action required
Boundary noise testing to be carried out annually through
Boundary noise level Distubance for community
Moderate Moderate S2 external agency.
N Material & equipment storage soil contamination, loss of aesthetics NA NA NA NA
Sickness or other health effects from
Radiation exposure NA
A exposure radiation NA NA NA
Page 45 of 54
Form No.: QEHSF/MR/08
Rev.No. 03
Effective Date: 09-Sep-2011
Revision before 08-Sep-2013
List of Aspects / Impacts and Hazards / Risks
Location Work process Work activity Condition Aspect / Hazard Impact/Risk Severity LikelihoodSignificance/ Risk Assessment Control Measure
Page 46 of 54
Form No.: QEHSF/MR/08
Rev.No. 03
Effective Date: 09-Sep-2011
Revision before 08-Sep-2013
List of Aspects / Impacts and Hazards / Risks
Location Work process Work activity Condition Aspect / Hazard Impact/Risk Severity LikelihoodSignificance/ Risk Assessment Control Measure
Page 47 of 54
Form No.: QEHSF/MR/08
Rev.No. 03
Effective Date: 09-Sep-2011
Revision before 08-Sep-2013
List of Aspects / Impacts and Hazards / Risks
Location / Work process / Work activity
Location Work process Work activity Condition Aspect / Hazard Impact/Risk Severity LikelihoodSignificance/ Risk Assessment Control Measure
Electricity Distribution and
Air Emissions Deterioration of air quality NA
Sub Electrical Room Electricity Supply Maintenance N NA NA NA
N Emission of infra red ray Damage of human tissue by heating NA NA NA NA
N Ozone depleting substance use Loss of atmospheric ozone NA NA NA NA
N Land Disturbance Vibration of surface NA NA NA NA
N Facility Generation of waste ( Cotton rags) NA NA NA NA
Enegry consumption is targeted and is monitored and
Depletion of non-renewable
Electricity Use justified on monthly basis and reported in the Actual energy
natural resources
N Moderate Moderate S2 consumption report
N Petroleum product use NA NA NA NA NA
N Water Usage Depletion of groundwater supply NA NA NA NA
Soil erosion, surface water
Water Runoff NA
A contamination, NA NA NA
Consumption of renewable
Paper use NA
N resource, waste generation NA NA NA
Contamination of soil, surface water,
Spills (Water, Petroleum products, Chemicals) release of volatile compounds into NA
A the air NA NA NA
Contamination of soil & water,
Hazardous Waste Generation NA
A depletion of landfill space NA NA NA
N Non-hazardous Waste Generation (PVC/Coated Films) Depletion of landfill space NA NA NA NA
Contamination of soil, water, air;
Hazardous Material Use and Storage NA
N living creatures NA NA NA
Soil contamination, contamination of
Effluent Discharge NA
N surface water NA NA NA
N Noise level inside the manufacturing area Distubance for community NA NA NA NA
Boundary noise level Distubance for community NA NA NA NA
N Material & equipment storage soil contamination, loss of aesthetics NA NA NA NA
Sickness or other health effects from
Radiation exposure NA
A exposure radiation NA NA NA
Page 48 of 54
Form No.: QEHSF/MR/08
Rev.No. 03
Effective Date: 09-Sep-2011
Revision before 08-Sep-2013
List of Aspects / Impacts and Hazards / Risks
Location / Work process / Work activity
Location Work process Work activity Condition Aspect / Hazard Impact/Risk Severity LikelihoodSignificance/ Risk Assessment Control Measure
Page 49 of 54
Form No.: QEHSF/MR/08
Rev.No. 03
Effective Date: 09-Sep-2011
Revision before 08-Sep-2013
List of Aspects / Impacts and Hazards / Risks
Location / Work process / Work activity
Location Work process Work activity Condition Aspect / Hazard Impact/Risk Severity LikelihoodSignificance/ Risk Assessment Control Measure
Page 50 of 54
List of Aspects / Impacts and Hazards / Risks
Location / Work process / Work activity
Location Work process Work activity
1 3rd Floor Office 1.1 Execution of office work 1.1.1
Heat exchange
List of Aspects / Impacts and Hazards / Risks
ork activity
Work activity Condition Aspect / Hazard
Lifting of boxes, furniture, office equipment, document files A Manual lifting of heavy and bulky load
Burns
Heat Stress Low Low S4
Death to workers due to falling through the High Very high S1
Noise induced deafness Moderate Very low S4
Serious burns & getting caught in oven if maHigh High S2
Depletion of resources Moderate Moderate S3
Injury or death to workers; damage to propeVery high Low S2
Depletion of resources Moderate Moderate S3
Noise induced deafness Low Low S4
Burns
Heat Stress
Low Low S4
Control Measure
Reduce the weight of the load by splitting the load into smaller portion
Cotton overalls
Light clothing
Light clothing