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SUN ULTRA TECHNOLOGIES (P) LTD.

Sector-A, Maharajpura Ind. Area, Pinto Park Road, Gwalior-5


Phone : 0751-2368315, Fax : 0751-2365853
E-mail : info@sunultra.com

SUN-ULTRA
TECHNOLOGIES (P) LTD
GWALIOR (M.P)
AN ISO 9001-2000 COMPANY

DELTA- HERM
LOW HEAT INPUT WELDING ALLOYS

Sector-A, Maharajpura Industrial Area,


Pinto Park Road, Gwalior-474 005
(MADHYA PRADESH)
Phone : 0751-2368315, 2461369, 5040146
Fax : +91-751-2365853
E-mail : info@sunultra.com

DELTA- HERM
LOW HEAT INPUT WELDING ALLOYS
SUN ULTRA TECHNOLOGIES (P) LTD.
Sector-A, Maharajpura Ind. Area, Pinto Park Road, Gwalior-5
Phone : 0751-2368315, Fax : 0751-2365853
E-mail : info@sunultra.com

INTRODUCTION LETTER
Few Words About the Company:
Sun Ultra-Technologies (P) ltd. is an organization dedicated to solving the
maintenance and repair welding problems of industries. The company is
floated by enterprising technocrats having collective experience of more than
50 years in the field of repair welding and manufacturing of Low-Heat input
welding alloys.
Sun Ultra-Technologies (P) Ltd. is a front-runner organization that operates
on the philosophy of partnering with its clients in recommending &
implementing Best in Class' repair welding alloys & solutions. Company's
scientists & technicians have developed welding processes and techniques
that also increase industries productivity and profitability by the reduction of
down time and spare parts inventories.
We have also achieved the most coveted ISO 9001 : 2000 certification by
IRQS and are dedicated to Total Customer Satisfaction.
What stands us apart from our Indian competitors is the fact that unlike them
we are manufactures of the opened product and not merely
marketers. Moreover, we are offering you our products with a technical
support (by our trained Application Experts and Service Engineers) and this is
simply not one more product range being offered, as is the case with some
LARGE MULTINATIONAL WELDING ELECTRODES MANUFACTURERS.
Quality Policy
We strive to provide products, which consistently meet or exceed customer
expectations and thus be leader in the market we serve. Every employee of
Sun Ultra Technologies P. Ltd. is engaged in continuous improvement of
Quality.

DELTA- HERM
LOW HEAT INPUT WELDING ALLOYS
SUN ULTRA TECHNOLOGIES (P) LTD.
Sector-A, Maharajpura Ind. Area, Pinto Park Road, Gwalior-5
Phone : 0751-2368315, Fax : 0751-2365853
E-mail : info@sunultra.com

OUR INSTITUTE APPROACH


Maintenance & repair Welding Technology:

Challenged by the diversities in the field welding conditions the Sun- Ultra
institute research team has developed coating of stick electrodes to over
come the problems posed by limitations of available welding equipment, skill
level, heat input, unknown base metal, contaminations etc.
We have incorporated additives such as deoxidizers, degasifiers, nucleants
etc. into the coating formulation to provide highest, weldability, in terms of
tensile strength, bead shape, and fluidity of slag, weld penetration etc.

Methods of investigation associated with repair welding:

Ingenious diagnostic procedure, which helps eliminate, guesses work and


chance in the selection of proper consumables for repair. This relies on a two-
fold analysis: First: Describes the environmental factors encountered causing
wear on a particular part. Second: Describes the relevant physics properties
of the deposited alloy. Use of the analysis provides the welder with a quick,
accurate method for selecting the most favorable alloy assuring additional life
for the repaired part.

Metallurgical Modifications:

Metallurgical modifications of alloys to provide deposited structures with more


desirable features for specific service requirements are made by our scientist.
The use of these alloys in formulation provides reaction in molten weld metal
wherein deoxidization, grain refinement and density of hard constituent
materials are optimized.

Joining Application:

Special elements are added to electrode formulations at Sun-ultra institute


and they have devised method of preventing the formation of coarse,
columnar grains that results during the normal cooling have deposited weld
metal.

DELTA- HERM
LOW HEAT INPUT WELDING ALLOYS
SUN ULTRA TECHNOLOGIES (P) LTD.
Sector-A, Maharajpura Ind. Area, Pinto Park Road, Gwalior-5
Phone : 0751-2368315, Fax : 0751-2365853
E-mail : info@sunultra.com

Maximum safety:

The Special additives included in electrode formulation result in low


application temperatures, which minimize the danger of warpage, distortion
and base metal weakening, enhance tensile strength or hardness
characteristics, assuring highest safety.

Computerized Application Data Bank:

A comprehensive analysis which is prepared by the application engineer in


conjunction with the personnel involve in weld repair operation is stored using
the latest computer technology.

Research & Development Quality control:

At our Research & Development Center at Gwalior, utilizing the most


advanced scientific measuring and deletion devices available to current
technology. Delta Therm low heat input welding alloys are manufactured
according to standards and specification established not only to guarantee
compliance with published specification but also to provide and extra measure
of safety so important to maintenance & repair welding.

Custom products to solve toughest problems:

For specific application custom alloys are designed and manufactured to


provide optimum performance, exclusive formulations are developed with
exact physical properties desired; the metallurgists engineer the alloys to
provide maximum performance during deposition and service.
Custom alloys are manufactured under the most stringent control to obtain
high quality.

Training & Seminars:

In your plant-based on the needs of a particular company, appropriate course


can be programmed to minimize lost time of personnel requiring training.
Courses have been designed for flexibility and can be tailored to conform to
schedules from a minimum of few to several days.

DELTA- HERM
LOW HEAT INPUT WELDING ALLOYS
SUN ULTRA TECHNOLOGIES (P) LTD.
Sector-A, Maharajpura Ind. Area, Pinto Park Road, Gwalior-5
Phone : 0751-2368315, Fax : 0751-2365853
E-mail : info@sunultra.com

Production-All in our own facilities:

Delta-Therm range of alloys are manufactured under careful and exacting


conditions in our own plant at GWALIOR with high speed automate
manufacturing facilities produce a variety of maintenance and production
alloys in many size.

Distribution network:

Our authorized dealers and stockiest are located very near to our users to
facilitate fast delivery.

Application Engineering services:

Our trained application engineers are based in all industrial sectors to provide
on the job help to our users.
Now having detailed about our seriousness in the field of repair welding alloys
technology, we wish to offer our produce and services at globally competitive
prices.

Economical & Competitive Prices:

The competitive prices of our products offer an opportunity for substantial


savings in ever increasing costs of maintenance and repair welding.

Now having detailed about our seriousness in the field of repair


welding alloys technology, we wish to offer our products and services
at globally competitive prices.

For Sun Ultra-Technologies (P) Ltd.

DELTA- HERM
LOW HEAT INPUT WELDING ALLOYS
SUN ULTRA TECHNOLOGIES (P) LTD.
Sector-A, Maharajpura Ind. Area, Pinto Park Road, Gwalior-5
Phone : 0751-2368315, Fax : 0751-2365853
E-mail : info@sunultra.com

PRODUCT SPECTRUM

THE WIDE RANGE OF DELTA-THERM LOW HEAT INPUT


WELDING ALLOYS COVERS EVERY INDUSTRIAL APPLICATION
ALL STEEL ALLOYS
AS-1: All position; contact type; self-detachable slag; excellent deposit
appearance.
AS-2: Instantaneous strike/re-strike; very low distortion & warpage;
contact type; all position; superior weld bead appearances.
AS-3: Radiographic quality; resists hydrogen cracking; excellent impact
resistance; ideal for contamination surface.
AS-4: Versatile; high tensile alloys for unknown steel; superior crack
resistance; ideal as cushion layer under hard facing alloys.
AS-5: High resistance to impact; superior cushion alloy; work harden
without deformation.
AS-6: Excellent resistance to impact; high deposition rate; highly crack
resistance; work hardening type.
AS-7: Versatile alloys with ultimate tensile strength & weldability;
excellent crack resistance; for dissimilar & unknown steel.
AS-8: X-ray quality welds; superior moisture resistance; negligible
hydrogen content; excellent impact resistance& ductility.
AS-9: Superb Chrome-Nickel alloy; resistance to heat & corrosion;
compatible with wide range of base material. Ideal for most SS.
AS-10: Austino-ferritic high crack resistance alloy: ideal for unidentified
steels; high tensile strength; cushioning under hardfacing.
STAINLESS STEEL ALLOYS
SS-1: All purpose electrode; high heat and corrosion resistance; extra
low Carbon; for 18/8 & 19/ 9 stainless steel type AISI 301, 302,
304, 304L, 305, 306, 308, 308L, 321, 347.
SS-2: Unique all position austenitic stainless steel alloy for 25/20 type
AISI 309 & 310; for unknown SS & SS to MS.
SS-3: Extra low carbon; Moly bearing alloy for 18/8 Moly stainless steel;
excellent resistance to heat, corrosion & acid pitting.

DELTA- HERM
LOW HEAT INPUT WELDING ALLOYS
SUN ULTRA TECHNOLOGIES (P) LTD.
Sector-A, Maharajpura Ind. Area, Pinto Park Road, Gwalior-5
Phone : 0751-2368315, Fax : 0751-2365853
E-mail : info@sunultra.com

CAST IRON ALLOYS


CI-1: Superior resistance to heat; machinable alloy; excellent
weldability; very suitable for cladding.
CI-2: Excellent bonding to difficult cast irons; Nickel free deposit; non-
machinable; for contaminated cast iron; close color match to CI;
joining cast iron to steel.
CI-3: Rich nodular deposit; excellent weldability, machinability, bonding
& crack resistance; for joining, building up or overlaying.
CI-4: Exceptional weldability & crack resistance; base metal dilution is
minimum; excellent machinability; ideal for cladding.
CI-5: Maximum machinability; high nickel electrode; all grade of CI
without pre-heat; joining CI to other steel.
HARD-FACING ALLOYS
HF-1: Resist severe impact & friction; machinable deposit; high
toughness & resistance to deformation; can be flame hardened;
as deposited 28-32 RC; 34-38 after flame hardening.
HF-2: Maximum resistance to impact & pressure; extremely high
toughness; ideal as cushion layer; high work hardness; 220-250
BHN as deposited; 450-510 BHN after work hardening.
HF-3: Superior resistance to abrasion with moderate impact; smooth
weld bead appearance; very low coefficient of friction; hardness
58-62 RC.
HF-4: High coefficient of friction; very high deposition rate; no slag;
excellent weldability in both dry & wet condition; specially
designed for sugar mill crusher rollers; 550-650 BHN.
HF-5: High recovery; resist severe abrasion at elevated temperatures;
high resistance to scaling up to 1000OC; resists erosion; 57-65 RC
as deposited hardness.
HF-6: Exceptional resistance to low stress scratching & high stress
grinding abrasion; smooth dense deposit; excellent resistance to
heat, corrosion & impact; hardness 57-62 RC.
HF-7: Versatile, tough austenitic manganese steel deposit that work
hardens under severe impact, shock & hammering; used as
cushion layer; as deposited 180-220 BHN; work hardens to 45RC.
HF-8: Resistance to high abrasion; dense & spatter free deposit; multi
layer build up possible; hardness 55-61 RC.
HARD-FACING ALLOYS (Contd)

DELTA- HERM
LOW HEAT INPUT WELDING ALLOYS
SUN ULTRA TECHNOLOGIES (P) LTD.
Sector-A, Maharajpura Ind. Area, Pinto Park Road, Gwalior-5
Phone : 0751-2368315, Fax : 0751-2365853
E-mail : info@sunultra.com

HF-9: Very high abrasion resistance at elevated temperatures; For application


subjected to severe erosion, abrasion & moderate impact; hardness 60-
65 RC.
HF-10: Composite Chromium Carbide & Niobium Carbide wear resistance alloy;
high recovery electrode. Resists severe abrasion & heavy impact;
hardness 65-72 RC.
HF-14: Resist severe abrasive wear; deposits polish in service providing very
low coefficient of friction; very smooth highly ionized spray transfer; 55-
58 RC hardness.
DH-1: Special electrode for surfacing of dies & tools in forging industry;
superior resistance to deformation & wear at elevated temperature;
machinable with carbide tools; 38-42 RC hardness.
DH-4: Superior edge retention at red heat; heat treatable; high speed steel
overlays; for use where cutting, shaving or piercing qualities are
required; hardness 58-62 RC.
COBALT BASED WEAR RESISTANCE ALLOYS
CO-1: Excellent wear resistance to corrosion, oxidation and heat; dense
deposit with good all-round resistance to abrasion; 40-42 HC.
CO-2: Cobalt-Chromium-Tungsten based wear resistant alloy; excellent
resistance to erosion, corrosion & hot wear; 47-51 RC hardness.
CO-3: High resistance to wear due to heat corrosion & oxidation; dense &
crack free deposit; easy slag removal; 55-56 RC hardness.
WELD PREPARATION
CG-1: efficient chamfering & gouging tool without any supplementary
equipment or operation; for ferrous & non-ferrous base metal.
CG-2: Super performance in cutting, piercing any base metal; can withstand
very high amperage.
OTHER ALLOYS
NI-1/NI-2/NI-4/NI-6/NI-7: Alloys for resistance to thermal impact, scaling &
corrosion at elevated temperatures & welding of Nickel, Monel, Inconel,
Heat resistance steel etc.
C-2: All position, machinable bronze alloy for joining, overlaying etc.
C-3: For high electrical conductivity joint of copper.
SB-1: Silver rich alloy for high strength brazing on dissimilar metals.
SB-2: Versatile silver rich brazing alloy for electrical and tool maintenance.
SB-3: High tensile, low bonding temperature on all but white metal.
RJ-10: Very low coefficient of friction; crack free, heat resistant welds.
AL-1: Aluminium alloy with high strength operates at very low current.

DELTA- HERM
LOW HEAT INPUT WELDING ALLOYS
SUN ULTRA TECHNOLOGIES (P) LTD.
Sector-A, Maharajpura Ind. Area, Pinto Park Road, Gwalior-5
Phone : 0751-2368315, Fax : 0751-2365853
E-mail : info@sunultra.com

OUR CLIENTELE
Some of the prominent names that have approved and using DELTA-THERM
Low Heat Input Welding Alloy for maintenance and repair amongst Indian
Industry are:

Bharat Heavy Electricals Limited;


National Thermal Power Corporation Limited;
Steel Authority of India Limited;
Steel Authority of India Limited (Raw Material Division);
Indian Ordnance Factories;
Heavy engineering Corporation Limited;
Mishra Dhatu Nigam Limited;
Hindustan Zinc Limited;
NALCO;
Northern Coalfields Limited;
Eastern Coalfields Limited;
South Eastern Coalfields;
Western Coalfields Limited;
Andhra Pradesh Power Generation Corporation Limited;
Maharastra State Electricity Board;
Chhattisgarh State Electricity Board;
Madhya Pradesh Electricity Board;
UP Rajya Vidyut Utpadan Nigam Limited;
Associated Cement Companies Limited;
TATA Steels Limited;
Bihar Sponge Iron Limited;
B.K.Birla Group of Industries;
Jindal Group of Companies;
Usha Martin Industries Limited;
Lioyd Steel Industries Limited;

And many more

Besides, various Cement Plants, Sugar Mills, Paper Mills and small to medium
sector industries have also reposed faith in DELTA-THERM Low Heat Input
Welding Alloys for maintenance and repair.

DELTA- HERM
LOW HEAT INPUT WELDING ALLOYS
SUN ULTRA TECHNOLOGIES (P) LTD.
Sector-A, Maharajpura Ind. Area, Pinto Park Road, Gwalior-5
Phone : 0751-2368315, Fax : 0751-2365853
E-mail : info@sunultra.com

ABRIDGED LIST OF CLIENT / APPROVALS


S.No. Name of Customer Industries
01 Aditya Cement Limited, Chittorgah Cement
02 Ambuja Cement, Punjab Cement
03 Associated Cement Cos. Ltd, Chanda Cement
04 Associated Cement Cos. Ltd, Jamul Cement
05 Associated Cement Cos. Ltd, Kymore Cement
06 Associated Cement Cos. Ltd, Lakheri Cement
07 Associated Cement Cos. Ltd, Mancherial Cement
08 Century Cement, Raipur Cement
09 Grasim Cement Cement
10 Kesoram Cements, Jyotinagar Cement
11 Lakshmi Cements, Sirohi Cement
12 Maihar Cement Ltd, Satna Cement
13 Vikram Cement Ltd, Neemuch Cement
14 Eastern Coalfields Ltd. Coalfields
15 Northern Coalfields Ltd. Coalfields
16 South Eastern Coalfields Ltd. Coalfields
17 Western Coalfields Ltd. Coalfields
18 Army Base Workshop, Pune Defense
19 DGAQA, New Delhi Defense
20 DGQA, CQA (Heavy Vehicle), Chennai Defense
21 DGQA, CQA (Metal), Ichapore Defense
22 Heavy Vehicle Factory, Avadi Defense
23 Ordnance Factory, Kanpur Defense

DELTA- HERM
LOW HEAT INPUT WELDING ALLOYS
SUN ULTRA TECHNOLOGIES (P) LTD.
Sector-A, Maharajpura Ind. Area, Pinto Park Road, Gwalior-5
Phone : 0751-2368315, Fax : 0751-2365853
E-mail : info@sunultra.com

24 Ordnance Factory, Medak Defense


25 Ordnance Factory, Muradnagar Defense
26 N. Bhardwaj Enterprise, Nepal Export
27 Nihal Enterprise, Nepal Export
28 Satyadeep International, Nepal Export
29 Heavy Engineering Corporation, Ranchi Heavy Engineering
30 Hindustan Machine Tools Ltd, Pinjore Heavy Engineering
31 Bhusan Steel, Ghaziabad Iron & Steel
32 Bihar Sponge Iron Ltd, Jamshedpur Iron & Steel
33 Ferro Scrap Nigam Ltd, Bhilai Iron & Steel
34 Ispat Godavari Ltd. Iron & Steel
35 Jindal Stainless Ltd. (CRD), Hisar Iron & Steel
36 Jindal Strips Limited, Hisar Iron & Steel
37 Jindal Steel & Power Ltd, Raipur Iron & Steel
38 Llyod Steel Industries Ltd, Wardath Iron & Steel
39 Rathi Udyog Limited, Ghaziabad Iron & Steel
40 SAIL, Bihar Steel Plant Iron & Steel
41 Simplex Castings Limited, Bhilai Iron & Steel
42 TATA Sponge Iron Ltd, Keonjhar Iron & Steel
43 TATA Steels Limited, Jamshedpur Iron & Steel
44 Usha Martin Industries Ltd, Jamshedpur Iron & Steel
45 Simplex Engg. & Foundry, Rajnandgaon Iron & Steel
46 Bharat Aluminium Co, Korba Metal
47 HZL, Lead-Zinc Smelter, Chittorgarh Metal
48 National Aluminium Co, Nalco Nagar Metal
49 HZL, Rajpura Dariba Mines, Rajsamand Mining

DELTA- HERM
LOW HEAT INPUT WELDING ALLOYS
SUN ULTRA TECHNOLOGIES (P) LTD.
Sector-A, Maharajpura Ind. Area, Pinto Park Road, Gwalior-5
Phone : 0751-2368315, Fax : 0751-2365853
E-mail : info@sunultra.com

50 HZL, Rampura Agucha Mines, Bhilwara Mining


51 SAIL, RMD, Barsua Mines, Orissa Mining
52 SAIL, RMD, Bolani Ore Mines, Keonjhar Mining
53 SAIL, RMD, Kiribura Mines, Jharkhand Mining
54 BILT, Ballarpur & Yamunanagar Paper
55 Security Paper Mills Ltd, Paper
56 Sirpur Paper Mills Limited, Sirpur Paper
57 Hindustan Petroleum Corp. Ltd, Mumbai Petroleum
58 Visakhapatnam Port Trust Port
59 Bharat Heavy Electricals Ltd, Bhopal Power
60 Bharat Heavy Electricals Ltd, Haridwar Power
61 Chattisgarh State Electricity Board, Korba Power
62 Maharastra State Electricity Board, Chandrapur Power
63 Maharastra State Electricity Board, Kaparkheda Power
64 MP State Electricity Board, Satpura TPS, Sarani Power
65 National Hydroelectric Power Corp. Power
66 Salal HE Power Project Power
67 National Thermal Power Corp. Ltd, Dadri Power
68 UP Rajya Vidyut Utpadan Nigam, Anpara Power
69 Chitaranjan Locomotive Works, Kolkata Railways
70 Disel Locomotive Works, Varanasi Railways
71 RDSO, Lucknow Railways
72 Rajastan State Road Transport Corp, Jaipur Road Transport
73 Bajaj Hindustan Ltd, Lakhimpur-Kheri Sugar
74 Balrampur Chini Mill, Bhabnan Unit Sugar
75 Chhata Sugar Co. Ltd, Chhata (Mathura) Sugar

DELTA- HERM
LOW HEAT INPUT WELDING ALLOYS
SUN ULTRA TECHNOLOGIES (P) LTD.
Sector-A, Maharajpura Ind. Area, Pinto Park Road, Gwalior-5
Phone : 0751-2368315, Fax : 0751-2365853
E-mail : info@sunultra.com

76 Commissionate of Sugar, Pune Sugar


77 Daya Sugar, Saharnpur Sugar
78 Damper Sugar Mills Ltd, Bijnore Sugar
79 Gangamai Sugar, Pune Sugar
80 Gobind Sugar Mills Ltd, Lakhimpur-Kheri Sugar
81 Kisan C0-operative Sugar Factory Sugar
82 Kissan Shakti Chini Mills, Naziabad Sugar
83 Kitply Industries Ltd, Hardoi Sugar
84 KM Sugar Mills Ltd, Faizabad Sugar
85 Mansurpur Sugar Mills, Mansurpur Sugar
86 The Dhampur Sugar Mills Ltd, Bijnore Sugar
87 The DSM Sugar, Asmoli (Mordabad) Sugar
88 The DSM Sugar, Kasipur (US Nagar) Sugar
89 The DSM Sugar, Rauzagaon (Faizabad) Sugar
90 The Kanoria Sugar Factory, Captainganj Sugar
91 UP State Sugar Corporation Ltd, Bahraich Sugar
92 UP Sugar Federation Ltd. Sugar
93 UP Sugar Mill Corp., Bijnore Sugar
94 J.K. Industries Ltd, Kankroli Tyres
And many more
Thanking You
Yours truly,

For Sun Ultra Technologies (P) Ltd.

DELTA- HERM
LOW HEAT INPUT WELDING ALLOYS
SUN ULTRA TECHNOLOGIES (P) LTD.
Sector-A, Maharajpura Ind. Area, Pinto Park Road, Gwalior-5
Phone : 0751-2368315, Fax : 0751-2365853
E-mail : info@sunultra.com

COMPARATIVE CHART OF DELTA THERM LOW HEAT INPUT


WELDING ALLOYS
DELTA THERM ADOR
L&T DIFFUSION
(OUR BRAND) FONTEECH

HARDFACING / ANTIWEAR / SUPER ANTIWEAR

DELTA THERM HF-1 Eutectrode 2B E 710 Tufaloy 320


DELTA THERM HF-2 Eutectrode 6450 E 714S Xaloy 52
DELTA THERM HF-3 Eutectrode 700 E 720 Abrocar 84
DELTA THERM HF-301 NA NA Abrocar 184
DELTA THERM HF-5 Abratech N 6715 NA Abraloy 3000D
DELTA THERM HF-6M Chromcarb N 6006 E 743S Abraloy 300
DELTA THERM HF-7 EUT 400 E 713 Hadmoloy 140
DELTA THERM HF-8 NA E 711 Abrocar 60
DELTA THERM HF-9 NA NA Macroloy 712
DELTA THERM HF-10 NA NA Macroloy 812
DELTA THERM HF-12 NA NA Abraloy 3505
DELTA THERM HF-14 NA NA Superaloy 560
DELTA THERM HF-15 NA NA Abradur 3605

FOR STAINLESS STEEL & HEAT RESISTING STEEL

DELTA THERM SS-1 Staintrode A/B-L E 124 Diffusaloy 908L


DELTA THERM SS-2 Staintrode D E 126 Diffusaloy 910
DELTA THERM SS-3 Staintrode AMOL E 125 Diffusaloy 916L
DELTA THERM SS-4 NA NA Diffusaloy 925

FOR SILVER & BRAZING

DELTA THERM SB-1 1801 A-314 Diffusaloy 262


DELTA THERM SB-2 NA NA Diffusaloy 252
DELTA THERM SB-3 NA NA NA

FOR ALL STEELS

DELTA- HERM
LOW HEAT INPUT WELDING ALLOYS
SUN ULTRA TECHNOLOGIES (P) LTD.
Sector-A, Maharajpura Ind. Area, Pinto Park Road, Gwalior-5
Phone : 0751-2368315, Fax : 0751-2365853
E-mail : info@sunultra.com

DELTA THERM AS-1 NA E 100 NA


DELTA THERM AS-2 Handomatic E 103 Supermatic
DELTA THERM AS-3 NA E 104 NA
DELTA THERM AS-4 Eu 680 E 106 Uniloy 624S
DELTA THERM AS-5 XHD 646 E 108 Diffusaloy 618
DELTA THERM AS-6 NA NA NA
DELTA THERM AS-7 Eu 680 CGS E 106 SMP Uniloy 624
DELTA THERM AS-8 660 NH E 104 LMP Diffusaloy 800 ELH
DELTA THERM AS-9 Eutectrode 670 E 107 Uniloy 608
DELTA THERM AS-10 CPEM 021 E 109 Uniloy 620

NICKEL ALLOYS

DELTA THERM NI-1 XHDN 2222 E 521 Superaloy 1768


DELTA THERM NI-2 NA NA NA
DELTA THERM NI-4 NA E 717 Diffusaloy 817

FOR CASTIRON

DELTA THERM CI-1 CPCI 026 SPCI 0600/E119S NA


DELTA THERM CI-2 Eutectrode 27 E 117 Ferocast 102
DELTA THERM CI-3 E 2240 E 119 Cinod 160
DELTA THERM CI-4 Xyron 224 E 115 Greloy 850
DELTA THERM CI-5 NA NA Noduron 60

FOR COPPER ALLOYS

DELTA THERM C-2 Eutectrode 2800 E 900 Super Bronze

FOR WELD PREPARATION

DELTA THERM CG-1 Chamfertrode E 900 Supergouge


DELTA THERM CG-2 Cuttrode E 901 Supercut

For Sun Ultra-Technologies (P) Ltd.

DELTA- HERM
LOW HEAT INPUT WELDING ALLOYS
SUN ULTRA TECHNOLOGIES (P) LTD.
Sector-A, Maharajpura Ind. Area, Pinto Park Road, Gwalior-5
Phone : 0751-2368315, Fax : 0751-2365853
E-mail : info@sunultra.com

COMPARATIVE CHART OF THERMO WELD


AWS THERMO WELD
CODING (OUR BRAND) ADVANI D&H ESAB

E 6013 THERMO 13 OVER CORD NORMA FERROSPEED PLUS


E 6013 THERMO 13 S OVER CORD-S MEDIO 28 VORTIC
E 6013 THERMO 13 SS OVER CORD-SS EXOBEL VORDAN
E 7014 THERMO 7014 COMET BLUE FERROVITE C 23 S
E 7024 THERMO 7024 COMET GREEN RAPIDEX VORTEX-2
E 7016 THERMO 7016 UNIVERSE INDOTHERME 56/F FERROWELD
E 7018 THERMO 18 SUPERCITO SUPRATHERME 36 H/FERROWELD-2
E 7018-1 THERMO 18-1 TENACITO-Z-PLUS SUPRATHERME (SPL) 36/H (spl)
E 7018 A1 THERMO 18 A1 MOLYCORD MOLY THERME OK 74 46
E 8018 G THERMO 8018 G TENACITO-60 SUPRATHERMO (Ni SPL) OK 73 08
E 9018 G THERMO 9018 G TENACITO-70 TENSAL -------------
E 9018 B3 THERMO 9018 B3 CROMOCORD-C CROMOTHERMO-2 OK 76 2B
E 11018 M THERMO 11018 M TENACITO-80 CROMOTHERMO-M 115
E 6010 THERMO 10 ------------- ------------- PIPEWELD 6010 R
E 7010 G THERMO 7010-G ------------- ------------- PIPEWELD 7010 R
E 7010 A1 THERMO 7010-A1 ------------- ------------- PIPEWELD 85 R

E 7016 THERMO 7016 UNIVERSE INDOTHERMO 56/FERROWELD-1


E Ni-C1 THERMO NICKEL SUPER NICRON NFM FERROLOID-4
E Ni Cu B THERMO MONEL SUPER FONTE MONEL FERROLOID-1
E Ni Fe-C1 THERMO FE-NI ------------- 1111-C1 FERROLOID-3802

------------- THERMO HARD I CITORAIL-I BOR-A-R DUROID-250


------------- THERMO HARD II CITORAIL-II BOR-B DUROID-350
------------- THERMO HARD III CITORAIL-III 630-H DUROID-850
------------- THERMO HARD V CITORAIL-V SHC-SIX -------------
------------- THERMO MANGAN CITO MANGAN SMA DUROMANGAN-MN spl.
------------- THERMO HARD III LH CITORAIL-III LH BOR-C DUROID 650 B

------------- THERMO CUT CITOCUT CUTTING ELECTRODE -------------

E Cu Sn A THERMO BRONZE BRONZE ------------- BRONZOID-1

E 308-16 THERMO 308-16 SUPER INOX-1A RUTOX-A OK 16.50


E 308L-16 THERMO 308L-16 SUPER INOX-1C RUTOX-B OK 61.30
E 309-16 THERMO 309-16 INOX-D2 CHRONITHERM-25/12 CHROMWELD 309
E 309 Cb-16 THERMO 309 Cb-16 INOX-D2-Cb D&H 309 Cb -------------
E 310-16 THERMO 310 INOX-CW D&H 310-16 OK 67.13
E 316-16 THERMO 316-16 SEPER INOX 2A RUTOX-Mo OK 63.50
E 316L-16 THERMO 316L-16 SEPER INOX 2C RUTOX-D OK 63.30
E 318-16 THERMO 318-16 SEPER INOX 2B RUTOX Mo (stb) -------------
E 347-16 THERMO 347-16 SEPER INOX 1B RUTOX-A (stb) OK 61.80
E 410-15 THERMO 410-15 ------------- D&H 410 -------------

For Sun Ultra-Technologies (P) Ltd.

DELTA- HERM
LOW HEAT INPUT WELDING ALLOYS
AS-1 SELF DETACHABLE SLAG AND SUPERIOR WELD BEAD APPERANCE

ALLOY BASE :
Fe,MN,Si
SPECIAL FEATURES:
*All Positional contact type welding alloy.
*Instantaneous strike & restrict welding alloy.
*Negligible distortion and warpage due to minimum heat input alloy.
RECOMMENDATIONS:
A unique all positional welding alloy for low carbon steels. Very well suitable for thin
guage sheets, plates, Where warpage, distortion and stresses are to kept minimum.
PRINCIPAL APPLICATIONS:
Storage tanks, Wagon & carriages. Containers, sheet metal like containers,
fabrication of structures steels.
PROCEDURE:
Clean weld area. Use DC straight polarity for shallow penetration & DC reverse
polarity for deep penetration. Use jigs or welding devices then tack weld to keep
alignment. When distortion & position of welding are important factor, avoid arc gaps
and maintain continuous welding.
TENSILE STRENGTH: 45-50 Kgf/mm2
ELONGATION: 26%

RECOMMENDED AMPERAGE:

SIZE (MM) 2 2.5 3.15 4.0 5.0


CURRENT (AMPS) 35-50 50-75 75-110 100-140 140-180

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
AS-2 SELF DETACHABLE SLAG AND SUPERIOR WELD BEAD APPERANCE

ALLOY BASE:
Fe, Mn, Si

SPECIAL FEATURES:
* All positional contact type welding alloy.
* Very low distortion and warpage.
* Instantaneous contact or re-contact type welding alloy.
* Welding bead is of X-Ray quality.
* Outstanding welds deposit appearance.

RECOMMENDATIONS: A versatile all positional welding alloy for low carbon steels.
Highly recommended for welding of thin-gauged sheets.

PRINCIPAL APPLICATIONS: Tanks, thin gauge sheets, containers, sugar mill roll
journals, pipelines, machine guards, furniture. Air conditioning units.

PROCEDURE: Clean weld area & remove the fatigued metal. Weaving should be
avoided during contact welding. Where positional welding & distortion factors are
important arc gaps should be avoided. Slag is self-detachable.

TENSILE STRENGTH: 45-50 Kgf/mm2

ELONGATION: 20-30%

RECOMMENDED AMPERAGE:

SIZE (MM) 2.5 3.15 4.0 5.0


CURRENT (AMPS) 50-90 90-150 115-165 150-200.

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
AS-3 RESISTS HYDROGEN CRACKING, RADIOGRAPIC WELD BEAD

ALLOY BASE:
Fe, Mn, Si

SPECIAL FEATURES:
* Crack free deposits with higher strength.
* Ideal for contaminated surfaces.
* Highly ductile
* It gives radiographic weld bead.
* Excellent impact resistance.

RECOMMENDATIONS: Low alloy sheets, Low carbon steels, medium carbon steels,
mild steels, problem steels having sulphur contents high tensile steel. Very much
useful where toughness and weld reliability are important.

PRINCIPAL APPLICATIONS: Flanges, sulphur and phosphorous steel, heavy


equipment maintenance, automobile chassis, tanks, pressure vessels. Structural
joints, booms etc.

PROCEDURE: Clean weld area & remove fatigued metal. For horizontal welding use
short arc and contact technique. Use weaving and welding from bottom to upper side
for vertical joints. Preheat beneficial for heavy section cast steels.

TENSILE STRENGTH: 50-55 Kgf/mm2


ELONGATION: 26-30%

RECOMMENDED AMPERAGE:

SIZE (MM) 2.5 3.15 4.0 5.0


CURRENT (AMPS) 50-75 80-110 115-150 140-190

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
AS-4 SUPERB TENSILE STRENGTH, EXCELLENT WELDABILITY.

ALLOY BASE:
Fe, Cr, Ni, Mn

SPECIAL FEATURES:
* Used for economic, reliable, speedy and high quality welds.
* A versatile welding alloy for unknown steel.
* High tensile strength, with tough weld deposits.
* Used for machinable build-up.

RECOMMENDATIONS: It is used for similar and dissimilar steels, Superior weld


ability for die steels, leaf steels, and tool steels. AS-4 is recommended for high
strength joints in high carbon steel, alloy steel, austenitic steels. Used when
resistance to corrosion is needed.
PRINCIPAL APPLICATIONS: Cushion layer, spring shafts, dissimilar unknown
steels, machinable build-up on gear pinions, build-up on steel castings, tool steels,
springs etc.
PROCEDURE: Clean weld joints and gauge out cracked joints & fatigued material.
Staggered & skip sequence is needed for good welding. To weld heavy sections,
preheat required otherwise preheat is not necessary
TENSILE STRENGTH: 85 Kgf/mm2
ELONGATION: 24%

RECOMMENDED AMPERAGE:

SIZE (MM) 2.5 3.15 4.0 5.0


CURRENT (AMPS) 40-80 50-100 90-140 140-200

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
AS-5 HIGH RESISTANCE TO IMPACT AND DEFORMATION SUPERIOR CUSHIONING WELDING ALLOY

ALLOY BASE:
Fe, Cr, Mn, Ni
SPECIAL FEATURES:
*High work hardening in service.
*Highly crack resistant.
*Excellent all position welding.
*Superior resistance to impact deformation, heat and mild corrosion

RECOMMENDATIONS: A versatile welding alloy for austenitic manganese steel and joining
of mild steel and difficult steel. Very well suitable for cushioning layer under hard facing
deposits. The metal gives good hardness in as deposited and work under repeated and
pounding loads in service. Easy slags detach ability.
PRINCIPAL APPLICATIONS: Sprockets, track pads, excavators, shovel and dragline
buckets and other earth moving equipment, crusher roller, build up of hammers, mantles
and dozer blades. Most useful in preparation mantles and joining of bucket teeth repairing
crack and defects of austenitic manganese castings ideal for joining hard field manganese
steel to other steels.
PROCEDURE: Clean weld area, fatigued material should be removed by chamfering. No
preheating is required for manganese steel. Always use skip or staggered welding. Maintain
a short to medium arc. Weld bead length should be kept up to 10 cms. at a time.
Temperature between the passes should not exceed 150oC Back stepping and skip welding
technique should be added. Pining the hot weld helps to reduce stresses.
TENSILE STRENGTH: 55-65 Kgf/mm2

ELONGATION: 30-40%

HARDNESS AS DEPOSITED: 200-250 BHN


HARDNESS AS WORK HARDNESS: 350-400 BHN

RECOMMENDED AMPERAGE:

SIZE (MM) 2.5 3.15 4.0 5.0


CURRENT (AMPS) 40-80 60-90 90-150 130-180

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
AS-6 EXCELLENT RESISTANCE TO IMPACT VERY HIGH DEPOSITION RATE.

ALLOY BASE:
Fe, Cr, Mn, Ni
SPECIAL FEATURES:
* Very high deposition.
* AII positional welding alloy.
* Very well suitable for heavy sections, structures.
* Highly crack resistant.
* Excellent work hardening property with good impact and abrasion resistance.

RECOMMENDATIONS: For composite stainless steel, cladding on carbon and alloys,


low alloy steels. Also suitable for repair and cladding on worn parts of 13%
manganese steel. Recommended for joining austenitic to carbon steel hardened
steel. Also recommended for welding of high hardenable steels without preheat.
PRINCIPAL APPLICATIONS: Rail surfaces, joining austenitic steels to hardenable
steels, shovels, excavated and dragline buckets, dredger teeth, provides crack free
joints of heavy section or structures of manganese steels.
PROCEDURE: Clean weld area, fatigued material should be removed by chamfering.
No preheating is required for manganese steels. Always use skip or staggered
welding maintain a short to medium arc. Weld bead length should be kept up to
10cms. At a time. Temperature between the passes should not exceed 50oC Back
stepping and skip welding technique should be added. Pining the hot weld helps to
reduce stresses.
UTS: 6510 72 Kgf/mm2
ELONGATION: 30-40%

RECOMMENDED AMPERAGE:

SIZE (MM) 2.5 3.15 4.0 5.0


CURRENT (AMPS) 90-110 120-140 160-180 150-250

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
AS-7 A VERSATILE WELDING ALLOY FOR DISSIMILAR UNKNOWN STEEL JOINING.

ALLOY BASE:
Cr, Ni, Fe, Mn

SPECIAL FEATURES:
* Controlled grain structure for high strength and for ductility.
* Controlled ferrite-austenite duplex structure.
* Low amperage, extremely low spatter, easy strike and re-strike.
* Weld bead is smooth, tough with superior crack resistance.
* Optimum resistance to friction, heat, corrosion Impact.
* A universally versatile electrode, used even for problem steel.

RECOMMENDATIONS: A Versatile electrode for welding most types of steels. The deposit
of AS-7 is a super alloy of austino-ferritic steel with maximum 30% ferrite content. Very high
tensile strength and highly suitable for the welding of dissimilar and unknown steels. It is
quite suitable for combination of similar and dissimilar steels and joining steels of different
thickness.
PRINCIPAL APPLICATIONS: Tools, dies, pinions, springs, shafts, machinable build up and
overlays, automobile application including gear box main shaft, counter shaft and key ways.
Joining of wear plates, Buckets, many more application in sugar industries.
PROCEDURE: Clean weld area of any foreign or greasy material. Use AC or DC reverse
polarity, hold Short arc and restrict the weaving to two times the electrode diameter.
Intermittent welds may be necessary for welding high alloy steels. Burn off rate is rapid
permitting speedier welding. Penn to relieve stresses, slag releases easily
UTS: 85 Kgf/mm2

ELONGATION: 22-26%

RECOMMENDED AMPERAGE:

SIZE(MM) 1.6 2.0 2.5 3.15 4.0 5.0


CURRENT(AMPS) 20-35 35-55 50-90 70-110 110-150 150-190

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
RETARDS HYDROGEN INDUCED EMBRITTLEMENT. X-RAY QUALITY
AS-8 WELDS AND SUPERIOR MOISTURE RESISTANCE.
ALLOY BASE :
Fe, Mn, Si
SPECIAL FEATURES:
* Gives radiographic welds.
* Basic coated, negligible hydrogen content alloy.
* Ideal for contaminated, restrained and oil soaked parts.
* Excellent impact resistance and ductility.
* High strength and crack free deposits.
* An all positional welding alloy

RECOMMENDATIONS: Specially these are meant for joining and build up of low alloy high
tensile steels, problem steels having sulphur, low carbon steels medium carbon steels to
mild steels and other alloys added to base metal for better machinability. Those alloying
elements, which can cause porosity-hidden defect, are purged with the electrode arc action
from the molten pool. Most suitable where toughness and weld reliability are important.
PRINCIPAL APPLICATIONS: Heavy vehicle chassis, heavy equipment maintenance. Heavy
structures, automotive frames, liquid tankers hubs. Loco frames, crane jibs & booms & tanks
material handling equipment structures. Pressure vessels, gun plates, steels casting & high
pressure piping repair and build up of 1' areas of buckets and excavators. Depestric and
boom crack of shovel.
PROCEDURE: Clean weld area of surface contamination and then gouge or grind all cracks
or defects. Use short arc for horizontal fillets. For vertical joints use rapid weaving and start
welding from bottom, preheating may prove beneficial.
TENSILESTRENGTH: 55-62 Kgf/mm2

ELONGATION: 28-32%

RECOMMENDED AMPERAGE: AC (70V)/DC (+)

SIZE (MM) 2.0 2.5 3.15 4.0 5.0


CURRENT (AMPS) 35-55 60-80 100-140 120-160 150-200

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
SUPERIOR WELDING ALLOY FOR HIGH RESISTANCE TO HEAT AND
AS-9 CORROSION.
ALLOY BASE:
Cr, Ni, Fe, Mn

SPECIAL FEATURES:
* Superb alloy of chrome-nickel.
* Superior weld ability.
* Suitable for all positional welding.
* Scale & crack resistance at higher temperatures.
* Weld Deposits exhibit high tensile strength, tough, crack
proof, ductility and resistance to heat and corrosion

RECOMMENDATIONS: A unique: welding alloy for joining & over laying all types of
steel for high heat and corrosion resistance, Ideally suitable for highly restrained
joints and joining of carbon steels to other steels like stainless steels, mild steel, high
alloy and special steels, exceptionally easy to handle either with a short arc or as
contact.
PRINCIPAL APPLICATIONS: Furnace parts, bucket corner cracks, ball-trunion of
dozers, alloy steel pumps, valves, build up shafts, joining unknown stainless steels,
track lines, hot dies gears, rolls, combustion chamber parts etc.
PROCEDURE: Clean weld area of any surface contamination and stringer beads,
Intermittent welding may be used to avoid heat build up. Preheat is not necessary
TENSILE STRENGTH (UTS): 65-75 Kgf/mm2
ELONGATION: 25-30%

RECOMMENDED AMPERAGE: AC//DC (+)

SIZE (MM) 2.5 3.15 4.0 5.0


CURRENT (AMPS) 40-80 50-100 90-140 130-180

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
AUSTINO FERRITIC HIGHLY CRACK RESISTANT ELECTRODE
AS-10 HAVING HIGH TENSILE STRENGTH
ALLOY BASE:
Fe, Mn, Si, Cr, Ni

SPECIAL FEATURES:
* Gives austino-ferritic crack resistant weld.
* Deal for welding unidentified steels.
* Gives smooth weld, with uniform ripples, with no slag interference.
* Deposit extremely tough.
* Authentic Ferritic contents up to 30%.

RECOMMENDATIONS: A versatile electrode for joining dissimilar steels of unknown


composition suitable for welding of all types of low or high alloy steels, Armour steel,
Manganese steel, cast steel, forged steel, high speed or case handled steel.

PRINCIPAL APPLICATIONS: Tools, dies, pinions & gears, shafts, leaf springs,
heavy machinery parts, earth moving equipments turnnions, cushiononing alloys
under deposits.

TENSILE STRENGTH (UTS): 72-78 Kgf/mm2

ELONGATION (1-4D): 30-32%

HARDNESS OF PUREWELD: 180-220 Brinell

RECOMMENDED AMPERAGE: AC/DC (+)

SIZE (MM) 3.15 4.0 5.0


CURRENT (AMPS) 100-130 120-150 150-155

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
EXTRA LOW CARBON, FOR AISI 301, 302, 304L 305, 306, 308, 321, 347,
SS-1 TYPE STAINLESS STEELS.

ALLOY BASE:
Cr, Ni, Mn, Fe

SPECIAL FEATURES:
* stabilized 19/9.5 Cr/Ni/Electrode
* Easily arc striking.
* Radiographic quality' weld metal.
* Extra low carbon content.
* Suitable to resist heat corrosion and carbon precipitation.
* All Positional.
* Exceptional weldability & superior colour match.

RECOMMENDATIONS: Recommended for AISI 301, 302, 304, 304L, 305, 306, 308,
321, 347 type stainless steel. Suitable for welding parts used in severe corrosive
condition. Welding at low amperage especially recommended for joining extra low
carbon grades to minimize carbide precipitations and avoids strongly intergranular
corrosion. Superior resistance to impact, heat and scaling.
PRINCIPAL APPLICATIONS: Kitchen equipments, milk dairy equipment, mixer
refineries, brewery, chemical industries, containers, mixers & nuclear plants.
PROCEDURE: Clean weld area. Use jigs/back up plates for clamping or tack at short
gaps to decrease distortion. Use short arc, stringer beads and numberer light bead.
Avoid weaving and chip out slag between passes.
TENSILE STRENGTH (UTS): 53-65 Kgf/mm2
ELONGATION: 30-40%L

RECOMMENDED AMPERAGE:

SIZE (MM) 2.5 3.15 4.0 5.0


CURRENT (AMPS) 35-75 50-90 80-120 120-160

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
HIGH OXIDATION RESISTANT AT ELEVATED TEMPERATURE
SS-2
ALLOY BASE:
Fe, Cr, Ni

SPECIAL FEATURES:
*A unique all positional austenitic stainless steel welding alloy for
AISI
309 & 310 stainless steel.
*Ideal for high oxidation resistance maintains high strength at
temperatures up to 1200oC.
*Suitable for stainless steel of unknown analysis.

RECOMMENDATIONS: Suitable for stainless steel of AISI 309 & 310 grades. Ideal
for joining dissimilar and unknown stainless steel and for joining these with steels
PRINCIPAL APPLICATIONS: Furnace parts, heat exchangers, heat treatment pots
and baskets, tanks valves, kiln cooler plates and for clad steels, reaction vessels
PROCEDURE: Clean weld area of oil, grease or any dirt carefully. If jigs are not
available for clamping the work must be tack welded. Weld a number of light beads
maintaining short arc. To avoid over heating intermittent welding may be used.
Frequently clean the slag between passes
TENSILE STRENGTH (UTS): 55-65 Kgf/mm2
ELONGATION: 30-38%L

RECOMMENDED AMPERAGE: AC/DC (+)

SIZE (MM) 2.5 3.15 4.0 5.0


CURRENT (AMPS) 50-75 60-110 90-130 130-165

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
EXTRA LOW CARBON, EXCELLENT RESISTANCE TO INTER GRANULAR
SS-3 CORROSION

ALLOY BASE:
Fe, Cr, Ni, Mo

SPECIAL FEATURES:
* Resists pitting due to acids and highly concentrated chemicals.
* Requires low amperage, so as to avoid warpage.
* Deposition is rapid and smooth.
* Suitable for highly restrained joints.
* Moly bearing SS welding alloys.
* Suitable for AISI 316, 316L, and 318 stainless steels.
* Minimized carbide precipitation.

RECOMMENDATIONS: Recommended for AISI 316, 316L, 317 and 318 type
stainless steels for higher resistance to corrosion, heat resistance up to 300oC.
Resistance to impact, corrosion, heat and scaling is excellent. Protective overlay on
steel for medium hardness and high corrosion resistance.
PRINCIPAL APPLICATIONS: Steam turbine blades, mixers chemicals pumps,
plating tanks, hot forging dies, hospital sophisticated equipments, paper industries.
Digesters and other fertilizes plant applications
PROCEDURE: Clean weld area. Use clamps or holding devices to avoid the
distortion. Tack weld at short gaps and use short arc . Use skip technique. Avoid use
of weaving and chip out slag between passes
TENSILE STRENGTH: 55-65 Kgf/mm2
ELONGATION: 30..40%L

RECOMMENDED AMPERAGE: AC/DC(+)

SIZE (MM) 2.5 3.15 4.0


CURRENT (AMPS) 36-65 50-80 70-110

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
SS-43 Surfacing of parts subjected to abrasion and heavy impact.

ALLOY BASE: C, Cr, Fe

CHARACTERSTICS: A special flux coated hydrogen controlled electrode depositing


a 17Cr weld metal, which is, highly resistant to corrosion, scaling and oxidation
even at higher temperatures. Suitable for welding of 430 and similar compositions
casting, and chromium steels. The deposit work hardens in service and has
excellent resistance to wear by impact.

APPLICATIONS: Typical applications include surfacing of parts subjected to


abrasion and heavy impact as in case of crusher jaws, hammers, bucket teeth and
lips, rail crossings etc. Valves, impellers, turbine blades etc.

TYPICAL WELD METAL PROPERTIES:

Hardness: - 275 325 VPN

UTS: - 50 kgf/mm2

Elongation: - 22%

RECOMMENDED AMPERAGE:

Dia (mm) 3.15 x 350 4.0 x 350 5.0 x 350


Current (Amps) 90-120 130-160 160-200

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
CI-1 SUPERIOR RESISTANT TO HEAT, MACHINABLE

ALLOYBASE:
Ni, Fe
SPECIAL FEATURE:
* Less base metal dilution reduce impurities impregnation.
* Very suitable for cladding.
* Excellent weld ability and high strength on most cast irons.
* Ideal for parts subjected to elevated temperature and corrosion.

RECOMMENDATIONS: For building up missing section in all positions. Suitable for


thin walled gray cast iron. Excellent for cladding repairing crack and joining of CI to
other metal, good for vertical and overhead welding.
PRINCIPAL APPLICATION: Glass mould, cylinder blocks. Impellers. Machine bed.
Cast iron machine bases. Pump housings, cast iron gears pulleys etc.
PROCEDURE: Clean weld area and remove oil or grease contamination. Use CG-1 to
clean out the crack. Use short to medium arc and stringer technique. To avoid local
build-up skip welding. technique to be used. To get maximum machinability 200oC to
250oC Preheat is necessary. Chip out slag and allow to cool slowly.
UTS: 35-50 Kgf/mm2
HARDNESS: 170 To 200 BHN

RECOMMENDED AMPERAGE:

SIZE (MM) 2.5 3.15 4.0 5.0


CURRENT (AMPS) 40-70 60-100 100-130 120-150

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
EXCELLENT BONDING TO DIFFICULT CAST IRON, SUITABLE FOR
CI-2 CONTAMINATED, ECONOMICAL CAST IRON WELDING ALLOY.
ALLOY BASE:
Fe, C, Si

SPECIAL FEATURE:
* Recommended at contaminated surface in old, dirty oily,
greasy cast irons.
* Close colour match for cast iron.
* Economical cast iron electrode.
* Crack resistant and high tensile strength.
* Nickel free deposits.
* Quick freezing.

RECOMMENDATIONS: For all cast iron applications where machining is not


required. Can be used for joining of cast iron to steel, where contaminated surface is
found to be conditioned.
PRINCIPAL APPLICATION: Foundry defects, sealing oil soaked cast iron. Corroded
or oxidized cast iron furnace equipment, motor and generator housing. Guards on
machine tools and foundry casting etc.
PROCEDURE: Remove fatigued metal by gouging or grinding. Use short, and skip
welding sequence. Keep medium arc length and 20 mm to 60 mm long beads. Chip
out the slag.

RECOMMENDED AMPERAGE: AC/DC(+)

SIZE (MM) 2.5 3.15 4.0 5.0


CURRENT (AMPS) 40-80 75-100 90-130 120-170

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
RICHNODULARDEPOSITION, NICKLE IRON ALLOY FOR WELDING
CI-3 CAST IRON
ALLOY BABE:
Ni, Fe

SPECIAL FEATURE:
* Rich nodular deposits improve crack resistivity.
* Excellent machinability.
* Excellent wettability on gray cast iron, malleable iron and
spheroidal gray (SG) iron.
* High strength.

RECOMMENDATIONS: Recommended for high strength welding for malleable,


modular spheroidal gray & alloy cast irons. Grey cast irons. Use for crack resistance,
overlays, joining and build up.
APPLICATION: Machine beds. Motor bodies, valve bodies, foundry defect, modular
iron castings, bell housing, valve flanges, valve bodies, pumps castings, cast iron die
cladding and many more unique applications.
PROCEDURE: Clean weld area and gouge out crack to prepare groove. Use short
arc, slip weld sequence on complicated cast iron parts or vertical parts preheat is not
necessary. Chip out slag and cool slowly.
TENSILE STRENGTH (UTS): 35-45 Kgf/mm2
HARDNESS: 190-210 BHN

RECOMMENDED AMPERAGE: AC/DC (-)

SIZE (MM) 2.5 3.15 4.0 5.0


CURRENT (AMPS) 50-75 70-100 100-130 125-165

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
CI-4 HIGH PERFOMANCE CRACK RESISTIVITY ON CAST IRON

ALLOY BASE:
Ni

SPECIAL FEATURE:
* Exceptional weldability.
* High nickel content.
* Weld deposits exhibit high strength and machinability.
* It is a unique product for heavy sections, structure and
castings of big machineries of cast iron.
* All Positional-welding alloy.

RECOMMENDATIONS: Recommended for joining and build- up of malleable iron


and gray cast iron without preheat. Also it is used for joining cast iron to steel. It is
wieldable where exact composition of cast iron is not known. It is used for heavy
sections dissimilar thickness circumferential pope joints can be welded effectively.
PRINCIPAL APPLICATION: Engine blocks, pump and motor castings. Oil pump,
cast iron gears and pulleys cylinder block, impellers, machine sliders, cast iron dies,
heavy machine housings etc.
PROCEDURE: Clean weld area and gouge out crack to prepare vee groove, Use
short arc and stringer beads use skip welding sequence, allow to cool slowly and
preheat is not necessary.
TENSILE STRENTH (UTS): 35-40 Kgf/mm2
HARDNESS: 150-180 BHN

RECOMMENDED AMPERAGE: AC/DC (-)

SIZE (MM) 3.15 4.0 5.0


CURRENT (AMPS) 70-100 90-130 110-160

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
CI-5 ELECTRODE FOR COLD WELDING OF ALL GRADES OF CAST IRON

ALLOYS:
C, Ni

APPLICATION: A versatile, nickel-based electrode for cold-welding of all grades of


cast iron without preheats. It is recommended for joining of carbon steel to all
grades of cast iron. Weld withstands severe erosion and corrosion encountered in
service. Best suited for repair welding of intricate parts of cast iron, water-pump
housing, frame parts cylinder clocks, gears, etc. Most ideal for salvaging foundry
castings, gearboxes, sugar mill rollers, glass moulds, etc

PROPERTIES: Electrode with stable and soft arc, regular flow that can be used for
all positional welding. HAZ (Transition zone) of weld metal is easily machinable
Minimum penetration and hence very less dilution. No undercuts. Very fine and
regular weld ripples.

TECHNICAL DATA:
UTS of joint: 35-40 kgf/mm2
ELONGATION: up to 18-%
HARDNESS: 160-180 Brinell

RECOMMENDED AMPERAGE: AC/DC (-)

SIZE (MM) 2.5 3.15 4.00 5.00


CURRENT (AMPS) 50-70 80-110 90-130 130-150

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
CG-1 SUPER TOOL FOR WELD PREPARATION

SPECIAL FEATURE:
* Hot exothermic arc yields to easy chamfering and gouging of
several metals without any gas requirement.
* Final process later finishing is not required
* A highly efficient metal removing tool.
* Kerfs are narrow accurate and clean.

RECOMMENDATIONS: It is very efficient where chamfering and grooving is


necessary without any supplementary equipment. For preparing sections prior to
welding, gouging out old or defective weld metal removing flash and rises. Ideal to
remove most unwanted metal prior to final machining. For preparing sections prior to
welding for ferrous and non-ferrous meal. Specially formulated flux coating produces
exothermic action, which concentrates the force at the point of application. Operated
on AC/DC.

PRINCIPAL APPLICATION: Gouging iron. Aluminium other metals, beveling cracks


removing extra metal and unwanted sections, Chamfering, grooving or gouging an
cast iron and other metals.

PROCEDURE: Use AC/DC straight polarity. CG-1 pointing to travel at an angle 30o
with surface of work. Move quickly for shallow chamfer slowly for deeper groove.
Remove the molten metal away to pass concentrated arc. Repeat the procedure for
deeper grooves.

RECOMMENDED AMPERAGE: AC/DC (+)

SIZE (MM) 3.15 4.0 5.0


CURRENT (AMPS) 240-340 290-390 340-490

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
CG-2 SUPER PERFORMANCE IN CUTTING, PIERCING AS AN ALLOY TOOL.

SPECIAL FEATURE:
* AII positional cutting electrode for high-speed cutting,
Chamfering and removing.
* Cleaning of defects, beveling metals prior to welding.
* Versatile cutting tool for any metal.
* Its concentrates the arc for accurate and deeper cuts.
* CG-2 with stand at very high amperage.

RECOMMENDATIONS: Most ideal for cutting and piercing carbon steels, cast iron,
nickel and nickel alloy. Aluminum, copper, bronze malleable iron.

PRINCIPAL APPLICATION: Excellent for burning riveters, to remove unwanted


metal in any surface cleaning of defects, piercing holes and flash and rises etc.

PROCEDURE: Marks out a line of desired cut, Use AC/DC straight polarity. For
piercing hole the electrodes should be held vertically and pushed in and out. While in
cutting use hand pressure as well as arc blow caused by exothermic action. When arc
is struck use-sawing motion holding electrode at 45o angle. A shorter arc gives clear
and faster work.

RECOMMENDED AMPERAGE: AC/DC (-)

SIZE (MM) 3.15 4.0 5.0


CURRENT (AMPS) 150-300 180-330 200-380

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
HF-1 RESISTS SEVERE IMPACT AND FRICTION

ALLOY BASE:
Fe, Cr, Mn, C

SPECIAL FEATURES:
* Suitable for build up of low and medium carbon and alloy
steel.
* Superior machinability.
* High toughness and resistance to deformation.
* It can be flame hardened.
* The weld deposit exhibits resistance to impact.
* All positional welding in rapid deposition.

RECOMMENDATIONS: Tough machinable build-up and over lays for wear


resistance to severe impact on ferrous parts subjected to heavy shock loading and
pounding in service. Especially required for build-up of low medium carbon and alloy
steels. A versatile field welding alloys having completely machinable characteristics.
PRINCIPAL APPLICATIONS: Rollers, sprocket wheels, crane wheels, pinions &
gears, wobblers, couplers in steel plants and sugar plants, girth gears, rollers of kiln
tyres, excavators, chassis and mixer blades.
PROCEDURE: Clean weld area and remove the fatigued material. Use short to
medium arc and use stringer beads. Long weld deposits may be laid without danger
of cracks. Avoid excessive heat build-up to control cracks.
TENSILE STRENGTH: 28-32 RC (as deposited)
ELONGATION: 28-32 RC(as deposited) 34-38 RC (after flame hardening)

RECOMMENDED AMPERAGE: AC/DC (+)

SIZE (MM) 3.15 4.0 5.0


CURRENT (AMPS) 70-110 100-160 145-190

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
EXTREMELY HIGH TOUCHNESS, RESISTANCE TO HIGH IMPACT,
HF-2 FRICTION AND ABRASION
ALLOY BASE:
Mn, Cr, C, Fe

SPECIAL FEATURES:
* High abrasion resistance after work hardening in service.
* High recovery of weld metal.
* Extremely high toughness.
* Single welding alloy for cushioning and final layer.
* Resistance to moderate impact, metal-to-metal wears, two
and three body abrasion.
* Deposits exhibit rapid work hardening while in impact
services.

RECOMMENDATIONS: Proving efficient on carbon/alloy steels as cushion layer


prior to hard facing. This alloy weld suitable for build up and over lay of low, medium
carbon, low alloy steels and manganese steel including hard field manganese steels.
PRINCIPAL APPLICATIONS: Austenitic manganese steel parts, railway points
crossings, joints, crushing hammers and mantles, bucket teeth, mill hammers,
pressure pilling hammers.
PROCEDURE: Clean weld area and remove worn out or fatigued metal. Always use
the short, stringer beads. Temperature of manganese steel should not exceed 250oC.
Cool slowly to avoid cracking.
HARDNESS AS DEPOSITED: 220-250 BHN
HARDNESS AS work HARDNED: 450-510 BHN

RECOMMENDED AMPERAGE: AC/DC (+)

SIZE (MM) 3.15 4.0 5.0


CURRENT (AMPS) 85-110 110-160 140-190

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
RESISTANCE TO LOW STRESS SCRATCHING AND HIGH STRESS
HF-3 GRINDING ABRASION
ALLOY BASE:
Fe, Cr, Mn O

SPECIAL FEATURES:
* Smooth weld bead appearance.
* Tough and porosity free
* Superior resistance to abrasion with moderate impact also.
* Best weldability.
* Deposits exhibit uniform distribution of carbides in a hard
martensitic form.

RECOMMENDATIONS: For steel parts encountering severe abrasive conditions.


Best recommended for mining equipments, cement plants and construction
industries. Used for abrasion resistance over lays on plain carbon & had field
manganese metal and gray cast irons. Deposits provide very low coefficient of
friction.
PRINCIPAL APPLICATIONS: Buckets (pads, lips, teeth), jaw crusher, crapper
bead, plough shears, road rip, pug mill screws, fan blades, crusher mantles,
pulverizer hammers etc.
PROCEDURE: Clean weld area & remove fatigue material by gouging. Use stringer
beads and skip & stagger weld. To build up more than one layer deposit a cushion
layer have HF 1 Or HF 7 or AS-4. The temp of the base metal should not exceed
250oC to avoid heavy cracks.
HARDNESS: 58-62 RC

RECOMMENDED AMPERAGE: AC/DC (+)

SIZE (MM) 3.15 4.0 5.0


CURRENT (AMPS) 75-100 100-150 140-200

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
HIGHERCOEFFICIENTOF FRICTION, SPRAY TYPE HIGH RECOVERY WELDING
HF-4 ALLOY FOR SUPER CONDITIONING OF SUGAR ROLLS AND CANE FEED ALLOYS.

ALLOY BASE:
Cr, Mo, V, W, Cb

PRINCIPAL FEATURES:
* High deposition rate reduces labour charge.
* Avoids slippage and choking.
* Super finishing.
* Gives negligible moisture in bagasse.
* Increases cane feed rate.
* Super arc strike-restricts ability.
* Increases effective surface area.
* Does not leave any slag.

RECOMMENDATIONS: HF-4 deposits on tooth point of cane crusher rollers.


Especially suitable for arcing of cast iron and cast steel sugar mill crusher rollers, HF-
4 is made up if complex carbides. Weld metal in globular form. These hard globule
increase the effective surface area and this the pressure, resulting in lower level of
moisture in bagasse. Excellent weldability in both dry and wet conditions without any
change in diameter. It resists wear due to abrasion, adhesion, corrosion and impact.
PRINCIPAL APPLICATIONS: Specially designed for cast steel sugar mill crusher
rollers.
PROCEDURE: Use HF-4 to moving crushing roll at an speed of 5-7 R.P.M.. Weld on
the side walls of the grooves and continuous contact with the roll keep & use directly
on the sugar impact impregnated surfaces.
HARDNESS: 550 BHN TO 650 BHN

RECOMMENDED AMPERAGE: AC/DC (+)

SIZE (MM) 4.0 5.0


CURRENT (AMPS) 110-160 140-180

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
HIGH RECOVERY, RESISTS SEVERE ABRASION AT ELEVATED
HF-5 TEMPERATURE
ALLOY BASE:
Fe, Cr, Ni, V, C, Cb, W, Mo

SPECIAL FEATURES:
* Retains hardness up to 550oC.
* Retains cutting edge due to high percentage of primary &
secondary carbines.
* Resistance to scaling up to 1000oC.
* High recovery of weld metal.
* A sound single pass deposit with extra high yield.

RECOMMENDATIONS: This is unique welding alloy to resist high temperature and


severe abrasion and erosion. This is used where a combination of hardness and
toughness is anticipated on carbon and alloy steel, manganese steels and steels.
PRINCIPAL APPLICATIONS: Pub mill knife, paddles, rolling mill guiders and tube
mills. Dragline buckets, wear pads, Dozer blades, lip portion of buckets. Screw
conveyors, blast furnace bells, and hoppers, Sinter plant disintegrators, oratory
crushers, or crushing rolls, slurry pumps, billets, conveyors, coke pushers shoes and
fabrizer hammers.
PROCEDURE: Clean weld area & remove damaged and fatigue material. One pass
overlay is generally recommended. If more build up is required. Use cushion layer of
AS-7 for steels, AS-5 for manganese steels, Use medium arc length and in vertical
position deposit stringer bead
HARDNESS: 57-65 RC ( AS Deposited)
RECOVERY: 180%

RECOMMENDED AMPERAGE: AC/DC(+)

SIZE (MM) 2.5 3.15 4.0 5.0


CURRENT (AMPS) 80-120 100-145 135-190 155-200

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
HF-6 CHROMIUM IRON TYPE ABRASION RESISTANT WELDING ALLOY

ALLOY BASE:
C, Cr, Fe, Cb

SPECIAL FEATURES:
*Exceptional resistant to low stress scratching high stress
grinding abrasion.
*Hard surfacing with very high metal recovery.
*Deposits contain high hardness at elevated temperature.
*Excellent compressive strength.
*Superior resistance to abrasion with moderate impact.
*Smooth, dense and string weld deposits resists frictional wear.

RECOMMENDATIONS: It is used for over laying for plane carbon steel, manganese
steel and gray cast iron casting. Alloy steels, stainless steels where hardness and
toughness is desired.
PRINCIPAL APPLICATIONS: Paddles and wear pads, cane knives, rubber mixing
blades, draper pump casings & impellers, conveyors, scrapers, augers, bucket (lips,
teeth & pads), jaw crushers, dozer & bits, dozer blades, banbury rotors, fabrizer
hammer.
PROCEDURE: Clean weld area and remove the fatigued metal and use short arc.
Use weaving technique.
HARDNESS: 57-62 RC

RECOMMENDED AMPERAGE: AC/DC (+)

SIZE (MM) 3.15 4.0 5.0


CURRENT (AMPS) 80-120 120-150 150-200

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
TOUGH AUSTENITIC MANGANESE BASED STEEL WELDING ALLOT
HF-7 TO RESIST HIGH IMPACT
ALLOY BASE:
Cr, Mn, C, Fe

SPECIAL FEATURES:
*A tough austenitic anti wear welding alloy for building up and
overlaying of high manganese steels.
* Deposits are tough and work hardened under repeated and
pounding loads.
* Best suitable for impact, shock and hammering
* Non-cracking and long lasting.
* Excellent abrasion resistance in the work hardened conditions.
* Resists multi wear like abrasion and high impact.

RECOMMENDATIONS: Use this alloys as a cushioning layer for hard surfacing.


Basically a ferrous base electrode with additions of other alloying elements like
nickel, manganese and other to improve inherent characteristics of welding.
PRINCIPAL APPLICATIONS: Crushers, bucket teeth, wear plates sprocket,
hammers, sprockets, chain links, crusher mantles, crusher jaws, shovel track pads,
hammer mills, wobblers, buckets lath bars arid keys etc.
PROCEDURE: Clean and gouge/grind out worn out or fatigue metal. Use short arc
skip & staggered welding sequence. The temperature of the manganese steel should
be kept below 200oC. Cool slowly.
HARDNESS: 180-220 BHN (AS Deposited)
400-450 BHN (Work Hardened)

RECOMMENDED AMPERAGE: AC/DC (+)

SIZE (MM) 3.15 4.0 5.0


CURRENT (AMPS) 100-130 120-150 150-155

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
HF-8 IRON CARBIDE TYPE, RESISTANT TO HIGH ABRASION

ALLOY BASE:
Fe, Cr, Mn, V

SPECIAL FEATURES:
* Resistance to high abrasion.
* Deposition is rapid, dense and spatters free.
* Economical for having hard overlays in all position.
* Gives regular beads.

RECOMMENDATIONS: This alloy should be used on steels, manganese steels and


malleable iron, ideal for new and worn out parts. Multi Layer (multi pass built up is
possible, when parts are subjected to heavy abrasive wear and mild impact.

PRINCIPAL APPLICATIONS: Scrapers, tampers, plough shares, shovels, screw


conveyors, coal chutes bucket teethe, buckets crusher plates, crane wheels,
conveyor parts cultivators, pulverizers, tampering tools, pellet plant parts, brick
machineries, hot work dies and shear blades etc. Wire drawing drums.

PROCEDURE: Clean weld area and gouge/ grind fatigued metal. For heavy section
preheating up to 200oC is required. Use weaving technique & use shorter to medium
arc. Avoid excessive heat build up and allow cooling.

HARDNESS: 55-61 RC

RECOMMENDED AMPERAGE: AC/DC (+)


SIZE (MM) 3.15 4.0 5.0
CURRENT (AMPS) 80-110 110-160 140-190

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
AHARDFACINGELECTRODE WITH VERY HIGH ABRASION
HF-9 RESISTANCE AT ELEVATED TEMPERATURES

ALLOY BASE:
C, Cr, Cb

RECOMMENDATIONS:

A special low input hard surfacing electrode producing welds of exceptionally high
resistance to abrasion at room temperature and at elevated temperature. It is used
for hard facing applications subjected to severe erosion, abrasion and moderate
impact

APPLICATIONS:

Typical applications include refractory press, screw, brick press screw, cement press
screws, palm nut press screw, parts of the crushers conveyor screws, impellers,
dredger buckets, blast furnace bells hoppers.

HARDNESS ON SECOND LAYER: 60-65 RC (AS DEPOSITED)

RECOMMENDED AMPERAGE: AC/DC (+)

SIZE (MM) 2.5 3.15 4.0 5.0


CURRENT (AMPS) 55-80 80-100 100-130 150-180

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
HF-10 CHROMIUM CARBIDE AND NIOBIUM CARBIDE COMPOSITE ALLOYS

ALLOY BASE:
C, Cr, Cb

RECOMMENDATIONS:

Real low heat input hard surfacing electrode, high recovery electrode. Resistant to
severe abrasion and heavy impact. An advanced electrode for hard facing of high
carbon steels, alloys steels and cast iron making them suitable to resist severe
abrasion and Moderate and moderate to heavy impact at low and medium
temperatures.

APPLICATIONS:

Typical applications includes ID fan blades, Cement press screws, Muller tyres,
Impeller casings, Brackets press screws, Crusher jaws, Dredger bucket and lips,
Minces, hammers, Sinter Breaker Arms, Hot Slag Conveyors, Chain, Augers etc.

HARDNESS: 65-72 RC

RECOMMENDED AMPERAGE: AC/DC (+)

SIZE (MM) 2.5 3.15 4.0 5.0


CURRENT (AMPS) 55-80 80-100 100-130 150-180

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
HF-14 RESISTANCE TO HIGH ABRASION AND MODERATE IMPACT

ALLOY BASE:
Fe, Mn, Cr

SPECIAL FEATURES:
* Excellent resistance to abrasions.
* Smooth bead appearance.
* Easy application-even burn of rate.
* Superior depositions weld abilities.

RECOMMENDATIONS:
For steel parts requiring resistance to sever abrasive wear. Deposits polish in service
providing a very low co-efficient of friction. Very smooth highly ionized spray transfer.
Easy to handle in all position. Extensively recommended in earth moving,
construction, cement and agriculture industries.

TYPICAL APPLICATIONS:
Buckets, Pads, Lips, Teeth, Fan Blades, Plow Shears, Scrapers, Road rippers.

PROCEDURE:
Clean weld area and remove fatigue materials by gauging, use stringer beads and
skip & stagger weld. To build up more than one layer deposit, a cushion layer of HF-
1, HF-7 or AS-4. The temperature of the base metal should not exceed 250oC to
avoid heavy cracks.
HARDNESS: 55 to 58 RC

RECOMMENDED AMPERAGE: AC/DC (+)

SIZE (MM) 3.15 4.0 5.0


CURRENT (AMPS) 90-120 120-150 150-180

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
SPECIAL ELECTRODE FOR SURFACING OF DIES AND TOOLS IN
DH-1 FORGING INDUSTRY.
OUTSTANDING FEATURES:
* Superior deformation resistance at high temperatures.
* Excellent compatibility with die block steels.
* Machinable with tungsten carbide tool.
* All position capability.

CHARACTERISTICS: The metallurgically advanced weld-alloy system ensures


superior resistance to deformation and wears at elevated temperatures. Deposits are
fully machinable with carbide tools.
TYPICAL APPLICATIONS: Drop forging dies punches, inserts
RECOMMENDATIONS: Joining and build -up on all dropforging tools. Repair of worn
out or damaged profiles, Salvage scrapped undersized die-blocks by total rebuild
with weld metal. Combination of high hardness and toughness combined with good
machinability such as gear pinion teeth etc.
PROCEDURE: Clean weld area. Remove all cracked or fatigued metal. Pre-heat job
to 450oC, which maintain throughout welding. Deposit with short gap, keeping
electrode perpendicular to welding direction. Pining of deposits is essential. Chip slag
between passes. After completing deposition, air-cool the job to 200oC to develop
uniform hardness. Then transfer to a furnace at 550o-600oC and temper for 12-16
hours. Remove into still air and cool.
HARDNESS (TYPICAL): 38-42 ROCKWELL C

RECOMMENDED AMPERAGE: AC/DC (+)

SIZE (MM) 3.2 4.0 5.0


CURRENT (AMPS) 90-130 120-160 150-190

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
CO-1 COBALT BASED HARD - SURFACING ELECTRODE

WELDING POSITION:

f, h, hv
APPLICATION:

For building up parts requiring a high degree of resistance to corrosion, oxidation,


heat and wear. Slide gated, valves, conveyor worm screws, hot-shear blades, die-
plates, and cutting tool edges. In the chemical, oil and sugar industries and in steel
works.
CHARACTERISTICS:

Cobalt - based alloy with high resistance to corrosion, oxidation, heat and wear, The
electrodes have good welding properties. The weld metal is free of cracks and
porosity and slag removal is easy.

CURRENT MODE: DCEP

MECHANICAL & PHYSICAL PROPERTIES:

HARDNESS: As welded 40-42 HRC

SPECIFIC GRAVITY: 8.4 g/cm3

RECOMMENDED AMPERAGE: AC/DC (+)

SIZE (MM) 3.15 4.0 5.0


CURRENT (AMPS) 90-110 130-160 150-190

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
CO-2 COBALT CHROMIUM TUNGSTON HARD ALLOY ELECTRODE

WELDING POSITION:

f, h, hv

CHARACTERISTICS AND APPLICATIONS:

Highly heat - resisting alloy with favorable coefficient friction, for hard surfacing
welds. Suitable for polishing to a mirror finish. Good tempering properties of the
deposited weld metal. Specifically suitable as hard - surfacing material in cases
where temperature changes, erosion, corrosion and hot wear occur. Suitable for
Armour plating contact surfaces on fittings for gas , water, steam and acids. For hard
- surfacing of extruders, hot shear blades, drawing dies, bearings etc.

CURRENT MODE: DCEP

MECHANICAL & PHYSICAL PROPERTIES:

HARDNESS: As welded 47-51 HRC

SPECIFIC GRAVITY: 8.4 g/cm3

RECOMMENDED AMPERAGE: AC/DC (+)

SIZE (MM) 3.2 4.0 5.0


CURRENT (AMPS) 90-110 130-160 150-190

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
CO-3 COBALT BASED HARD SURACING ELECTRODE

WELDING POSITION:

f, h, hv

APPLICATIONS:

For building up parts requiring a high degree of resistance lo corrosion, oxidation,


heat and wear. Slide gates, valves, conveyor worm screws, hot-shear blades, and
die-plates, cutting tool edge. In the chemical, oil and sugar industries and in steel
works.

CHARACTERISTICS:

Cobalt - base alloy with high resistance to corrosion, oxidation, heat and wear. The
electrodes have good welding properties. The weld metal is free of cracks and
porosity and slag removal is easy.

CURRENT MODE: DCEP

MECHANICAL & PHYSICAL PROPERTIES:

HARDNESS: As welded 55-56 HRC

SPECIAL GRAVITY: 8.4 g/cm2

RECOMMENDED AMPERAGE:

SIZE (MM) 3.2 4.0 5.0


CURRENT (AMPS) 90-110 130-160 150-190

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
EXCELLENT RESISTANCE TO WEAR DUE TO HIGH TEMPERATURE ABRASION
CO-20 DUE TO HIGH TEMPERATURE ABRASION EXCELLENT RESISTANCE TO WEAR
DUE TO HIGH TEMPERATURE ABRASION

ALLOY BASE:
Fe, Cr, Co, W, Ni, Mn
SPECIAL FEATURE:
* Chrome cobalt base with high performance composite alloy.
* Excellent red-hot hardness.
* Retains hardness up to 750oC.
* Resistance to scaling up to 1000oC.
* A sound single pass deposit with extra high yield.
* Resists severe abrasion at elevated temperatures.

RECOMMENDATIONS: An advanced electrode for hard surfacing of carbon, steel


and austenitic manganese steels for making them suitable to combat high stress
abrasions, crosion at extreme temperatures. Unique combination of chrome, cobalt
and Tungsten makes this alloy extremely suitable for above application, provide
prolonged life.
PRINCIPAL APPLICATION: Kiln tip casting, coal burner nozzle tips, Rolling mill
guiders and tube Dills, sinter plant disintegrators blast furnace belles, hot slag
conveyors.
PROCEDURE: Remove all damaged and fatigued weld metal and clean weld area.
Maintaining short to medium arc length, deposit stringer or 1.5 X weaved beads. If
more build up is required, use cushion layer of AS-7 for steels or As-5 for manganese
steel.
HARDNESS: 62-67 RC
BONDING TEMPERATURE: 600OC

RECOMMENDED AMPERAGE:

SIZE (MM) 3.15 4.0 5.0


CURRENT (AMPS) 110-140 140-180 180-220

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
AN ELECTRODE HAVING VERY LOW COEFFICIENT OF FRICTION IN
RJ-10 MULTIPLE CRACK FREE BUILT UP.
ALLOY BASE :
Ni, Cr, Fe, Mo

SPECIAL FEATURE:
* Low coefficient of friction.
* All position welding electrode.
* High tensile strength.
* Excellent resistance to heat.
* Cr./Ni. /Mo. Deposit at low current.

PROCEDURE:
Clean weld area. Remove all fatigued & cracked metal. For heavy build up prepare
include angle 60-90o stinger bead with shorter arc length recommended. Use DVRP
for good finish.

TYPICAL MECHANICAL PROPERTIES OF ALL WELD METAL:

UTS: 55-60 kg/mm2

ELONGATION: 30-35%

RECOMMENDED AMPERAGE:

SIZE (MM) 3.15 4.0 5.0


CURRENT (AMPS) 50-100 80-130 130-190

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
SS-43 Surfacing of parts subjected to abrasion and heavy impact.

ALLOY BASE: C, Cr, Ni, Mo

CHARACTERSTICS: A special flux coated hydrogen-controlled electrode depositing a


Cr, Ni, Mo martensetic stainless steel weld metal that is highly resistant to corrosion,
scaling and oxidation even at higher temperatures. Suitable for welding of 430 and
similar compositions casting, chromium steels and carbon steel.

APPLICATIONS:
Pass roll of hot rolling mills, Valves, impellers, turbine blades etc. Typical applications
include surfacing of parts subjected to abrasion, friction and thermal fatigue. Best
suited for resurfacing of CCS rolls,

TYPICAL WELD METAL PROPERTIES:


As Deposited on Mild Steels provides hardness of 40-45 HRC (2nd layer) and 37-39
HRC (5th layer)

UTS: - 50 kgf/mm2

Elongation: - 22%

RECOMMENDED AMPERAGE:
Diameter (mm) 3.15 x 350 4.0 x 350 5.0 x 350
Current (Amps) 90-120 130-160 160-200

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
SB-1 RICH SILVER CONTENT ALLOY FOR MULTI PURPOSE BRAZING

SPECIAL FEATURE:
* A versatile low melting alloy.
* Extremely thin flowing of metal.
* A novel product for dissimilar combinations.
* Very high strength joints.
* High degree of weld ability.

RECOMMENDATION:
Recommended on copper, Nickel, carbon and alloy steels, carbides and stainless
steel. Joining of low alloy steels, excellent for delicate parts, light gauge metals and
heat-treated parts. Use with oxyacetyinece touch, furnace or induction equipments.

PRINCIPAL APPLICATION:
Thin tubing, wireless, electrical contacts, high speed tools, heat treated parts,
carbide etc.

SPECIAL FEATURE:
Clean weld area. Heat using high acetylene flame until flux liquidifies. Flow alloy
completely thorough the weld joint. Cool slowly.

SIZE: 1.6mm dia

TENSILE STRENGTH: 65 Kgf/mm2

BONDING STRENGTH: 600OC

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
VERSATILE SILVER RICH ELECTRODES FOR ELECTRICAL AND TOOL
SB-2 MAINTENANCE

TYPICAL APPLICATIONS:

Instruments, high-speed tools, dies, carbide tipping, thin tubing,


wire mesh, electrical contacts.

OUTSTANDING FEATURES:
* High degree of weldability.
* Low melting.
* Very high strength joints.
* Extremely thin flowing.
* Especially for dissimilar combinations

RECOMMENDATIONS:
An extremely versatile low melting alloy with excellent weldability for thin flowing
application on copper, nickel, carbon and alloy steels, carbides and stainless steels,
Ideal for lap, T flange and square butt joints of dissimilar metals. Excellent for
delicate parts, light gauge metals and heat treated parts. Use with oxyacetylene
torch, furnace or induction equipment.

PROCEDURE:
Clean joint area heat broadly, using an excess acetylene flame, flow alloy completely
through the joint.

TENSILE STRENGTH: 63 Kg/mm2

BONDING TEMPERATURE: 600OC

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
SB-3 DUCTILE AND LEAK PROOF JOINTS

TYPICAL APPLICATIONS:
Carbide tipping, joining sheet metal, joining at tubular steels, alloy
and mild steel to stainless steel

OUTSTANDING FEATURES:
* High strength joints.
* Little or no finishing.
* No melting of base metal.

RECOMMENDATIONS:
High tensile low bonding temperature silver type alloy high strength joining on all
metals except white metals. Excellent for joining brass, mild and alloy steel to
stainless steel. For thin flowing applications on lap, T square, butt and flange joints,
ideal for thin and dissimilar gauge metals.

PROCEDURE:
Clean joint area. Highest strength joints obtained with clearance of 0.075 mm.
Clamp parts when necessary. Heat broadly, using slightly excess acetylene. Keep
distance 25 to 75 mm between the flame cone and base metal. Keeping torch in
constant motion apply alloy till it flows completely through the joint. Remove flux
residues.

TENSILE STRENGTH: 40 Kg/mm2

BONDING TEMPERATURE: 600OC

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
NI-1 ELECTRODE FOR HEAT RESISTANT JOINT

ALLOY BASE:
Ni, Cr, Mn, Fe, Cb, Mo

PRINCIPAL APPLICATION: Suitable for welding of nickel,


intonel, monel, nickel-iron. Chromium alloys, HK alloys, stainless
& heat resisting steels in all positions for repair and maintenance
of parts of pure nickel, heat exchanges, furnace components etc.

PROPERTIES:

Stable arc. Resistant to scaling at high temperature. Corrosion resistant at elevated


temperature.

PROCEDURE:

Clean the Surface thoroughly so as to be free from rust, oil grease, paint etc. Use
reverse polarity only. Maintain very short arc. Use stringer bead or slight weaving
technique.

UTS: 55-60Kg/mm2

ELONGATION: 30-35%

RECOMMENDED AMPERAGE:

SIZE (MM) 2.5 3.15 4.0


CURRENT (AMPS) 40-60 60-80 100-140

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
NI-2 ELECTRODE FOR HIGH THERMAL IMPACTS.

ALLOY BASE :
Ni, Cr, Mn, Fe, Nb

SPECIAL FEATURE:
* Suitable for both joining and surface coating.
* Excellent resistance to corrosion, oxidation and thermal shock.
* Extra- ordinary Weldability without electrode overheating & strong tough welds.

RECOMMENDATION:
This is versatile electrode for all-position of nickel, intoned monel, nickel chromium-
iron alloys, HK alloys stainless and heat resisting steels. Also nickel alloys to each
other. Rotary kiln tyres. Heat treatment equipment such as retorts, rack, tays, tongs
etc. Earth moving equipment, cryogenic equipment, joining dissimilar combinations
of steels

PROCEDURE:
Clean the surface thoroughly so as to be free from rust, oil, grease, paint etc. Use
reverse polarity only, maintain very short arc. Use stinger bead or slight weaving
technique. Prepare edges so that the included angle or the V lies between 70-80o
and root gap should be 2 mm. Dry the electrode prior to welding for approx. 300oC
for 2 hours. The crater to be filled properly to avoid crater crack.

TECHNICAL DATA:
UTS: 55-60Kg/mm2
ELONGATION: 30-35%

RECOMMENDED AMPERAGE:

SIZE (MM) 2.5 3.15 4.0


CURRENT (AMPS) 40-60 60-80 100-140

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
NI-4 ELECTRODE FOR HEAT RESISTANT JOINTS

PROPERTIES & SPECIAL FEATURE:


*Versatile nickel base alloy for joining and surfacing high temperature resistant
nickel base alloys, cryogenic steels and joining austenitic steels to ferrite steels.
*Fully austenitic weld metal resistant to hot cracking & embrittlement.
*Weld metal retains toughness even after exposure to temperature up to 1000oC.
*Weld metals it highly resistant to corrosion and oxidation.

PRINCIPAL APPLICATIONS:

Hot shear blades, frop forge dies, heating elements, hot working tools, swages, dies
and press tools, Sleeves of High Pressure Die Casting Machines, Ni-alloy Hast alloys
etc.

TYPICAL MECHANICAL PROPERTIES OF WELD METALS:

UTS: 70-75 kgf/mm2

ELONGATION: 34-35 %

HARDNESS AS DEPOSITED: 200-240 HRB

WORK HARDENED: 420-480 HRB

RECOMMENDED AMPERAGE:

SIZE (MM) 2.5 3.15 4.00 5.00


CURRENT (AMPS) 90.120 120-150 150-180 180-200

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
FOR HIGH TEMPERATURE APPLICATION AND WELDING OF ALL
NI-6 TYPES OF NICKLE BASED ALLOYS
ALLOYS BASE:
Ni, Cr, Fe

DESCRIPTION & APPLICATIONS:

NI-6 is a high Ni-alloy electrode ideally suited for welding of Ni, Cr, Fe alloys to
themselves, welding of dissimilar metals such as carbon steel, stainless steels, Ni-
based alloys and pure nickel to themselves or each other for over laying applications.
The weld metal has excellent cracks resistance and has good high temperature
properties like creep strength.

TYPICAL MECHANICAL PROPERTIES OF ALL WELD METALS:

UTS: 59.0 kgf/mm2

ELONGATION: 34%

RECOMMENDED AMPERAGE:
SIZE (MM) 2.5 3.15 4.00
CURRENT (AMPS) 80-100 100-130 150-170

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.
AL-1 ALUMINIUM ELECTRODE

ALLOYS BASE:
AI, Si

SPECIAL FEATURE:

Aluminum electrode with high strength operates at very low current and is easy to
handle efficiently.

RECOMMENDATIONS:

Aluminum electrode used for repair welding of wrought and cast aluminum alloys,
filling of cavities welding of cracks, surfacing of worn out or broken parts.

PROCEDURE:

This electrode is mainly used for welding in down hand position with shortest arc. For
achieving maximum bonding and for avoiding porosity in the deposit, thick work
pieces (sections of over 8mm thickness) should be pre-heated up to 200oC.

RECOMMENDED AMPERAGE: AC/DC (+)

SIZE (MM) 3.15 4.0


CURRENT (AMPS) 80-100 110-130

SPECIAL PURPOSE LOW HEAT INPUT WELDING ALLOY FOR MAINTENANCE PEOPLE.