Especificaciones

3306 DIESEL TRUCK ENGINE

Fuel Injection Equipment

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Firing order (injection sequence) ... 1, 5, 3, 6, 2, 4

Injection timing before TC (top center) ... 12 1

Injection timing before TC (top center) [aftercooled] ... 8 30' 1

Torque for bolt in hole for timing pin ... 108 36 lb. in.(12.2 4.1 Nm)

Torque for bolts that hold governor weight carrier to camshaft ... 90 10 lb. in.(10.2
1.1 Nm)

(1) Diameter of rear bearing surface (journal) of the camshaft (new) ... 2.3720 .0005
in.(60.249 0.013 mm)

Bore in the rear bearing for the camshaft (new) ... 2.3750 .0005 in.(60.325 0.013
mm)

Maximum permissible clearance between the bearing and the camshaft bearing surface
(journal) (worn) ... .006 in.(0.15 mm)

(2) Diameter of sleeve control shaft (new) ... .3530 .0003 in.(8.966 0.008 mm)
Bore in the housing for the fuel control shaft (new) ... .3543 .0005 in.(8.999 0.013
mm)

Maximum permissible clearance between the bore in the housing and the sleeve control
shaft (worn) ... .003 in.(0.08 mm)

(3) End play for camshaft with sleeve installed (new) ... .023 .018 in.(0.58 0.46 mm)

NOTE: When installing sleeve on end of camshaft, support the camshaft to prevent
damage to parts inside of injection pump and governor housing.

(4) Diameter of front bearing surface (journal) of the camshaft (new) ... .9990 .0005
in.(25.375 0.013 mm)

Bore in the front bearing for the camshaft (new) ... 1.0005 .0005 in.(25.413 0.013
mm)

Maximum permissible clearance between the bearing and the camshaft bearing surface
(journal) (worn) ... .003 in.(0.08 mm)

Install spring washer with bent side towards the governor spring (5) as shown.

(5) Governor Spring:

(6) Bypass valve:
NOTE: If the spring keeps the pressure in the fuel injection pump housing above 25 psi
(170 kPa) with the engine operating under full load, the spring is good.

Pressure of fuel in housing for fuel injection pumps, (Full Load) ... 30 5 psi(205 35
kPa)
Install guide pin (A) to depth (B) [.642 .003 in. (16.31 0.08 mm)]. Slot in guide pin
(A) must be in area shown from center of lifter.

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(7) Torque for bushing ... 70 5 lb. ft.(95 7 Nm)

(8) 4N4318 Spring for injection pump:

Length under test force ... 1.35 in.(34.3 mm)

Test force ... 12.5 1.3 lb.(56 6 N)

Free length after test ... 1.566 in.(39.78 mm)

Outside diameter ... .728 in.(18.49 mm)

(9) Torque for bolt holding sleeve on control shaft ... 24 2 lb. in.(2.8 0.2 Nm)

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(10) Torque for the nuts that hold the fuel lines (Use 5P144 Fuel line Socket) ... 30 5
lb. ft.(40 7 Nm)

(11) Torque for the nuts that hold the nozzles ... 105 5 lb. ft.(142 7 Nm)

(12) Body.

(13) Put 5P3931 Anti-Seize Compound on threads of glow plug and tighten to ... 120
24 lb. in.(13.6 2.8 Nm)

(14) Tighten nozzle finger tight on body.

(15) Torque for precombustion chamber (put 5P3931 Anti-Seize Compound on

threads) ... 150 10 lb. ft.(205 14 Nm)

NOTE: See Glow Plug Positioning.

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(16) Torque for bolts holding clamps on fuel injection lines:

with rubber damper ... 84 24 lb. in.(9.6 2.8 Nm)

without damper ... 108 36 lb. in.(12.2 4.1 Nm)

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(17) Lever assembly.

(18) Clearance between lever assembly (17) and governor housing when shaft assembly
(19) is pulled against the governor housing ... .437 in.(11.10 mm)

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(20) 4N4366 Spring for terminal shaft.

Length under test force ... .58 in.(14.8 mm)

Test force ... 156 lb.(695 N)

Free length after test ... 1.01 in.(25.7 mm)

Outside diameter ... 1.638 in.(41.61 mm)

Diameter of wire ... .168 in.(4.27 mm)

NOTE: Install spring (20) for the terminal shaft so that the end of the spring is in the
30 range as shown.

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(21) Torque for bolts holding cover ... 72 9 lb. in.(8.2 1.0 Nm)
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Cylinder Head
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Thickness of cylinder head (new) ... 3.938 .030 in.(100.03 0.76 mm)
NOTE: Dimension from top of closed valve to face of cylinder head must be according
to the specifications in VALVES.

Put 5P3931 Anti-Seize Compound on threads and tighten bolts in the following Step
sequence:

1. Tighten all bolts in number sequence to ... 115 lb. ft.(155 Nm)

2. Again tighten all bolts in number sequence to ... 185 13 lb. ft.(250 17 Nm)

3. Again tighten all bolts in number sequence (hand torque only) to ... 185 13 lb. ft.
(250 17 Nm)

4. Tighten all bolts in letter sequence (hand torque only) to ... 32 5 lb. ft.(43 7 Nm)

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Valves
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NOTE: GUIDELINE FOR REUSABLE PARTS; VALVES AND VALVE SPRINGS,

Forms SEBF8002 and SEBF8034, have the procedure and specifications necessary for
checking used valves and valve springs.

(1) 7S7144 Spring for valves (new):

Length under test force ... 1.766 in.(44.86 mm)

Test force ... 57.7 4.5 lb.(257 20 N)

Use again minimum load at length under test force ... 46.5 lb.(207 N)

Length of spring at valve open position ... 1.271 in.(32.28 mm)

Use again minimum load at valve open position ... 144 lb.(640 N)

Free length after test ... 2.05 in.(52.1 mm)

Outside diameter ... 1.386 in.(35.20 mm)

Spring must not be bent more than ... .072 in.(1.83 mm)

(2) Height to top of valve guide ... .875 in.(22.23 mm)

(3) Diameter of valve stem (new) ... .3717 .0003 in.(9.441 0.008 mm)

Use again minimum diameter ... .3704 in.(9.408 mm)

Bore in valve guide with guide installed in the head (new) ... .3733 .0010 in.(9.482
0.025 mm)

Maximum permissible bore (worn) ... .3771 in.(9.578 mm)

(4) Valve lip thickness:

8N875 Exhaust Valve

Use again minimum ... .106 in.(2.69 mm)

7S8809 Intake Valve

Use again minimum ... .106 in.(2.69 mm)

(5) Diameter of valve head:

Exhaust valve ... 1.896 .005 in.(48.16 0.13 mm)

Intake valve ... 2.020 .005 in.(51.31 0.13 mm)

(6) Angle of valve face ... 291/4

(7) Depth of bore in head for valve seat insert:

Exhaust (5S7221) ... .449 .005 in.(11.40 0.13 mm)

Intake

Earlier (5S7218) ... .449 .005 in.(11.40 0.13 mm)

Later (7N4448) ... .349 .005 in.(8.86 0.13 mm)

(8) Diameter of valve seat insert:

Exhaust (5S7221) ... 2.0035 .0005 in.(50.889 0.013 mm)

Intake

Earlier (5S7218) ... 2.1285 .0005 in.(54.064 0.013 mm)

Later (7N4448) ... 2.0485 .0005 in.(52.032 0.013 mm)

Bore in head for valve seat insert:

Exhaust (5S7221) ... 2.0005 .0005 in.(50.813 0.013 mm)

Intake

Earlier (5S7218) ... 2.1255 .0005 in.(53.988 0.013 mm)

Later (7N4448) ... 2.0457 .0005 in.(51.961 0.013 mm)

(9) Angle of face of valve seat insert ... 30

(10) Maximum permissible width of valve seat (intake and exhaust) ... .076 in.(1.93
mm)
Minimum permissible width of valve seat (intake and exhaust) ... .045 in.(1.14 mm)

(11) Dimension from top of closed valve to face of head:

Maximum permissible dimension for 8N875 Exhaust Valve ... .163 in.(4.14 mm)

Minimum permissible dimension for 8N875 Exhaust Valve ... .079 in.(2.01 mm)

Maximum permissible dimension for 7S8809 Intake Valve ... .140 in.(3.56 mm)

Minimum permissible dimension for 7S8809 Intake Valve ... .066 in.(1.68 mm)

(12) Outside diameter of the face of the valve seat or valve seat insert:

Exhaust seat ... 1.810 in.(45.97 mm)

Maximum permissible exhaust seat ... 1.860 in.(47.24 mm)

Intake seat ... 1.934 in.(49.12 mm)

Maximum permissible, intake seat ... 1.984 in.(50.39 mm)

(13) Angle to grind seat face of the insert to get a reduction of maximum seat
diameter ... 15

Valve Rocker Arms And Lifters

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(1) Bore in bearing for shaft (new) ... .7263 .0005 in.(18.448 0.013 mm)

Diameter of shaft (new) ... .7245 .0005 in.(18.402 0.013 mm)

Maximum permissible clearance between bearing and shaft (worn) ... .008 in.(0.20 mm)
(2) Torque for locknut on valve adjustment screw ... 21 5 lb. ft.(26 7 Nm)

(3) Clearance for valves:

Intake valves ... .015 in.(0.38 mm)

Exhaust valves ... .025 in.(0.64 mm)

(4) Diameter of valve lifter (new) ... 1.3105 .0005 in.(33.287 0.013 mm)

Bore in block for valve lifter (new) ... 1.3145 .0010 in.(33.388 0.025 mm)

Maximum permissible clearance between lifter and bore for valve lifter (worn) ... .012
in.(0.30 mm)
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Valve Cover

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VIEW FROM RIGHT SIDE OF ENGINE

Put 5H2471 Cement on the face of valve cover and top side of gasket.

Tighten bolts by number in sequence shown to ... 96 24 lb. in.(11 3 Nm)

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Cylinder Block
(Counterbored Block)
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(1) Depth of bore in block for liner ... .401 .001 in.(10.19 0.03 mm)

NOTE: For height of liner over top of block make reference to CYLINDER LINER
PROJECTION.

(2) Camshaft bearing bore (installed) ... 2.3150 .0020 in.(58.801 0.051 mm)

Bore in block for camshaft bearings ... 2.5630 .0010 in.(65.100 0.025 mm)

Depth to install camshaft bearings at both ends of block ... .06 .02 in.(1.5 0.5 mm)

NOTE: The camshaft bearing at the front of the block must be installed with oil holes
in a horizontal position and joint at the top within 15 from vertical.

(3) Bore in block for main bearings (standard size) ... 3.8160 .0005 in.(96.926 0.013
mm)

Bore in block for main bearings .020 in. (0.51 mm oversize) ... 3.8360 .0005 in.
(97.434 0.013 mm)

(4) Dimension from center of main bearing bore to top of cylinder block (new) ...
15.5000 .0065 in.(393.700 0.165 mm)

(5) Dimension from center of main bearing bore to bottom of cylinder block (new) ...
6.0625 .0040 in.(153.988 0.102 mm)

(6) Torque for bolts holding bearing caps for main bearings:

a. Put engine oil on threads and washer face.

b. Tighten all bolts to ... 30 3 lb. ft.(40 4 Nm)

c. Put a mark on each bolt and cap.

d. Tighten all bolts from mark ... 90

NOTE: Install bearing caps with the part number toward the front of the engine. Be
sure that the mark (number) on the bearing cap next to the bolt hole is in agreement with
the mark in the cylinder block.

(7) Clearance between slot in block and bearing cap ... .0017 in.(0.043 mm) loose to ... .
0013 in.(0.033 mm) tight

NOTICE

There are holes in the bores for the main bearings, between the
cylinders for piston cooler orifices. These holes must have orifices (8)
installed.

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Cylinder Liner
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NOTE: Make reference to GUIDELINE FOR REUSABLE PARTS; PISTONS AND
CYLINDER LINERS, Form No. SEBF8001.

(1) Bore in liner (new) ... 4.751 .001 in.(120.68 0.025 mm)

Use again maximum bore when measured near upper end of the wear surface of the
cylinder liner ... 4.755 in.(120.78 mm)

(2) Thickness of flange on liner ... .4048 .0008 in.(10.282 0.020 mm)

(3) Filler band.

Cylinder Liner Installation

Put liquid soap on bottom liner bore in block, on grooves in lower liner, and on O-rings.
Install O-rings on liner. Put filler band (3) in engine oil for a moment and install on
liner. Immediately install liner in cylinder block (before expansion of filler band).

Cylinder Liner Projection

(With Spacer Plate)
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Make reference to CYLINDER LINER PROJECTION in Testing and Adjusting for the
complete procedure.

1. Install gasket and spacer plate (2) with bolts (3) and two 1S379 Washers. Tighten
bolts (3) evenly in four steps:

1st step ... 10 lb. ft.(14 Nm)

2nd step ... 25 lb. ft.(35 Nm)

3rd step ... 50 lb. ft.(70 Nm)

4th step ... 70 lb. ft.(95 Nm)

2. Install tools as shown. Tighten bolts (4) evenly in four steps:

1st step ... 5 lb. ft.(7 Nm)

2nd step ... 15 lb. ft.(20 Nm)

3rd step ... 25 lb. ft.(35 Nm)

4th step ... 50 lb. ft.(70 Nm)

3. Measure cylinder liner projection with dial indicator (6) in 1P2402 Block (8) as
shown. Measure at four places around each cylinder liner near the clamped area.

Cylinder liner projection measurements for any cylinder liner must be ... .0013 to .0069
in.(0.033 to 0.175 mm)

Maximum permissible difference between all four measurements ... .002 in.(0.05 mm)

Maximum permissible difference between average projection of any two cylinder liners
next to each other ... .002 in.(0.05 mm)

Maximum permissible difference between average projection of all cylinder liners under
one cylinder head ... .004 in.(0.10 mm)

NOTE: If liner projection is not correct, turn the liner to a new position within the bore.
If projection can not be corrected this way, move the liner to a different bore. If the
projection can not be corrected this way, make reference to Special Instruction, Form
No. FM055228 for complete instructions on the use of 8S3140 Counterboring Tool
Arrangement.

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4. Minimum permissible depth to machine counterbore to adjust cylinder liner
projection ... .030 in.(0.76 mm)

Maximum permissible depth to machine counterbore to adjust cylinder liner

projection ... .045 in.(1.14 mm)

Install a .030 in. (0.76 mm) shim plus any added shims necessary to get the correct
cylinder liner projection.

NOTE: Be sure that the .030 in. (0.76 mm) shim is directly under the cylinder liner
flange.

Put 7M7260 Liquid Gasket on the top of the top shim and on the bottom of the bottom
shim before installing.

(1) Crossbar (from 8B7548 Puller).

(2) Spacer plate.

(3) S1589 Bolt with two 1S379 Washers.

(4) 1D4595 Bolt.

(5) 3H465 Plate.

(6) 1P2403 Dial Indicator.

(7) 1P2394 Adapter Plate.

(8) 1P2402 Gauge Body.

Pistons And Rings

(With Keystone Piston Ring Groove)
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Make reference to GUIDELINE FOR REUSABLE PARTS; PISTONS AND

CYLINDER LINERS, Form No. SEBF8001.
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(4) Bore in piston for pin ... 1.7006 .0003 in.(43.195 0.008 mm)

Clearance between pin and bore in piston ... .0003 to .0013 in.(0.008 to 0.033 mm)

Maximum permissible clearance (worn) ... .002 in.(0.05 mm)

Pin diameter ... 1.6998 .0002 in.(43.175 0.005 mm)

NOTE: When installed in the engine, the "V" mark on top of the piston must be in
alignment with the "V" mark on the cylinder block.
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Connecting Rod
(1) Bore in bearing for piston pin (new) ... 1.7012 .0003 in.(43.210 0.008 mm)

Maximum permissible clearance between bearing and piston pin (worn) ... .003 in.(0.08
mm)

(2) Bore in connecting rod for bearing ... 3.2500 .0005 in.(82.550 0.013 mm)

(3) Distance between center of piston pin and center of crankshaft bearing (new) ...
9.595 .001 in.(243.71 0.02 mm)

(4) Diameter of piston pin (new) ... 1.6998 .0002 in.(43.175 0.005 mm)

(5) Clearance between connecting rod bearing and crankshaft bearing surface
(journal) ... .0030 to .0066 in.(0.076 to 0.168 mm)

Maximum permissible clearance between bearing and crankshaft (worn) ... .010 in.(0.25
mm)

(6) Torque on nut for connecting rod:

a. Put engine oil on threads and nut seat.

b. Tighten both nuts to ... 30 3 lb. ft.(40 4 Nm)

c. Mark each nut and end of bolt.

d. Again tighten both nuts (from mark) ... 90

Install the connecting rod in the piston with the slot for the bearing tab on the same side
as the V mark on the piston.

Make reference to Special Instructions, Form No. GMG02394 and SMHS7366 for
information about checking and reconditioning connecting rods.
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Crankshaft

Special Instruction, Form No. SEHS6713 has complete specifications and procedures
for crankshaft reconditioning.

(1) Thickness of thrust plates (new):

Without tabs

6N8940 ... .1850 .0015 in.(4.699 0.038 mm)

9S3037 ... .2320 .0015 in.(5.893 0.038 mm)

With tabs

7N9342 ... .2150 .0015 in. (5.461 0.038 mm)

7N9343 ... .2620 .0015 in.(6.655 0.038 mm)

NOTE: Make reference to THRUST PLATE USAGE CHART for the correct thrust
plate to use.
(2) Make reference to MAIN BEARINGS and BEARING SURFACE (JOURNAL)
FOR MAIN BEARINGS.

(3) Make reference to CONNECTING ROD BEARINGS and BEARING SURFACE

(JOURNAL) FOR CONNECTING RODS.

(4) Tighten plugs to ... 17 3 lb. ft.(23 4 Nm)

Then "stake" the crankshaft to hold plugs in place. "STAKE use a center punch and a
hammer to change the shape of the hole as shown.

(5) Crankshaft gear.

Do not heat gear to more than 600F (316C).

(6) End play for crankshaft (new) ... .0025 to .0145 in.(0.064 to 0.368 mm)

Maximum permissible end play for crankshaft (worn) ... .025 in.(0.64 mm)

(7) Wear sleeve and seal installation:

Push wear sleeve and seal into position with correct tooling. Make reference to Special
Instruction, Form No. SMHS7100 for instructions and the correct tooling for installing
wear sleeves and seals.

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Bearing Surface (Journal) For Main Bearings

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Special Instruction, Form No. SEHS6713 has complete procedures and specifications
for crankshaft reconditioning.

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Bearing Surface (Journal) For Connecting Rods

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Special Instruction, Form No. SEHS6713 has complete procedures and specifications
for crankshaft reconditioning.

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