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Assembly procedure

SA(R) 07.1 SA(R) 16.1


Removal and fitting of electronic position transmitter
SG 05.1 SG 12.1
RWG 4020

Before opening the actuator, it must be disconnected from the mains. Observe safety
instructions and notes according to the following reference documents:

Reference documents: - Exploded view of the actuator


- Terminal plan or wiring diagram
- Assembly procedure Removal and fitting of control unit MS 5.1" (SA/SAR)
Document no.: Y002.982
- Assembly procedure Removal and fitting of control unit MS 02.1" (SG)
Document no.: Y003.189
- Assembly procedure Removal and fitting of the potentiometer Document no.: Y002.975
- Assembly procedure Exchange of the pins Document no.: Y002.985
- Operation instructions of the actuator
- Address list

Special tools: - not required

1. Removal of the control unit


Refer to assembly procedures Y002.982 (for SA/SAR) or Y003.189 (for SG).
2. Removal of the position transmitter RWG 4020
Loosen wiring on electronic board RWG (153.3).
Pull off electronic board RWG (153.3) from control unit.
3. Removal of the potentiometer
If required, remove potentiometer. Refer to assembly procedure Y002.975.
4. Ejecting pins of the potentiometer out of the pin carrier (AUMA plug/ socket connector).
If required, loosen wiring at the pin carrier (52.0 or 38.0). Refer to assembly procedure Y002.985.
5. Fitting of the potentiometer
A potentiometer is required for the operation of the electronic position transmitter RWG 4020.
In case no potentiometer has been fitted, refer to assembly procedure Y002.975.
6. Fitting of the RWG
Place electronic board RWG (153.3) on the control unit.
Connect potentiometer (figure 1).
Connect wires from the pin carrier (AUMA plug/ socket connector) to electronic board RWG (figure 1).

Figure 1: Wiring electronic board RWG


2- wire system 3- and 4- wire system
5 k 5 k

7 RD 6 YE 5 BK 7 RD 6 YE 5 BK

RD = red
RWG 4020 RWG 4020 YE = yellow
BK = black
1 2 3 4
RD
BK
YE

1 RD 4 BK 1 RD 2 BK 3 BK 4 YE

5 6 7

23 24 21 22 23 24
3- and 4- wire system
Connection at pin carrier (25.0 or 38.0)
(AUMA plug/ socket connector)
2- wire system

For change-over, wiring needs to be changed. For invverse operation, exchange 7(RD) and 5(BK)

7. Inserting the pins at the pin carrier (AUMA plug/ socket connector)
Wire RWG 4020 according to terminal plan/ wiring diagram to the pin carrier; to this end insert pins as
described in assembly procedure Y002.985.
8. Fitting the control unit
Refer to assembly procedures Y002.982 (for SA/SAR) or Y003.189 (for SG).
9. After mounting the actuator to the valve
Check limit switching and perform test run (refer to the operation instructions of the actuator).

Set position transmitter signal (0 20 mA / 4 20 mA) according to operation instructions.

Issue 1.03
Y003.096/002/en