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CONCEPT SLURRIFICATION SYSTEM INJECTION PUMP PACKAGE

The Scomi Oiltools CRI System can be A control system is incorporated that The Slurrification system accepts waste The optional Injection Pump Package
designed to receive an anticipated allows the system to start automatically. from the Venturi System. It incorporates consists of one electric drive triplex
volume of waste from drilling Remote emergency shutdown switches classification, grinding and pumping unit. The pump takes suction from the
operations and associated production are also supplied. The automatic functions in the form of two holding holding tank. A pulsation dampener is
facilities. feature ensures the water is added to tanks, a shaker, grinding mill and incorporated into the package together
A typical Scomi Oiltools CRI System the system before the pumps, grinding centrifugal pump. with adjustable pop-off valves with a
DRILLED consists of the following components:
mill and shaker are energised. A remote
The base of each Slurrification System
discharge valve between the pump and

CUTTINGS Venturi System


alarm is also included that pre-warns
the operators of impending system
tank is conical to minimise settling.
wellhead. A 24-hour pressure recorder
and control panel is also included.
INJECTION Slurrification System automatic start-up. The Slurrification System is normally
The system is designed to provide
(DCI) SYSTEMS Batch Holding Tank High and Low level sensors are fitted
supplied with four centrifugal pumps,
reliable and simple operation.
Injection Pump Package to both tanks in order to eliminate
two for each tank. All of the pumps
are connected in such a way as to be
Therefore, after an initial training
Wastes are transported to the Grinding potential spillage and pump cavitation/ period, it can be maintained / operated
able to grind, transfer to be used for
Tank or Slurrification System which loss of suction. by the existing drilling personnel.
the Venturi System. This provides full
have been pre-filled with water via Utilising an electrical drive system
system redundancy / back-up.
the Venturi System. The resultant slurry VENTURI SYSTEM allows the Injection Pump Package to
is passed over a shaker so that it can All the centrifugal pumps are fitted be smaller and lighter in weight. An
The Venturi System consists of a
be classified to client specifications. with mechanical seals rather than electrical drive is also much quieter
Any over sized particles pass through a specially designed hopper and
conventional packing glands in order than a diesel driven system.
grinding mill and are re-circulated. centrifugal pump. The system allows
to minimise downtime and fluid
cuttings to be efficiently contained and
The resultant slurry is then transferred leakage. They are also fitted with a APPLICATION
transferred around a worksite. Cuttings
to the second mixing tank via the modified impeller, which has been
fall into a Venturi at the base of the The Scomi Oiltools CRI System can be
shaker underflow. Here the viscosity reduced in size to ensure optimum flow
hopper where high-pressure fluid from utilised to dispose of any drilling waste
and specific gravity is tested to ensure characteristics inside the pump housing
the centrifugal pump carries them into that can be slurrified and meet the
the slurry meets the injection disposal for degradation of solids. The impeller
the Slurrification System. The system geological injection criteria.
criteria. If required, chemical additions blades are hard faced with tungsten
is especially efficient during Injection
can be made via an optional additive carbide to provide extended life. The
operations where grinding and water
hopper. The resultant slurry can then casing is also fitted with replaceable
dilution is not an issue.
be injected via the injection pump. wear plates.
During injection operations the first The system is smaller and lighter than
The Slurrification System is equipped
slurrification tank is refilled with water screw conveyor or vacuum systems
and used after injection operations with an agitator system that provides
and requires less power. In addition,
have been completed to displace the an additional agitation motion over that
the Slurrification process commences
slurry from the injection string thus obtained from centrifugal pumps alone.
directly after the Venturi System, which
minimising the occurrence of string in turn reduces the time required to Perforated baffles are installed inside
blockage. produce the slurry. the slurry tanks to provide additional
turbulence, which assists in the overall
degradation of the solids.

All of the piping has been designed to


enable each pump to take suction and
discharge into either slurrification tank,
as well as being able to back-flush the
suction line in the event of plugging.

Redundancy has been designed


into the system which will allow for
full operation in the event that one
grinding pump or one of the agitators
require maintenance.
SPECIFICATION
Slurrification System OIL-SS2-1A Slurrification System OIL-SS2-1A
Volume 40 bbls each (or as required) Type Triplex
Slurrification capacity Over 25 tonnes / hr Drive AC / DC motor
Agitators 2 Power requirement 300 kW minimum
Grinding pumps 4 Pressure rating 5 bbl / min @ 2000 psi
Type 5 x 6 centrifugal with modified 2.5 bbl / min @ 5000 psi
impeller and low maintenance Pump suction
features supercharging yes
Drilled Cuttings Injection is a field proven solution Mixing hoppers 1 Type 1 x centrifugal pump
for the disposal of drilling waste both on and Weight (net) 8165 kg (8000 lb) Control panel yes
offshore. The Scomi Oiltools DCI System offers Weight (gross) 29485 kg (65000 lb) Pressure recorder yes
some key benefits over existing designs such as a Dimensions Pulsation dampener yes
Venturi Collection System that eliminates the need Length 6300 mm (248 in) Pressure relief valve yes
Width 2500 mm (98 in)
for Screw Conveyors or Vacuum Systems. Weight 8500 kg (18740 lb)
Height (net) 2200 mm (87 in) Certification
Venturi System OIL-V56 Electrical All electrical apparatus can be
FEATURES AND BENEFITS Quantity 1 supplied to meet UL / CENELEC
 RCO License Scomi Oiltools is an authorised licensee of the
A Weight (net) 350 kg (772 lb)
requirements
Certification Fit for purpose
slurrification/injection process. Dimensions
 odular The Scomi Oiltools CRI system utilises a modular concept to
M Length 1900 mm (75 in)
Authority ABS / DNV as required
maximise configuration solutions and minimise installation costs. Quality Assurance / Control
Width 480 mm (19 in)
 edundancy Built in system redundancy ensure minimum downtime
R Height (net) 1400 mm (55 in)
Weld inspection 10% MPI on non-critical
e.g. pumps and tanks. 100% on critical
Batch Holding Tank
 enturi System The Venturi System has distinct advantages over
V
Quantity 1
Function testing Dry function testing included
traditional screw conveyor or vacuum systems. It requires less
Lift testing 100% on all lift points
maintenance, is less capital intensive and offers a more efficient Volume 50 bbls (or as required)
method of transporting the waste, especially over long distances. Utility Requirements
Compartments 2
I n-situ solution Cuttings injection is the only current in-situ solution Power 550 kW (740 Hp)
for drilled cuttings disposal of an offshore installation. Sea water (dilution) 60 m3 / hr @ 5 bar
Cost effective CRI can be a cost-effective alternative to ship-to-shore. Plant air Negligible @ 6.9 bar
Environmental impact Significantly reduced. Options

 eliable Proven technology and system redundancy ensure a reliable


R Screw Conveyor Collection System
system. Vacuum Collection System
Grinding Mill
Classification Shaker
The Scomi Oiltools CRI System offers an effective solution of waste injection
into: * Typical speficiations

Existing production wells


Annular Injection whilst drilling
Dedicated wells
In most instances the CRI process can be a cost-effective in-situ solution.
However, it is always best to ensure that alternative solutions are considered.
Scomi Oiltools can offer experienced personnel to determine which solution is
best for your particular disposal criteria.

Regional Contact Points


Europe T +44 1224 719 200 F +44 1224 708 677 E aberdeen.sales@uk.scomioiltools.com
Middle East T +9714 8838 236 F +9714 8838 920 E dubai.sales@ae.scomioiltools.com
Americas T +1281 260 6016 F +1281 260 6969 E houston.sales@us.scomioiltools.com
Asia T +603 2080 5080 F +603 2080 5083 E kl.sales@my.scomioiltools.com
West Africa T +234 803 402 8010 F +1952 674 8453 E nigeria.sales@my.scomioiltools.com
DRILLING WASTE MANAGEMENT
Printed on environmentally friendly paper FSPC-Rev1108

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