Ertsructf;elrt ffiamaxm$
G CUS$OruS LJ'i
l()2 Cr.:ar Clorves Sireer
fr''l.ir)(il icsii,)r tvi / !1ii l-':. Engla:'-:
i e it:i:,t,c;r,:. i\.ri-titi iri;:
Cablt:l : Cr;sii:,:h iii.lnclr.-rsttrr
Telr.x: tii/?J:r Ct-lS iEi-H ,.:
P76O2 and P7622
ADDITTONAL BOILER
INSTRUI1ENTATION
NAiJUT ACI URERS L]NA] L] IY
lhdor the U-K Act rr,anufacturers of equl Fr.nen t are not l l abl e f or
sequence of Its use, unless thj s js strjc)y in accordance wJth
or.rn opErating lqstructJ ons.
Id any advi ce be. neecied on saiety aspects r:f the us^e of .our -.;
we shall of course be g)ad to provide jt-
r t'.rDE )1
fntroduction
APPENDIX
t-1 Fuel Flow fndicator. Thls indicator transforms the slgnal from a reed
*Itch./pulsing unit, located in the oil input line between pump and burner
le, into a reading of oir quantity in litres. The reed switch signals
{40 pulses per litre and the maximum reading on the indicator is ggg.gg litres.
Gclprehensive manual relating tq the instrument is to be found in Appendix 1.
I buttons to hold a reading and reset the indicator are mounted on the
box front panel.
Thermocouples
1 Ambient Air
Z Feed water to bpiler
J Fuel input
4 Steam from boiler
5 Exhaust gases in flue
OiI Pressure Gauge This gauge i-s mounted on the oil burner and is
0-20 bar pressure.
I General. The location and mounting details for the Control Box Assembly
to be found on Org. P7602/S - GA of Eoiler fnstrumentation. After mounting
eontrol box, the thermocouple leads may be run to the various thermoeouple
s (see Fig. 1 and Fig. 2). The Pitot Head is then positioned centrally
the boller flue and the flexible tubing connections are run back to the
I 8ox. A 24O volt single phase 50 Hz supply is connected to termj.nals
crd N with an earth connected to E.
Ensure that the'boiler flue is nct in operation and rernove the manorneter
ions at the panel
Remove the instrument from its rnountings, and tilt it so thai the operating
drains into a suitable clean receptacle through one of the connections.
fnsert a funnel into the appropriate connector so that the fluid enters
t through the indicating tube.
$
Add fluid slowly until the zero mark on the graduatlon is reached,
tinp for the 1evel to settle before checking.
r]E fluid in the manometers is toxic; do not swallow and avoid inhaLing
The fluid must NOT be contaminated with moisture.
gruld the need arj-se to top up the operating fluid reservoir tank, remove
connections as described in aJ and then folIow steps c) to fl tc
fluid to the conrect level.
Seetion 5.
1. Boller Test.
Ier Test
of test :To estimate the steam raising capacity of the boi ler when
ing at a gi.ven pressure, and to draw up an enargy balance for the boi I er
:
Cussons P7600 OiI fired boiler with
P76O2 Addltional boi.ler instrumentation
P7672 Separating and Throttllng Calorimeter
P567S 0rsat Apparatus
m
t, mass of feedwater per kg of fuel kg per kg
m
m
mass of moisture in flue gases per kg of fuel kg per kg
oc
tat ambient temperature
nt* temperature and enthalpy of the water vappxr in the
flue gas at the partial pressure
\rn'.. {'{r
lC-
'A
rP&
h+r, tr,
rnry
<_- F.,.i
mj
. Set the boller to raise steam at the requi-red conditions and al 1ow
condltions to stabillse. Note the time and run the boiler on ]oad, taki.ng
of the quantities of fuel and feed water used durj.ng the test. The
s fractlon of the steam from the Boller should be measured uslng the
ting and Throttling Calorimeter ?7672 and the flue gas should be
uslng the Orsat Apparatus P5679, Take readlngs every 10 mlnutes of
quantitles llsted on the specimen results sheet and use average values
the ensuing calculatlons.
s and Calculations
tlata. oil suppliers published data the composi-tion of the fuel used
From
6tained and the calculation of the Calorific Value of the Fuel is performed
fttailed 1n Note 4
Gas Oata. From the results obtained from the Orsat apparatus and the
data, a calculation to give the lulean Specific Heat of the exhaust gases
1n accordance with the details given in Note 2.
ler Readin
Temp. of Temp. of
Fuel Reading Feed t^/ater Reading Feed Water Flue Gases
value of kJ/kg is the energy supplied by a kilogram of the fuel and.is obtained
the suppliers published data, or is obiained from the resuits of a ,Bomb,
er experiment (P6310 for liquid and solid hydrocarbons or p5615 goys
f-alorimeter set for a gas fuel), or may be calculated using the results of a
I analysis of the fuel together with published calorific value data for
I elements.
to change the feedwater into steam ls the enthalpy of the steam
less the enthalpy of the feed water.
(h -h^)
= mwstw 'kJ,/Kg
to the flue gases is obtained from the gas flow rate, the mean
g].ven
heat of the flue gases, the mean temperature of the ilue gases and the
a].r.
205.8H+23W kJ/kgm
0.80
rlcqEN nn4
0. Ll2
calculation of the CV r^iill be as follows :
ZHz * Bz = ZHrB
4+ 36 i.e. 1 + I =
ll calculation requires
a) a fuel analysis
bl dry analysis of flue gases
G} estimate of water content in flue gas
Carbon 0.S730
$drogen 0. 0078
Ash A.O827
0ther constituents 0.0365
1 .0000
1 .0008
v pu llass
.l
vo1. analysis Analysis I
0.1450
0. 0005
ns82 0. 1 048
ot}z5 u. I t3 /
29.9736 i . ccO0
I kg of 'dry' f).ue gases there wj.l1 be a carbon content of (0.1450
" #)
- ooos
" fil = o. o3ee kg.
there are 0,8730 kg of carbon 1n 1 kg of fue}, and. the carbon content of
of dry flue gas is 0.0398 kg, then the total mass of dry gas produced per
of dry fuel ls 0.8730 = ?1.935 kg.
0. 03s8'
4 +32 36
+
i.e. 36 x 0.0078 8.0702 gm
4
tlt. of element
pu Value Sp.Ht. jo-u1es
per kg of fuel per kg - 'K
21.SI35 x 0.1450 = 3.1807 a .1 445 830
21 . t1.35 x
0005 = 0. 01 1 0
0. 0.0005 1 050
21-S35x8.1048 = 2.2988 0.1045 910
21 .9350
content O.O7OZ ?o?a
22.4052 1 .0000
CH
mn
+ air*C0, * HZO *Nz
CH
mn
a (0, .**r, mCO, +- n
2
Hra
77a *
232
CH + a(oZ +- 77
NZ) = mCO, +- n Hzo *, E *,
mn 23 ?
oxygen balance :
2a=2m +- n
2
n
A=m+ ;.t
.t l.'r. i
heating the surplus air. With some excess air tire cornbustion equation
GHfl
lil
* a [ !, +3
tJ
*^,
I
mC3^
I
+-
n
2
u: 77 Nl
oxygen balance now becomes
2a zm.;+2b
[= a- (m " + ),
nolume equation 2 becomes
1 vo1(CH)
mn
a vols (alr)
m vols tco2 ) +- n
z
vols H^0
I
b vols (021 -# rNz)
1 00m
z coz
**z +b+E
. 77an
1 00m
**z* n
(a-m- n1
;)
+
+- 77a
23
1 00m
n 100
4
+
z{u
lf a reading of % co, ls taken and the mol.ecular composition of the fuel
1 00m
?BZ n 100
4 23u
12
aI-r LJ 1 00m n
-ct
fi.rel 100 "nCAZ 4
le- Assume the chemical composition of a fuel is a,nr. and the z"CO,
the flue gas when the fuel is burnt Is 122. Determine theoretical air./fuel
ly required to completel.y burn the fuel and the air,/fuel ratio actually
t.
alr
fuel
(m .|r +- 16
4
1?
4l
i=
14 "4
Carbon Value
CV of fuel kJ,/kg
33. 820
ler Efficienc
gained by fluid
=H t (h-h^J=11.(h
stwts -c pr-I t^tw - 0l
-.,i
rHx13,600x9.81
1.3342H bars
Boiler Efflciency
I
I
= Ht [hs - hfw)
i
--1,r.jV^
tt
:
t
I
I
i
i
I
I
valent evaporation.
rature etc. can vary ln so many urays, a common basis for comparison has
agreed upon. This conrnon basis is the equlvalent evaporation from and at
C. Basically it is the evaporation which would be obtalned if the boller
water were supplied at 100oC and converted to steam at'100oC.
"'s (n
m ' s -h^)
"fw- kglfuel unit
2257
D'sploy
(lni E.
\,s?I^y L^!cl^
(s[.."a. E\.."..+\
bistLy Cau.Lcc
I Res..E
F
tiorrr \fo.t\tdu.-.-r Cr rcuri
2- CirCuit ns'19s. Fuisss f rom the i:-ansijucer Serrsing e je:-.en'L ai-e I'Js-tr= -" -2C"
l.-e. the funciamental waveform is cleared of subsiduary peaks, and the resuliirrg
clean wavetrace is fed to a "divide by N" circuit. This gives one pulse out for
ry N pulses appeari.ng ai ihe inPut.
fhe'Reset' pushbuiton, when pressed, wilj :-esei the reacinE on the Disp1a5,
founter to zero.
t
i
t
I
APPENDIX 2
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-
OPERATING TNSIRUCTIONS
No. ll0l COt INDTCATOR
IICHATO|XO
t- AJtf, 5fit |6n r H fF, r}. cbrc,tcf plstion thovtd br rrplocrd.
l. Ir<F 5.tl El.- cueblir, povr oul ttr old ptvtba ond den tlrr
arirr irrvm, rtE ouihty. lln oaly dqr volor.
!- lrifl -iti rrd obarb+nr rlurioa rc rhr ivid tcnt mrl-
a- Lrb.L.t -O- riag Hh rfhtfy vith rcrlino r lighr oil oad rpla
rl.< qraSlia fiagot tk1hl cal7.
I r0r.3