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A Seminar on

EJECTION SEAT
By
Siddhant Sunil Chavan
Roll No-15
Guided by
(Prof.Pooja Thorat)

Department of Mechanical Engineering

D Y PATIL COLLEGE OF ENGINEERING,


AMBI
[2016-17]
CERTIFICATE

This is to certify that Mr.Siddhant Sunil Chavan, has successfully


completed. The Seminar work entitled Performance analysis of
EJECTION SEAT. Under my supervision in the partial fulfilment of
Bachelor of Engineering Mechanical Engineering, by University of Pune.

Date :

Place :

Guided by : PROF:POOJA THORAT

Head Department

Principal,
ACKNOWLEDGEMENT

I take opportunity to express my sincere gratitude and thanks to my guide


Prof. Pooja Thorat Who encouraged and guided me during course of my
Seminar presentation . He will remain great deal of inspiration for me.

I am greatly indebted to Prof:Arunkumar Bongale (HOD MECHANICAL


DEPARTMENT). I must remember our Principal Dr. Laxman Kamble who
paid kind attention to provide all facilities I needed for my Seminar
presentation.
CONTENTS

Sr.No Topics Page No.

1. Abstract
2. Introduction
3. History
4. Definitions
5. Operating principle
6. Evolution of ejection seats
6.1 Application of rocket motors
6.2 More recent applications to escape system
7. Timing an Ejection
8. Modes of Ejection
9. Conclusion
10. Reference

ABSTRACT
A brief history of the use of propulsive elements in aircrew escape systems
is presented. For the purposes of this history, both closed propulsion elements (catapults),
as well as rocket motors are considered since early ejector seats depended solely on
catapults for their motive source. Applications of rocket motors other than for providing
the main impetus to the escape system are also considered in more recent systems.
Information contained in this history was obtained from all types of literature both
published and unpublished, as well as from discussions with individuals who have been
involved in the escape system arena from its infancy.

The use of an ejection seat is always a last resort when an aircraft is damaged and the
pilot has lost control. However, saving the lives of pilots is a higher priority than saving
planes, and sometimes an ejection is required in order to save a life.

1.INTRODUCTION
Early escape equipment consisted of a recovery parachute only. As aircraft
performance rapidly increased during World War II, it became necessary to assist the
crewmen in gaining clear safe separation from the aircraft. This was accomplished with
an ejector seat, which was powered by a propellant driven catapult - the first use of a
propulsive element in aircrew escape. Since then, this collection of componentry has
evolved through several generations into today's relatively complex systems, which are
highly dependent upon propulsive elements. Today, propulsive elements (rocket motors,
specifically) are used to stabilize the ejected mass, provide trajectory steering, jettison
aircraft canopies, provide positive separation of the ejected seat from the crew member,
generate the force necessary to rapidly extract a parachute from its container, all in
addition to the basic function of providing clear safe separation from the aircraft. Since
the first operational ejections from aircraft, nearly 6,800 successful non-combat ejections
have taken place from US Navy and US Air Force aircraft alone. In savings to the
taxpayer that amounts to over 8 billion dollars based on the current average training cost
of 1.2 million dollars per aircrew member.

Ejecting from an aircraft moving at speeds greater than the speed of sound
(mach 1: 750 miles per hour / 1,207 kph) can be very dangerous. The force of ejecting at
those speeds can reach in excess of 20 Gs -- one G is the force of Earths gravity. At 20
Gs, a pilot experiences a force equal to 20 times his or her body weight. Most military
aircraft, NASA research aircraft and some small commercial airplanes are equipped with
ejection seats to allow pilots to escape from damaged or malfunctioning airplanes.

2.HISTORY
Generations of Seat Designs

First Generation - (1940-1965) These seats were purely ballistic


operation with a compressed air, mortar, or rocket cartridge providing a single force to
remove the seat and occupant from the aircraft. In early generation 1 seats, the occupant
had to deploy the parachute manually. In later seats this became an automatic function.
Examples of first Generation seats would be the Saab Mk 1 and the Martin Baker Mk 1-5
seats.

Second Generation - (1965-1975) Accumulated information had shown


that a catapult alone would put too much force/acceleration on the occupant to survive an
ejection without significant injury. Also, the end users of the seats were looking for
zero/zero performance and performance at high speed. To accomplish this, a rocket
sustainer was added. The catapult would operate from 0.15 to 0.25 seconds to keep the
initial acceleration under 10G. The rocket sustainer would then act for an additional 0.20
to 0.40 seconds. The Martin Baker Mk 7 and the Douglas Escapac seats would be
examples of this generation.

Third Generation - (1975-present) Automated features had been added to


seats such as drogue chutes, parachute deployment based on altitude, and automatic
deployment of survival gear since the first generation. But the advances in electronics
allowed a computer to be placed into the seat and control the functions based on readings
from sensors. Pitot - static systems, gyroscopic stabilizers, and pilot weight indicators
were added to give information to the seat computer, extending the ejection envelope and
improving crew survivability. Representative examples of the third generation are the
Martin Baker Mk 14, The McDonnell Douglas ACES II, and the Stencil S4S.
Fourth Generation - (present) Research continues on expanding the
envelope for the systems. Martin - Baker Aircraft, Boeing (McDonnell Douglas), and the
former Soviet Union have either tested or placed into service seats featuring vectored
thrust, flow generators, or variable thrust rockets.
3.DEFINATIONS

Bucket - This is the lower part of the ejection seat that contains the survival equipment.

Canopy - This is the clear cover that encapsulates the cockpit of some planes; it is often
seen on military fighter jets.

Catapult - Most ejections are initiated with this ballistic cartridge.

Drogue parachute - This small parachute is deployed prior to the main parachute; it
designed to slow the ejection seat after exiting the aircraft. A drogue parachute in an
ACES II ejection seat has a 5-feet (1.5-m) diameter. Others may be less than 2 feet (0.6
m) in diameter.

Egress system - This refers to the entire ejection system, including seat ejection, canopy
jettisoning and emergency life-support equipment.

Environmental sensor - This is an electronic device that tracks the airspeed and altitude
of the seat.

Face curtain - Attached to the top of some seats, pilots pull this curtain down to cover
his or her face from debris. This curtain also holds the pilot's head still during ejection.

Recovery sequencer - This is the electronic device that controls the sequence of events
during ejection.

Rocket catapult - This is a combination of a ballistic catapult and an under seat rocket
unit.

Under seat rocket - Some seats have a rocket attached underneath to provide additional
lift after the catapult lifts the crewmember out of the cockpit.

Zero-zero ejection - This is an ejection on the ground when the aircraft is at zero altitude
and zero airspeed.
4. OPERATING PRINCIPE

Ejecting from an airplane is a violent sequence of events that places the human
body under an extreme amount of force. The primary factors involved in an aircraft ejection are
the force and acceleration of the crewmember, according to Martin Herker, a former physics
teacher. To determine the force exerted on the person being ejected, we have to look at Newton's
second law of motion, which states that the acceleration of an object depends on the force acting
upon it and the mass of the object

Newton's second law is represented as:

Force = Mass x Acceleration


(F=MA)

Regarding a crewmember ejecting from a plane, M equals his or her body mass plus the
mass of the seat. A is equal to the acceleration created by the catapult and the under seat
rocket.

Acceleration is measured in terms of G, or gravity forces. Ejecting from


an aircraft is in the 5-G to 20-G range, depending on the type of ejection seat. As
mentioned in the introduction, 1 G is equal to the force of Earth's gravity and determines
how much we weigh. One G of acceleration is equal to 32 feet/second 2 (9.8 m/s2). This
means that if you drop something off of a cliff, it will fall at a rate of 32 feet/second2.

It's simple to determine the mass of the seat and the equipment attached to the seat. The
pilot's mass is the largest variable. A 180-pound person normally feels 180 pounds of
force being applied to him when standing still. In a 20-G impact, that same 180-pound
person will feel 3,600 pounds of force being exerted.

"To determine the speed of the [ejection] seat at any point in time, one solves the Newton
equation knowing the force applied and the mass of the seat/occupant system. The only
other factors that are needed are the time of the force to be applied and the initial velocity
present (if any). Herker provides this equation for determining the speed of the seat:

Speed = Acceleration x Time + Initial speed


V (f) = AT + V (i)

Initial speed refers to either the climb or the sink rate of the aircraft. It
may also be determined by the initial step of the ejection process in a seat that combines
an explosive catapult and an under seat rocket. The seat speed must be high enough to
allow separation of the seat and person from the aircraft as quickly as possible in order to
clear the entire aircraft.
5. EVOLUTION OF EJECTION SEATS
Fig: Ejection Seat

All the early seats were a collection of components including a parachute,


a seat structure to which the aircrew and parachute were firmly attached, and a propulsive
element, which forcibly separated the seat and its contents from the aircraft. This early
propulsive element has been called a gun or catapult and, is in essence, a closed
telescoping tube arrangement containing a propellant charge to forcibly extend the tubes,
thereby imparting the necessary separation velocity to the "ejector seat" and its contents.
The first British emergency ejection occurred from an out-of-control
flying wing on 30 May 1949. The first operational British aircraft with a propellant
driven ejector seat was the Meteor. The first operational ejection from it occurred on 11
November 1951 over Korea. Meanwhile, in the US the first US Navy operational ejection
occurred on 9 August 1949, while the first operational USAF ejection occurred from an
F-86 fighter on 29 August 1949.

While many different catapults were designed, developed, qualified, and


produced, they all basically fell into two design categories: the short-stroke catapult, and
telescoping tube catapult. The former is a two-tube device, one of which is attached to the
aircraft, and the other attached to the seat. The two tubes are nested one inside the other
and are attached to each other by some type of locking device. A propellant charge is
contained in one of the tubes which when fired, unlocks the two tubes from each other
and then provides the necessary gas pressure to accelerate and separate the two tubes,
thereby ejecting the seat from the aircraft. Typical stroke to separation of the tubes was
about 30 inches, and separation velocity was as high as 50 feet per second. The factor
limiting separation velocity was acceleration and rate of acceleration change or onset rate
as seen by the aircrew's spinal column.

The second category of catapults utilized three tubes nested one inside the
other to achieve separation velocities as high as 83 feet per second from a total of 72
inches of stroke Typically, the US catapults of this type used a single propellant cartridge
and provided separation velocities closer to 60 feet per second, while the British catapults
(Martin-Baker) utilized a primary and two subsequently staged cartridges to achieve the
higher velocity.

6.1 APPLICATION OF ROCKET MOTORS

The jet engine continued to increase the performance of post World War II

aircraft, and it was not long before the limitations of the simple ejector seat become

apparent. Two such areas of limitations were: (1) Inability of the ejected seat to clear the
aircraft's vertical tail at high speed, and (2) The potential for windblast injury to the

aircrew forced to eject under high "Q" conditions. Propulsive elements were involved in

the solutions to these problem areas.

The problem of achieving tail clearance was approached in several ways.

As indicated earlier, the German approach was to jettison the vertical or dorsal surface.

One approach taken in the US was to eject the seat downwards, rather than upwards. This

approach had serious shortcomings when the ejection occurred at low altitudes. Another

approach was to increase the catapult output sufficiently to provide adequate tail

clearance. While successful in clearing the tail, this approach was also very successful in

inducing spinal injury to the aircrew.

The problem was finally addressed successfully by combining a rocket

motor with the catapult to form a two-stage propulsion system for the seat. The catapult

remained as the initial booster to get the seat/man mass clear of the cockpit, while the

rocket motor came on line, once clear of the cockpit, to act in a sustainer mode. When

combined into a single unit, this propulsive element was termed the rocket catapult. The

first USAF rocket catapult, the TALCO Engineering Co. 1057, was installed in the F-102

in 1958. Shortly after this, the first USN rocket catapults, the RAPEC I for the A-4 and

the TALCO Engineering Co. 1192 for the T-2, became operational. Propellants used in

the RAPEC were double base, as were most previous escape propulsion units. The 1057

and 1192 units were unique in that they used a composite propellant. This basic rocket

catapult configured seat is illustrated in figure 1.


Martin-Baker in England took a slightly different approach. The catapult

was maintained as separate component, and the rocket motor was located separately

under the seat bottom. This configuration is illustrated in figure 2, and is, if not unique,

certainly rare in its use of multiple propellant tubes feeding into a single nozzled

manifold. Propellant is double base. This propulsion concept was extensively tested,

culminating in a live static (zero airspeed and zero altitude) test on 1 April 1961. The test

was repeated at the Paris Air Show of the same year.

The Stencel Aero Engineering Company of Asheville, North Carolina, likewise

utilizes separate catapult and rocket motors. However, their system consists of twin catapult

tubes, which also do duty as the main seat structural beams. Rocket motors are located on both

sides of the seat at the aft extremity, and they are termed "SBR's" for "Seat Back Rockets." figure

3 illustrates this variation. Composite propellant is used.

In summary, then, the next major step in escape propulsion evolution was the

addition of the rocket motor to the ejection seat to compliment the catapult. In general, the first

rocket catapults were categorized as "low impulse" units, indicating that the rocket motor

delivered from 800-1,000 pound-seconds of impulse, in addition to that provided by the catapult.

This additional impulse was sufficient to provide tail clearance at high speed and to provide

recovery from ground level at speed, when used in conjunction with other ejection seat

improvements.
Emphasis was initially placed, however, on high-speed recovery. As time

progressed it became obvious that many ejection fatalities were occurring at low speed

close to the ground. Hence, in the mid-1960's, the "high impulse" rocket/catapult system

was put into service to provide static (zero airspeed, zero altitude) recovery capability in

conjunction with the current seats. High impulse generally designated that the rocket

motor portion of the system provided approximately 2000 pound-seconds of impulse.

Function time of the rocket was 0.5-0.6 seconds, and the increase in impulse compared to

the low impulse unit generally provided additional trajectory height, which translated into

additional time available for all of the automatic ejection seat functions to occur.

Today the advent of high performance aircraft operating at very high speed

and very close to the ground have necessitated that the escape system designer reduce the

total time from ejection initiation to full parachute to the absolute minimum consistent

with human physiological tolerances. This has necessitated shortening rocket function

time and hence impulse. Current generation rocket propulsion units are again sized to

deliver 1000-1100 pound-seconds of impulse. When combined with much faster

parachute systems, the low impulse units can still provide zero-zero recovery capability

while at the same time provide greatly improved adverse attitude recovery capability.

Another interesting escape system propulsion concept is that of the

Stanley Aviation Yankee (now produced by Stencel Aero engineering and called the

Ranger extraction System. This system utilizes a tractor rocket, which is ejected or

catapulted away from the aircraft above the cockpit. It is attached to the crewmember by
a pendant. When the rocket motor reaches pendant line stretch, It Is fired and tows or

extracts the crewmember clear of the aircraft. This concept is illustrated in figure 4.

High-speed windblast protection was originally addressed by providing

some type of encapsulation for the aircrew. This approach was heavier than the open seat,

necessitating larger propulsion systems. The first such capsule was developed by Douglas

Aircraft Company under contract to the US Navy for the F-4D Skyray. While this capsule

never was installed in the aircraft, it was tested at China Lake. The propulsion system was

developed by AeroJet Engineering and provided approximately 9000 pounds of thrust for

0.3 seconds. It also provided bleed gas for drogue parachute deployment and fin

extension. Testing was accomplished in 1951 - 1952. Other capsules, encapsulated seats,

etc., were designed and tested, including a separable nose section for the F-104. Rocket

motor impulses ranged from under 1000 pound-seconds, all the way to 40800 pound-

seconds for the proposed Boeing ADO-12 airplane nose capsule.

Other propellant powered devices evolved during post World War II to

assist the aircrew in achieving safe escape. Their functions included limb positioning and

restraint, torso positioning and restraint, seat positioning, canopy jettison, seat/man

release and separation, and aerodynamic stabilization.


6.2 MORE RECENT APPLICATION OF ROCKET MOTORS TO

ESCAPE SYSTEMS

A typical ejection sequence includes the following functions, which


occur generally in the order listed, following initiation by the crewmember

1. Canopy or hatch jettison.

2. Crewmember torso positioning and restraint

3. Clearance of workstation equipment from ejection path

4. Seat ejection/crewmember extraction.

5. Seat stabilization

6. Seat trajectory control

7. Drogue parachute deployment

8. Seat man separation

9. Recovery parachute deployment and inflation

10. Survival gear deployment

7.TIMING AN EJECTION
0 seconds - Pilot pulls cord; canopy is jettisoned or shattered; catapult initiates, sending
seat up rails.

0.15 seconds - Seat clears ejection rails at 50 feet (15 m) per second and is clear of
surrounding cockpit; rocket catapult ignites; vernier motor fires to counteract any pitch
changes; yaw motor fires, inducing slight yaw to assure man-seat separation. (Burn time
of all motors equals 0.10 seconds.)

0.50 seconds - Seat has lifted to about 100 to 200 feet (30.5 to 61 m) from ejection
altitude.

0.52 seconds - Seat-man-separator motor fires; cartridge fires to release crewmember


and his equipment from seat; drogue gunfires parachute.

2.5 to 4 seconds - Main parachute is fully


8 MODES OF EJECTION

In the ACES II ejection seat produced by Goodrich Corporation, there are three
possible ejection modes. The one used is determined by the aircraft's altitude and airspeed
at the time of ejection. The environmental sensor and recovery sequencer in the back of
the ejection seat measure these two parameters.

The environmental sensor senses the airspeed and altitude of the seat and
sends data to the recovery sequencer. When the ejection sequence begins, the seat travels
up the guide rails and exposes pitot tubes. Pitot tubes, named for physicist Henri Pitot, are
designed to measure air-pressure differences to determine the velocity of the air. Data
about the airflow is sent to the sequencer, which then selects from the three modes of
ejections:

Mode 1: low altitude, low speed - Mode 1 is for ejections at speeds


of less than 250 knots (288 mph / 463 kph) and altitudes of less than
15,000 feet (4,572 meters). The drogue parachute doesn't deploy in
mode 1.

Mode 2: low altitude, high speed - Mode 2 is for ejections at


speeds of more than 250 knots and altitudes of less than 15,000 feet.

Mode 3: high altitude, any speed - Mode 3 is selected for any


ejection at an altitude greater than 15,000 feet.
9. CONCLUSION:

The rocket motor has proven to be the only stored energy source, which can provide the needed
force versus time output consistent with both the human physiological limitations and the
necessity to decrease escape system total functioning time to the absolute minimum.

Since the human physiological limits are not likely to change as rapidly as the
performance envelope of the next generation of combat aircraft, it seems likely that the
rocket motor will continue to be a key part of future escape systems.

The use of an ejection seat is always a last resort when an aircraft is damaged and the
pilot has lost control. However, saving the lives of pilots is a higher priority than saving
planes, and sometimes an ejection is required in order to save a life.
10. REFERENCES

1. http://www.globalsecurity.org

2. http://www.instituteofarmamenttechnology.com

3. http://www.howstuffworks.com