Thermoflow, Inc.
THERMOFLEX
Basics I
Introduction & Basic Use in Design Mode
THERMOFLEX
Topics
1. Introduction
2. THERMOFLEX components and fluids
3. Building a model Draw System
4. Building a model Check Drawing
5. Building a model Edit Inputs
6. Building a model Check Inputs
7. Computation & messages
8. Graphic & text outputs
April 12 (c) Copyright Thermoflow, Inc., 2002 B-2
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THERMOFLEX
Fully-flexible program for heat balance modelling & engineering. Models are built
graphically, by assembling components lego-style
You can use it to build models for Combined Cycles, Conventional Steam Cycles,
Process Plants, etc; in fact, any system you can assemble from its vast library of
components
Performs both design and off-design calculations
Allows multi-run macros to explore trends
Contains powerful Logical Components to model off-design controls
In combination with PEACE (Plant Engineering and Construction Estimator), it
provides engineering details and cost estimation for many components
You can use it alone, or in combination with GT PRO, GT MASTER, or STEAM MASTER
THERMOFLEX
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THERMOFLEX
1. Introduction
2. THERMOFLEX components and fluids
3. Building a model Draw System
4. Building a model Check Drawing
5. Building a model Edit Inputs
6. Building a model Check Inputs
7. Computation & messages
8. Graphic & text outputs
April 12 (c) Copyright Thermoflow, Inc., 2002 B-5
Menu bar
Component icons
Component bar
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THERMOFLEX
Type-1 Fluids (Red): Gases containing atmospheric nitrogen (N2 with Ar in the atmospheric proportions),
O2, CO2, and H2O (as vapour or as entrained liquid). This includes air or products of combustion as well as
any user-defined mixture of those substances. (A special family within this category also includes any pure gas
selected from a database of 71 gases).
Type-2 Fluids (Blue): H2O in any phase; subcooled, two-phase, superheated, or supercritical
Type-3 Fluids (Orange - green on some computers/video settings): Gaseous, liquid, and solid fuels of any
composition; standard or user-defined
Type-4 Fluids (Purple): Refrigerants, such as Ammonia (NH3), Refrigerant 22 (CHClF2), Isobutane (C4H10),
and n-Pentane (C5H12). These are also useful for low-temperature power generation cycles
Type-5 Fluids (Light Blue): Mixtures of ammonia and water, for modeling Kalina cycles
Type-6 Fluids (Brown): Brine of variable salt concentration for modeling desalination processes
Type-7 Fluids (Pink): Heat Transfer Fluids / Thermal Oils used as liquids in closed loop cooling systems
H2 O
Type-2 Fluids (Blue):
Type-3 Fluids (Orange):
Fuel of any composition,
+ H2 O Type-3 Fluids (Orange):
Fuel of any composition,
+
(Red): Type-1 Fluids
including N2, O2, CO2, H2O including N2, O2, CO2, H2O
N2, O2, CO2, H2O
Type-4 Fluids (Purple):
Refrigerants
+
Type-5 Fluids (Light Blue): Type-2 Fluids (Blue): Type-5 Fluids (Light Blue):
NH3 + H2O H2 O NH3 + H2O
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Water-cooled Condenser
Wet Cooling Tower
Dry Cooling Tower
Wet/Dry Hybrid Cooling Tower
Air-cooled Condenser
Wet-surface Condenser
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THERMOFLEX
1. Introduction
2. THERMOFLEX components and fluids
3. Building a model Draw System
4. Building a model Check Drawing
5. Building a model Edit Inputs
6. Building a model Check Inputs
7. Computation & messages
8. Graphic & text outputs
April 12 (c) Copyright Thermoflow, Inc., 2002 B-15
THERMOFLEX
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Water/steam
Flue gases
Phantom box, appears once
you click on the superheater
in the component bar
Connect
(F6)
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Transpose
(F9)
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Useful Hints:
1) You may later click on any text box and drag it
elsewhere, or change the font by selecting the
text box, then clicking on ToolsDefine Text
Label Font.
2) You can designate any text label to be the plant
description which appears when you preview a
file before loading, by selecting the text box then
clicking on ToolsDefine Text Label as Plant
Description.
Copy
(F8)
To copy a group of contiguous
objects, drag a box around
them, then invoke Copy via
the tool bar or F8. Drag the
box with the left mouse button
pressed. Release to drop the
copy at a new location.
Useful hints:
1) If the new location is to be another new
screen, click ScreenAdd New Screen on
the menu bar before dropping the copy. If
it is another, extant screen, Screen 3, say,
click ScreenScreen 3, before dropping
the copy.
2) If a copy of many objects is to have similar
inputs to the original, make it after you are
done editing the inputs of the original, to
save time.
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THERMOFLEX
1. Introduction
2. THERMOFLEX components and fluids
3. Building a model Draw System
4. Building a model Check Drawing
5. Building a model Edit Inputs
6. Building a model Check Inputs
7. Computation & messages
8. Graphic & text outputs
April 12 (c) Copyright Thermoflow, Inc., 2002 B-27
THERMOFLEX
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Check Drawing
(F3)
Dashed
connections are
optional.
Upon invoking Check
Drawing it will advise
you of missing,
required connections.
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THERMOFLEX
1. Introduction
2. THERMOFLEX components and fluids
3. Building a model Draw System
4. Building a model Check Drawing
5. Building a model Edit Inputs
6. Building a model Check Inputs
7. Computation & messages
8. Graphic & text outputs
April 12 (c) Copyright Thermoflow, Inc., 2002 B-33
THERMOFLEX
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THERMOFLEX components
without PEACE cost
estimates have tabular
input menus
Edit Inputs
(F2)
Component
Mode selection
Double-clicking on a
component invokes
Edit Inputs, and
summons that
components input
menu (you must be
in input mode, grey
screen, no dots)
In design-mode,
off-design inputs
show NA
PEACE components, as
well as THERMOFLEX
components with PEACE
cost estimates, have
pretty input menus
Component
Mode
selection
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THERMOFLEX
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THERMOFLEX
User-defined auxiliary
load may be defined
with a component in
proportion to plant
gross output and a
fixed component.
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For our example system, we will select a Rolls-Royce RB211 gas turbine.
Process steam production rate will be found by the program, based on
GT exhaust flow and conditions and on evaporator pinch.
We will need to define:
Process steam conditions
Deaerator pressure
Temperature (or subcooling) leaving each economiser.
Lets see how to make these inputs
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THERMOFLEX
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THERMOFLEX
Defaults OK
THERMOFLEX
Defaults OK
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Defaults OK
Hint: Item 2 may be toggled by double-clicking on it, or highlighting it and using the pull-down list
THERMOFLEX
Defaults OK
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The numbers of components whose input menus have been opened change from green to
yellow, reminding you of which have yet to be edited:
Water source [11] is at ISO conditions by default.
Water pumps [10] and [14] are left at defaults. The program will find their pressure rises.
Fuel source [3] is, by default, methane at 300 psia (21 bar) and 77 F (25 C).
Gas/Air source [6] is at ISO conditions by default.
We accept all that and invoke Check Inputs (F4).
Check Inputs
(F4)
THERMOFLEX
1. Introduction
2. THERMOFLEX components and fluids
3. Building a model Draw System
4. Building a model Check Drawing
5. Building a model Edit Inputs
6. Building a model Check Inputs
7. Computation & messages
8. Graphic & text outputs
April 12 (c) Copyright Thermoflow, Inc., 2002 B-50
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THERMOFLEX
Starting from points of known pressure, the program propagates through pressure consumers
Pressure rise specs for pressure builders, such as pumps or fans, are overridden in design mode to suit
the known pressures and the pressure consumers
Pressure rise specs for pressure builders are used if there arent enough known pressures
If conflicts are irreconcilable, or pressures are underspecified, messages will appear
P
P
P
April 12 (c) Copyright Thermoflow, Inc., 2002 B-52
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THERMOFLEX
1. Introduction
2. THERMOFLEX components and fluids
3. Building a model Draw System
4. Building a model Check Drawing
5. Building a model Edit Inputs
6. Building a model Check Inputs
7. Computation & messages
8. Graphic & text outputs
April 12 (c) Copyright Thermoflow, Inc., 2002 B-56
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THERMOFLEX
After computation, the output screen appears, with a white background. In our example, there are
Advisory Messages. These are messages reporting some mismatch between inputs and results, but
not necessarily a serious problem. Reviewing them is optional, by clicking on View. For our example,
the message simply tells us that the desired process flow has been overridden. In reality, we had
never even entered a desired process flow, leaving the default 1 lb/s in place, knowing that flow
will be set by the Evaporator component and the GT exhaust gas flow rate and conditions.
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THERMOFLEX
1. Introduction
2. THERMOFLEX components and fluids
3. Building a model Draw System
4. Building a model Check Drawing
5. Building a model Edit Inputs
6. Building a model Check Inputs
7. Computation & messages
8. Graphic & text outputs
April 12 (c) Copyright Thermoflow, Inc., 2002 B-60
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THERMOFLEX
FILE: PPTutorial.tfx
8-1. Displaying thermodynamic data for all streams
THERMOFLEX (utilitarian)
Pressure
Temperature
Mass Flow
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FILE: PPTutorial.tfx
8-2. Displaying selective thermodynamic data
THERMOFLEX (presentation)
FILE: PPTutorial.tfx
8-3. Displaying cycle performance data
THERMOFLEX
Click Display then Cycle Performance Data to invoke
the menu where you check the data to display. The
data will appear, and will be updated automatically
when you recompute. The data may be dragged with
the mouse to a new position, or its font redefined, just
like any text label.
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FILE: PPTutorial.tfx
Clicking on a component in
the output screen produces
an expanded graphic.
Clicking on View within the expanded
graphic provides more information,
such as the T-Q diagram of a heat
exchanger. This diagram may be
printed, copied and pasted into another
application, or saved as a WMF file.
FILE: PPTutorial.tfx
8-5. Exporting the main output graphic as a
THERMOFLEX WMF file to other applications
Useful Hint: The WMF file is smaller
than a bit-map and, in principle, can be
edited. In practice, its manipulation can
be frustrating, depending on your
Click on File and software environment.
select Print Preview
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FILE: PPTutorial.tfx
8-6. Exporting the main output graphic as a bit-
THERMOFLEX map to other applications
Useful Hint: The bit-map is larger than
a WMF file and can only be edited as a
picture. However, it is more stable in a
variety of software environments.
FILE: PPTutorial.tfx
8-7. Displaying multi-component T-Q diagram
THERMOFLEX
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FILE: PPTutorial.tfx
8-8. Text output
THERMOFLEX
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