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Service Manual DWF-R810S

DAEWOO
SERVICE MANUAL FOR DWF-R810S
AUTOMATIC WASHING MACHINE

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Service Manual DWF-R810S

ITEM PAGES
1) SPECIFICATIONS.
2) WATER COURSE DIAGRAM..
3) ELECTRIC CIRCUIT DIAGRAM
4) METHOD OF OPERATION..
5) INDICATION AND JUDGEMENT OF TROUBLE.
6) INSPECTION MODE OF SERVICE MAN..
7) FLOW CHART OF TROUBLE SHOOTING
8) TROUBLE SHOOTING OF BEARING ASSEMBLY..
9) CARE OF SERVICE...
10)EXPLODED VIEW.
11)PART LIST..

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Service Manual DWF-R810S
1. Specifications

ITEM SPECIFICATION ITEM SPECIFICATION


WASH Washing method New Style Stream Magnetic valve Required water
pressure: 0.1-0.6mpa
Driving system V-belt + gear driving Fuse assy 250V-5A
Pulsator About 150r.p.m Response switch Manually select one
revolution of8 water levels
speed
Standard See nameplate Accessories Instruction manual
washing Drain hose(for non-
capacity pump model)
Feed hose assy
with magic joint
Hose band(for non-
pump model)
Sound proof board
Spin Spin-dry Vertical axis type Power consumption 400W
method Centrifugal spin-dry
Driving system V-belt driving Power source 220V 50Hz
Spin tub 840r.p.m Washing time Regular program:
revolution Speed 35min
Standard spin- See nameplate
dry capacity

2. Water course diagram


1 Feed hose assy
2 Magnetic valve
3 Feed hose
4 Pour inlet
5 Outer tub drum
6 Spin tub drum
7 Spin tub boss
8 Circulate hose
9 Air trap hose
10 Drain valve
11 Drain hose For non-pump
model
Connecting For pump
hose model
12 Overflow hose
13 Lint filter
14 Pump For pump
1 model
5 15 Inner up-drain For pump
1 4 hose ass'y model
1 16 Up-drain hose For pump
4 valve
Water supply: Magnetic Pour 6inlet Spin
4 ass'y model
tub drum/outer tub drum 4

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Service Manual DWF-R810S

Drainage: Spin tub drum/outer tub drum Drain valve Drain hose (for non-pump model)
Spin tub drum/outer tub drum Drain valve Connecting hose Pump
Inner up-drain hose ass'y Up-drain hose ass'y(for pump model)
Overflow: Overflow gate Overflow hose Drain valve Drain hose(for non-pump model)
Overflow gate Overflow hose Drain valve Connecting hose Pump
Inner up-drain hose ass'y Up-drain hose ass'y(for pump model)
Circulation: Spin tub drum Outer tub drum Spin tub drum bottom holes Circulate hose
Spin tub drum Lint filter

3. Electric Circuit Diagram

For the purpose of safety, please use only designated parts.


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Service Manual DWF-R810S

4. Method of operation
Name and function of buttons and knob on control panel:
When you press those buttons, the setting program and indicators (LED) will change alternately.

BUTTON SETTING PROGRAM INDICATION


ON/OFF To turn the power ON and OFF When you press the power button to turn
POWER alternately power on, REGULAR indicator will light up.
BUTTON When power turned off, REGULAR indicator
will black out.
START/PAUSE Start or temporarily stop wash When you press the START/PAUSE button to
operation start, the buzzer will respond by sounding a
time
Program Press the program button to
choose desired washing course. Normal
When this button pressed,
washing course will change Economy Heavy
alternately: Normal, Economy,
and Heavy.
FUNCTION Used to set a variety of wash 4 programs: Soak, Wash , Rinse , Spin
program
WATER LEVEL Select appropriate water level When press the button, water can be selected
that matches the load volume. at 4 levels.
PRESET To preset the finish time of
washing. No delay 4 hours delay
When this button is pressed, the
preset time will change 12 hours delay 8 hours delay
alternately: no delay, 4 hours
delay, 8 hours delay, 12 hours
delay.

The detail of function button is in the users manual.

Signal of buzzer:
Buzzer will sound in the following cases:

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Service Manual DWF-R810S

About automatic turn off function:


If you leave the washer turned on without starting the operation, the power will be switched off
automatically after 10 minutes.
When washing operation finished, the POWER will be switch off after 6 times buzzing
automatically.

5. Indication and judgment of troubles:

Trouble judgment:
During operating, when trouble occurs, Micro- processor will judge the cause and stops the present
operation.
PROGRAM indicator blinks on and off and buzzer sounds the trouble.
Buzzer sounds continually for 10 seconds.
PROGRAM indicator: the indicator will blink on off with cycle is 0.3on-0.3off as bellow
TROUBLE JUDGMENT CHECK The blinking ON & OFF
of indicators
Abnormal The safety switch Spin tub is in unbalance; the Wash Rinse and Spin
condition of works 3 times laundry leant to one side.
spinning continuously during
spin cycle.
Abnormal During draining, The drain hose hasnt Wash Rinse and Spin
condition of the water level been put down from the
draining doesnt go down washing machine.(for
below the preset non-pump model)
point within 4 Drain hose is dented.
minutes (for non-pump model)

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Service Manual DWF-R810S

The drain hose is


clogged(for non-pump
model)
The connecting hose or
inner drain hose is
clogged. (for pump
model)
Outer drain hose is put
higher. (for pump model)

6. Inspection mode of service man

Method to enter service inspecting mode without water:

(1) While hold the FUCNCTION button down at pressed state, press the POWER button, and then
enter service inspecting mode without water.
(2) Press the FUNCTION button one time. Then only the WASH LED blinks.

The operation of inspection mode without water:

(1) Press FUNCTION button, then press POWER to setting inspection mode.
(2) Press only FUNCTION button to setting inspecting mode operates, the mode changed as
following table:

Setting Inspection
course
A All lights blink at the same time, and then automatically switch off power after three
times buzzes intermittently.
B Washing without water according to normal flow for 5 minutes, and wash light blink.
C Spinning 5 minutes, at the same time alarming if open lid, or unbalance, spin light
blink.

7. Flow chart of trouble shooting


TROUBLE INSPECTION CAUSES REMEDY

a. Power Source
Any indicators and Yesblown?
Is fuse Deterioration of fuse Replace.
beep do not work. Motor is defective Replace.
When the power button Capacitor is defective Replace.
is pressed and the start
button is pressed. No
Poor connect of the 2-pin blue Repair or Replace.
connectors.
Printed circuit board is
defective. Replace.

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Service Manual DWF-R810S

b. Water supply
Water does not flow Yes
Does humming Water supply valve is clogged. Clean the filter.
when the power noise come on from The faucet isnt turned on. Turn on the faucet.
button is on and the water valve? Water source is cut off.
start button is
pressed.
No Poor connect of the 1-pin white Repair or replace.
or 1-pin orange connector.
Water valve is defective. Replace.
Water level sensor is defective. Replace.
Printed circuit board is defective. Replace.

Waster is not Check water *Remove the flow


supplied normally. pressure. Low sheet of the water
valve.

High Clean the filter on


the water valve.

* Note: When removing the flow sheet, reinstate the filter in place correctly.

Water does not stop. Does water stop Something in the air trap hose Clean or replace.
when
Yes the plug is or air leaks from a part related
removed or power water level switch system.
switch is OFF? Water level switch is defective. Replace.
Printed circuit board (PCB) is Replace.
defective.
No

Something is on the diaphragm Replace or


on the water valve. disassemble the
valve and clean the
diaphragm.
Diaphragm is deformed. Replace the valve.

TROUBLE INSPECTION CAUSES REMEDY

c. Wash/Rinse
Washing cycle does DoesNothe spin tub Metal assy is defective. Replace.
not start even if water rotate normally when Poor connection of the 1-pin Replace.
keeps the selected the CUSTOMIZED is red or 1-pin blue connectors
water level. set to SPIN? Thermostat on motor is Repair or replace after
No
opened. cooling down.
Printed circuit board (PCB) is Replace.
defective.

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Service Manual DWF-R810S

Yes

No the pulsator
Does Metal assy is defective. Replace.
rotate by hand? Unnecessary materials lock Take out.
the Pulsator

Yes
No
Does humming Motor wires are disconnected. Repair wires or
noise come on replace motor.
from motor? Capacitors wires are Repair wires or
disconnected. replace motor.

Replace.
Yes
Capacitor is defective. Replace.
Motor coil shorten. Replace.

The spin tub rotates NO brake-work


Does Brake lining is worn out. Replace metal assy.
together with the normally? Brake lever assy is defective. Replace metal assy.
pulsator during
washing or rinsing
cycle.

Note:
Brake-work is normal when spin tub stops within 10 sec. With Rated wash load.

d. Drain
Water does not drain Yesmagnetic coil
Is the Foreign matter in valve Replace.
out. working normally? Valve spring is deformed. Replace.
Valve bellows is deformed. Replace.
No
Yes Magnetic coil lead wire is Replace.
Is the pump working disconnected.
normally?(for pump
Printed circuit board is Replace.
model)
defective.
Valve bellows is deformed.
Drain hose assy is deformed.
No Pump lead wire is
(for non-pump model) Replace.
disconnected.
Hose is connected in the
wrong way.
TROUBLE INSPECTION Hose is tooCAUSES
ling or position of REMEDY
hose is too high. Replace.
Inner drain hose assy or Repair or replace.
Drain takes time too Repair.
connecting hose deformed .
long. -9-
(for pump model)
Repair.
Service Manual DWF-R810S

e. Spin Drying
Spin drying cycle Does safety device Machine inclines. Replace with level.
does not work. work?
Yes

No
The V-belt is slipping. Adjust the motor
position.
NOTE: V-belt is snapped. Replace.
1. When safety switch works 3 Motor pulley mounting screw is Tighten up.
times continuously, the loose.
PROGRAM lamps of Wash Motor is disconnected or burnt. Repair or replace.
and Spin begin blinking on and Capacitor is defective or Repair or replace.
off at the same time and the disconnected.
buzzer sounds to indicate a Metal assy is defective. Replace.
problem. Magnetic coil is defective. Replace.
2. Do not disconnect the wire from Brake lever is defective. Replace.
the capacitor, because this wire Thermostat on motor is opened. Repair or replace
acts as depressing noise from after cooling down.
outside to the microcomputer.. Poor contact of the 2-pin Repair or replace.
brown, 1-pin red or 1-pin blue
connectors
Printed circuit board is Replace.
defective.

8. Trouble shooting of bearing assembly (bearing case complete)

For Full Automatic Washing Machine


1. Abnormal (Squeaky ) sound is heard during washing.

Symptom: the squeaky sound is generated by the spin tub being broken. During
washing, the pulsator turn CW (clockwise) and CCW (counter clock wise),
producing water flow in the CW and CCW direction. The water flow exerts
force on the spin tub in the same direction through interlocked with the
brake wheel during washing. The spin tub turns a little if the friction with
the brake lining reduces, generating braking sound. The symptom will not
arise due to use of long duration but is entirely an initial fault.
Diagnosis: Turn off the power. Open the top lid. Hold the spin tub and lightly turn it
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Service Manual DWF-R810S

CW. If sound is heard from the brake, it is defective.


Cause: The cause can be limited to foreign substance (grease in particular) affixed
to the surface of brake lining and brake wheel, which is attributed to poor
quality control in the bearing assembly manufacturing process.
Handling: Replace the bearing case (complete) and wipe clean the brake wheel
surface with alcohol.

2. Spin tub stop sound (squeak)

Symptom: Squeaky sound is heard immediately before the spin tub stops.
Cause: This symptom often arises when friction factor between brake lining and
brake wheel is too large. Therefore, this occurs when brake time is short, the
cause of which is attributed mainly to improper brake lining material,
roughness of brake wheel surface and excessive strength of brake spring, but
attachment of foreign matter and high humidity can also be responsible for
the symptom.
Diagnosis: Allow water extraction program to complete automatically instead of
forcibly apply the brake, and listen for squeaky sound when the spin tub
stops.
Handling: Replace the bearing case (complete) and wipe clean the brake wheel
surface with alcohol.

3. Brake does not work:

Symptom: Brake is applied when the lid was opened during the washing, but the
spin tub takes too long time to come to a complete stop.
Cause: Braking torque is too small, which is attributed to excessive abrasion of brake
lining, attachment of foreign substance (grease in particular) on the surface of
brake wheel and brake lining, etc.
Diagnosis: taking approx.10 sec of braking time, which is normally about 7 sec at no
load, can be determined to be defective.
Handling: Replace the bearing case (complete) and wipe clean the brake wheel
surface with alcohol.

4. Abrupt braking (When the spin tubs stops, the entire machine moves):

Symptom: Brake is applied when the lid was opened during the washing, but the
spin tub takes too short a time to come to a complete stop.
Cause: Braking torque is too large, which is attributed to abnormal shape of brake
lining. This symptom occurs particular when clearance between brake lining
and brake wheel is too small at their tips.
Diagnosis: Taking only 2 or 3 sec of braking time, which is normally about 7 sec at no
load, can be determined to be defective.
Handling: Replace the bearing case (complete) and wipe clean the brake wheel
surface with alcohol.

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Service Manual DWF-R810S

5. Spin tub does not turn (Locked spin tub):

Symptom: Spin tub does not rotate despite water extraction starting stage.
Cause: When it is caused by electric signals, water level switch, torque motor, motor
receptacle housing assembly, PCB complete, safety switch, etc. are likely to
responsible.
However, the trouble at this time is reportedly caused by mechanical parts. If
this is the case, the clutch mechanism of a bearing (complete) will be at fault.
More specifically, one-way bearing, that composes part of the bearing case
(complete), being rusted by detergent that penetrates is most frequently
responsible for the trouble. Insufficient transfer due to inaccurate dimension of
a clutch spring is also responsible for the trouble.
Diagnosis: Assuming that all electrical parts are normal, check that the spin tub can
be easily rotated by hand or not when the magnetic coil is in the state of
pulling.
Handling: Replace the bearing case (complete) and wipe clean the brake wheel
surface with alcohol, or replace the clutch spring.

6. Water leakage:

Symptom: Water leaks from somewhere around the bearing (complete). Parts of the
bearing are sometimes seen rusted.
Cause: Oil seal lip lying on the top of ring (complete) is insufficiently fitted in the
outer tub bottom.
Handling: Replace the bearing (complete).

7. Click sound is heard during washing:

Symptom: Click sound is heard during the washing process. The sound mostly be
caused by a small metal piece, such as a coin or hair pin in the inner tube,
and the small piece also could penetrate into the back of the pulsator,
damage and make its rear ribs into flakes and resultantly generate sound.
Handling: Take out the foreign material and/or replace the pulsator.

9. Care of service:

Disconnect the power cord during servicing for your safety.

Replace Control Plate and Printed Circuit Board


(1). Remove two screws at both sides of the top frame.
(2). Remove two screws at rear side of the top frame.
(3). Turn the top plate over and remove two screws that tighten the control plate.
(4). Turn over the top plate again, and put it in the original position.
(5). Slide the control plate about 10 mm toward the left while holding the both edges of
the control plate.
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Service Manual DWF-R810S

(6). Lift up and tilt the control plate at this position.


(7). Remove printed circuit board after removing 7 screws and all connectors
(8). Follow the above steps adversely when you want to assemble them again.

When replacing the control plate, because of membrane plate is stuck on the
control plate, Please replace them both.

Replace water level switch, the water supply valve, safety devices and power switch
(1). Follow the steps (1) to (2) of Replacing Control Plate and Printed Circuit Board
(2). Turn over the top frame and take out the water baffle by remove all screws of it.
(3). Remove the gasket of water supply valve.
(4). The water level switch, the water supply valve, safety devices and power switch
can be replaced.
(5). Follow the steps above reversely when you want to assemble them again.

Replacement Top Frame


(1). Follow the steps (1) to (7) of Replacing Control Plate and Printed Circuit Board
(2). Follow the steps (3) of Replace water level switch, the water supply valve, safety
devices and power switch
(3). Remove water level switch, water supply valve, safety devices and power switch.
(4). Then the top frame can be replaced.

CAUTION:
1. Do not bend the lever of safety device when opening the top frame, otherwise operating angle
of device will be out of specification.
2. Wire harness for connecting control parts is placed underneath the top frame. After removing
the top plate and reconnecting wires, make sure that the wires must not be pinched or stuck
between frame and the top plate.

Removing Washer Lid:


(1). Open the washer lid.
(2). Remove the washer lid during pushing the shaft center of hinge at left, using a
plate blade screwdriver.
(3). Move the left side of the top lid toward you.
(4). Remove the washer lid during pushing the shaft center of hinge at right, using a
plate blade screwdriver.
(5). Remove the hinge spring from the washer lid.
(6). Follow the above steps reversely when you want to assemble them again.

Handle and Cushion of the washer lid


The hooks of the washer lid will be broken if you remove the handle.
When the handle is damaged, the washer lid assembly containing the handle and cushion, must be replaced.

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Service Manual DWF-R810S

Replacement of Air Trap Hose

(1)Make sure no water in outer tub. If water remains in outer tub, pull connection wire
of drain valve to drain by hand.
(2)Pull out air-trap hose after loosening the hose band
(3)Use new air-trap hose and hose band when fitting them.
(4). Fit hose band between the special screw and the pipe of out tub.

Spcial screw Pipe for connection


A ir trap hose (Out tub)

H ose band

2
3

Fr ameComp lete

Out t ub

Replacement of suspension rod assy:

(1). Remove top frame by following the steps of Replacing 1


2
top frame.
3
(2). Lay the washer down left or Part list
right suitably on the floor (It 1.Stopping Pin Frame
is necessary to have a soft 2.Ball Shape Pedestal Complete
clothe or blanket to protect 3.Woolen Washer
the washer). Suspensio 4.Spring
(3). Remove the bottom cover n Damper Out tub
(4). From bottom of outer tub, Base
push the suspension rod Rod 5.Spring
assy up until it rises from Damper
Assembly 6.Spring
suspension base. 4
Damper
(5). After removing the stopping 5
Holder
pin, pull out the suspension
7. 6
rod assy from bottom of Suspension 7
frame. rod
(6). Follow the above steps
reversely when you want to assemble them again with a
new suspension rod assy.

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Service Manual DWF-R810S

When you have to replace a suspension rod complete, please replace the all of four suspension
rod assemblies.
There are two types suspension rod complete.

Back

At the side which dont have motor:


Left Right 3 Sets
O O

At the side, it has the motor, (In the


Front O motor O
corner of front side and right side):
1 Set

Lead Wire Connector for water supply valve, water level switch, power switch and
safety switch

(1). Moving the insulation tube.


(2). To remove the connector from
water supply valve, pull it while
Projection Connector
pressing the projection in the
middle with your nail to unlock.
Dont pull it by force without
unlocking; otherwise the lead
wire may be torn off. Lead Wire Insulation Tube
When reconnecting the
connector, make sure that it is
locked firmly by pulling it
slightly after connecting.
(3). Fixing the insulation tube.

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