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Bioresource Technology 114 (2012) 573582

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Bioresource Technology
journal homepage: www.elsevier.com/locate/biortech

Effect of substrate load and nutrients concentration on the polyhydroxyalkanoates


(PHA) production using mixed consortia through wastewater treatment
M. Venkateswar Reddy, S. Venkata Mohan
Bioengineering and Environmental Centre (BEEC), CSIR-Indian Institute of Chemical Technology (CSIR-IICT), Hyderabad 500 607, India

a r t i c l e i n f o a b s t r a c t

Article history: Production of biodegradable plastics in the form of polyhydroxyalkanoates (PHA) especially from renew-
Received 31 December 2011 able substrates is gaining interest. The present work mainly aims to investigate the inuence of substrate
Received in revised form 21 February 2012 load and nutrient concentration (nitrogen and phosphorous) on PHA production using wastewater as
Accepted 24 February 2012
substrate and mixed culture as biocatalyst. PHA accumulation was high at higher substrate load [OLR3,
Available online 3 March 2012
40.3% of dry cell weight (DCW)], low nitrogen (N1, 45.1% DCW) and low phosphorous (P1, 54.2% DCW)
conditions. With optimized nutrient conditions production efciency increased by 14%. Fractional com-
Keywords:
position of PHA showed co-polymer [poly(b-OH) butyrate-co-poly(b-OH) valerate, P3(HB-co-HV)] con-
Bioplastics
16S rRNA sequencing
tains PHB (88%) in more concentration compared to PHV (8%). Dehydrogenase and phosphatase
Nitrogen enzymatic activities were monitored during process operation. Good substrate degradation (as COD) of
Phosphorous 75% was registered during PHA production. The phylogenetic prole of 16S rRNA sequencing showed
P3(HB-co-HV) the dominance of Firmicutes (71.4%) and Proteobacteria (28.6%), which are known to involve in PHA accu-
mulation and waste treatment.
2012 Elsevier Ltd. All rights reserved.

1. Introduction media sterilization and reactor maintenance. Development of pure


culture fermentation and commercialization of PHA increase their
Now there is a growing concern over the use of conventional cost about 49 times higher than that of the conventional plastics
plastics like polypropylene and polyethylene. Production of these (Moita and Lemos, 2011).
plastics is dependent on depleting sources of hydrocarbons. These Another way to decrease the operational costs would be to de-
petroleum derived plastics takes several years to decompose and sign a novel system that do not require sterilization and reactor
during degradation they produce harmful toxic compounds. maintenance. So there is a great interest, using mixed culture
Because of these, an alternative is required for future economical and wastewater to produce PHA. Compared to pure culture, the
and ecologically safe polymers. Polyhydroxyalkanoates (PHA) merits of PHA production with mixed culture includes an enhanced
production through biological source is gaining importance to economy, a simpler process control, non sterile conditions and an
overcome the adverse effects during conventional plastics degra- improved use of wastes. Mixed culture utilization can lower the in-
dation (Rehm, 2010). PHA are the class of linear polyester put costs by allowing for large scale fermentations to occur with-
compounds naturally produced by many bacteria with similar out overhead costs of sterilization. It also allows for a greater
properties to polypropylene and polyethylene but completely variety of substrates to be used due to the presence of several
biodegradable, biocompatible and produced from renewable PHA producing organisms. A considerable effort has gone in pro-
resources. Upon disposal they are degraded by microorganisms duction of PHA using mixed culture and different wastewaters like,
to water and carbon dioxide under aerobic condition and methane municipal wastewater (Chua et al., 2003), sugar cane molasses
under anaerobic conditions. PHA has been industrially produced by (Albuquerque et al., 2010), paper mill wastewater (Bengtsson
pure cultures including Alcaligenes latus, Azotobacter vinelandii, et al., 2008), tomato cannery wastewater (Liu et al., 2008), olive
Pseudomonas oleovorans, recombinant Alcaligenes eutrophus and oil mill efuent (Beccari et al., 2009), biohydrogen reactor efuent
Escherishia coli. However, one of the largest drawbacks of this (Venkata Mohan et al., 2010) and food waste (Venkateswar Reddy
method involves the requirement of high operational costs which and Venkata Mohan, 2012). Culture selection with a high PHA stor-
accounts for nearly 11% of total production costs that includes age capacity is one of the challenges in PHA production process
using mixed culture. Operating the system sequentially under a
carbon excess phase (feast) followed by substrate exhaustion
Corresponding author. Tel./fax: +91 40 27191664. (famine), a selective pressure is imposed on the system. Mixed cul-
E-mail address: vmohan_s@yahoo.com (S. Venkata Mohan). ture operated under feast and famine conditions were subjected to

0960-8524/$ - see front matter 2012 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.biortech.2012.02.127
574 M. Venkateswar Reddy, S. Venkata Mohan / Bioresource Technology 114 (2012) 573582

an internal growth limitation arising from the alternate substrate 2.2. Experimental design
availability, which compelled the organisms to a physiological
adaptation (Beccari et al., 2009). During this physiological adapta- 2.2.1. PHA accumulation
tion period, substrate uptake is mainly driven towards PHA PHA production was performed with DSW by varying carbon,
storage. It was reported that absence of external substrate for a nitrogen and phosphorous concentrations with enriched mixed
considerable period of time causes a decrease in the amount of en- culture. All the experiments were performed in individual batch
zymes needed for cell growth. Following such a starvation period, reactors [total/working volume of 250/110 ml] and operated in
if the microbial culture is enriched with an excess carbon source, suspended growth fed batch mode at ambient temperature
the enzymes available in the cells is lower than that required to (29 2 C; 100 rpm) under anoxic microenvironment (AxSBR). Aer-
reach the maximum growth rate, thus the storage becomes the obic consortia (10 ml) along with 100 ml of DSW were fed to the
dominant phenomena (Salehizadeh and van Loosdrecht, 2004). reactors after adjusting to the designated pH (pH 7) with 2 N
Beun et al. (2002) reported that following a long starvation period, NaOH/2N HCl. After feeding, the reactors (AxSBR) were closed with
a mixed culture operated under feast and famine conditions septum (butyl rubber) to maintain anoxic metabolic function with
showed around 70% of the carbon substrate uptake towards PHA intermittent sparging of air (4 min for every 1 h) using aquarium
storage. Organisms that were able to store polymers during the pump. Initially the PHA accumulation was evaluated by varying or-
feast are selected due to their capacity to use them as an energy ganic loading rate (OLR) of the substrate (OLR1, 1.51 KgCOD/m3-
and carbon source for cell growth and maintenance during the day; OLR2, 3.03 KgCOD/m3-day and OLR3, 4.54 KgCOD/m3-day).
starvation period. Operating conditions for optimum PHA produc- Further by keeping the substrate load as constant at optimum
tion can be different when using real waste streams rather than OLR (OLR3), nitrogen concentrations were varied (N1, 100 mg/l;
synthetic substrates (Albuquerque et al., 2010). This suggests that N2, 200 mg/l; N3, 300 mg/l), to know the optimum nitrogen con-
more research on process optimization with real waste streams is centration for PHA accumulation. Furthermore, at the optimum
required. Almost all the studies performed on PHA production substrate load and nitrogen (OLR3 and N1), phosphorus concentra-
using mixed culture in two separate steps, culture selection and tion was optimized by taking different phosphorous concentra-
maximization of accumulation of PHA (Lemos et al., 2006). Many tions (P1, 50 mg/l; P2, 100 mg/l; P3, 150 mg/l), while rest of the
bacteria produce PHA under certain nutrient depleted conditions parameters were unchanged.
in the presence of excess carbon source and limitations such as
nitrogen, phosphorous and oxygen (Anderson and Dawes, 1990; 2.3. Microbial community
Sharma et al., 2004). Therefore it is necessary to provide appropri-
ate substrate load, nitrogen concentration, phosphorous concen- Microbial diversity analysis was performed for the mixed aero-
tration and oxygen limitation to the bacterial cells to support the bic consortia used in the PHA accumulation studies with best oper-
higher accumulation of PHA. Objective of this study is optimization ating conditions of substrate load, nitrogen and phosphorus
of substrate load along with the nutrients (nitrogen and phospho- concentrations (OLR3, N1 and P1). Screening of PHA producing
rus) concentration for enhanced PHA production in mixed consor- organisms was done by direct plating and enrichment techniques.
tia under anoxic microenvironment using designed synthetic Mixed aerobic culture (0.5 g) was inoculated into 250 ml ask con-
wastewater (DSW) as substrate. The detailed analysis pertaining taining 50 ml of sterilized nutrient broth (Hi media, India) at pH 7
to the enzyme activity measurement (dehydrogenase and phos- to allow the growth for 24 h under aerobic conditions (37 C at
phatase) and bioprocess evaluation (pH and volatile fatty acids, 150 rpm). One milliliter of culture was suspended in sterile deion-
(VFA)) was used to understand the change in the metabolic process ized water and made up to100 ml. Sample was serially diluted
in terms of PHA accumulation and wastewater utilization ((COD, from 10 1 to 10 8 times with 0.9% NaCl. Diluted sample (0.1 ml)
chemical oxygen demand) removal, carbohydrates removal) at reg- was spread on the nutrient agar plates using spread plating tech-
ular time intervals. The microbial composition of mixed culture nique and was incubated at 37 C for 2448 h. Pure colonies were
was also evaluated using culture isolation techniques to nd out obtained after repeated streaking. Colonies developed on the agar
the organisms responsible for higher PHA accumulation and waste plates were differentiated by color, elevation, form and edge
treatment. Though, there are few studies pertaining to the inu- appearances.
ence of nitrogen and phosphorus on PHA accumulation, detailed
evaluation of the bioprocess, enzyme activities and microbial com- 2.3.1. Strain identication
munity analysis during operation makes this study novel and More than 30 phenotypically different colonies were selected
innovative. from agar plates and 7 of these isolates were chosen for further
characterization. Genomic DNA from these isolated pure colonies
was extracted and puried using phenol- chloroform method.
2. Methods 16S rRNA of these isolates were amplied by PCR using universal
primers 8F (51- AGAGTTTGATCCTGGCTCAG-31) and 1542R
2.1. Biocatalyst (51-AAGGAGGTGATCCAGCCGCA-31) (Galkiewicz and Kellogg, 2008).
PCR conditions were maintained according to method described
Aerobic mixed consortia acquired from an operating activated (Venkateswar Reddy and Venkata Mohan, 2012). Five microliter
sludge process (ASP; suspended solids, 4.6 g/l; volatile suspended sample of each PCR product was subjected to agarose gel electro-
solids, 3.8 g/l; pH, 7.9) treating 10 MLD (million liters per day) of phoresis to conrm product recovery and to estimate product con-
composite wastewater was used as biocatalyst for PHA accumula- centration. Amplied PCR products after purication (Fermentas)
tion. Prior to inoculation, parent culture was washed in saline buf- were sent to MWG Biotech for sequencing. All the partial 16S rRNA
fer (5000 rpm, 20 C for 10 min) and enriched in the DSW (glucose sequences (1500 bp) were aligned with GenBank database using
3 g/l, NH4Cl 0.5 g/l, KH2PO4 0.25 g/l, K2HPO4 0.25 g/l, MgCl2 the BLASTN facility and were also tested for possible chimera
0.3 g/l, CoCl2 25 mg/l, ZnCl2 11.5 mg/l, CuCl2 10.5 mg/l, formation with the CHECK CHIMERA program (http://
CaCl2 5 mg/l, MnCl2 15 mg/l, NiSO4 16 mg/l, FeCL3 25 mg/l) www.35.8.164.52/cgis/chimera.cgi?su=SSU). These sequences
for PHA producing organisms under aerobic microenvironment were further aligned with the closest matches found in the
(120 rpm; 28 C) with repeated feast and famine conditions GenBank database with the CLUSTALW function of Molecular
(Venkata Mohan et al., 2010). Evolutionary Genetics Analysis package (MEGA). Neighbor-joining
M. Venkateswar Reddy, S. Venkata Mohan / Bioresource Technology 114 (2012) 573582 575

phylogenetic tree was constructed with the MEGA version 4.0 used as energy and carbon source for cell growth and maintenance.
(Venkateswar Reddy and Venkata Mohan, 2012). The 7 nucleotide Henceforth, the higher OLR took more time for maximum PHA
sequences identied in this study have been deposited in the Gen- accumulation due to the available higher substrate, while, lower
Bank database under accession numbers HE612873 to HE612879. OLR showed maximum PHA accumulation in shorter time due to
the lower substrate availability. In OLR2 high PHA accumulation
2.4. Analysis was observed at 48th h (37.4%), increasing from 12th h (15.6%),
24th h (28.4%), 36th h (35.6%) and subsequent operation showed
2.4.1. Extraction and estimation of PHA a visible drop in PHA accumulation at 60th h (31.2%) followed by
Extraction and estimation of PHA was performed based on the 72nd h (22.5%). In OLR1 high PHA accumulation was observed at
procedure reported elsewhere (Venkata Mohan et al., 2010). The 36th h (32.4%), followed by 12th h (14.8%), 24th h (26.4%), 48th h
biocatalyst was separated from the substrate by centrifugation (30.2%), 60th h (28.4%) and 72nd h (15.4%). The PHA production
(3000g for 30 min at 10 C) and the resulting pellet was washed capacity of mixed culture varies depending on the type of substrate
with acetone and ethanol separately to remove unwanted materi- used. Jiang et al. (2011) reported high PHB production of 90% in
als. The pellet was suspended in an equal volume of 4% sodium mixed culture using lactate as substrate. Johnson et al. (2009) re-
hypochlorite and incubated at room temperature for 3 h. The ported 89% of PHA production using acetate as sole carbon source.
resulting mixture was centrifuged (3000g for 30 min at 10 C) Accumulation of 67% of PHA was attained using crude glycerol ob-
and the supernatant was discarded. The pellet with lysed cells after tained from biodiesel manufacturing process (Garate et al., 2011).
washing simultaneously with acetone and ethanol was dissolved in Along with pure substrates, the usage of different wastewaters also
hot chloroform and passed through glass ber lter (0.45 lm pore showed PHA production. Fermented paper mill efuent showed
size) to separate the polymer from cell debris. The chloroform l- 48% of PHA (Bengtsson et al., 2008), while molasses showed 78%
trate was used to estimate PHA colorimetrically. For the assay, of PHA (Albuquerque et al., 2010). Food waste (35.6%) and hydro-
PHA polymer extracted in chloroform was subjected to evapora- gen reactor efuents (39.6%) also showed good amount of PHA pro-
tion followed by addition of 10 ml of sulfuric acid (36 N) and duction (Venkateswar Reddy and Venkata Mohan, 2012).
heated at 100 C on a water bath for 10 min. Addition of sulfuric
acid converts the polymer to crotonic acid. The cooled solution 3.1.2. Nitrogen concentration
was measured for the absorbance at 235 and 285 nm for determin- Nitrogen is a micronutrient and it is a component of protein, en-
ing the poly (3-hydroxy) butyrate (PHB) and poly (3-hydroxy) val- zymes and nucleic acids, increased utilization of nitrogen would
erate (PHV) concentration, respectively against a sulfuric acid benet overall function of the cell (Sharma et al., 2004). The effect
blank. The standard curve was prepared using pure poly-3(hydroxy of varying nitrogen concentration on PHA accumulation was eval-
butyrate-co-hydroxy valerate) [P3(HB-co-HV)] (co-ploymer; natu- uated at OLR3. Experimental results showed that lower nitrogen
ral origin, Aldrich). PHA in the extracted sample was conrmed concentration showed higher PHA accumulation (N1, 45.1%; 60 h)
by FTIR and 1H NMR spectroscopy. and vice versa (N2, 41.5%; N3, 38%) (Fig. 1a). Lower concentration
of nitrogen showed higher PHB accumulation and increase in its
concentration increased the biocatalyst growth but not PHB accu-
2.4.2. Bioprocess evaluation
mulation (Albuquerque et al., 2010).
Bioprocess was monitored by evaluating pH, VFA and COD
(closed reuxing method) according to the standard methods
3.1.3. Phosphorous concentration
(APHA, 1998). Quantitative estimation of VFA was carried out by
Phosphorus is important for the utilization of carbohydrates
High performance liquid chromatography (HPLC; Shimadzu
and fats for energy production and also in protein synthesis for
LC10A) with UVVis detector at 210 nm and C18 reverse phase col-
the growth, maintenance and cell repair. As inorganic phosphate
umn (250  4.6 mm diameter and 5 l particle size) by using 40%
in ATP involves in protein synthesis as well as in the production
acetonitrile in 1 mN H2SO4 (pH, 2.53.0) as mobile phase with ow
of the nucleic acids (DNA and RNA), which carry the genetic code
rate of 0.5 ml/min. Carbohydrates were analyzed by anthrone
for all cells. Phosphorous is also essential for maintaining the buf-
method (Morris, 1948). Dehydrogenase and phosphatase enzymes
fering capacity of cell and to control uctuations in the redox val-
activities were estimated by a method described (Venkateswar
ues. At optimum carbon and nitrogen concentrations (OLR3 and
Reddy et al., 2010).
N1), further experiments were carried out towards optimization
of phosphorous concentration, by varying phosphorous concentra-
3. Results and discussion tions. Phosphorous also followed same trend like nitrogen where
lower phosphorous concentration showed higher (P1, 54.2%) PHA
3.1. PHA production accumulation and higher concentrations showed lower PHA accu-
mulation (P2, 49.3%; P3, 45.5%) (Fig. 1a). Lower phosphorous con-
3.1.1. Substrate load centration showed good PHA accumulation, rather than complete
Initially the substrate load was optimized for higher PHA accu- phosphorous deciency. A minimal level of internal phosphate is
mulation. Experimental results documented that PHA accumula- essential for PHA accumulation. Low concentration of phosphorous
tion was directly proportional to the organic load where higher and nitrogen are favorable for the enhancement of PHB production.
carbon concentration depicted higher accumulation (Fig. 1a). How- High nitrogen and phosphorous concentrations lead to protein syn-
ever, the time taken for high PHA accumulation increased with in- thesis, while phosphate deprivation shows reduction of protein
crease in organic load (OLR1 at 36th h (32.4%), OLR2 at 48th h synthesis rate and diverts towards PHA accumulation (Panda
(37.4%) and OLR3 at 60th h (40.3%) and decreased thereafter. In et al., 2006). Under balanced growth conditions CoASH levels are
the case of OLR3, PHA accumulation was increasing with time up high and PHA synthesis gets inhibited. However, when growth is
to 60th h from 12th h [12th h, 15.8%; 24th h, 28.5%; 36th h, limited by an essential nutrient other than the carbon and energy
34.6%; 48th h, 36.8% and 60th h, 40.3%] and showed a decrement source, reduces the complexity of the metabolism that occurs in
thereafter [72nd h, 26.3%] due to lower availability of substrate. the cell and the ow of carbon is channeled into unidirectional
During the feast condition (excess carbon phase), the external path such as PHA synthesis and the NADH concentration increases
substrate uptake is mainly driven towards internal PHA storage, resulting in inhibition of the early enzymes of the TCA cycle, such
while after substrate exhaustion, the accumulated PHA will be as, citrate synthase and isocitrate dehydrogenase. This leads to an
576 M. Venkateswar Reddy, S. Venkata Mohan / Bioresource Technology 114 (2012) 573582

60
55 OLR1
OLR2
N1 P1
P2
a
N2

PHA accumulation (%DCW)


50 OLR3 N3 P3
45
40
35
30
25
20
15
10
5
0
0 24 48 72 0 24 48 72 0 24 48 72
Time (h)

90 PHB (%DCW) b
80 PHV (%DCW)
PHA composition

70
60
50
40
30
20
10
0
OLR3 N1 P1
Experimental variation

Fig. 1. (a) Production and (b) composition of PHA recovered from mixed culture with diverse substrate, nitrogen and phosphorous concentrations.

accumulation of acetyl-CoA, which relieves the inhibition exerted polymer. The methylene (CH2) vibration near 2924 cm 1 had
by CoASH, leading to PHB formation (Dawes, 1986). the strongest band in spectra of PHA. The band at about
1349 cm 1 is assigned to symmetric wagging of methyl (CH3)
groups and the bands at 1183 and 1134 cm 1 are characteristic
3.1.4. Composition of PHA
of the asymmetric and the symmetric stretching of the COC
PHA composition in terms of PHB and PHV was analyzed sepa-
group, respectively. The band at 1525 is due to the presence of
rately under best substrate load (OLR3), nitrogen (N1) and phos-
methyne (CH) group.
phorus (P1) concentrations (Fig. 1b). Irrespective of the operating
condition, high PHB content was observed over PHV (60th h). Phos-
phorous limitation showed high PHB content (P1, 88%), followed by 3.2.2. H1NMR
nitrogen limitation (N1, 76%) and excess carbon (OLR3, 62%). On H1NMR spectrum demonstrated that the sample contains co-
the contrary, PHV content was high in excess carbon (OLR3, 35%) polymer with two monomeric units of hydroxybutyrate and
followed by nitrogen limitation (N1, 21%) and phosphorous limita- hydroxyvalerate P3(HB-co-HV). Four groups of signal characteris-
tion (P1, 8%). PHB is a homopolymer of 3-hydroxybutyrate and is tics of PHA were observed (SFig. 1a). The resonance observed at
the most widespread PHA in natural condition. PHB is a highly 0.88, 1.29, 1.91, 2.54 and 4.7 ppm were responsible for CH3 (HV
crystalline and brittle homopolymer, which restricts its use to a side group), CH3 (HB side group), CH2 (HV side group), CH2
limited range of application. Therefore, it is suggested that co-poly- (HV and HB bulk structures), CH (HV and HB bulk structures),
mer P3(HB-co-HV) is better than PHB because it is more exible respectively. The methyl esters showed a sharp signal around
and stronger. Activated sludge biomass would produce more PHB 3.6 ppm, corresponding to the CH3O group of the esters. These re-
than PHV under the nutrient stress microenvironment, especially sults suggest that the polymer to be PHA.
under phosphorus limitation conditions (Wen et al., 2010).
3.3. Enzymes
3.2. Characterization of PHA
3.3.1. Dehydrogenase
3.2.1. FTIR Dehydrogenase (DH) is an intracellular enzyme involved in the
FTIR analysis revealed the presence of different conformational oxidationreduction reactions occurring in the cell. It functions in
bands in the extracted PHA from mixed culture (SFig. 1a). The pres- the transfer of H+ between metabolic intermediates using various
ence of absorption bands at 1722 cm 1 and 1279 cm 1 demon- mediators (NAD+, FAD+, etc.) making availability of H+ and e in
strated their carbonyl bands C@O and CO stretching ester in the cell. DH is the main enzyme involved in the glycolytic pathway
M. Venkateswar Reddy, S. Venkata Mohan / Bioresource Technology 114 (2012) 573582 577

and converts the glucose to acetyl-CoA and further conversion to 3.3.2. Phosphatase
PHA. DH activity was observed to vary with the function of exper- Phosphatase enzyme involves in the transformation of organic
imental conditions studied, where the higher PHA accumulation and inorganic phosphorus compounds in the environment. The
was associated with higher DH activity (Fig. 2a). Initial DH activity main function of phosphatase is to deactivate glucose molecule
was observed to be 4.1 lg/ml and increased with time till accumu- by removing the phosphate group where the glucose molecule can-
lation of maximum PHA and then showed gradual decrement irre- not further undergo degradation (Venkateswar Reddy et al., 2010).
spective of the condition. OLR3 showed higher DH activity (60th h, Therefore, activity of phosphatase is to be low for good substrate
11.7 lg/ml) followed by OLR2 (48th h, 11.1 lg/ml) and OLR1 utilization. Initial enzyme activity for mixed culture was 3.6 lg/
(36th h, 10.2 lg/ml) which might be due to the available substrate ml and with time the activity was changed with respect to the
concentration. Change in enzyme activity was well correlated with experimental variations studied (Fig. 2b). Enzyme activity showed
the higher carbohydrates removal and higher PHA accumulation. a decreasing trend with increasing time irrespective of the operat-
Excess NADH could acts as an electron donor in the acetoacetyl- ing conditions, which is a good sign of substrate utilization. OLR3
CoA reductase catalyzed reaction transforming acetoacetyl-CoA depicted higher phosphatase activity compared to OLR2 and
into b-hydroxybutyryl-CoA which could be further converted into OLR1 which might be due to the higher substrate concentration.
PHA by the action of PHA synthase and slightly reduces the TCA cy- Lower phosphatase activity was observed with OLR1 at 72nd h
cle activity. DH activity was also inuenced by the nitrogen and (0.4 lg/ml), followed by OLR2 (0.8 lg/ml) and OLR3 (1.1 lg/ml).
phosphorous concentrations. Nitrogen and phosphorous limita- Nitrogen does not show any signicant inuence on the phospha-
tions showed higher DH activity (N1, 11.2 lg/ml; P1, 10.6 lg/ml), tase activity, where a negligible decrement in the activity was ob-
while their high concentration depicted low DH activity (N2, served with increase in nitrogen concentration (N1, 1.0 lg/ml; N2,
10.1 lg/ml; P2, 9.4 lg/ml; N3, 9.3 lg/ml; P3, 7.8 lg/ml). However, 0.9 lg/ml and N3, 0.8 lg/ml). On the other hand, high phosphorous
phosphorous showed signicant inuence on the DH activity over concentration (P3) showed lower enzyme activity (72nd h, 0.4 lg/
nitrogen. ml) followed by the lower concentrations (P2, 0.7 lg/ml; P1,

14
13
OLR1
OLR2
N1 P1 a
N2 P2
Dehydrogenase (g/ml toluene)

OLR3 N3 P3
12
11
10
9
8
7
6
5
4
3
0 24 48 72 0 24 48 72 0 24 48 72
Time (h)

4.0 OLR1 N1 P1 b
OLR2 N2 P2
3.5 OLR3 N3 P3
Phosphatase (g/ml phenol)

3.0

2.5

2.0

1.5

1.0

0.5

0.0
0 24 48 72 0 24 48 72 0 24 48 72
Time (h)

Fig. 2. Variation in (a) dehydrogenase and (b) phosphatase activities in mixed culture during PHA production.
578 M. Venkateswar Reddy, S. Venkata Mohan / Bioresource Technology 114 (2012) 573582

0.9 lg/ml). Because phosphatase enzyme function is to remove the metabolites formed during the process (Fig. 3a). Gradual decre-
phosphate group from substrate and make the availability of phos- ment in pH was observed towards acidic in all the experimental
phorous inside the cell, so at higher phosphorous concentration conditions up to certain time and increased thereafter which
availability of phosphorous was relatively high which leads to might be due to the generation of VFA during initial phases and
low enzyme activity. their consumption in the later phases of operation. However,
the time interval for pH increment was varied depending on
3.4. Bioprocess monitoring experimental condition. OLR3 showed decrement of pH up to
60th h (73.4), followed by an increment (72nd h, 4.2). OLR2
3.4.1. pH variation showed a pH drop up to 48th h (73.9) and increased thereafter
Prior to startup, pH of the feed was adjusted to neutral for all (72nd h, 4.8). OLR1 showed a drop up to 36th h (74.2), followed
the experimental variations. However, the nal pH after experi- by an increment (72nd h, 5.1). Nitrogen at lower concentrations
mental run was found to vary and is directly dependent on the (N1) showed low pH values (3.2), than higher concentrations

a 7.5 OLR1 N1 P1
OLR2 N2 P2
7.0 OLR3 N3 P3
6.5
6.0
pH

5.5
5.0
4.5
4.0
3.5
3.0
0 24 48 72 0 24 48 72 0 24 48 72
Time (h)

b 3500 OLR1 N1 P1
OLR2 N2 P2
3000 OLR3 N3 P3

2500
VFA (mg/l)

2000

1500

1000

500

0
0 24 48 72 0 24 48 72 0 24 48 72
Time (h)

c 90
80 OLR3

70
N1
VFA concentration (%)

P1
60
50
40
30
20
10
0
Acetate Butyrate Propionate Valerate

Fig. 3. Bioprocess monitoring in terms of (a) pH; (b) VFA; (c) VFA composition against time with different substrate, nitrogen and phosphorous concentrations during PHA
production.
M. Venkateswar Reddy, S. Venkata Mohan / Bioresource Technology 114 (2012) 573582 579

(N2, 3.6; N3, 3.9). High phosphorous concentrations showed lower 3.5.2. Carbohydrates
decrement of pH (P3, 4; P2, 3.9) than lower concentration (P1, 3.5) Carbohydrates (glucose) removal showed increasing trend irre-
which might be attributed to the buffering capacity of the system spective of the experimental variation studied. OLR1 showed high-
due to phosphates. er removal efciency (93%) followed by OLR2 (90%) and OLR3
(87.6%) (Fig. 4b). Higher nitrogen concentration showed high car-
3.4.2. Acid intermediates bohydrate removal (N3, 91%) compared to lower nitrogen concen-
VFA are the crucial markers and precursor components for the tration (N2, 88%; N1, 85%). Contrary to that carbohydrates showed
PHA accumulation. VFA prole signicantly varied during experi- higher removal at lower phosphorous concentration (P1, 84%) fol-
mental run with the function of experiments studied. Initial con- lowed by higher (P2, 82%; P3, 79%). Glucose is converted to pyru-
centration of VFA was almost same for all the conditions (80 mg/l) vate through glycolysis and then converted to acetyl-CoA
and showed a gradual increment up to certain time and after that resulting in PHB production, while propionyl-CoA (via the propio-
it showed decrement, which might be due to the generation and nate succinate pathway) formed from pyruvate and valeryl-CoA
utilization of VFA (Fig. 3b). OLR3 showed increment of VFA up to formed from valerate resulting mainly in PHV production under
60th h (3125 mg/l), followed by a decrement (72nd h, 2254 mg/l). anaerobic condition (Bengtsson et al., 2008). VFA generated are
Similarly, OLR2 showed a VFA increment up to 48th h (2845 mg/ transported across the cell membrane and then activated to the
l), and decreased thereafter (72nd h, 1469 mg/l). OLR1 also showed corresponding acyl-CoA. Two molecules of acetyl-CoA condensed
increment up to 36th h (1458 mg/l) followed by a decrement to acetoacetyl-CoA by the action of b-ketothiolase which is reduced
(72nd h, 406 mg/l). Increase in nitrogen and phosphorous concen- to 3-hydroxybutyryl-CoA by the action of enzyme acetoacetyl-CoA
trations showed low VFA production (N2, 2915 mg/l; N3, 2744 mg/ reductase utilizing the reduced NADPH. Propionate is converted to
l; P2, 2589 mg/l; P3, 2012 mg/l), where as lower concentrations acetyl-CoA via propionyl-CoA and both the molecules can produce
showed high VFA production (N1, 3325 mg/l; P1, 3378 mg/l). High- PHB and PHV respectively. Whereas butyrate was activated by
er nitrogen and phosphorous concentrations leads to protein syn- coenzyme A (CoA) and forms butyryl-CoA this was oxidized to
thesis instead of VFA production. Observed change in system pH acetyl-CoA through b-oxidation pathway and continued into PHA
was correlated well with the VFA prole in all the experimental production pathway (Dawes, 1986). ATP activates the VFA and
variations. Lower nitrogen and phosphorous concentrations inhib- reducing equivalents (NADPH) help in the formation of hydroxya-
its the early enzymes of the TCA cycle, citrate synthase and isoci- cyl-CoA moieties which are the precursors for PHA production. On
trate dehydrogenase which leads to higher production of VFA. the contrary, under aerobic operation, the ATP is generated from
VFA composition was analyzed in the reactors operated with respiration which is required for the cell growth and maintenance
higher substrate load (OLR3), lower nitrogen (N1) and phosphorous by utilizing the reducing equivalents. Anoxic operation facilitates
(P1) concentrations at 60th h. All the samples was analyzed by both the respiration for the cell growth and PHA accumulation as
HPLC and the data revealed the presence of higher fraction of acetic storage granule.
acid along with relatively lower concentrations of butyric acid,
valeric acid and propionic acid (Fig. 3c). P1 showed higher fraction 3.6. Strain isolation and identication
of acetic acid (82 4%) followed by butyric acid (6 1%), propionic
acid (4 0.5%) and valeric acid (2 0.5%). N1 showed higher frac- Partial 16S rRNA sequencing analysis demonstrated the struc-
tion of acetic acid (78 3%) followed by butyric acid (12 1%), tural composition of communities in the PHA accumulated sludge.
valeric acid (4 0.5%) and propionic acid (3 0.5%). OLR3 showed The phyologenetic distribution was established with a neighbor-
higher fraction of acetic acid (61 3%) followed by propionic acid joining method (Fig. 5). Totally 7 organisms were isolated, which
(24 1%), valeric acid (8 0.5%) and butyric acid (2 0.5%). High were phylogenetically related to phylum Firmicutes (71.4%) and
substrate load showed higher amount of propionic acid and valeric Proteobacteria (28.6%) (Table 1). Among two phylums, organisms
acid than N1 and P1, so it showed high amount of PHV than PHB. belong to phylum Firmicutes (B. subtillis, B. badius, Bacillus tequilen-
sis, Staphylococcus arlettae and Enterococcus italicus) were domi-
3.5. Wastewater treatment nant. They are gram positive, motile, rod-shaped, aerobic and/or
facultative organims. Bacillus sp. showed PHA yields vary from
Wastewater treatment efciency was also evaluated in terms of 11% to 69% (Singh et al., 2009). Kaynar and Beyatli (2009) reported
COD and carbohydrates removal along with PHA accumulation by PHB production from B. subtillis and B. badius which are isolated
collecting the samples at regular time intervals during the from intestine of various shes by using nutrient broth as sub-
experiment. strate. B. subtillis P8 showed 11.7% and B. subtillis P9, showed
9.41% yield of PHB. B. badius P19, P21 and P22 showed 8.9%,
3.5.1. COD 7.4%, 1.7% yields of PHB respectively. Kumar et al. (2009) reported
Substrate removal was noticed in all the experimental condi- production of PHA by different Bacillus sp (B. cereusEGU44, 47%; B.
tions with time of operation irrespective of the variations studied cereusEGU3, 25%; B. cereusEGU520, 17%; B. cereusEGU43, 12%) using
suggesting the system function towards treatment. OLR1 showed pea shell slurry and GM2 medium in the ratio of 3:7 as substrate.
high removal efciency (86%) followed by OLR2 (76%) and OLR3 Staphylococcus sp. (C20R) isolated from marine coastal sediment
(71%) (Fig. 4a). Higher nitrogen and phosphorous concentrations collected from an unpolluted site, called curve showed capacity
showed high COD removal efciency (N3, 79%; P3, 80%) compared to accumulate PHB (13.3%) (Cortes et al., 2008).
to lower concentrations (N2, 76%; P2, 77%; N1, 74%; P1, 75%). Con- In Proteobacteria, class c-proteobacteria (Serratia ureilytica and
trary to that, PHA accumulation was high at lower nitrogen and Pseudomonas otitidis) was found to be dominant. S. ureilytica is a
phosphorous concentration which might be due to the conversion gram-negative, rod-shaped, non-spore forming and facultative
of organic matter into proteins instead of PHA accumulation at anaerobe. The genus Serratia belongs to the family Enterobacteria-
higher nitrogen and phosphorous concentration. Lower nitrogen ceae of the c-class of the Proteobacteria widely distributed in nat-
and phosphorous concentration stimulates the metabolic pathway ure (water, soil and foods). This organism has the capacity to
towards PHA accumulation rather than protein synthesis. This hydrolyze urea to ammonia and to utilize urea as a sole nitrogen
process had dual benets, higher PHA accumulation along with source for its growth (Bhadra et al., 2005). There are no reports
waste treatment by minimization of sludge concentration in waste available on the PHA accumulating capacity of this organism. P.
treatment plants. otitidis is a gram-negative, rod-shaped, aerobic bacterium. Produc-
580 M. Venkateswar Reddy, S. Venkata Mohan / Bioresource Technology 114 (2012) 573582

16500
OLR1 N1 P1 a
15000 OLR2 N2 P2
13500 OLR3 N3 P3
12000
COD removal (mg/l) 10500

9000

7500

6000

4500

3000

1500

0
0 24 48 72 0 24 48 72 0 24 48 72
Time (h)

16500
OLR1 N1 P1 b
15000
OLR2 N2 P2
13500 OLR3 N3 P3
Carbohydrate removal (mg/l)

12000

10500

9000

7500

6000

4500

3000

1500

0
0 24 48 72 0 24 48 72 0 24 48 72
Time (h)

Fig. 4. Variations in the concentrations of (a) COD and (b) carbohydrates during PHA production.

tion of PHA by P. otitidis was not yet reported. On the contrary, et al., 1999). Reports showed that Enterococcus group have poly-
Pseudomonas group had been reported widely to have capacity to phosphate accumulating capacity (Tobin et al., 2007). Staphylococ-
produce PHA from different substrates. Production of PHA by Pseu- cus sp. is reported to accumulate phosphorous up to 4.4 mg/l (Sidat
domonas aeruginosa42A2, using different oils and sugars (oleic acid et al., 1999). Some of the organisms in Pseudomonas group like
54.6%, waste frying oil 29.4% and glucose 16.8%) was reported (Fer- P. uorescens (20.6 mg/l), P. testesteroni (13.3 mg/l) and P. mendoci-
nandez et al., 2005). Pseudomonas putida and P. aeruginosa with rice na (19.6 mg/L) are polyphosphate accumulators and are involved
plant oil showed 34.4% and 23.5% of PHA production, respectively in the phosphorous removal process (Sidat et al., 1999). PAO
(Queiroz et al., 2009). mainly involves in the phosphorous removal in waste treatment.
Polyphosphate accumulating organisms (PAO) and glycogen Under anaerobic conditions, PAO are able to take up VFA and con-
accumulating organisms (GAO) are also detected in this study; vert them into intracellular PHA. PAO gain the energy required for
they are present in the activated sludge and are mainly involved conversion of VFA into PHA through the hydrolysis of their intra-
in the wastewater treatment process. Some of the organisms in cellularly stored polyphosphate and glycogen. During aerobic con-
phylum Firmicutes are reported to be involved in the phosphorous ditions, PAO oxidize PHA to gain energy for growth, glycogen
removal process. B. tequilensis isolated from the Western ghat for- replenishment and phosphorus uptake. Phosphorus removal is
est located in the Nilgiri Hills, Kerala had the phosphorous solubi- achieved through the depletion of excess sludge containing the
lization activity (Dastager et al., 2011). B. cereus was reported to accumulated polyphosphate. GAO are capable of VFA uptake under
have capacity to accumulate phosphorous up to 13.7 mg/l (Sidat anaerobic condition by converting to PHA (Lemos et al., 2007). GAO
M. Venkateswar Reddy, S. Venkata Mohan / Bioresource Technology 114 (2012) 573582 581

29 SVMIICTPHA1

5 Bacillus badius
Pseudomonas otitidis

0 8 SVMIICTPHA7

71 Serratia ureilytica
Pseudomonas panipatensis
9 Bacillus aryabhattai
29 Lysinibacillus xylanilyticus

15 Brevibacillus parabrevis
11 Bacillus subtilis
SVMIICTPHA3
1 Klebsiella pneumoniae
Bacillus tequilensis
19
33 SVMIICTPHA2
84 SVMIICTPHA6

24 SVMIICTPHA4
Staphylococcus pasteuri

0 SVMIICTPHA5
Staphylococcus arlettae
4
10 Enterococcus italicus
13 Bacillus firmus

0.5

Fig. 5. Neighbor-joining tree constructed using Mega 4.0 showing phylogenetic relationships of closely related 16S rRNA sequences from GenBank.

Table 1
Phylogenetic sequence afliation and similarity to the closet relative of amplied 16S rRNA sequence from pure cultures isolated from mixed culture.

Isolate number BLAST similarity (%) Organism Accession number Phylogenetic afliation
SVMIICTP1 100 S. ureilytica (HE612873) AJ854062 c-Proteobacteria
SVMIICTP2 99 P. otitidis (HE612874) AY953147 c-Proteobacteria
SVMIICTP3 100 E. italicus (HE612875) AEPV01000109 Firmicutes
SVMIICTP4 100 B. tequilensis 10b (HE612876) HQ223107 Firmicutes
SVMIICTP5 99 B. subtilis (HE612877) AF074970 Firmicutes
SVMIICTP6 100 S. arlettae (HE612878) AB009933 Firmicutes
SVMIICTP7 99 B. badius (HE612879) X77790 Firmicutes

does not release or take up phosphate for PHA accumulation nei- Production of PHA from wastewater treatment by mixed culture
ther anaerobically nor aerobically and hence they do not contrib- signicantly reduces the production cost.
ute for phosphorous removal. They instead hydrolyze glycogen as
their sole source of energy for anaerobic VFA uptake. GAO Acknowledgements
consumes VFA in wastewater without removing phosphorus (Le-
mos et al., 2007). The authors wish to thank the Director, CSIR IICT for his
support and encouragement in carrying out this work. MVR
acknowledges the Council of Scientic and Industrial Research
4. Conclusions
(CSIR), New Delhi, for providing research fellowship.

Present study demonstrated the role of substrate concentration,


nitrogen and phosphorous concentration on PHA accumulation in Appendix A. Supplementary data
mixed consortia under anoxic microenvironment. Higher substrate
load, lower nitrogen and phosphorous concentrations showed Supplementary data associated with this article can be found, in
higher PHA accumulation. Produced PHA was composed of the the online version, at doi:10.1016/j.biortech.2012.02.127.
copolymer P3(HB-co-HV) where PHB fraction was higher com-
pared to PHV. Enzyme activities, bioprocess evaluation and waste- References
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