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The document outlines the process flow for layered audits which includes developing an audit schedule and checklist, auditing an area to verify checklist items, and documenting results and correcting any non-conforming items found within the area's responsibility. The goal is to track the progress of completing a layered audit cycle through areas of a facility based on the audit schedule and checklist.
The document outlines the process flow for layered audits which includes developing an audit schedule and checklist, auditing an area to verify checklist items, and documenting results and correcting any non-conforming items found within the area's responsibility. The goal is to track the progress of completing a layered audit cycle through areas of a facility based on the audit schedule and checklist.
The document outlines the process flow for layered audits which includes developing an audit schedule and checklist, auditing an area to verify checklist items, and documenting results and correcting any non-conforming items found within the area's responsibility. The goal is to track the progress of completing a layered audit cycle through areas of a facility based on the audit schedule and checklist.
Schedule audit An audit schedule must be developed to
track progress of layered audit cycle completion. . Select an area that has not been audited recently based on the audit schedule.
The checklist should be developed using input
from a cross-functional team. Checklists must Obtain or develop a layered audit include the following minimum requirements: checklist Review error-proofing verification records Review tracking, reporting, and reaction Verify that the operator is following standardized work Verify that the operator is trained/certified. Other items should be included in the checklist based on Quality system or Customer Satisfaction issues. Examples include: Rework or repair instructions available and being followed Gages calibrated Preventive maintenance complete Material properly identified Proper process settings An example checklist is included in this Audit the area and verify as many Review documentation, procedure as Appendixobserve A. activities, of the checklist items as possible. and interview manufacturing personnel (without impacting production).
Document results as satisfactory or Provide a brief description of the non-
unsatisfactory conformance on the checklist. Items not audited should be noted as Not Reviewed.
Correct all non-conforming items Corrections should be made and put in
within area of responsibility. Note place immediately the corrective action taken and date on the checklist. Layer Audit