Abstract
The effects of moisture content (25–45% wwb) and temperature (75–120 1C) on the viscosity of gluten, soya and rennet casein systems
was studied using a capillary rheometer. An attempt was made to relate the viscosities to the glass transition temperature measured by
differential scanning calorimetry, dynamic mechanical thermal analysis and the phase transition analyzer. The temperature where the
material flowed was also determined by the latter technique. All three-protein systems showed shear and extension thinning. Over the
shear rate range investigated (1–103 s1), gluten had a substantially lower viscosity than the other two proteins, although the difference
was less pronounced at the highest temperature studied. This low viscosity is reflected by lower values of the glass transition temperature,
the melt flow temperature and the dynamic moduli E0 and E00 in the rubbery state. The results are discussed in terms of the structure and
heat induced changes for the three proteins and their relevance to food processing considered.
r 2006 Elsevier Ltd. All rights reserved.
Keywords: Glass transition; Viscosity; Rheology; Extrusion; Differential scanning calorimetry; Dynamic mechanical thermal analysis; Phase transition
analyzer; Plasticization; Protein
1. Introduction et al., 1991; Singh and Smith, 1999; Zhang et al., 1998). The
variables generally studied are temperature, shear rate and
The rheological behavior of protein ‘‘melts’’ at relatively water content (Colonna et al., 1989; Harper, 1981)
low water contents (15–50% wwb) is important for although time dependent changes such as protein associa-
extrusion processing to produce food products such as tions have sometimes been taken into account (Morgan
texturised vegetable proteins (TVP). In addition, rheologi- et al., 1989; Remsen and Clark, 1978).
cal behavior of gluten at low water contents is one factor More recently there has been an increasing interest in the
influencing baking performance. There have been extensive glassy state in foods (Blanshard and Lillford, 1993). The
studies on the viscosity of biopolymer melts using both glass transition temperature (Tg) has been measured
pressure capillary rheometry and on-line extrusion rhe- extensively for both carbohydrate and protein dominated
ometers (Bhattacharya, 1993; Breuillet et al., 2002; Fujio systems, generally using differential scanning calorimetry
(DSC) or dynamic rheological methods. Of particular
Abbreviations: C–K, Couchman–Karasz; DMTA, dynamic mechanical interest for food applications has been the plasticizing role
thermal analysis; DSC, differential scanning calorimetry; G–T, of water, sugars, polyols and other low molecular weight
Gordon–Taylor; PTA, phase transition analyzer; SPI, soya protein isolate; additives (Kalichevsky et al., 1992a, b, 1993; Morales and
TVP, texturised vegetable protein Kokini, 1997; Pommet et al., 2003; Roos, 1995; Zhang
Corresponding author. PTC NESTLE YORK, Haxby Road, York
YO91 1XY, UK. Tel.: +44 1904 60 31 16; fax: +44 1904 60 48 87.
et al., 2005).
E-mail address: Abdessamad.Arrachid@rdyo.nestle.com A technique that has been recently developed to provide
(A. Arrachid). information both about the glass transition temperature
0733-5210/$ - see front matter r 2006 Elsevier Ltd. All rights reserved.
doi:10.1016/j.jcs.2006.08.011
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276 C. Bengoechea et al. / Journal of Cereal Science 45 (2007) 275–284
and the melt rheology of biopolymer systems, particularly further information about the relationship between protein
within the context of extrusion processing, is the phase type, the glass transition temperature and the melt
transition analyser (PTA) (Plattner et al., 2001). In the rheology.
PTA a piston applies pressure to material initially in a
closed chamber and the temperature is increased. The glass 2. Materials and methods
transition temperature is associated with the point where
the material softens, giving rise to increased movement of 2.1. Materials
the piston. A flow temperature, Tf, can also be determined
by replacing the closed die at the base of the chamber by Rennet casein was obtained from Kerry Foods Ltd
one containing a small hole. Tf is taken as the temperature (High Protein Milk Extract, UK), gluten from RIBA S.A.
where the material flows as evidenced by a continuous (Glutenflor Supervital, Barcelona, Spain), and soya protein
movement of the piston at a constant temperature. For isolate (SPI) from Protein Technologies International
maize these two temperatures have been shown to differ for (SUPRO 500E, Leper, Belgium).
crops grown in different locations and have been related to
extrusion behavior (Plattner et al., 2001). 2.2. Methods
In this study, three protein systems were examined:
gluten, soya and casein. All three are used in extrusion 2.2.1. Sample preparation
processes, and gluten and soya are also important in baked 2.2.1.1. Capillary rheometry. Samples were prepared by
products. Large amounts of information can be found in adding the required amount of water to the powder and
the literature about their structure and their properties in mixing with a Kenwood mixer (KenWood Mixer KMC
extrusion (Bhattacharya and Hanna, 1986; Chen et al., 500, KenWood) to ensure homogeneity. Gluten forms a
1978; Damodaran and Paraf, 1997; Jao et al., 1978; viscoelastic dough when mixed with water; so to prepare a
Kitabatake and Doi, 1992). Gluten is an amorphous homogenous powder it was necessary to freeze the
mixture of polypeptides that can be divided according to hydrated material in liquid nitrogen, prior to milling it to
their functionality into monomeric and polymeric poly- a powder using a Knifeter 1095 Sample Mill (Foss Tecator,
peptides. Monomeric polypeptides consist mainly of Hoganas, Sweden). For all three proteins water content
storage proteins called gliadins. They can aggregate by was measured after each experiment performed with the
non-covalent interactions and contribute to the viscosity capillary rheometer and was found to match the predicted
and extensibility of gluten. The vast majority of polymeric water content.
polypeptides are found in the glutenin fraction. Their
amino acid compositions are similar to the gliadins. They 2.2.1.2. DSC and PTA. Samples were equilibrated over
are additionally stabilized by disulfide bonds, and tend to P2O5 or saturated salt solutions of MgCl2, Mg(NO3)2, KI,
contribute to the elasticity and strain hardening behavior NaCl or KNO3 or distilled water, which produced
of gluten (MacRitchie and Lafiandra, 1997; Weegels et al., equilibrium relative humidities (RH) of 0%, 32.8%,
1996). Soya consists of mainly 7S and 11S globulins. The 52.8%, 68.9%, 75.3%, 93.7% and 100%, respectively.
7S globulin is a trimer with a molecular weight around Samples were equilibrated at room temperature for at least
150–200 kD (Fukushima, 1991). The 11S globulin is seven days.
composed by six subunits and has a reported molecular
weight of 300–400 kD (Fukushima, 1991; Pearson, 1982). 2.2.1.3. DMTA. Samples were prepared by hydrating to
Soya is used to produce TVP (Zhang et al., 2001) and is 17% water at 100% RH overnight and then pressing to a
functionally involved in gelation and emulsification (Utsu- thickness of 0.5–1 mm in a mold under pressure
mi et al., 1997). Casein is the principal protein in bovine 3.1 103 kPa at a temperature between 70 and 90 1C.
milk and consists of four components, as1- (38%), as2- Samples were then cut into 20 8 1 mm strips and stored
(10%), b- (36%) and k-casein (13%), which have molecular over salt solutions of various relative humidities (as for
weights in the range of 19–26 kD and vary in hydro- DSC and PTA: Section 2.2.1.2) to obtain a variety of water
phobicity (Dalgleish, 1997). In milk, they are arranged in a contents. Samples were stored for at least a week before
micelle. In rennet-coagulated casein, micellar aggregation measurements were made. Following equilibration, the
by hydrophobic bonding is thought to precede coagulation. water content was checked for agreement with predicted
Rennet casein performs well in dry spinning processes values and the measured values were used in the
where it is extruded at temperatures of 70 1C and above interpretation of the results. Before the measurement, the
(Visser, 1988). sample was coated with silicone oil (Dow Corning, USA)
One objective of the work described in this paper is to to avoid water loss.
determine if more conventional methods for determining a
glass transition temperature, DSC, dynamic mechanical 2.3. Water content
thermal analysis (DMTA) and melt rheology (pressure
capillary rheometry) are consistent with the information Water contents were obtained by drying to constant
obtained from the PTA. A second objective was to obtain weight at 105 1C.
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C. Bengoechea et al. / Journal of Cereal Science 45 (2007) 275–284 277
2.4. Capillary rheometry heated a second time at 10 1C/min to 180 1C. Finally the
sample was cooled to 20 1C at 50 1C/min. The glass
A Rosand RH7 twin bore capillary rheometer (Rosand transition temperature, Tg, was determined as the tem-
Flowmaster RH7, Bohlin Instruments, UK) was used. The perature midpoint of the heat capacity change observed
sample was driven simultaneously through a capillary die during the second run.
(l ¼ 32 mm, + ¼ 0:5 mm, y ¼ 901) as well as an orifice die
(+ ¼ 0:5 mm, y ¼ 901). The samples (25%, 30%, 35%, 2.6. DSC data fitting
40% and 45% (wwb) of water content) were loaded in the
barrels, allowed to equilibrate for 10 min and extruded at To predict the Tg of mixtures from the Tg’s of the
different temperatures (65, 75, 85, 95, 120 1C). The components the empirical Gordon–Taylor (Gordon and
extrusion was carried out at ram speeds of 2, 5.63, 15.9, Taylor, 1952) (G–T) equation was used:
44.7, 126, 355 and 1000 mm/s. The pressure was recorded
W 1 T g1 þ KW 2 T g2
as a function of the piston speed. Tg ¼ , (7)
The data were fitted to the power law equation as used in W 1 þ KW 2
previous studies (Colonna et al., 1989; Harper, 1981; Singh where W is the mass fraction of each component, Tg is the
and Smith, 1999): glass transition temperature in Kelvin, and K is a system
constant inversely proportional to the plasticizing effect of
s ¼ m_gn , (1)
the diluent (1) on the protein (2). This model is suitable for
where s is the shear stress, g_ is the shear rate, n is the flow bicomponent systems (food component and water or other
behavior index and m is the consistency coefficient plasticizer) and has proven to be useful to fit DSC data for
(Brydson, 1981). starch, maltose, maltodextrins (Roos and Karel, 1991) and
The instrument software obtains the shear viscosity ðZ ¼ for cereal proteins (de Graaf et al., 1993; Kokini et al.,
s=_gc Þ from the Rabinowitsch corrected wall shear rate: 1995; Madeka and Kokini, 1996). For multicomponent
systems, the Couchman–Karasz (Couchman and Karasz,
3n þ 1
g_ c ¼ g_ , (2) 1978) (C–K) equation has been used:
4n
where g_ the wall shear rate for a Newtonian fluid is given W 1 DC p1 T g1 þ W 2 DC p2 T g2
Tg ¼ . (8)
by W 1 DC p1 þ W 2 DC p2
4Q This equation requires the value of DCp of water, which
_g ¼ , (3) is subject to considerable debate (Kalichevsky et al.,
pr3
1992b). G–T equation is equivalent to the C–K equation
Q is the volumetric flow rate and r the capillary radius. if K ¼ DC p2 =DC p1 (4), and DCp is the change in heat
The wall shear stress is given by capacity observed at Tg. The values used for Tg1 and DCp1
ðPL P0 Þr of water are 134 K (139 1C) and 1.94 J g1 K1, respec-
s¼ , (4) tively (Kalichevsky et al., 1993; Sugisaki et al., 1968).
2LL
Values of DCp2 for the dry protein (casein, soya, gluten)
where PL is the pressure drop across the long die, length
were calculated from Eq. (3), assuming a value of
LL, and P0 the pressure drop across a zero length die
1.94 J g1K1 for DCp1 for water.
obtained from the pressure drop across the orifice die.
The Cogswell method (Cogswell, 1972) is used to obtain
an extensional viscosity ðl ¼ se =Þ, where the extensional 2.7. PTA
stress is given by
The PTA is a closed-chamber capillary ‘‘rheometer’’.
3ðn þ 1Þ One of the main differences between PTA and a capillary
se ¼ P0 (5)
8 rheometer is that the latter extrudes at constant piston
and the extensional strain rate by speed while the PTA performs at constant pressure.
It consists of two sealed chambers, top and bottom,
4 Z_g2
¼ . (6) separated by an interchangeable capillary die. The two
3 ðn þ 1ÞP0 chambers house electric heaters and contain a hollow
cavity that allows a cooling fluid to be used. The pistons,
mounted together as sidebars, are held in a fixed position
2.5. DSC during testing. Air cylinders, mounted to the bottom of the
PTA, maintain constant pressure on the sample. A linear-
Calorimetric measurements were performed using a displacement transducer measures the samples’ deforma-
Perkin Elmer DSC-7 (Perkin Elmer, UK). An empty tion, compaction, and flow relative to initial sample height
stainless steel pan was used in the reference holder. The (Plattner et al., 2001). In this study the measurements of Tg
sample was heated first time at 10 1C/min from 60 to and Tf were carried out at a heating rate of 5 1C/min and an
180 1C. It was then cooled to 60 1C at 50 1C/min and applied pressure of 150 bar.
ARTICLE IN PRESS
278 C. Bengoechea et al. / Journal of Cereal Science 45 (2007) 275–284
Displacement (mm)
7 Gluten
Scientific, Piscataway, USA) was used with the sample
presented in the single cantilever-bending mode at a 6
frequency of 1 Hz and a strain of 0.03% which was in the 5
linear region. The heating rate used was 3 1C/min. The 4
results from two runs were averaged at each water content. 3
2
1
3. Results
0
0 20 40 60 80 100 120 140 160 180 200
3.1. Glass transition temperature Temperature (C)
Fig. 1 displays the DSC response for the second DSC Fig. 2. Displacement temperature plots from the phase transition analyser
scan for the three proteins at a single, comparable moisture indicating position of glass transition temperature. Moisture contents
were: soya (13.7%, wwb), casein (12.9%, wwb) and gluten (11.7%, wwb).
content. All three proteins showed an endothermic peak
Applied pressure: 150 bar. Heating rate: 5 1C/min.
immediately above the glass transition temperature in the
DSC first scans. This was particularly pronounced for
gluten (first run scan shown in Fig. 1). This endothermic bulk density and the lower degree of compression as the
peak has been reported previously for a number of proteins temperature increases for gluten compared with the other
including gluten subunits (Castelli et al., 2000) and is two proteins. This may suggest that even in the glassy state,
probably due to physical aging (enthalpy relaxation) an gluten is more deformable than the other proteins but such
effect well known for synthetic polymers (Drozdov, 2001; an interpretation needs to be treated with caution as the
Hay, 1993; Toufeili et al., 2002). The midpoint of the heat gluten samples were comminuted in a different way
capacity change from the reheat was taken as the glass (freezing followed by subsequent milling).
transition temperature. This change was less clear for soya From DMTA data, as a function of temperature the
than for casein and gluten. Morales and Kokini (1997) glass transition temperature can be taken as the tempera-
have reported that at, for example, a water content of 15% ture where a decrease occurs in E0 or the maximum in tan d
the glass transition temperature of the 11S globulin is ( ¼ E00 /E0 ) or E00 . In this work, the E00 maximum was taken
about 40 1C higher than the 7S globulin. Since the soya as the glass transition temperature since this falls in
isolate used in this work is a mixture of these two proteins, between the other two temperatures. Fig. 3 shows the
this may explain the breadth of the transition. tan d, E0 and E00 responses for all three proteins at
Fig. 2 shows the piston displacement as a function of comparable water contents. A peak appears in the DMTA
temperature from the PTA. As the material begins to scans around 60 1C independent of water content (Fig. 3).
soften, the piston movement increases more rapidly with Kalichevsky et al. (1992b) also reported this low tempera-
temperature. The glass transition temperature was taken as ture transition. They stated that this may be due to the
the temperature where the derivative of the displacement onset of short range motions, whereas the glass transition is
temperature plot was a maximum. An interesting feature of the onset of main chain motion. Di Gioia et al. (1999)
the displacement temperature response is the higher initial indicated two weak relaxations at 65 and 25 1C in the
DMTA scans attributed to secondary relaxation of
proteins. There is considerable evidence from a range of
Gluten 1st run
techniques for a glassy transition in all polypeptide water
Heat flow - Endothermic
Gluten
systems at a temperature around 200 K (Ringe and Petsko,
2003) and it is possible that this mechanical relaxation is
Casein another manifestation of this. Whereas this mobility
transition may be relevant to the low temperature storage
of biological materials, it does not influence the main
Soya rheological responses of the material. Gluten shows a
higher decrease in the storage modulus 102 Pa and also a
considerably higher tan d peak than found for the other
two proteins in the glass transition region. Our results are
0 20 40 60 80 100 120 140 160 180 consistent with data of Kalichevsky et al. (1993) who
Temperature (C) compared the tan d and E0 responses for gluten, casein,
caseinate, ovalbumin and gelatin around the glass transi-
Fig. 1. DSC response for the three proteins during the reheat. The first
run for gluten only is represented. Moisture contents were: soya (13.7%, tion. They also found a fall in E0 of approximately 102 Pa
wwb), casein (12.9%, wwb) and gluten (11.7%, wwb). Heating rate: 10 1C/ and a tan d maximum close to 0.75 at the glass transition of
min. gluten at a water content of 15%. These data also
ARTICLE IN PRESS
C. Bengoechea et al. / Journal of Cereal Science 45 (2007) 275–284 279
a
1.E+09 200
CASEIN DMTA
Soya 180
DSC
Casein 160
Temperature (C)
PTA
Gluten 140
1.E+08
120
E" (Pa)
100
80
1.E+07 60
40
20
1.E+06 0
-100 -50 0 50 100 150 200 0 5 10 15 20 25 30
Temperature (C) Moisture content (%, wwb)
b
0.9 200
DMTA
Socv
180 SOYA
0.8 DSC
0.7
Casein 160
Temperature (C)
PTA
0.6
Gluten 140
Tan delta
0.5 120
0.4 100
0.3 80
0.2 60
40
0.1
20
0
-100 -50 0 50 100 150 200 0
0 5 10 15 20 25 30
Temperature (C)
Moisture content (%, wwb)
Fig. 3. E0 and E00 and tan d responses from DMTA for the three proteins.
Moisture contents were soya (13.7%, wwb), casein (12.9%, wwb) and
c
200
gluten (11.7%, wwb). Frequency: 1 Hz. Heating rate: 3 1C/min. GLUTEN DMTA
180
DSC
160
Temperature (C)
PTA
140
suggested a much lower glass transition temperature for 120
gluten than obtained for casein and caseinate, as also found 100
in our work. Of the proteins in this investigation, only 80
gelatin gave a comparable E0 decrease to gluten and 60
showed a large tan d peak (0.9). The mechanically 40
measured glass transition temperature for gelatin as judged 20
from the temperature of the tan d peak was higher than 0
0 5 10 15 20 25 30
gluten but lower than the casein systems. This relatively
Moisture content (%, wwb)
large fall in modulus of 102 Pa has also been reported for
dry gluten by Pouplin et al. (1999), who found a value of Fig. 4. Comparison of the effect of the water content on Tg values
the tan d maximum of 0.75 compared with 0.8 shown in measured using DSC, DMTA and PTA for casein, soya and gluten.
ARTICLE IN PRESS
280 C. Bengoechea et al. / Journal of Cereal Science 45 (2007) 275–284
Temperature (C)
falls. The lower temperature for the PTA determined Tg
compared with the DMTA value taken from the E00 150
maximum is consistent with this. It should be appreciated
that the glass transition is a kinetic phenomenon which will 100
depend not only on the criteria used to but also on the time
scale of measurement. 50
All three techniques show that gluten has the lowest glass
0
transition temperature at all moisture contents, and casein 0 5 10 15 20 25 30
the highest. Table 1 shows the results from the fitting of the Moisture content (%, wwb)
G–T to the DSC values for Tg. The glass transition
predicted for dry gluten using this approach is in good 250
SOYA Tg
agreement, within experimental error, with the values Tf
200
reported in the literature, (433 K (Hoseney et al., 1986);
Temperature (C)
435 K (Kalichevsky et al., 1992b); 412–448 K (for different
150
subunits of gluten) (Noel et al., 1995; Sartor and Johari,
1996); 423 K (Cherian and Chinachoti, 1996); 460 K 100
(Pouplin et al., 1999); 448 K (Micard et al., 2001); 401 K
(Toufeili et al., 2002). Similar agreement was found with 50
the Tg values for dry casein by Kalichevsky et al. (1992b)
(Tg ¼ 417 K) and Mizuno et al. (1999) (Tg ¼ 408 K)) and 0
for soya (387 (7S)–433 (11S) (Morales and Kokini, 1997); 0 5 10 15 20 25 30
423–473 K (by DMA) (Ogale et al., 2000)). Moisture content (%, wwb)
The very high Tg in the absence of plasticizers compared 250
with most synthetic polymers (Aklonis and MacKnight, Tg GLUTEN
1983; Ferry, 1970) could be explained by the presence of a Tf
200
Temperature (C)
1.E+09 1.E+10
Extensional and Shear viscosity
(Pa.s)
1.E+05
1.E+04
1.E+04
1.E+03
Casein 1.E+03 Casein
1.E+02 1.E+02
Soya Soya
1.E+01 1.E+01
Gluten Gluten
1.E+00 1.E+00
1.E-03 1.E-02 1.E-01 1.E+00 1.E+01 1.E+02 1.E+03 1.E+04 1.E-03 1.E-02 1.E-01 1.E+00 1.E+01 1.E+02 1.E+03 1.E+04
Extensional or shear rate (1/s) Extensional or shear rate (1/s)
1.E+09
1.E+10
1.E+09 1.E+08
1.E+08 1.E+07
1.E+07 1.E+06
1.E+06 1.E+05
(Pa.s)
(Pa.s)
1.E+05 1.E+04
1.E+04
1.E+03
1.E+03 Casein Casein
1.E+02
1.E+02 Soya Soya
1.E+01
1.E+01 Gluten Gluten
1.E+00 1.E+00
1.E-03 1.E-02 1.E-01 1.E+00 1.E+01 1.E+02 1.E+03 1.E+04 1.E-03 1.E-02 1.E-01 1.E+00 1.E+01 1.E+02 1.E+03 1.E+04
Fig. 6. Extensional and shear viscosity of the three proteins at different temperatures and moisture contents. Extensional viscosities are represented by the
highest values. Conditions were: (a) 75 1C–25% (wwb); (b) 75 1C–45% (wwb); (c) 120 1C–25% (wwb); (d) 120 1C–45% (wwb).
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