Technical Specification - Power Transformer

Document No: YIL/RFP/PTR/R4_17.06.
16
YARROW INFRASTRUCTURE LIMITED
Request for Proposal for Power Transformer
70MWAC SOLAR PV PLANT
June 2016
Document No:6.16.16562/PUN/001
Issue: B3
Yarrow Infrastructure Limited RFP for Power Transformer
Yarrow Infrastructure Limited
5th Floor, Tower-B, Worldmark 1,
Aerocity, New Delhi 110037, India.
Website: www.rattanindia.com
Yarrow Infrastructure Limited 70MWAC Bhadla

132/33kV, 35/40MVA Power Transformer : Request for Proposal (RFP)
SUMMARY:
The Request for Proposal (RFP) presents non-exhaustive design intent, scope and functional
requirements for a 132/33kV Power Transformer proposed by Yarrow Infrastructure Limited (YIL)
in Bhadla, Rajasthan province in India.
The document also presents general commercial terms and general technical specifications for
132/33kV, 35/40MVA Power Transformer and shall be cumulatively used for only inviting bids
from power transformer manufacturers.
Client: Yarrow Infrastructure limited
Contact: Mr. Rajeev Kumar, Email:- rajeev.k@rattanindia.com
16/10562/001/PUN/ 001 Revision B3 Page 2 of 54

Contents
1 INTRODUCTION 6
2 PROJECT OVERVIEW 7
3 INTENT OF SPECIFICATION 7
4 SCOPE OF WORK 8
5 POWER TRANSFORMER 9
5.1 SPARE AND CONSUMABLES 9
5.2 SCOPE OF SERVICES 9
5.3 TERMINAL POINTS 10
5.4 PERFORMANCE GUARANTEE 10
5.5 CODES AND STANDARD 11
5.6 GENERAL REQUIREMENT 12
5.7 PERFORMANCE REQUIREMENT 13
5.8 OUTPUT OF TRANSFORMER 13
5.9 CONSTRUCTIONAL FEATURES 14
5.9.1 TANK 14
5.9.2 CORE 15
5.9.3 WINDINGS 16
5.9.4 CONSERVATOR OF OIL AND PRESERVATION SYSTEM 17
5.9.5 PRESSURE RELIEF DEVICE 17
5.9.6 BUCHHOLZ RELAY 18
5.9.7 JOINTS AND GASKETS 18
5.9.8 OIL TEMPERATURE INDICATOR (OTI) 18
5.9.9 WINDING TEMPERATURE INDICATOR (WTI) 19
5.9.10 AXLE AND WHEELS 19
5.9.11 EARTHING TERMINALS 20
5.9.12 TERMINAL ARRANGEMENT 20
5.9.13 NEUTRAL EARTHING ARRANGEMENT 20
5.9.14 VALVES 21
5.9.15 RATING AND DIAGRAM PLATE 21
5.9.16 COOLING EQUIPMENT 21
5.9.17 COOLER CONTROL CABINET 22
5.9.18 ON LOAD TAP CHANGER (OLTC) 24
5.10 SCADA MONITORING CONTROL 27
5.10.1 ALARM SIGNAL (DIGITAL) ON SCADA 27
5.10.2 STATUS SIGNAL (DIGITAL) ON SCADA 28

5.10.3 DISPLAY OF MEASURED PARAMETERS (ANALOG) ON SCADA 28

5.11 INSULATING OIL 28
5.12 NITROGEN INJECTION FIRE PREVENTION CUM EXTINGUISHING SYSTEM (NIFPES) 31
5.12.1 TECHNICAL REQUIREMENT 31
5.12.2 ACTIVATION OF THE SYSTEM 32
5.12.3 OPERATION 32
5.12.4 SYSTEM COMPONENTS 33
5.12.5 MODIFICATION OF TRANSFORMER 36
5.12.6 INTERLOCK 36
5.13 OIL STORAGE TANK 36
5.14 PAINT 37
5.15 PACKING AND DELIVERY 38
5.16 TEST 38
5.17 TYPE TESTS OF POWER TRANSFORMER 38
5.18 ROUTINE TESTS OF POWER TRANSFORMER 38
5.19 SPECIAL TESTS FOR POWER TRANSFORMER 39
5.20 TANK TEST 39
5.20.1 VACUUM TEST 40
5.20.2 PRESSURE TEST 40
5.20.3 TEST TO BE DONE DURING ASSEMBLY STAGE 40
5.21 SUBMISSION OF ROUTINE TEST REPORT 41
5.22 TESTS FOR NITROGEN INJECTION FIRE PREVENTION CUM EXTINGUISHING SYSTEM (NIFPES) 41
5.23 DRAWINGS / DOCUMENTS TO BE SUBMITTED AFTER AWARD OF CONTRACT 41
5.24 O & M MANUAL 42
5.25 TECHNICAL PARAMETERS 43
5.26 MAKE OF VARIOUS ITEMS 49
5.27 NOTES: 49

LIST OF TABLES
Table 1: List of Standards 11
Table 2 : Insulating Oil Parameters 29
Table 3 : Limits of Deflection 39
Table 4 : List of technical parameters 43
Table 5 : List of Accessories Make 49

1 INTRODUCTION
Yarrow InfrastructureLimited(YIL) is a Special Purpose Vehicle (SPV) company formed by
RattanIndia Power (formerly known as India bulls Power) for developing a 70MWAC Solar
PV Power Plantwithin the Bhadla Solar Park coming up in the Bhadla village of Jodhpur
district in Rajasthan. YIL has secured the project under National Solar Mission(NSM)
phase II, state specific bundling scheme for bhadla solar park phase II in Rajasthan.
Headquartered in New Delhi, RattanIndia is one of the large conglomerates with business
interests in power generation, cement and mining. The company has an installed capacity
of 1,620MW of coal based thermal power plantswith a strong pipeline of other 5,400MW
thermal power plants expected to be implemented. The company has net worth of over
$1billion.
SgurrEnergy Indiahas been appointed by YIL as technical consultants for the project and
will be acting as owners Engineer during the course of development and implementation
of the aforesaid 70MWACsolar PV project.
This Request for Proposal (RFP) presents a non-exhaustive design intent, scope and
functional requirements for 132/33kV Power Transformer, this shall be cumulatively used
for inviting bids from power transformer manufacturer.
The document herein presents the general technical specifications that essentially spells
out:
Scope of work.
Functional requirements.
Warranties.
General specifications for power transformer.
In case of any discrepancy noted or clarification/deviations required, bidders can contact
YIL pesonnel below:
- Rajeev Kumar
rajeev.k@rattanindia.com
Further to the clarification and deviation being addressed, no more deviation shall be
permitted in the bid. In case bidder has any suggestions to make, bidders are free to
submit an alternate bid; it will however to be YILs discrete to accept or reject any such
alternate bid.
For Pre Bid meeting the bidder shall be invited by purchaser at scheduled dates which
shall be intimated separately.

4 SCOPE OF WORK
This specification is also intended to include complete design, engineering, manufacture,
assembly, shop fabrication, testing at manufacturers works, supply and delivery, properly
packed for transportation Freight On Road (FOR) site of all equipment and accessories,
The items of Power transformer equipment included under this specification shall be
complete in all respects and any item of equipment or accessory not specifically
mentioned in this specification document but considered essential for efficient and
satisfactory operation of transformer and system as a whole shall be included in the
scope.
All statutory coordination, supply, installation and successful commissioning shall be in
bidders scope.
Completion time shall mean with completion of all relevant statutory clearances and formal
handover to YIL/RRVPNL.
This specification shall be read and construed in conjunction with other sections of
ordering documents / drawings.
The power transformer will be free issued by the developer to the switchyard contractor,
the switchyard contractor shall abide by the design, construction, erection, Installation,
testing and commissioning procedures of transformer and as directed by manufacturer.

5 POWER TRANSFORMER
The scope of supply shall cover design, engineering, manufacture, assembly and testing
at works, packing/dispatch, transportation to site with transit insurance, supervision of
erection, testing & commissioning of the following Transformers with individual Nitrogen
Injection Fire Prevention Cum Extinguishing System (NIFPES) complete with all fittings
and accessories.
35/40MVA, 132/33kV, YNyn0, ONAN/ONAF, 2 Winding Transformers with +5% to -
15% OLTC in 16steps of 1.25% each on HV side with microprocessor based
RTCC panels Two Nos in line with RRVPNL requirement.
The scope of supply shall also include the following for the above transformer:
Analogue type Remote winding temperature indicators (RWTI) for HV & LV winding
for each Transformer along with Transducer for remote monitoring.
Bushing CTs for the above Transformers.
Power and control cable/FO cable/Special cable from Marshalling Kiosk, cooler
control cabinet, OLTC drive mechanism, microprocessor based RTCC panel,
transformer fittings and accessories.
Suitable locking arrangement of bi-directional wheels and axles along with
Foundation bolts.
10% extra oil for the transformers required by purchaser for O&M requirement.
Finish paints for touch-up at site.
The 10% of total quantity of oil shall be supplied in no returnable drums.
Cable box at 33 kV terminal of transformer along with bus bar for cable connection.
5.1 SPARE AND CONSUMABLES
The scope of spare and consumable supply shall also include the following
First fill of transformer oil, silica gel etc. and consumables i.e. gaskets, nuts & bolts,
lugs & ferrules etc.
Installation, testing and commissioning parts required for successful
commissioning.
Spare parts for warranty period trouble free operation & maintenance (O&M).
Special tools and tackles required for erection, testing, commissioning and
maintenance of equipment.
The item wise prices of these items shall be given by the bidder in the relevant
schedule. O&M spares shall be considered for evaluation of bid. Purchaser shall
not be bound to purchase the left out spares after the warranty period. Any spares
required for commissioning purpose shall be arranged by the bidder. The bidder to
submit the list of commissioning spares based on his experience.
5.2 THE SCOPE OF SERVICES

Following points shall be included for the scope of services
Preparation and submission of drawings & documents in soft and hard form as per
the drawings / documents submission schedule.
Submission of progress report.

Participation in project review / Technical Coordination meetings.

Bidder to provide all necessary design inputs required by purchaser for
development of civil foundation drawings Foundation layout & loading details shall
be provided by vendor.
Validation of civil drawings& design documents (developed by EPC).
Manufacturer shall depute engineer for supervision of erection and commissioning
of transformer. Further manufacturer Shall quote optionally for unloading, storage handling
at site, shifting to erection site, erection testing and commissioning of 2 Nos of Power
Transformers and accessories.
5.3 TERMINAL POINTS
Following points shall be included for the terminal points.
HV bushing terminal i.e., clamps and connectors for connecting to Overhead
suitable conductor.
LV bushing terminal for cable connection.
HV neutral earth busbar brought near the base of transformer/ purchasers neutral
earth pit.
LV neutral earth busbar brought near the base of transformer/ purchasers neutral
earth pit.
Transformer earthing pads.
Two numbers 415V, 3, 4wire supply at marshalling kiosk. (Further distribution to
all panel supplied by bidder is in Bidders scope only).
One number 110V DC supply at microprocessor based RTCC Panel. (Further
distribution to all Panel supplied by Bidder is in Bidders Scope only.
5.4 PERFORMANCE GUARANTEE
Efficiency of the transformer shall be not less than 99.5 % at full load at 0.85 Power factor.
The loss figures quoted by the bidders shall be taken in to account for bid evaluation at the
rates as mentioned in SCC. For fraction of kW, the loading shall be pro-rata.
During testing, if the losses exceed the guaranteed value, penalty shall be applied
for at the rates indicated in SCC. If the losses exceed the guaranteed value by
10% or more, the transformers shall be rejected by the Purchaser & supplier shall
replace the same at their own cost.
The equipment, accessories covered under this package shall be tested for
required performance level as per relevant codes/standards. If the results of the
tests show any variation from the guaranteed values, the bidder shall modify the
equipment/system as required to enable it to meet the guarantees and this chance
of rectification will be given once, within the stipulated time. All the cost incurred for
any such rectification work shall be borne by the bidder.
All manufacturers guarantees for all bought out items/equipment etc., shall be
made available to the purchaser and shall be valid for the entire liability period. If
such guarantees are not issued by manufacturer, the bidder shall guarantee the
bought out items for the entire defects liability period along with his guarantee for
the transformer as a whole. However overall guarantee of transformer including
bought out item shall be in scope of supplier.
The bidder shall guarantee for a period of 60 months from the date of
commissioning or 66 months from the Date of receipt of the last consignment at

Site, whichever is later and rectification under bidders responsibility. For any under
performance of all equipment will be under bidders scope.
The Guarantee for the Mandatory Spares and recommended spares shall be for a
period of 60 months from the date of receipt of the last consignment at Site unless
specified otherwise in the Agreement/Purchase Order/Service Order.
In the event of failure of any particular equipment which fails more than three times
during the guarantee period, the bidder shall replace at his own cost that
equipment with another equivalent make as approved by Purchaser.
Manufacturers/Bidders guarantee, as mentioned for such replaced equipment
shall also be made available to the Purchaser and should be kept valid at least for
one year from the date of last replacement.
The Purchaser may reject the transformer, ifduring tests or service, any of the
following conditions arises.
No load loss exceeds the guaranteed value by 10% or more.
Load loss exceeds the guaranteed value by 10% or more.
Auxiliary loss exceeds the guaranteed value by 10% or more.
Impedance value deviated from the guaranteed value by +/- 10% or more.
Oil or winding temperature rise exceeds the guaranteed value.
Transformer fails on power frequency voltage withstand test.
Transformer fails in impulse test.
The Purchaser reserves the right to retain the rejected transformer and take it into service
until the same is replaced by a new one or repaired/ replaced at no extra cost to the
Purchaser.
5.5 CODES AND STANDARD
The equipment to be furnished under this specification shall be in accordance with the
applicable section of the latest version of the following Indian Standards, IEC publications
and any other standards of latest edition including amendments, except where modified
and /or supplemented by this specification.
In case of any discrepancy for multiple standards applicable for a single purpose, the more
restrictive standard shall be binding.
Table 1: List of Standards
Code No Part No Year Description
IS 335 1993 Specification for New Insulating (Fourth Revision)

IS 2026 1 1977 Specification for Power Transformers General
IS 2026 2 1977 Specification for Power Transformer temperature rise
Specification for Power Transformers Insulation Level

IS 2026 3 1981
and Dielectric Tests
Specification for Power Transformers Terminal
IS 2026 4 1984
Marking, Tappings & Connections.
IS 2026 5 1994 Power Transformer Bushings Minimum External

Code No Part No Year Description

clearance in Air specification.
Specification for Bushings for Alternating voltages

IS 2099 1986
above 1000V
IS 3347 1979 Dimension for porcelain transformer bushings
Specification for Fittings and accessories for Power
IS 3639 1966
Transformers
IS 4257 Porcelain Bushings for Transformers
IS 6600 1972 Guide for loading of oil immersed Transformers
Code of practice for selection, installation and
IS 10028 1972
maintenance of transformers.
Criteria for earthquake Resistant Design of structures-

IS 1893 2004
General Provision and Buildings (Fourth Revision)
IS-5 Painting
IS 2705 1,2,3,4 1992 Specification for Current Transformers
IS 8478 1977 Application Guide for On Load Tap changers.
IS 10561 Application Guide for Power Transformers.
IEC 60076 1 2000 Power Transformers Part 1 General
IEC 60076 2 1993 Power Transformers Part 2 Temperature rise
Power Transformers Part 3 Insulation levels and
IEC 60076 3 2000
dielectric Tests & External Clearances in Air
Power Transformers Part 5 Ability to withstand short
IEC 60076 5 2000
circuit
IEC 60076 8 2000 Power Transformers Part 8 Application Guide
Apart from that following standard shall also be applicable for power transformer.
CBIP Manual on Transformer.
Indian Electricity Act and rules framed there-under.
Fire Insurance regulations.
Tariff Advisory guideline
Regulations laid by the office of the Chief Electrical Inspector to Government.
5.6 GENERAL REQUIREMENT
Following points shall be included for general requirement of power transformer.

Project information is given in specification document.
Transformers shall be suitable for outdoor installation in a hot, humid and tropical
climate. The transformers shall be capable of operating continuously at its rated
output without exceeding the specified temperature limits.
All the equipment shall be designed for design ambient temperature of 50C unless
otherwise specified.

5.7 PERFORMANCE REQUIREMENT Refer Resolution at Sl. No. 31 in Annexure - 2

Following points shall be included for the general requirement of power transformer.
Transformers shall be sized for the following ambient conditions.
Maximum ambient temperature of 52C.
Maximum daily average temperature of 50C.
Maximum yearly weighted average temperature of 36C.
Minimum ambient temperature of -5C.
The temperature rise of top oil (by thermometer method) shall not exceed 50C
over an ambient temperature of 50C and temperature rise of winding (by
resistance method) shall not exceed 55Cover an ambient temperature of 50C for
transformers.
Hot spot temperature based on maximum yearly weighted average temperature
shall not exceed 98C.
Transformers shall be capable of operating under natural cooled condition up to
the specified load. The forced cooling equipment shall come into operation by pre-
set contacts of winding temperature indicator and the transformer shall operate as
a forced cooling unit.
5.8 OUTPUT OF TRANSFORMER
The transformers shall be capable of delivering the rated output at any particular tap
continuously without exceeding the specified temperature limits under the following
operating conditions. Refer Resolution at Sl. No. 44 in Annexure - 2
Voltage variation of -15% to +5% of rated voltage of that particular tap.
Frequency variation of +5% to -5% of rated frequency.
Combined voltage and frequency variation of 10% (absolute sum).
The maximum flux density in any part of the core and yoke at the rated MVA,
voltage and frequency shall be such that under 10% continuous over-voltage
condition it does not exceed 1.9Tesla.
Transformers shall withstand, without injurious heating 125% overfluxing for a
period of one minute and 140% overfluxing for a period of five seconds.
(Overfluxing caused by combined voltage and frequency fluctuations).
Transformers shall be capable of operating at 125% rated voltage for a period of
one minute and 140% rated voltage for a period of ten seconds due to sudden load
throw off.
The transformers shall be free from annoying hum and vibration when it is in
operation, even at 110% rated voltage.
The transformers shall be designed with particular attention to the suppression of
maximum harmonic voltage, especially the third and fifth so as to minimize
interference with communication circuit.
The transformers shall be capable of withstanding without injury, the thermal &
magnetic stresses caused by faults on any of the winding /through faults with full
voltage maintained on other winding for a period of 3seconds.
The transformer and all its accessories including CTs etc. shall be designed to
withstand without injury, the thermal and mechanical effects of any external short
circuit to earth and of short circuits at the terminals of any winding for a period of
3seconds. The short circuit level of the HV & LV system to which the subject
transformers will be connected is mentioned in Technical Parameters.

The transformers shall be capable of being loaded in accordance with IS:

6600/IEC-600354. There shall be no limitation imposed by bushings, tap changers
etc. or any other associated equipment.
The noise level of transformer, when energized at normal voltage and frequency
with fans running shall not exceed, when measured under standard conditions, the
values specified in NEMA standard publication TR-1.
Transformer shall be suitable for oil filling by full vacuum.
The transformer shall be provided with On Load Tap changer with tapping on HV
side. Transformer shall operate without injurious heating at the rated MVA at any
voltage within +/- 10% of the rated voltage of that particular tap continuously.
The transformer shall be capable of operating at rated output at any tap position, provided
the voltage corresponding to that tap does not vary by more than 10% of rated
voltage.The Transformer secondary voltage shall be adjusted with respect with Primary
tap position. At any tap position (from position 1 to 20), the output rated voltage shall not
vary 10% voltage. (The equipment connected to Transformer secondary shall be rated
for variationof 10% voltage as per IE 1954).The winding including the tapping
arrangement shall be designed such that the electromagnetic balance is maintained
between HV and LV windings at all voltage ratios.
5.9 CONSTRUCTIONAL FEATURES
As power transformer contains different parts following points should be considered.
5.9.1 TANK
Following points shall be considered while constructing power transformer tank.

Tank shall be of welded construction and fabricated from tested quality low carbon
steel plate of adequate thickness. After completion of tank and before painting, dye
penetration test shall be carried out on welded parts of jacking bosses, lifting lugs
and all load bearing members. Tank stiffeners shall be providedfor general rigidity
and these shall be designed to prevent retention of water. The main tank body
including tap changing compartments and radiators shall be capable of
withstanding vacuum.
All seams and those joints not required to be opened at site shall be factory
welded, and wherever possible they shall be double welded.
tank shall be provided with:
- Lifting lugs suitable for lifting the equipment complete with oil.
- A minimum of four jacking pads in accessible position to enable the transformer
complete with oil to be raised or lowered using hydraulic jacks.
- Suitable haulage holes.
The tank cover shall be sloped to prevent retention of rainwater and shall not
distort when lifted.

At least two adequately sized inspection openings one at each end of the tank,
shall be provided for easy access to bushings and earth connections. The

inspection covers shall be bolted type and shall not weigh more than 25kg.
Handles shall be provided on the inspection cover to facilitate lifting.

The tank covers shall be fitted with pockets at the position of maximum oil
temperature at maximum continuous rating for bulbs of oil and winding temperature


indicators. It shall be possible to remove these bulbs without lowering the oil in the
tank. The thermometer shall be fitted with a captive screw to prevent the ingress of
water.
Bushing turrets, covers of inspection openings, thermometer pockets etc. shall be
designed to prevent ingress of water into or leakage of oil from the tank.
All bolted connections shall be fitted with weather proof, hot oil resistant, resilient
gasket in between for complete oil tightness. If gasket is compressible, metallic
stops/other suitable means shall be provided to prevent over-compression.
The transformer tank shall preferably be bell type with bolted joint at about 500 mm
above the bottom of tank. In case the joint is welded type, it shall be provided with
flanges for repeated welding. The joint shall be provided with suitable gasket to
prevent weld splatter inside the tank. Proper tank shielding shall be done to
prevent excessive temperature rise of the joint.
The maximum temperature on any metal part shall not exceed 130C.
The tank shall be designed to withstand mechanical shock during transportation,
vacuum filling of oil, continuous internal pressure of 35kN/m2over normal
hydrostatic pressure of oil and short circuit forces.
Suitable guides shall be provided in the tank for positioning the core and coil
assembly.
5.9.2 CORE
Following points shall be considered while constructing power transformer core.

The core shall be constructed from high grade, non-ageing, cold rolled, super grain
oriented and silicon steel laminations.
The design of the magnetic circuit shall be such as to avoid static discharges,
development of short circuit paths within itself or to the earthed clamping structure
and production of flux component at right angles to the plane of laminations which
may cause local heating.
Under normal operation, the temperature of any part of the core or its support
structure in contact with oil shall not exceed 120C.
The temperature of these parts shall not exceed 130C under the most extreme
operating conditions.
Adequate temperature margins shall be provided to maintain the minimum life
expectancy of 30 years of these materials.
The insulation of core to bolts and core to clamp plates shall be able to withstand a
voltage of 2kV (rms) for 1 minute.
Core and winding shall be capable of withstanding the shock during transport,
installation and service. Adequate provision shall be made to prevent movement of
core and winding relative to tank during these conditions.
All steel sections used for supporting the core shall be thoroughly sand blasted
after cutting, drilling and welding.
Each core lamination shall be insulated with a material that will not deteriorate due
to pressure and hot oil.
The supporting frame work of the core shall be so designed as to avoid presence
of pockets which would prevent complete emptying of tank through drain valve or
cause trapping of air during oil filling.

Adequate lifting lugs will be provided to enable the core and windings to be lifted.
The frame work and clamping arrangement shall be earthed.
Vendor shall have to produce the relevant documents towards use of proposed
input materials of prime quality of CRGO as per the following details:
a. Invoice of supplier.
b. Mills test certificate.
c. Packing list.
d. Certificate of origin.
e. Bill of lading.
f. Bill of entry certified by Custom Deportment.
Further, these materials shall be directly procured either from the mill or through
their accredited marketing organization of repute and not through any agent and
weight of core and coil shall be shown to the purchaser before tanking of the same.
5.9.3 WINDINGS
Following points shall be considered while constructing power transformer winding.

The conductors shall be of electrolytic grade copper free from scales and burrs.
The windings shall be designed to reduce a minimum out of balance forces in the
transformer at all voltage ratios and the air core reactance of HV winding shall not
be less than 20%.
The insulation of transformer windings and connections shall be free from
insulating compounds which are liable to soften, ooze out, shrink or collapse and
be non-catalytic and chemically inactive in transformer oil during service.
Coil assembly and insulating spacers shall be so arranged as to ensure free
circulation of oil and to reduce the hot spot of the winding.
The coils would be made up, shaped and braced to provide for expansion and
contraction due to temperature changes.
The conductor shall be transposed at sufficient intervals in order to minimize eddy
currents and to equalize the distribution of currents and temperature along the
winding.
All leads from the winding to the terminal board and bushings shall be rigidly
supported to prevent injury/ shock from vibration or short circuit stress. Guide tube
shall be used wherever applicable.
The windings shall be designed to withstand the dielectric tests specified. An
analysis shall be made of the transient voltage distribution in the windings and the
clearances used to withstand the various voltages. Margins shall be used in
recognition of manufacturing tolerances and the fact that the system will not always
be in the new factory condition.
The barrier insulation including spacers will be made from high- density pre-
compressed pressboard (1.2gm/cc minimum) to minimize dimensional changes.
All spacers shall have rounded edges and radially stepped spacers between
winding disks will not be accepted.
The conductor insulation shall be made from high-density (at least 0.85gm/cc)
paper having high mechanical strength. The characteristics for the paper will be
reviewed at the time of design review.

An electrostatic shield made from material that will withstand the mechanical forces
will be used to shield the high voltage windings from the magnetic circuit unless
otherwise approved.
Tan delta of new transformer winding measured in suppliers works before
despatch must be less than 0.005 (0.5%).
5.9.4 CONSERVATOR OF OIL AND PRESERVATION SYSTEM
Main conservator shall have air cell type constant oil pressure system to prevent
oxidation and contamination of oil due to contact with moisture and shall be fitted
with magnetic oil level gauge with low oil level potential free contacts. Air cell used
shall be suitable for operating continuously at 100C.
Conservator tank shall have adequate capacity with highest and lowest visible-
levels to meet the requirements of expansion of total cold oil volume in the
transformer and cooling equipment from minimum ambient temperature to 100C.
High and low oil level alarm contacts shall be provided together with the oil level
indication.
The conservator shall be fitted in such a position so that it can be removed for
cleaning purposes. Suitable provision shall be kept to replace air cell, wherever
applicable. Conservator shall be positioned so as not to obstruct any electrical
connection to transformer. The connection of air cell to the top of the conservator is
by air proof seal preventing entrance of air into the conservator. The conservator
shall be designed so that it can be completely drained by means of the drain valve
provided, when mounted as in service.
Contact of the oil with atmosphere is prohibited by using a flexible air cell of Nitrile
rubber reinforced with Nylon cloth. One number Magnetic oil gauge shall be
provided. The oil level at 30 C shall be marked on the gauge.
Aircell of conservator shall be able to withstand the vacuum during
installation/maintenance periods. Otherwise provision shall be kept to isolate the
conservator from the main tank when the latter is under vacuum by providing a
vacuum sealing valve or other suitable means in the pipe connecting main tank
with the conservator.
Conservator shall be fitted with a maintenance free dehydrating filter breather.
Conservator shall be provided with lifting lugs. Oil level gauge marking (Minimum,
Maximum & normal) on the conservator tank and for OLTC separate conservator to
be provided.
A silica gel breather with inspection window and oil seal will be mounted at
1.4 meter above transformer base with suitable supports and connected to the
conservator.
5.9.5 PRESSURE RELIEF DEVICE
Adequate number of pressure relief devices shall be provided at suitable locations. These
shall be of sufficient size for rapid release of any pressure that may be generated in the
tank and which may result in damage to equipment. The device shall operate at a static
pressure less than the hydraulic test pressure of the transformer tank. It shall be mounted
directly on the tank. One set of electrically insulated contacts per device shall be provided
for alarm/tripping. Discharge of pressure relief device shall be properly taken through
pipes and directed away from the transformer/other equipment and this shall be prevented
from spraying on the tank. Means shall be provided to prevent ingress of rain. Pressure

Relief device shall be mounted on the main tank in such a position to prevent gas
accumulation.
A typical constructional and operational requirement of the PRV is as below:
The PRD cover shall be sea water resistant, aluminium die casted and shall protect
the switch box as well as the critical parts from external influences.
The response time shall be 2milliseconds or less.
Internal springs shall be KT coated according to EN-10270-1-SH.
The switch box shall be IP65.
Fast acting PRV shall be provided as per CBIP manual clause no.6 for 145kV
protection class of transformer.
Vendor shall refer Claus No.6.8 of CBIP Manual for PRD.
Mounting flange shall be machine manufactured to guarantee a perfect fit on the
transformer tank and avoid any leakage problems.
5.9.6 BUCHHOLZ RELAY
A double float type Buchholz relay shall be provided to detect the gases formed in the
transformer. All the gases evolved in the transformer shall get collected in this relay. The
relay shall be provided with a test cock suitable for a flexible pipe connection for checking
its operation and taking gas sample. A copper/stainless steel tube shall be connected from
the gas collector to a valve located about 1200mm above ground level to facilitate
sampling with the transformer in service. The device shall be provided with two electrically
independent ungrounded contacts, one for alarm on gas accumulation/ low oil level
conditions and the other for tripping on sudden rise of pressure/ low oil level conditions. A
machined surface shall be provided on the top of each relay to facilitate the setting of the
relays and to check the mounting angle in the pipe and the cross level of the relay.
Adequate clearance between oil pipe work and live metal shall be provided.
Switch replacement should be possible to carry out without draining of oil.
All internal parts shall be made of high quality Stainless Steel for long life.
The relay shall be installed in between the pipe connecting to main tank and conservator
tank, in which the pipe dimensions shall be 80mm for ratings above 10MVA.
Pipe will be arranged at a rising angle of 3 to 9 degrees horizontaluptobuchholz
relay. Valves will be provided on either side of relay after providing necessary length of
straight pipes.
The oil surge relay shall be provided in between pipe connecting to OLTC tank and OLTC
conservator.
5.9.7 JOINTS AND GASKETS
Gaskets should be provided wherever required in power transformer.

All gasket joints shall be designed, manufactured and assembled to ensure long-
term leak and maintenance free operation.
All gaskets used for making oil tight joints shall be of proven material such as
Nitrile rubber gasket or better confirming to BS 6996/BS 2751.
5.9.8 OIL TEMPERATURE INDICATOR (OTI)
Oil temperature indicator shall accomplish following requirements

Transformers shall be provided with a 150mm dial type thermometer for top oil
temperature indication.
The thermometer shall have adjustable, electrically independent ungrounded alarm
and trip contacts, maximum reading pointer and resetting device shall be provided
in the OTI.
A temperature sensing element suitably located in a pocket on top oil shall be
furnished. This shall be connected to the OTI by means of capillary tubing.
Temperature indicator dials shall have linear gradations to clearly read at least
every 2C. Accuracy class of OTI shall be 1.5% or better.
5.9.9 WINDING TEMPERATURE INDICATOR (WTI)
A device for measuring the hot spot temperature of winding shall be provided. It shall
comprise the following:
Temperature sensing element.
Image coil.
Auxiliary CTs, if required to match the image coil, shall be furnished and mounted
in the cooler control cabinet.
150mm diameter local indicating instrument with maximum reading pointer and two
adjustable electrically independent, ungrounded contacts besides that required for
control of cooling equipment.
Temperature indicator dials shall have linear gradations to clearly read at least
every 2C. Accuracy class of WTI shall be 1.5% or better.
Calibration device.
For Remote indication of winding temperature (RWTI), signal transmitter (RTD shall be
provided). Signal transmitter shall also transmit signal for recording winding temperature at
Purchasers Data acquisition system(DAS) / Microprocessor based RTCC relay.
RTD shall be duplex platinum with nominal resistance of 100 at zero degrees centigrade.
The RTD shall be three wire ungrounded system.
All interconnecting cable between RTCC Panel and OLTC cabinet, cooler control cabinet
shall be in scope of the bidder.
5.9.10 AXLE AND WHEELS

The transformer shall be mounted on rollers and shall consist of following points:
The roller mounted transformers are to be provided with flanged bi-directional
wheels and axles. This set of wheels and axles shall be suitable for fixing to the
under carriage of transformer to facilitate its movement on rail track. Suitable
locking arrangement along with foundation bolts shall be provided for the wheels to
prevent accidental movement of transformer. The rail track gauge shall be
1676mm.
To prevent transformer movement during earthquake, suitable clamping devices
shall be provided for fixing the transformer to the foundation.
All Wheels shall be detachable and shall be made of cast iron and steel as
required.
If wheels are required to swivel, they shall be arranged so that they can be turned
through an angle of 90 when tank is jacked up clear of the rails or floor.

5.9.11 EARTHING TERMINALS

Earthing terminals shall consist of following points:
Two earthing pads (each complete with two nos. holes, Galvanized steel M10
bolts, plain and spring washers) suitable for connection to 75 x 10mm galvanised
steel grounding flat shall be provided each at position close to earth of the two
diagonally opposite bottom corners of the tank.
Two earthing terminals suitable for connection to 50 x 6mm galvanised steel flat
shall also be provided on cooler, cooler control cabinet and any other equipment
mounted separately.
5.9.12 TERMINAL ARRANGEMENT

The electrical and mechanical characteristics of bushings shall be in accordance with IS:
2099 and IS: 3347.
Bushing for voltage of 145kV shall be of the oil filled condenser type. 36kV bushing
shall be solid porcelain or oil communicating type.
Oil Filled condenser type bushing shall be provided with at least the following
fittings:
Oil level gauge. (To be designed such that it can be viewed standing on ground).
Oil level gauge marking (Minimum, Maximum & normal) on the conservator tank
and OLTC to be provided.
Oil filling plug and drain valve if not hermetically sealed.
Tap for capacitance and tan delta test.
Bushings of identical rating shall be interchangeable.
Porcelain used in bushing manufacture shall be homogenous, free from lamination,
cavities and other flaws or imperfections that might affect the mechanical or
dielectric quality and shall be thoroughly verified, tough and impervious to
moisture.Cu pal sheets for transformer HV terminals to be provided if required.
Clamps and fittings shall be of hot dip galvanized steel.
Bushing turrets shall be provided with vent pipes, to route any gas collection
through the buchholz relay.
No arcing horns shall be provided on the bushings.
The terminal marking and their physical position shall be as per IS: 2026.
5.9.13 NEUTRAL EARTHING ARRANGEMENT

Neutral earthing shall satisfy following points:
The HV neutral bushing terminal of the Transformers shall be brought to the
ground level by a tinned copper grounding bar, supported from the tank by using
porcelain insulators. The end of the tinned copper bar shall be brought to the
bottom of the tank at a convenient point for making bolted connection to two nos.
75 x 10mm galvanized steel flats connected to Purchasers grounding mat.
The LV neutral bushing terminal of the Transformers shall be brought to the ground
level by a tinned copper grounding bar, supported from the tank by using porcelain
insulators. The end of the tinned copper bar shall be brought to the bottom of the
tank at a convenient pointfor making bolted connection to two nos. 75 x 10mm
galvanized steel flats connected to Purchasers grounding mat.

Vendor shall refer Clause No.5 of CBIP Manual for internal earthing arrangement.
5.9.14 VALVES
All the valves should considered following points:
All valves(excluding radiator valve) upto and including 100mm shall be of gun
metal or of cast steel/cast iron. Larger valves may be of gun metal or may have
cast iron bodies with gun metal fittings. They shall be of full way type with internal
screw and shall open when turned counter clock wise when facing the hand wheel.
Suitable means shall be provided for locking the valves in the open and close
positions. Provision is not required for locking individual radiator valves.
Each valve shall be provided with the indicator to show clearly the position of the
valve.
All valves flanges shall have machined faces.
All valves in oil line shall be suitable for continuous operation with transformer oil at
100C.
The oil sampling point for main tank shall have two identical valves to be put in
series. Oil sampling valve shall have provision to fix rubber hose of 10mm size to
facilitate oil sampling. The sampling device shall not be fitted on the filter valves.
A valve or other suitable means shall be provided to fix the on line dissolved gas
monitoring system to facilitate continuous dissolved gas analysis. The location &
size of the same shall be finalised during detail engineering stage.
After testing inside surface of all cast iron valves coming in contact with oil shall be
applied with one coat of oil resisting paint/varnish with two coats of red oxide zinc
chromate primer followed by two coats of fully glossy finishing paint of approved
shade distinct and different from that of main tank surface. Outside surface except
gasket setting surface of butterfly valves shall be painted with two coats of red
oxide zinc chromate followed by two coats of fully glossy finishing paint.
Radiator valves shall be of butterfly type (material: cast iron) provided.
Minimum thickness for radiator valve should be 1.6mm.
All hardware used shall be cadmium plated / electro galvanized.
5.9.15 RATING AND DIAGRAM PLATE

Rating and Diagram Plate should consider following points while constructing:
Rating and Diagram plate shall be fixed to the transformer tank at an average
height of about 1750mm above ground level and shall be of stainless steel
material.
Rating plate shall have all the data specified in the appropriate clauses of IS: 2026.
Diagram plate shall show the internal connections and also the voltage vector
relationship of the several windings in accordance with IS: 2026 and in addition a
plan view of the transformer giving the correct physical relationship of terminals. No
load voltage shall be indicated for each tap.
5.9.16 COOLING EQUIPMENT

Cooling equipment shall be provided for the transformers having forced cooling
requirement:

Design of cooling system shall satisfy the performance requirements. The cooler
shall be suitable for mounting on a flat concrete base.
Each radiator bank shall have its own cooling fans, shut off valves at the top and
bottom (80mm size), lifting lugs, top and bottom oil filling valves, air release plug at
the top, a drain and sampling valve and thermometer pocket fitted with captive
screw cap on the inlet and outlet. Radiators shall be designed to avoid pockets in
which moisture may collect and shall withstand the pressure tests.
At least one number extra cooling fan or 20% capacity standby fans (whichever is
higher) shall be provided with each radiator bank.
Cooling fans shall not be directly mounted on radiator bank which may cause
undue vibration. These shall be located so as to prevent ingress of rain water.
Each fan shall be suitably protected by galvanised wire guard. The exhaust air flow
from cooling fan shall not be directed towards the main tank in any case.
Cooling fans shall be suitable for operation from 415V, 3, 50Hz power supply and
shall conform to IS: 325. Each cooling fan shall be provided with starter thermal
overload and short circuit protection. The motor winding insulation shall be class
F, limiting temperature rise to class B limits. Motors shall have IP55 enclosure.
Expansion joint shall be provided, one each on top and bottom cooler pipe
connections.
Air release device and oil plug shall be provided on oil pipe connections. Drain
valves shall be provided in order that each section of pipe work can be drained
independently.
Automatic operation control of fans shall be provided (with temperature change)
from contacts of winding temperature indicator. The Vendor shall recommend the
setting of WTI for automatic changeover of cooler control from ONAN to ONAF.
The setting shall be such that hunting i.e. frequent start-up operations for small
temperature differential do not occur. Suitable manual control facility for cooler fans
shall be provided. Selector switches and push buttons shall also be provided in the
cooler control cabinet to disconnect the automatic control and start/stop the fans
manually.
Fault indicating device for each cooling fan of transformer shall be provided, an
alarm contact shall be provided to indicate the unintended stoppage of a fan.
5.9.17 COOLER CONTROL CABINET

Following points shall be considered while constructing cooler control cabinet:
The cooler control cabinet shall have all necessary devices meant for cooler
control and local temperature indicators. All the contacts of various protective
devices mounted on the transformer and all the secondary terminals of the bushing
CTs shall also be wired up to the terminal board in the cooler control cabinet. All
the necessary terminals for remote connection to Purchasers panel shall be wired
up to the cooler control cabinet.
The cooler control cabinet shall be of folded sheet steel construction, assembled
on channel and base frame with anti-vibration mountings. The frame and load
bearing part shall be fabricated with sheet steel of not less than 2mm thickness.
The doors and covers shall be of CRCA sheet steel of thickness not less than 1.6
mm. The degree of protection shall be IP-55W.
The cooler control cabinet shall have two sections. One section shall have the
control equipment exclusively meant for cooler control. The other section shall

house the temperature indicators, auxiliary CTs and the terminal boards meant for
termination of various alarm and trip contacts as well as various bushing CT
secondary.
The temperature indicators shall be so mounted that the dials are about 1200 mm
from ground level. Glazed door of suitable size shall be provided for convenience
of reading.
110V DC shall be provided by the Purchaser at cooler control cabinet for Control
circuit. Two auxiliary power supplies, 415V, 3, 4wires shall be provided by the
Purchaser at cooler control cabinet for power circuit. All loads shall be fed by one
of the two feeders through an electrically interlocked automatic transfer switch
housed in the cooler control cabinet for cooler circuits. Design features of the
transfer switch shall include the following:
Provision for the selection of one of the feeder as normal source and other as
standby.
Upon failure of the normal source the loads shall be automatically transferred after
an adjustable time delay to standby sources.
Indication to be provided at cooler control cabinet for failure of normal source and
for transfer to standby source and also for failure to transfer.
Automatic re-transfer to normal source without any intentional time delay following
re-energization of the normal source.
Both the transfer and the re-transfers shall be dead transfers and AC feeders shall
not be paralleled at any time.
Necessary isolating switches and HRC fuses/MCB shall be provided.
Cooler control circuit shall switch off all fans in case of transformer lockout relay or
fire protection system operates.
Following lamp indications shall be provided in cooler control cabinet as a
minimum:
Control Supply failure.
Power Supply failure.
Cooling fan failure for each bank.
Standby fan ON indication for each bank.
Cooler control on Manual/Auto/Remote manual.
Common thermal overload trip for fans.
Any other indication as required.
Air Flap Switch for Fan air flow direction to monitor the air flow of Fan to be
provided.
Fan supply phase reverse annunciation in RTCC Panel to be provided.
Tap range plate shall be installed on RTCC panel.
Two set of potential free initiating contact for all the following conditions shall be
wired independently to the terminal blocks of cooler control cabinet for connecting
to Purchasers Panel and SAS system as a minimum requirement:
Control supply failure.

Power supply failure.

Cooling fan failure for each bank.
Standby fan ON indication for each bank.
Cooler control on Manual/Auto/Remote manual.
Common thermal overload trip for fans.
Buchholz relay Alarm/Trip.
Winding Temperature Indicator Alarm/Trip.
Oil Temperature Indicator Alarm/Trip.
Pressure Relief Valve Operated (Trip).
Main tank Oil level low Alarm.
OLTC Oil level low Alarm.
Oil Surge relay Alarm/Trip.
Any other contacts as required.
5.9.18 ON LOAD TAP CHANGER (OLTC)

OLTC -15% to +5% in 16steps of 1.25% each on HV side shall be provided for the
transformers as specified:
The OLTC gear shall be designed to complete successfully tap changes for the
maximum current to which transformer can be loaded, i.e. 150% of the rated
current. Devices shall be incorporated to prevent tap change when the through
current is in excess of the safe current that the tap changer can handle. The OLTC
gear shall withstand through fault currents without injury.
Oil, in compartments which house the making and breaking contacts of the OLTC
shall not mix with oil in other compartments of the OLTC or with transformer oil.
Gases released from these compartments shall be conveyed by a pipe to a
separate oil conservator or to a segregated compartment within the main
transformer conservator. An oil surge relay shall be installed in the above pipe.
The conservator shall be provided with oil level gauge and all fitments and
accessories as required as per IS/IEC/CBIP standards.
Oil filled compartments shall be provided with filling plug, drain valve with plug, air
release vent, oil sampling device, inspection opening with gasketted and bolted
with lifting handles.
The OLTC shall be provided with the Local - Manual / Local - Electrical / Remote
Electrical modes of operation. The electrical operation i.e. Raise/Lower shall be
performed through the RTCC microprocessor relay. When the manual operating
gear is in use, there shall not be possible to operate electric drive.
Diverter switch, motor drive mechanism and selector switches shall be maintained
as per IS-10028. All electrical control switches and the local operating gear shall be
clearly labelled with suitable manner to indicate the direction of tap changing.
The local tap changer cubicle shall be provided for housing motor drive mechanism
for OLTC mounted on the tank of the transformer. The cubicle shall be fabricated
of minimum 2mm thick sheet steel complete with all wiring, fuses, links, cubicle
illumination lamps, anti-condensation heater with thermostatic control switch, gland
plate etc. Local/ Remote selector switches shall be mounted inside the cubicle. The

Cubicle shall conform to IP55 degree of protection. The cubicle shall include the
following as a minimum.
Driving motor shall be squirrel cage totally enclosed type.
Thermal overload relays, isolating switch and HRC fuses.
Electrically interlocked reversing contactors (also mechanically interlock).
Raise /off/ lower Control switch.
Remote/local selector switch lockable in remote position.
Mechanical tap position indicator showing rated tap voltage against each
position and resettable maximum and minimum indicators.
Limit switches to prevent motor over-travel in either direction or final
mechanical stops.
Brake or clutch to permit only one taps change at a time on manual operation.
Emergency manual operating devices (hand crank or hand wheel).
Operation counter.
Space heaters with switch and HRC fuses/MCB.
Cubicle lamp with door switch and HRC fuses/MCB.
Gaskets and hinged door with locking arrangement.
Terminal blocks, internal wiring, earthing terminals and double compression
cable glands for power and control cables.
Necessary relays, contactors, current transformers etc.
Control supply Transformer, if applicable.
Any other feature as required.
For OLTC Oil Container Prismatic Oil Level Indicator shall be provided.
The following electrical control features shall be provided as a minimum:
Positive completion of load current transfer, once a tap change has been
initiated, without stopping on any intermediate position, even in case of failure
of external power supply.
Only one tap change from each tap change impulse even if the control switches
or push button is maintained in the operated position.
Cut-off of electrical control when manual control is resorted to.
Cut-off of a counter impulse for a reverse tap change until the mechanism
comes to rest and resets the circuits for a fresh operation.
Cut-off of electrical control when it tends to operate the tap beyond its extreme
position.
Voltage regulation relay shall be used for regulating the secondary voltage of
Power transformer with on load tap changer. The required dead band settings
shall be set by setting the nominal value and lower & upper level values shall
be set independently.
Operation of Raise control shall be automatically inhibited when the voltage
falls below the specified under voltage limit.
Any other feature as required.

Conventional RTCC panels are not considered for operation of tap changer of
power transformers. Tap change controller cum transformer monitoring system is
considered & tap changing is envisaged through a microprocessor based fully
programmable, automatic voltage regulating cum data acquisition modules. The
equipment shall be microprocessor based numerical type and it shall be
compatible to communication protocol RS485 MODBUS OR IEC61850 for
Substation Automation System (SAS). The Remote tap changer unit shall be
interlinked with SCADA & shall be provided with RS-485 port. The microprocessor
based Remote Tap Changer Control Panel shall be housed in indoor sheet steel
cubicle fabricated of minimum 2mm thickness complete with wiring, fuse links,
illumination lamp with door switch, anti-condensation heater with thermostatic
control switch, gland plate etc.
The monitoring and control shall also include following parameters:
Control of cooling system of transformers including fan, pumps etc. as
applicable.
Number of tap changer operation (Analogue 4-20mA remote signal)
In addition to above function the microprocessor based remote tap changer control
panel shall comprise of the following as a minimum requirement:
Raise / off / lower Control switch.
Tap position indicator (digital type)
Remote transformer winding temperature indicator
Fascia type alarm annunciators for the following with accept and lamp test
facilities:
Tap change in progress
OLTC Mechanism stuck
Control supply fail
AC supply fail
Oil surge relay Alarm/Trip
Voltage sensing relay
Voltage regulation relay (AVR) for Auto operation
SCADA/Auto/Manual Selector Switch
Necessary auxiliary relays
Lamp indications for:
Tap change in progress
Control supply healthy
Lower limit reached
Upper limit reached
Space heaters with switch and HRC fuses/MCB.
Cubicle lamp with door switch and HRC fuses/MCB.
Gaskets and hinged door with locking arrangement.

Terminal blocks, internal wiring, earthing terminals and double compression cable
glands for power and control cables.
Necessary relays, contactors, current transformers etc.
RS-485 port for communication with SCADA.
Any other feature/control/annunciation as required.
5.10 SCADA MONITORING CONTROL

The transformer manufacturer / contractor shall generate the following minimum signals
for supervisory monitoring, control and data acquisition at remote SCADA. Scope of the
bidder is NOT limited to this list. The list shall be finalized at the time of detailed
engineering, also taking into consideration any further monitoring points recommended by
the manufacturer.
5.10.1 ALARM SIGNAL (DIGITAL) ON SCADA

Buchholz Gas Stage-1(Alarm) initiated.
Buchholz Gas Stage-2 (Trip) initiated.
Oil Temperature High Stage-1 (Alarm)initiated.
Oil Temperature High Stage-2 (Trip)initiated.
Winding Temperature (series/common/LV) High Stage-1(Alarm)initiated.
Winding Temperature (series/common /LV) High Stage-2 (Trip)initiated.
Main Tank Pressure Relief Device Trip.
OLTC Pressure Relief Device Trip.
Cooler Fans / OLTC Motor on Standby AC Power Supply.
Cooler Fans / OLTC Motor on Standby DC Control Supply (if applicable).
Cooler Fans / OLTC Motor complete loss of AC power supply.
Cooler Fans / OLTC Motor complete loss of DC Control supply (if applicable).
Cooler Bank-1 Failure (repeat for the other cooler bank).
Tap Changer Oil Level Low.
Tap Changer drive failure.
OLTC raise / lower limit reached.
OLTC Motor Tripped.
OLTC out of step.
OLTC step indication (Analogue 4-20mA remote signal)
Tap Change Incomplete.
RTCC Control Supply Failure.
AVR PT supply failure.
OLTC parallel operation disturbed.
OTI Relay in OLTC tripped.

5.10.2 STATUS SIGNAL (DIGITAL) ON SCADA

OLTC in Manual Control from Local Control Cabinet.
OLTC in Manual Control from RTCC.
OLTC in Manual Control from SCADA.
OLTC in Auto Control from RTCC (when in auto control from AVR).
OLTC in Auto Controlfrom SCADA (when in auto control from AVR).
5.10.3 DISPLAY OF MEASURED PARAMETERS (ANALOG) ON SCADA

Following points shall be considered for display of SCADA:
Tap position.
Top oil temperature.
Series winding temperature.
Common winding temperature.
LV winding temperature.
All other trip signals such as buchholz, pressure relief and OLTC surge shall be
provided directly from the voltage free contacts of the respective device, not via the
DIGITAL RTCC. The alarms can however be wired via the DIGITAL RTCC.
The bidder / contractor / transformer manufacturer shall consider all necessary
transducers / signal transmitters, multipliers in their scope to generate and transmit
top oil & winding temperature signal and tap position for display / recording at
remote SCADA system.
The calibration of the transducer / transmitter shall be as per relevant standard.
Necessary equipment for sending the signal to remote SCADA shall be provided.
The bidder / contractor / transformer manufacturer shall ensure that the transducer
/transmitter are compatible with the sensor instruments mounted on transformer,
aswell as compatible with the SCADA RTU.
A separate event recorder is required to record the date and time (to nearest
second) when the status of any alarm changes. The number of events that can be
stored shall be stated by the tenderer. The data stored shall remain intact even
during a power failure.
Facilities to access the DIGITAL RTCC via local RS-485 port and software running
on a laptop PC under the latest version of Windows shall also be provided. A
sample of the PC software shall be supplied to the purchaser for evaluation before
proceeding with that method. Software supplied to the purchaser is not returnable
and becomes the property of the purchaser.
The entire transformer control (cooler control / OLTC / Microprocessor based
RTCC) shall be interlinked to the SCADA.
5.11 INSULATING OIL

The insulating oil shall be EHV grade mineral oil and shall conform to all parameters
specified below, while tested at suppliers premises. No inhibitors shall be used in oil. The
vendor shall furnish test certificates from the supplier against their acceptance norms as
mentioned below, prior to dispatch of oil from refinery to site. Sufficient quantity of oil
necessary for maintaining required oil level in tank, radiators, conservator etc. till
commissioning shall be supplied.

When the transformer is despatched filled with oil, a sample of oil shall be taken from the
bottom of the tank and tested to IS: 335. If the sample of oil does not meet the
requirements the matter should be reported to the supplier along with insulation resistance
values of the various windings to earth.The make of oil shall be SAVITA or APAR only.
The oil barrels shall have distinct marking of compliance to standard IS: 335, barring which
the drums shall not be accepted.
Table 2 : Insulating Oil Parameters
Sr.No Parameters
3
1 Density at 29.5C (max.) 0.89gm/cm
2 Kinematic Viscosity at 27C (max.) 27cSt
3 Interfacial tension at 27C (min.) 0.04N/m
4 Flash point Penskey-Marten (closed) (min.) 140C
5 Pour point (max.) - 6C
6 Neutralization value (total acidity) (max.) 0.015 mg KOH/gm
7 Corrosive sulphur (in classification of copper strip) Non-Corrosive
8 Electric strength(breakdown voltage)(min.)

- New untreated oil 30kV(rms)
- After treatment
60kV(rms)
9 Dielectric dissipation factor (tan delta) at 90C (max.) 0.002
10 Resistivity in cm (min.)
12
- at 90C 35x10
- at 27C
1500x10
12
11 The oil shall not contain

Presence of oxidation inhibitor additive
anti-oxidant
12 Water content (max.) (New untreated oil) 30ppm for Bulk supply
40ppm for drum supply
13 PCA content (max.) 1%
14 Impulse withstands voltage (max.) 145kVp
15 Total sludge water contains 50ppm
16 Ageing Characteristics after 96hrs as per IS:12177 Method

A with catalyst (copper) 12
2.5x10
- Resistivity (min.) (ohm cm) at 27C 12
2.5x10
- Resistivity (min.) (ohm cm) at 90C
0.2

Sr.No Parameters
- Tan delta at 90C (max.) 0.05mg KOH/gm of oil
- Total acidity (max.)
Each Transformer shall be supplied with the following accessories as a minimum:

One set Conservator for main tank with oil filling hole and cap, isolating valves,
drain valve, magnetic oil level gauge with low level alarm contacts and dehydrating
breather, etc.
One set Conservator for OLTC tank with oil filling hole and cap, isolating valves,
drain valve, magnetic oil level gauge with low level alarm contacts and dehydrating
breather, etc.
Two numbers Pressure relief devices with alarm/trip contacts.
One set Oil preservation system complete with accessories.
One number Buchholz relay, reed type with isolating valves on both sides, bleeding
pipe with pet cock at the end to collect gases and alarm and trip contacts.
One number 250mm dial magnetic oil level gauge with low level alarm contact.
Two numbers Thermometer pocket with mercury in glass thermometer (0-120C).
Two numbers winding temperature indicators with two normally open contacts for
tripping and alarm and necessary contacts for start / stop signals of fans.
Two numbers Signal transmitter for WTI.
One number Oil temperature indicator with 150mm diameter and two normally
open contacts for tripping and alarm.
Set of Drain valves with plug or cover plate.
Set of Sample valves (top and bottom).
Set of Filter valves (top and bottom).
Set of Oil valves between cooler bank and main tank
Set of Radiator valves.
Two nos. grounding pads each with two nos. tapped holes, bolts and washers for
transformer tank, cover and radiator banks, Cooler control cabinet, OLTC etc.
One number rating plate and terminal marking plate.
One number valve schedule plate.
One number Dos & Donts plate.
One number weather proof cooler control cabinet for housing control equipment
and terminal connections and all cabling between transformer and cabinet.
Set of Air relief devices.
Air-cell as required.
One number ladder with safety device for access to the top of transformer tank.
LV bushings with cable box.

LV neutral bushings for all the transformers.

HV bushings.
HV neutral bushing.
Bushing CTs as specified.
Inspection covers.
Set of cover lifting eyes, transformer lifting lugs, jacking pads, towing holes and
core and winding lifting lugs.
Two numbers protected type mercury or alcohol in glass thermometer.
Set of flanged bi-directional wheels for movement.
One set of cooling equipment complete with fans, valves etc.
Set of drain valves/plugs for each section of pipe work so that oil can be drained
independently.
One number on load tap changer with oil surge relay, oil level indicator, shut off
valves, and other accessories.
One number microprocessor based RTCC Panel for each transformer.
Lockable ladder.
The fittings listed above are only indicative and other fittings which generally are required
for satisfactory operation of the transformer are deemed to be included. The transformer
fittings and accessories shall be of reputed make and shall be subject to approval of the
purchaser.
When the transformer is despatched filled with oil, a sample of oil shall be taken from the
bottom of the tank and tested to IS: 335. If the sample of oil does not meet the
requirements the matter should be reported to the supplier along with insulation resistance
values of the various windings to earth.
5.12 NITROGEN INJECTION FIRE PREVENTION CUM EXTINGUISHING SYSTEM (NIFPES)
5.12.1 TECHNICAL REQUIREMENT

Each oil filled transformer shall be provided with a dedicated Nitrogen Injection
system for prevention against the transformer explosion which shall use nitrogen
as quenching medium.
The system shall prevent Transformer oil tank explosion and possible fire in case
of internal / external cause. In the event of fire by external causes such as bushing
fire, OLTC fires, fire from surrounding equipment etc., it shall act as a fast and
effective fire fighter.
It shall accomplish its role as fire preventer and extinguisher without employing
water or carbon dioxide. Fire shall be extinguished within reasonable time (not
more than 3 minutes so as not to harm the transformer) of system activation and
within 30seconds (maximum) of commencement of nitrogen injection. The list of
past supplies in India / Abroad along with performance certificate from users of the
system shall be submitted for approval of purchaser.
Nitrogen Injection system should be a dedicated system for each oil filled
Transformer. It should have a Fire Extinguishing Cubicle (FEC) placed on a plinth
at a distance of 5-10m away from Transformer or placed next to the firewall (if fire
fighting wall exists).

The FEC shall be connected to the top of Transformer oil tank for depressurization
of tank and to the oil pit (capacity is approximately equal to 10% of total volume of
oil in Transformer tank / or existing oil pit) from its bottom through oil pipes.
The FEC should house a pressurized nitrogen cylinder which is connected to the
oil tank of Transformer oil tank at bottom. The Transformer Conservator Isolation
Valve (TCIV) is fitted between the conservator tank and Buchholz relay. Cable
connections are to be provided from signal box to the control box in the switchyard
control room, from control box to FEC and from TCIV to signal box. Detectors
placed on the top of Transformer tank are to be connected in parallel to the signal
box by Fire survival cables.
Control box is also to be connected to relay panel in switchyard control room for
receiving system activation signals.
5.12.2 ACTIVATION OF THE SYSTEM

Mal-functioning of the Nitrogen injection system could lead to interruption in power supply.
The supplier shall ensure that the probabilities of chances of malfunctioning of the
Nitrogen injection system are practically zero. To achieve this objective, the supplier shall
plan out scheme of activating signals which should not be too complicated to make the
system inoperative in case of actual need. The system shall be provided with automatic
controls to prevent the explosion of transformers. Besides automatic control, remote
electrical push button control at control box and local manual control in the cubicle shall
also be provided. The following electrical-signals shall be used for activating the system
under prevention mode/fire extinguishing mode.
5.12.2..1 AUTO MODE FOR PREVENTION
Differential relay operation.
Buchholz relay paralleled with pressure relief valve or RPRR (Rapid Pressure Rise
Relay)
Tripping of all circuit breakers (on HV & LV side) associated Transformer is the
pre-requisite for activation of system.
5.12.2..2 FOR EXTINGUISHING
Fire Detector
Buchholz relay paralleled with pressure relief valve or RPRR (Rapid Pressure Rise
Relay)
5.12.2..3 MANUAL MODE (LOCAL / REMOTE)
Tripping of all circuit breakers (on HV & LVside) associated with transformer is the pre-
requisite for activation of system.
5.12.2..4 MANUAL MODE (MECHANICAL)
Tripping of all circuit breakers (on HV& LVside) associated with transformer is the pre-
requisite for activation of system. The system shall be designed to be operated manually
in case of failure of power supply to the system.
5.12.3 OPERATION
On receipt of all activating signals, the system shall drain predetermined volume of hot
oil from the top of tank (i.e. top oil layer), through outlet valve, to reduce tank pressure by
removing top oil and simultaneously injecting nitrogen gas at high pressure for stirring the
oil at pre-fixed rate and thus bringing the temperature of top oil layer down. Transformer
conservator isolation valve blocks the flow of oil from conservator tank in case of tank

rupture / explosion or bushing bursting. Nitrogen occupies the space created by oil drained
out and acts as an insulating layer over oil in the tank and thus preventing aggravation of
fire.
5.12.4 SYSTEM COMPONENTS

Nitrogen Injection system shall broadly consist of the following components. However, all
other components which are necessary for fast reliable and effective working of the
system shall deemed to be included in the scope of supply.
5.12.4..1 CUBICLE (FEC)
The Cubicle Frame shall be made of CRCA sheet of 3mm (minimum) thick complete with
the base frame, painted inside and outside with post office red colour (shade 538 of IS -5).
It shall have hugged / hinged split doors fitted with high quality tamper proof lock. The
doors, removable covers and panels shall be gasketted all round with neoprene gaskets.
The degree of protection shall be IPW55.
The following items shall be provided in the Cubicle:
Nitrogen gas cylinder with regulator and falling pressure electrical contact
manometer.
Oil drain pipe with mechanical quick drain valve.
Electro mechanical control equipment for draining of oil of predetermined volume
and injecting regulated volume of nitrogen gas.
Pressure monitoring switch for back-up protection for nitrogen release.
Limit switches for monitoring of the system.
Butterfly valve with flanges on the top of panel for connecting oil drain pipe and
nitrogen injection pipes for transformer.
Panel lighting (CFL Type).
Oil drain pipe extension of suitable sizes for connecting pipes to oil pit.
Space heater.
5.12.4..2 CONTROL BOX
Control box is to be placed in the switchyard control room for monitoring system operation,
automatic control and remote operation. The following alarms, indications, switches, push
buttons, audio signal etc. shall be provided.
System on.
TCIV open.
Oil drain valve closed.
Gas inlet valve closed.
TCIV closed.
Detector trip.
Buchholz relay trip.
Oil drain valve open.
Extinction in progress.

Cylinder pressure low.

Differential relay trip.
PRV / RPRR trip.
Transformer trip.
System out of service.
Fault in cable connecting fault detector.
Fault in cable connecting differential relay.
Fault in cable connecting Buchholz relay.
Fault in cable connecting PRV / RPRR.
Fault in cable connecting transformer trip.
Fault in cable connecting TCIV.
Auto / Manual / Off.
Extinction release on / off.
Lamp test.
Visual / Audio alarm for AC supply fail.
Visual / audio alarm for DC supply fail as far as possible the control box should be
such devised that all the transformers or group thereof should be controlled from
single spot.
5.12.4..3 TRANSFORMER MAIN TANK AND CONSERVATOR ISOLATING VALVE
Transformer conservator isolation valve (TCIV) to be fitted in the conservator pipe line,
between conservator and buchholz relay which shall operate for isolating the conservator
during abnormal flow of oil due to rupture / explosion of tank or bursting of bushing. The
valve shall not isolate conservator during normal flow of oil during filtration or filling or
refilling, locking plates to be provided with handle for pad locking. It shall have proximity
switch for remote alarm, indication with visual position indicator.
The TCIV should be of the best quality as malfunctioning of TCIV could lead to serious
consequence. The closing of TCIV means stoppage of breathing of Transformer. Locking
plates shall be provided for pad locking.
5.12.4..4 DETECTORS
The system shall be completing with adequate number of heat detectors fitted on the top
cover of the Transformer oil tank. All the required Fire detectors shall be connected with
signal box/control box.
5.12.4..5 SIGNAL BOX
It shall be mounted away from Transformer main tank, preferably near the marshalling
box, for terminating cable connections from TCIV & detectors and for further connection to
be control box. The degree of protection shall be IP65.
5.12.4..6 CABLES
Fire survival cables (capable to withstand 750C) of 4core x 1.5sq.mm size for connection
of detectors in parallel shall be used. The fire survival cable shall conform to BS 7629-1,
BS 8434-1, BS 7629-1 and BS 5839-1, BS EN 50267-21 or relevant Indian standards.

Fire Retardant Low Smoke (FRLS) cable of adequate size shall be used for connection of
signal box / marshalling box near transformer and FEC mounted near transformer with
control box mounted in control room.
Fire Retardant Low Smoke (FRLS) cable of 4core x 1.5sq.mm size shall be used for
connection between control box to DC & AC supply source, FEC to AC supply source,
signal box / marshalling box to transformer conservator isolation valve connection on
transformer. Separate cables for AC supply & DC supply shall be used.
5.12.4..7 PIPES
Pipes complete with connections, flanges, bends and tees etc. shall be supplied along with
the system.
5.12.4..8 OTHER ITEMS TO BE SUPPLIED
Vendor should also supply following listed items:
Oil drain and nitrogen injection openings with gate valves on Transformer tank at
suitable locations.
Flanges between Buchholz relay and conservator tank for fixing TCIV.
Detector brackets on transformer tank top cover.
Spare potential free contacts activating the system i.e. in differential relay,
Buchholz relay. Pressure Relief Device / RPRR, Circuit breaker of Transformer.
Pipe connections between Transformer and FEC and between FEC and oil pit
required for collecting top oil.
Cabling for detectors mounted on Transformer top cover.
Inter cabling between signal box, control box and FEC.
Butterfly valves / Gate valves on oil drain pipe and nitrogen injection pipe which
should be able to withstand full vacuum.
Supports, signal box etc. which are to be painted with enamelled paint.
Any other item required for satisfactory operation of system. All necessary
Interface details of Control Box/Relay Panel are to be provided for interfacing with
existing Master Fire Alarm Control Panel for the annunciation of the important Fire
alarm signals in Central Control Room.
Power supply.
For Control Box 110V DC.
For FEC Auxiliary 230V AC.
Potential free contacts of NFP system on, NFP Out of service, NFP operated to
scada shall be provided by multiplying contacts using contact multiplication relay.
5.12.4..9 SPARE
The bidder apart from the mentioned spares shall submit a list of recommendation spares
for five years trouble free operation of the equipments and also furnish unit rates. The
purchasers will scrutinize the said list and decide on the items on spares to be ordered
and the quantities. These spares shall be supplied by the contractor before end of
warranty period.

5.12.5 MODIFICATION OF TRANSFORMER

No modification on the transformer shall be allowed which affects its performance (i.e.
efficiency, losses, heat dissipation ability etc.) safety, life etc. or its any other useful
parameter. This requirement shall be paramount importance and shall form the essence of
the contract.
However, in any case, performance of transformer should not be affected in any manner
by having Nitrogen Injection Fire Prevention Cum Extinguishing System (NIFPES) and the
Contractor / Sub- Contractor shall give an undertaking to this effect. All pipes should be
washed / rinsed with transformer oil. If any damage is done to the transformer and / or any
connected equipment during installation & commissioning full recovery therefore shall be
affected from the Contractor / Sub-Contractor, of NIFPES system.
It shall be solely the responsibility of Contractor / Sub-Contractor to install, carry out pre-
commissioning tests & commission NIFPES at the project site as in this specification, to
the entire satisfaction of the purchaser.
5.12.6 INTERLOCK
It shall be ensured that once the NIFPES gets activated manually or in auto mode, all the
connected breakers shall not close until the system is actually put in OFF mode. Also PRV
shall get closed only if all the connected breakers are open.
5.13 OIL STORAGE TANK

The oil storage tank shall be designed and fabricated as per relevant Indian Standards
e.g. IS: 803 or other internationally acceptable standards.
Transformer oil storage tanks shall be towable & rested on pneumatic tyres of
adequate quantity & size. The tank shall be to cylindrical shape & mounted
horizontally and made of mild steel plate of adequate thickness.
The tank shall be designed for storage of oil at a temperature of 100C.
The bidder may further note that maximum height of any part of the complete
assembly of the storage tank shall not exceed 4.0m above road top.
The tank shall have adequate number of jacking pad so that it can be kept on jack
while completely filled with oil. The tank shall be provided with suitable saddles so
that tank can be rested on ground after removing the pneumatic tyres.
The tank shall also fitted with manhole, outside & inside access ladder, silica gel
breather assembly, inlet & outlet valve, oil sampling valve with suitable adopter, oil
drainage valve, air vent etc. Pulling hook on both ends of the tank shall be
provided so that the tank can be pulled from either end while completely filled with
oil. Bidder shall indicate the engine capacity in horse power to pull one tank
completely fitted with oil. Oil level indicator shall be provided with calibration in
terms of litre so that at any time operator can have an idea of oil in the tank.
Suitable arrangement shall also be provided to prevent overflow in the tank.
The following shall form part of supply along with Oil storage tank:
Four numbers of 50NB suitable rubber hoses for transformer oil application up
to temperature of 100C, full vacuum and pressure up to 2.5kg/cm2 with
couplers and unions each not less than 10m long shall be provided.
Two numbers of 100NB suitable for full vacuum without collapsing and kinking
vacuum hoses with couplers and unions each not less than 10m long shall also
be provided.

One number of digital vacuum gauge with sensor capable of reading up to

0.001torr, operating on 240V, 50Hz AC supply shall be supplied. Couplers and
unions for sensor should block oil flow in the sensor. Sensor shall be provided
with atleast 8m cable so as to suitably place the Vacuum gauge at ground
level.
The painting of oil storage tank and its control panel shall be as per transformer
tank.
The tank shall contain a self-mounted centrifugal oil pump with inlet and outlet valves, with
couplers suitable for flexible rubber hoses and necessary switchgear for its control. There
shall be no rigid connection to the pump. The pump shall be electric motor driven, and
shall have a discharge of not less than 6.0kl/hr. with a discharge head of 8.0m. The pump
motor and the control cabinet shall be enclosed in a cubical with IP-55 enclosure.
5.14 PAINT
Before painting or filling with oil or compound, all ungalvanized parts shall be completely
clean and free from rust, scale and grease, and all external surface cavities on castings
shall be filled by metal deposition.
The interior of transformer tanks and other oil filled chambers and internal
structural steel work shall be cleaned of all scale and rust by shot-blasting Sa 2(
as per Swedish Standard SIS 055900 of ISO 8501 Part-1) or other approved
method. These surfaces shall be painted with hot oil resisting, non-corrosive
varnish or paint. Minimum dry film thickness (DFT) shall be 30m & paint shade
shall be glossy white. Unexposed welds need not be painted.
The external surface shall be given a coat of high quality red oxide or yellow
chromate primer followed by filler coats. Except for nuts, bolts and washers, which
may have to be removed for maintenance purposes, all external surfaces shall
receive a minimum of three coats of paint.
The primary coat shall be applied immediately after cleaning. The second coat
shall be an oil and weather resisting nature and of a shade or colour easily
distinguishable from the primary and final coats and shall be applied after the
primary coat has been touched up where necessary. The final coat shall be of a
glossy oil and weather resisting non-fading paint of shade Number 631 of IS: 5.
Primer paint shall be ready made zinc chrome as per IS: 104; intermediate and
final coats of paint shall be as per IS: 2932. The final thickness of paint film on
steel shall not be less than 80 microns. Sufficient quantity of touch-up paint shall
be furnished for application at site.
Nuts, bolts and washers which may have to be removed for maintenance purposes
shall receive a minimum of one coat of paint after erection.
All interior surfaces of mechanism chambers and kiosks except those, which have
received anti-corrosion treatment, shall receive three coats of paint applied to the
thoroughly cleaned metal surface. The final coat shall be of a light coloured anti-
condensation mixture.
Any damage to paint work incurred during transport and erection shall be made
good by the supplier by thoroughly cleaning the damage portion and applying the
full number of coats of paint that had been applied before the damage was caused.
One coat of additional paint shall be given at site by the Purchaser. Supplier will
supply the requisite quantity of paint.

5.15 PACKING AND DELIVERY

The vendor shall arrange transportation of all equipment from the point of manufacture to
the Site. The arrangements shall include, but not be limited to, hiring adequate capacity of
Wagon, determination of routes, determination of required permits, payment of required
taxes and duties, and notification to the Purchaser. The transformer shall be transported
after filling Nitrogen gas or dry air at a positive pressure.
The vendor shall despatch the equipment filled with oil or in an atmosphere of
nitrogen or dry air. In the former case, the vendor shall take care of the weight
limitation on transport and handling facility at site. In the latter case, necessary
arrangement shall be ensured by the contractor to take care of pressure drop of
nitrogen or dry air during transit and storage till completion of oil filling during
erection.
A gas pressure testing valve with necessary pressure gauge and adaptor valve
shall be provided. Equipment shall also be fitted with sufficient number of impact
recorders during transportation to measure the movement due to impact in all three
directions.
5.16 TEST
All tests shall be carried out as per IS 2026 using itsown accessories and parts which shall
be supplied along with the transformers.
5.17 TYPE TESTS OF POWER TRANSFORMER

Following type test certificates (not older than 5 years). For test conducted earlier on
similar transformer type and rating shall be furnished for the purchaser review.
Temperature rise Test with dissolved gas analysis test before and after.
Dielectric type tests.
Degree of protection for cooler control cabinet/ OLTC cabinet/RTCC panel.
Short circuit test certificates (should not be older than 5 years) for test conducted earlier
on transformers of similar type and rating shall be furnished for the purchasers review.
5.18 ROUTINE TESTS OF POWER TRANSFORMER

Following routine tests shall be conducted on each transformer as per IS: 2026/ IEC-
60076/CBIP manual in the presence of client and /or consultant.
Measurement of winding resistance.
Measurement of voltage ratio and check of phase displacement.
Measurement of impedance voltage / short circuit impedance (principal tapping)
and load loss.
Separate Source AC withstand voltage test.
Measurement of no load loss and current.
Measurement of insulation resistance polarisation index.
Dielectric tests.
Measurement of Magnetic Imbalance test.
Oil leakage test on transformer tank with radiators.

Functional test on buchholz and MOG relay.

Pressure Relief Device Operation test.
Functional test on FCC and RTCC.
Tests on OLTC (Operation test & Auxiliary circuit insulation test).
Ratio and Polarity check on Bushing, Neutral and WTI CTs.
5.19 SPECIAL TESTS FOR POWER TRANSFORMER

Following Special tests shall be conducted on each transformer as per IS: 2026/ IEC-
60076 /CBIP manual:
Dielectric tests
Measurement of zero-sequence impedance of three-phase transformers.
Short-circuit withstand test
Measurement of Acoustic noise level
Measurement of the harmonics of the no-load current.
Measurement of the power taken by the fan.
Determination of capacitance windings-to-earth and between windings.
Determination of transient voltage transfer characteristics.
Measurement of insulation resistance to earth of the windings, and /or
measurement of dissipation factor (tan) of the insulation system capacitance.
Sweep Frequency Response Analysis (SFRA) Test on request of purchaser.
5.20 TANK TEST

During fabrication the following tests shall be carried out as per CBIP Manual for
Transformers:
Tank to be offered for inspection before starting any painting works. The tank shall
be tested for leakage by being completely filled with air at a pressure
corresponding to twice the normal head of oil or to normal pressure plus 35KN/
Sq.m (5 PSI) whichever is lower. The pressure shall be maintained for a period of
minimum one hour during which time no leak shall occur. The equivalent air
pressure corresponding to oil pressure calculated at the base of the tank to be
considered for air pressure test. Permanent deflection of flat plates shall be
measured on one tank of each design, after the excess pressure has been
released and shall not exceed the figures specified below in table.
Table 3 : Limits of Deflection
Horizontal Length of Flat Plate (in mm) Permanent Deflection (in mm)
Up to and including 750 5.0
751 to 1250 6.5
1251 to 1750 8.0
1751 to 2000 9.0
2001 to 2250 11.0

2251 to 2500 12.5

2501 to 3000 16.0
Above 3000 19.0
The conservator shall be tested for leakage by being completely filled with air at
35kN/m2. The pressure shall be maintained for a period of minimum one hour
during which time no leakage shall occur.
The radiators shall be tested for leakage by placing them horizontally in a tank
filled with clean water and applying air pressure 197kN/m2 (2kg/cm2) for at least
15minutes during which time no leakage shall occur.
The Pipes shall be tested for leakage by applying air pressure 394kN/m2
(4 kg/cm2) for at least 15 minutes during which time no leakage shall occur.
As far as possible butt joint in Oil Pipes should be avoided. If it is not possible to avoid butt
joints in Oil Pipes then internal surface of pipes at the location of butt joints shall be
checked visually for any gap, cavities, and excess penetration. Butt joints with gaps and
cavities are not permitted and excess penetration should be removed by grinding. For
small size pipes and butt weld joints at inaccessible location, visual examination of butt
weld from inside of Pipes shall be carried out using boroscope.
5.20.1 VACUUM TEST

During fabrication the Vacuum test shall be carried out as per CBIP Manual as follows:
Transformer tank of each design shall be subjected to vacuum of 100.64kN/m 2
(760mm of Hg). The tank designed for full vacuum shall be tested at an internal
pressure of 3.33 kN/m2 absolute (25torr) for one hour.
The permanent deflection of flat plate after the vacuum has been released shall not
exceed the values stated in above clause.
5.20.2 PRESSURE TEST

Before conducting pressure test, the following shall be taken care of:
Pressure relief valve/relief vent shall be removed and opening shall be blanked.
Transformer and Tap changer conservator shall be disconnected.
Diverter switch compartment of Tap changer shall be connected with transformer
tank for equalizing the pressure on both sides.
Oil should be completely filled and all trapped air released.
5.20.3 TEST TO BE DONE DURING ASSEMBLY STAGE

Oil pressure test to be conducted on tank with turret and all other accessories as
assembled by filling completely with oil at a pressure corresponding to twice the normal
head of oil or to normal pressure plus 35kN/m2 whichever is lower. The pressure shall be
maintained for eight hours during which time no leakage shall occur. If any leakage is
observed, manufacturer / supplier shall rectify the same and reoffer the Transformer for
Pressure test. During the test the pressure shall now be maintained only for Four hours
during which time no leakage shall occur. This test shall be repeated till there is no
leakage from any joints.

5.21 SUBMISSION OF ROUTINE TEST REPORT

For the following fittings, type test & routine test reports shall be furnished by the Vendor
for purchasers review:
Bushing.
Buchholz relay.
Cooler control cabinet.
OLTC cabinet.
RTCC panel.
Pressure Relief Device.
Magnetic Oil Level Gauge.
Air cell.
OTI.
WTI.
Cooling fan and motor assembly.
Bushing current transformer.
Axles and wheels.
5.22 TESTS FOR NITROGEN INJECTION FIRE PREVENTION CUM EXTINGUISHING SYSTEM
(NIFPES)
Contractor has to carry out the type test as per relevant IS/IEC. Specifically IP55 on FEC
or have to produce the report from NABL approved lab.
Reports of all routine test conducted as per relevant IS/IEC standards in respect of
various bought out items including test reports for degree of protection for FEC /
control box / signal box shall be submitted by the supplier.
The supplier shall demonstrate all functional tests associated with the following as
Factory Acceptance Tests:
FEC, Control box
Fire Detector
Conservator Isolation Valve
The performance test of the complete system shall be carried out after erection of
the system with transformer at site.
The charges for carrying out all routine tests shall be deemed to be included in the Bid
price. The charge of carrying out each type test/ special test shall be given separately in
Unit Price Schedule for price adjustment purpose, In case waival of any of the tests by
the purchaser at a later dates.
5.23 DRAWINGS / DOCUMENTS TO BE SUBMITTED AFTER AWARD OF CONTRACT

Revised data sheet incorporating all the comments agreed during tender stage.
List of deliverable items & packing list.
Quality Plan, Field Quality Plan, and Field Welding Schedule.
Dimensional General Arrangement drawing of transformer.
Parts list.

Dimensional General Arrangement for Cooler cabinet.

Schematic & Wiring diagram for cooler cabinet.
HV bushing arrangement.
HV neutral & LV Terminal arrangement.
Overfluxing curve.
Particulars & Drawings of on line dissolved gas analyser.
Catalogues/drawings for bought out items.
Transport /Shipping dimension drawing.
Foundation Plan & loading details.
Properties of transformer oil.
Valve diagram plate and list of valves indicating material & size.
Name plate details.
Design calculations for short circuit withstand capability.
Painting & surface preparation procedure for purchasers acceptance.
Test procedure or testing at shop and site.
Test certificates.
L2 & L3 network covering all activities.
TDS to be provided for the valves & spares, Fittings & Accessories (including
Bushing CT) for procurement in the future for O & M Spares.
Schedule for submission of various documents will be finalized during award of
contract.
5.24 O & M MANUAL

O&M manual for installation, operation and maintenance of transformer and Nitrogen
Injection Fire Prevention Cum Extinguishing System (NIFPES) shall be furnished before
dispatch of the equipment. Draft O&M manual shall be submitted for Purchasers approval
within two weeks of inspection. Manual shall contain minimum following details:
Description of the equipment.
Salient construction features.
Packing details.
Instructions to be followed on receipt at site for storage.
Erection procedure & checks.
Tests to be conducted at site.
Commissioning procedure.
Maintenance instructions.
List of spares.
Approved GA drawing.
Approved Data Sheets.

Technical leaflets of all important components.
5.25 TECHNICAL PARAMETERS

Table 4 : List of technical parameters
Sr.No. Description Required Data

A Site Data Ambient Temperature : 52C
Humidity : 99%RH
Max.Wind Speed : 52m/s
Altitude : 177m
Seismic Zone : Zone II
B Standards : As per earlier sections
C Transformer Location / Duty : Outdoor
D Commissioning services to Quote : Yes
E Transformer Data
1 Quantity (Nos.) : 2 Nos.
2 Rating : 35/40 MVA
3 Type : ONAN / ONAF
4 Capacity (*refer point No. 6 of notes) : Continuous duty on ONAN 35MVA
: Continuous duty on ONAF 40MVA
5 Tap Changer * as per S.N. No. 40, 41
etc.
a) Type : On Load Tap Changer (OLTC)
b) Aux. Supply to Tap changer : 415 V
c) Visual position indicator of Tap : Yes Refer Resolution at Sl. No. 44 in Annexure - 2
d) Tap to provide on HV winding : +5 % to -15 %
e) Tap Range : in 16 steps of 1.25 %
f ) OLTC to provide with AVR, RTCC : Yes
6 Frequency ( Hz) : 50 Hz 5%
7 Nos. of Phases :3
8 Primary Voltage & Percentage Variation : 132 kV -15 % to +10 %
9 Highest system voltage @ primary : 145 kV
10 Fault Level on primary side (HV) : 40kA for 3 sec
11 Rated Current : HV 174.95 Amps at 40MVA base
: LV 699.83 Amps at 40MVA base
12 Secondary Utility Voltage & : 36kV
No load Voltage : No load voltage 33kV
13 Highest system voltage @ Secondary : 36kV
14 Winding material : Copper
15 Orientation between primary & : 180 degree


secondary termination
16 Primary connection : Star
17 Secondary connection : Star
18 Vector Group : YNyn0
19 Neural Grounding
- H.V. Winding : Solidly Grounded
- L.V. Winding : Solidly Grounded
20 Bushing Type (As per IS 3347) (* The : Plain porcelain oil communicating type
HV & LV bushings should be placed bushings of 699.83 Amps at 40 MVA base side
coinciding with the centre line of the (normal current, however bushing current
transformer rollers) rating shall be considered as per relevant IS).
: Oil impregnated condenser type bushing
suitable for 174.95 Amps at 40MVA base of
continuous current for HV side (normal current,
however bushing current rating shall be
considered as per relevant IS.) suitable for 3
IPS tube or ACSR Zebra conductor rated for
145kV, 6kN.
21 Bushing Creepage Distance : 31mm / kV
22 Termination
- H.V. Side : Bare Bushing
- L.V. Side : XXX sq.mm XLPE Aluminium conductor
Armoured Cable with Bottom Cable entry.
Breather & Space heaters could have been
provided in LV Cable end box and the gland
plate shall be of non-magnetic type.
23 Cable Isolation Box / Chamber on
- H.V. Side : No
- L.V. Side : Yes
24 Minimum Clearance for 132 kV : Vendor to indicate (*Minimum clearance shall
- Phase to Phase (in Air) be as per CBIP norms)
- Phase to Earth (in Air)
- Phase to Phase (in Oil)
- Phase to Earth (in Oil)
Minimum Clearance for 33kV

- Phase to Phase (in Air)
- Phase to Earth (in Air)
- Phase to Phase (in Oil)
- Phase to Earth (in Oil)
25 % Regulation at full load @40MVA

Base : Vendor to specify
a) At Unity P.F : Vendor to specify
b) At 0.8 P.F
26 1 minute Power Frequency Withstand
Voltage in kV RMS

a) Primary : 275kV
b) Secondary : 70kV
27 Impulse withstand voltage of 1.2/50
micro second full wave
a) Primary 132 kV side : 650kV (p)
b) Secondary 33kV side : 175kV (p)
28 % Impedance Guaranteed @40MVA : 12 % with IS tolerance
Base
29 No Load Current : Vendor to specify.
30 Efficiency Guaranteed @35MVA : At Unity P.F
Base
@ 100% Load : Vendor to specify
@ 45% Load : > 99.57% with IS Tolerance
@ Max Efficiency @ % : Vendor to specify
Load.
31 Loses Guaranteed Refer Resolution at Sl. No. 20 in Annexure - 2
@ No Load : Vendor to specify
@ Full Load @ 35MVA : Vendor to specify
Auxiliary Cooler Losses : Vendor to specify
32 Temperature Rise over design Ambient
Temperature of 50 degree C, in Cat
rated voltage & Power
A) Oil : 50 Deg. C
B) Winding : 55 Deg. C
33 Insulation
HV 132 kV : Graded Insulation
LV 33kV : Uniform Insulations
:Class-A
34 Transformer insulation Oil
a Type of Oil & : Mineral Oil
Make : APAR / SAVITA
b PCB Content : Indicate: Oil Contains NO PCBs. On Name
Plate.
c Transformer Oil Qty. : The Transformer shall be supplied with a
sufficient quantity of oil suitable in all respects
for continuous service under tropical
conditions. The oil shall be of approved grade
& comply with IS 335. Additional 10% quantity
of oil shall be supplied in sealed drums with
indication of Oil Contains NO PCBs.


35 Weight of Transformer : Vendor to specify
a Weight of Oil
b Weight of Transformer without oil
c Oil volume of conservator
d Oil volume of OLTC
e Overall weight of Transformer
36 Overall Dimension (approx.) : Vendor to specify
1) Length (mm)
2) Breadth (mm )
3) Height (mm )
37 Paint shade : M.B & RTCC shall be painted with white
glossy paint from inside andouter surface of
M.B. The OLTC and Transformer shall be
painted with POLYURETHENE paint shade
RAL-631 of IS5/RAL 7032 as per RRVPNL
standards.
38 Marshalling Box cum Cooler control : IP 55W, Outdoor duty, suitable to operate
Cabinet with 440 volts 3 phase, 4 wire, 50 Hz with a
voltage variation of 10%
: Weather proof construction, doors in the front,
A manual auto changeover switch, WTI with 4
micro switches, OTI with 2 micro switches,
fittings, switches and contactors etc. on front
side and wiring on back side
: The WTI and OTI shall be suitable for local
indication and on SCADA through 4 to 20mA
transducers
: Complete with hinged doors, padlock
arrangement, thermostatically controlled space
heaters to prevent condensation, cubicle CFL
light and the terminal glands for the cables
: The scheme of cooler fan shall be as per
project requirement. The fan control shall be
separated from power.
: Engraved single line diagram on non-rusting
steel plate will be provided on RTCC/
Marshalling Box on back of front.
39 Interconnecting Cable : All the cables between this unit and fans,
W.T.I, O.T.I., buchholz relay etc. shall be
provided by Vendor with its terminations. The
cable laying shall be carried out as per
standard in Tray of suitable size.
40 TAP CHANGING MECHANISM
a Type : full capacity non inductive transition
resistance type On load pattern taps on HV
neutral end to vary voltage on LV side from -
15% to +5% in equal steps of 1.25% each i.e.
17 taps including one normal tap position. The
tested ratios shall not have more than + 0.50%


error from rated ratios on any of the 17 nos. of
taps.
b Capacity : The capacity of tap change shall be suitable
for application.
c Local and Remote operation : Yes, remote operation from RTCC panel
d OLTC gear : Once the tap changing operation has been
initiated it must be completed even if the
supply to the driving mechanism interrupts.
f Auxiliary Supply : 440 volt 3-phase 50 cycles Suitable audio as
well as visual alarm shall be provided in case
of failure of A.C. supply to OLTC cubicle.
g Parallel operation : The tap changer shall be capable of
permitting parallel operation with other
transformers of the same type covered by this
specification. The transformers shall give full
load output on all taps. Each of the seventeen
taps shall be matched with the taps of the
follower transformer, odd and even tap
matching scheme shall not be acceptable. The
feature like master and follower as well as an
audio visual indication during the operation of
motor shall also be incorporated. Necessary
interlock blocking independent control when
the units are in parallel shall be provided.
h Accessories : An oil immersed tap selector switch, which
shall not interrupt the load current during tap
change
: Diverter switch with transition resistance
: Separate compartment for diverter switch with
independent oil conservator, oil surge
protective device
: Motor driven mechanism
: Control & protection devices
: Local tap changer position indicator
: Manual operating device
i General Requirement : The contactors and associated gear for the
tap change driving motors shall be housed in a
Marshalling Box cum Cooler Cabinet.
41 REMOTE TAP CHANGER CONTROL

PANEL (RTCC)
a General Requirement : All tap changing control equipments shall be
mounted on a separate panel for each
transformer
: Complete with all necessary fittings,
instrument wiring terminal blocks, cable glands,
internal light etc., self-supporting, made of
sheet steel, vermin proof and arrangements to
prevent ingress of vermin through cable entry


holes or ventilation slots shall be provided. The
panel height and paint shade shall be informed
during drawing submission
b Tap changer control scheme : A sequence selector switch comprising of four
positions shall be provided which will indicate
whether the transformer is in independent,
master, follower or in off position. The scheme
will give step by step, tap changing operation.
In the independent position it shall be possible
to change the taps of any transformer
independently. Any one transformer can be
made Master and on changing the taps of this
transformer, the taps of all other follower units
will change automatically with the master and it
will not be possible to change the taps of the
follower transformers, independently.
The OLTC control scheme in RTCC panel shall
be designed for 230 V A.C. supply.
c Indications on RTCC panel i) Tap change in progress (Amber colour)
ii) Control Supply ON (Green Colour)
ii) Tap position of transformer (digital
indication)
d Indications on Marshalling Box cum i) OIL Temperature Indicator
cooler control panel ii) Winding temperature indicator
e Annunciations required : The required terminal shall be provided on the
transformer marshalling box for remote
alarm/indications
a) TRIP ALARM
i) Transformer Buchholz trip
ii) W.T.I. temp. veryhigh trip
iii) O.T.I. temp. very high trip
iv) Tap changer oil surge relay trip
v) Transformer Pressure release device trip
b) NON TRIP ALARM

i) W.T.I. temp. high
ii) O.T.I. temp. high
iii) Trafo Buchholz alarm
iv) Oil level low
: The electronic Annunciation window required
instead of mechanical relay for different
indications at RTCC panel.
42. Neutral CT
a. CT in HV Neutral : Required.
Core 1 250/1A, 20VA, 5P20,
Core 2 250/1A, CL: PS
: Required.
b. CT in LV Neutral Core 1 850-700/1A, 15VA, 5P20.


Core 2 850-700/1A, CL: PS.
43. Environment : Highly Polluted & Dusty (Creepage distance

31mm/kV)
5.26 MAKE OF VARIOUS ITEMS

Table 5 : List of Accessories Make
Description Make
Fittings/ Accessories
1) MOG Sukrut/ I&C/ Atvus
2) Buchholz Relay Prayog/ I&C/ Atvus
3) OTI/ WTI Perfect control/ Precimeasure
4) OLTC CTR Type: EN20
5) Oil Temperature Indicator Perfect control/ Precimeasure
6) Winding Temperature Indicator Perfect control/ Precimeasure
7) Time delay relay for Tap changer failure Siemens
8) Thermostat Girish
9) Out of Step relay Siemens
10) Time Delay Relay Siemens
11) Buzzer Target/ ME
12) Push Button Teknic/ Siemens
13) Indications Teknic/ Siemens/ Girish
14) Control Switches Kaycee/ Salzer
15) Microprocessor based Facia Annunciator Proton/ Minilec/ EAPL/ Alan
16) Digital type tap position indicator (19 EMCO/ Pradeep
position)
17) Terminal Connectwell/ Elmax
18) CT Kappa/ Pragati
5.27 NOTES:
Oil for first filling together with ten percent extra oil shall be supplied with each
transformer. The oil shall comply in all respects with the insulations of IS:335.
Particular attention shall be paid to deliver the oil free from moisture having uniform
quality throughout in non-returnable steel drums.
Additional 1 Lit touch up paint shall be provided.
All gasketted joints shall be provided with equipotential strips/ braids.
All valves shall be of gun metal following IS 778, except radiator valve.

The cooling arrangement shall consist of detachable radiators which should be

directly mounted on the transformers. Connections between the radiators and tank
shall be made with flanges provided with gaskets and an indicating shutoff valve
provided at both connection ends, which can be fastened in open or closed
position. Separate oil tight blank flange shall be provided for each tank connection
for use when the radiator unit is detached. All radiators shall be completely
interchangeable. Bottom of the radiators should be supported on angle frame also
to reduce the oil leakage from radiators joints and distribute and mechanical load
uniformly. The radiators shall be so arranged that these can be detached from tank
without disturbing the oil in the transformer.
Cooling fans shall be grouped in minimum two groups. Number of cooling fans for
forced air cooling purposes must not be less than X Nos. running and 2 stand-by
i.e. X/2+1 in each group which shall be mounted on the frame connected with tank.
Radiator mounting will not be accepted. Fans should be of High quality noise-less,
energy efficient and durable. Cooling fans shall start automatically by WTI contact.
Each group shall have at least one stand-by fan, which shall cut in automatically in
case of failure of any fan in the group. The fan and or detachable radiators shall
have support arrangement with foundations. (Vendor to submit required
calculations).
The transformers shall be capable of giving a continuous output of at least 80% of
their ONAF rating with only natural air (ONAN) cooling without exceeding the
specified temperature rise limits.
CTs shall mounted inside Neutral terminal box, epoxy cast type, air insulated,
accessible on opening neutral terminal box cover. Tank mounted, oil insulated CTs
will not be acceptable.
It shall be at the discretion of buyer to reject the transformers having losses in
excess of guaranteed quoted value or accept them after having penalty maximum
to 5% of the contract value.
Lifting eyes or lugs shall be provided on all parts of the transformer, requiring
independent handling during assembly or dismantling
There should be provision on PRV with dome on top on tank with tripping
arrangement with explosion vent.
Supporting plate-form is to be provided for attending the Buchholz Relay, for its
easy accessibility.
All alarm and tripping contacts shall be potential free and same shall be
maintained.
HV and LV NCT secondary termination arrangement shall be shown in marshalling
box arrangement.
All the winding and oil temperatures shall be communicable with SCADA, bidder
has to provide remote indicators on RTCC panel for monitoring WTI and OTI
reading from control room.
The OLTC shall be properly type tested.
Commissioning visit shall be included in the cost of Transformer for the duration of
actual commissioning time along with all special tools and tackle for successful
commissioning of transformer along with commissioning Test including lodging,
conveyance, Food, etc.

Transformers tested for short circuit test as per IS:2026 shall be preferred.
However, in case short-circuit test certificate cannot be provided, vendor shall
furnish design calculations as per IEEMA method. Vendor is also requested to
furnish following documents for demonstration of withstand short circuit capacity;
Hoop Stress Calculation.
Radial Bursting Force Calculation.
Compressive Pressure in Radial Spacer.
Internal Axial Compression.
Compressive pressure in radial spacer.
Bending stress on clamping ring.
Number of spacers to be provided.




Technical Specification - Power Transformer

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Technical Specification - Power Transformer

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Document No: YIL/RFP/PTR/R4_17.06.

YARROW INFRASTRUCTURE LIMITED

Request for Proposal for Power Transformer

70MWAC SOLAR PV PLANT

Yarrow Infrastructure Limited

5th Floor, Tower-B, Worldmark 1,

Aerocity, New Delhi 110037, India.

Yarrow Infrastructure Limited 70MWAC Bhadla

Client: Yarrow Infrastructure limited

Contact: Mr. Rajeev Kumar, Email:- rajeev.k@rattanindia.com

16/10562/001/PUN/ 001 Revision B3 Page 2 of 54

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5.10.3 DISPLAY OF MEASURED PARAMETERS (ANALOG) ON SCADA 28

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5.1 SPARE AND CONSUMABLES

5.2 THE SCOPE OF SERVICES

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Participation in project review / Technical Coordination meetings.

5.4 PERFORMANCE GUARANTEE

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5.5 CODES AND STANDARD

Code No Part No Year Description

IS 335 1993 Specification for New Insulating (Fourth Revision)

IS 2026 2 1977 Specification for Power Transformer temperature rise

Specification for Power Transformers Insulation Level

IS 2026 5 1994 Power Transformer Bushings Minimum External

16/10562/001/PUN/ 001 Revision B3 Page 11 of 54

Code No Part No Year Description

Specification for Bushings for Alternating voltages

Criteria for earthquake Resistant Design of structures-

5.6 GENERAL REQUIREMENT

Following points shall be included for general requirement of power transformer.

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5.7 PERFORMANCE REQUIREMENT Refer Resolution at Sl. No. 31 in Annexure - 2

5.8 OUTPUT OF TRANSFORMER

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The transformers shall be capable of being loaded in accordance with IS:

5.9 CONSTRUCTIONAL FEATURES

As power transformer contains different parts following points should be considered.

Following points shall be considered while constructing power transformer tank.

Following points shall be considered while constructing power transformer core.

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Following points shall be considered while constructing power transformer winding.

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5.9.4 CONSERVATOR OF OIL AND PRESERVATION SYSTEM

5.9.5 PRESSURE RELIEF DEVICE

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5.9.6 BUCHHOLZ RELAY

5.9.7 JOINTS AND GASKETS

Gaskets should be provided wherever required in power transformer.

5.9.8 OIL TEMPERATURE INDICATOR (OTI)

Oil temperature indicator shall accomplish following requirements

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5.9.9 WINDING TEMPERATURE INDICATOR (WTI)

5.9.10 AXLE AND WHEELS

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5.9.11 EARTHING TERMINALS

5.9.12 TERMINAL ARRANGEMENT

5.9.13 NEUTRAL EARTHING ARRANGEMENT