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API 620 DOUBLE WALL FULL CONTAINMENT STORAGE TANK DESIGN

INNERTANK OUTERTANK

TANK DIAMETER D 61000 63000 mm

TANK HEIGHT HT 18600 20000 mm

PRODUCT STORED Propane Propane

DESIGN LIQUID LEVEL H 16800 15750 mm

DESIGN PRESSURE Pi 0 2000 mm wc

SPECIFIC GRAVITY OF THE LIQUID G 0.6027 0.6027

DESIGN TEMPERATURE T 50 50 C

EXTERNAL PRESSURE Pe 0 50 mm wc

CORROSION ALLOWANCE Ca 0 1.5 mm

ROOF TYPE SELFSUPPORTEDDOME

ROOF RADIUS R 50400 mm

BOTTOM TYPE FLAT

MATERIAL SA537CL1 SA537CL1

DESIGN STRESS API 620 Table 5-1 Sts 21000 21000 psi

YIELD STRESS Sy 50000 50000 psi

Minimum Tensile Strength ST 70000 70000 psi

DENSITY OF THE MATERIAL 7.85 7.85 g/cm

DESIGN WIND PRESSURE Pd 3992 N/m

INSULATION THICKNESS 300 mm

INSULATION DENSITY 40 kg/m

Preliminary calculation
1/19
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ROOF DESIGN AS PER API 620

Roof plate thickness assumed initially tr 8 mm

Joint Efficiency (API 620 Table 5-2) E 0.7

Summation of vertical components of the forces in any and all internal or external ties F 0 kg
braces, diaphragms, trusses, columns, skirt

Minimum Roof Live load (API 620 5.4.1) Lr 20 lb/ft

Minimum Platform Load (specification requirement) PL 0 kg/m

Weight of external accessories on Roof (platforms, insulation, Nozzles, Suspended deck & Structure) W1 724000 kg

Calculation

Roof plate thickness assumed initially tr 0.315 in

Corrosion allowance for roof plate Ca 0.0591 in

Joint Efficiency (API 620 Table 5-2) E 0.7

Maximum allowable tensile stress for Tension Sts 21000 psi Table 5-1

Allowable tensile stress in Test Condition min (85% Sy, 55% ST) Stt 38500 psi

Roof Radius Rs 1984.252 in

Tank Diameter D 2480.315 in

Roof Height Rs-sqrt(Rs-(D/2)) Hr 435.296 in

Roof Surface area 2 x PI x Rs x Hr Af 5427019.367 in

Crosssectional area of tank At 4831740.048 in

Roof Plate material density Rd 0.2836 lb/in

Roof Plate weight tr x Af x Rd Wr 484817.3481 lb

Roof Support Weight (Rafter weight) 65 kg/m 0.0924495 lb/in Wrs 446691.9516 lb

Weight of external accessories on Roof (platforms, insulation, Nozzles) W1 1595696 lb

Total Weight of Roof Wr+Wrs+Wcr+W1 W 2783010 lb

Summation of vertical components of the forces F 0 lb

Design internal Pressure Pi 2.8446 lb/in

Design External Pressure Pe 0.0711 lb/in

Test Pressure Pt 3.55575 lb/in

Pressure due to Roof and Accessories Weight (W+F)/At Pw 0.57599 lb/in

Thickness calculation at the center of the Roof for Design Internal Pressure

Meridional unit force Rs/2(Pi+(W+F)/Af) T1 2313.4331 lb/in 5.10.2.5 (4)

Latitudinal unit Force Rs(Pi+W/Af)-T1 T2 2313.4331 lb/in 5.10.2.5 (5)

the Roof is in Tension T 2313.4331 lb/in

Required Thickness T/(StsE)+Ca t 0.2165 in 5.10.3.2 (16)

t 5.5 mm
Assumed thickness is sufficient

Thickness calculation at the Edge of the Roof for Design Internal Pressure

Meridional unit force Rs/2(Pi+(W+F)/At) T1 2250.7519 lb/in 5.10.2.5 (4)

sin-1(D/(2Rs) Alpha 0.6751 rad

Latitudinal unit Force Rs(Pi+W/At*Cos(alpha))-T1 T2 2501.4532 lb/in 5.10.2.5 (5)

the Roof is in Tension T 2501.4532 lb/in

Required Thickness T/(StsE)+Ca t 0.229 in 5.10.3.2 (16)

t 5.82 mm
Assumed thickness is sufficient

Preliminary calculation
2/19
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ROOF DESIGN AS PER API 620

Thickness calculation of the Roof for only Gas (internal) Pressure and if (W+F)/At is negligible

Meridional unit force 1/2*Pi*Rs T1 2822.2016 lb/in 5.10.2.5 (7)

Latitudinal unit Force 1/2*Pi*Rs T2 2822.2016 lb/in 5.10.2.5 (7)

the Roof is in Tension T 2822.2016 lb/in

Required Thickness T/(StsE)+Ca t 0.2511 in 5.10.3.2 (16)

t 6.38 mm
Assumed thickness is sufficient

Thickness calculation at the center of the Roof for Test Pressure

Meridional unit force Rs/2(Pt+(W+F)/Af) T1 3018.9835 lb/in 5.10.2.5 (4)

Latitudinal unit Force Rs(Pt+W/Af)-T1 T2 3018.9835 lb/in 5.10.2.5 (5)

the Roof is in Tension T 3018.9835 lb/in

Required Thickness T/(SttE)+Ca t 0.1711 in 5.10.3.2 (16)

t 4.35 mm
Assumed thickness is sufficient

Thickness calculation at the Edge of the Roof for Test Pressure

Meridional unit force Rs/2(Pt+(W+F)/At) T1 2956.3023 lb/in 5.10.2.5 (4)

sin-1(D/(2Rs) Alpha 0.6751 rad

Latitudinal unit Force Rs(Pt+W/At*Cos(alpha))-T1 T2 3207.0036 lb/in 5.10.2.5 (5)

the Roof is in Tension T 3207.0036 lb/in

Required Thickness T/(Stt*E)+Ca t 0.178 in 5.10.3.2 (16)

t 4.52 mm
Assumed thickness is sufficient

Thickness calculation of the Roof for only Gas (Test) Pressure and if (W+F)/At is negligible

Meridional unit force 1/2*Pt*Rs T1 3527.752 lb/in 5.10.2.5 (7)

Latitudinal unit Force 1/2*Pt*Rs T2 3527.752 lb/in 5.10.2.5 (7)

the Roof is in Tension T 3527.752 lb/in

Required Thickness T/(Stt*E)+Ca t 0.19 in 5.10.3.2 (16)

t 4.83 mm
Assumed thickness is sufficient

Thickness calculation at the center of the Roof for Design External Pressure

Live Load Lr 0.1389 lb/in

Platform Load PL 0 lb/in

Meridional unit force Rs/2(-Pe-(W+F)/Af-Lr-PL) T1 -717.115 lb/in 5.10.2.5 (4)

Latitudinal unit Force Rs(-Pe-W/Af-Lr-PL)-T1 T2 -717.115 lb/in 5.10.2.5 (5)

Thickness calculation shall be as per 5.10.3.4

Allowable compressive stress Sca 128.965 lb/in

T 717.115 lb/in

Required Thickness T/Sca+Ca t 5.62 in 5.10.3.4(17)

t 142.75 mm

Assumed thickness is not sufficient, recheck with revised thickness or design with rafter supports

Preliminary calculation
3/19
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ROOF DESIGN AS PER API 620

Thickness calculation at the Edge of the Roof for Design External Pressure

Live Load Lr 0.1389 lb/in

Platform Load PL 0 lb/in

sin-1(D/(2Rs) Alpha 0.6751 rad

Meridional unit force Rs/2(-Pe-(W+F)/At-Lr-PL) T1 -779.7962 lb/in 5.10.2.5 (4)

Latitudinal unit Force Rs(-Pe-(W/At+Lr+PL)cos(alpha))-T1 T2 -468.6377 lb/in 5.10.2.5 (5)

Thickness calculation shall be as per 5.10.3.5

Allowable compressive stress Sca 128.965 lb/in

Step 1

Maximum of ABS(T1), ABS(T2) T' 779.7962 lb/in

Minimum of ABS(T1), ABS(T2) T'' 468.6377 lb/in

Required Thickness Sqrt(T'+0.8T'')R)/1342+Ca t 1.187 in 5.10.3.5(18)

sqrt(T''Rs)/1000+Ca t 1.0234 in 5.10.3.5 (19)

Step 2

For thickness determined by equation 18 (t-c)/Rs 0.00057

For Thickness determined by equation 19 (t-c)/Rs 0.00049

Larger thickness calculated by Equation 18 or 19 is the required thickness. Further calculations using Steps 3 through 6 are unnecessary

t 30.15 mm

Assumed thickness is not sufficient, recheck with revised thickness or design with rafter supports

DESIGN OF COMPRESSION-RING REGION

Shell Radius Rc 1240.1575 in

Roof Radius Rs= R2 1984.252 in

Design Internal Pressure Pi 2.8446 lb/in

Design External Pressure Pe 0.0711 lb/in

Test Pressure Pt 3.55575 lb/in

Corrosion allowance C 0.059 in

Thickness of the cylindrical sidewalls at and near the junction of the roof tc 50 mm 1.969 in

Thickness of the roof plate at and near the Juncture of the sidewall th 56.000 mm 2.205 in

Extension of Roof Compression ring outside the shell Wall L 350.000 mm 13.780 in 5.12.5.8
(Does not exceed 16 times its thickness) (896mm)

Actual Width of Roof Compression ring inside the shell wall L1 1050.000 mm 41.339 in

Surface area of Roof Compression ring 409116.920 in

Weight of roof compression ring Wcr 255804.381 lb

Width of the roof plate considered to participate 0.6sqrt(R2(th-c) Wh 39.150 in 5.12.4.2 (24)
in resisting the circumferential force

Corresponding width of participating sidewall plate 0.6sqrt(Rc(tc-c) Wc 29.197 in 5.12.4.2 (25)

Angle between the direction of T1 and a vertical line cos-1(Rc/R2) a 0.896 rad

COMPRESSION RING CALCULATION FOR INTERNAL PRESSURE

Since the term (W+F)/At is negligible compared to design pressure, Equation 7 and 13 shall be used in calculating T1 & T2 & T2s 5.10.2.5

Meridional unit force in the roof 1/2*Pi*R2 T1 2822.202 lb/in 5.10.2.5 (7)

Latitudinal unit force in the roof 1/2*Pi*R2 T2 2822.202 lb/in 5.10.2.5 (7)

Circumferential unit force in the cylindrical side wall Pi*Rc T2s 3527.752 lb/in 5.10.2.5 (13)

Total circumferential force acting on a vertical T2*Wh+T2s*Wc-T1*Rc*sina Q -2539278.978 lb 5.12.4.3 (26)

cross section

Preliminary calculation
4/19
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ROOF DESIGN AS PER API 620

Required Net cross section area Q/15000 Ac 169.285 in 5.12.4.3 (27)

Available cross sectional area Wh*th+Wc*tc+L*th Aa 169.315 in

the horizontal projection of the effective compression-ring region width shall be not less than 0.015 times the radius of the tank wall 5.12.5.1

Okay

The net cross-sectional area provided in the compression region is sufficient

COMPRESSION RING CALCULATION FOR TEST PRESSURE

Since the term (W+F)/At is negligible compared to design pressure, Equation 7 and 13 shall be used in calculating T1 & T2 & T2s 5.10.2.5

Meridional unit force in the roof 1/2*Pt*R2 T1 3527.752 lb/in 5.10.2.5 (7)

Latitudinal unit force in the roof 1/2*Pt*R2 T2 3527.752 lb/in 5.10.2.5 (7)

Circumferential unit force in the cylindrical side wall Pt*Rc T2s 4409.690 lb/in 5.10.2.5 (13)

Total circumferential force acting on a vertical T2*Wh+T2s*Wc-T1*Rc*sina Q -3148348.758 lb 5.12.4.3 (26)

cross section

Required Net cross section area Q/20000 Ac 157.417 in 5.12.4.3 (27)

Available cross sectional area Wh*th+Wc*tc+L*th Aa 169.315 in

the horizontal projection of the effective compression-ring region width shall be not less than 0.015 times the radius of the tank wall 5.12.5.1

Okay

The net cross-sectional area provided in the compression region is sufficient

COMPRESSION RING CALCULATION FOR EXTERNAL PRESSURE

Since the external pressure and Weight of roof plate acts down wards, - Sign shall be considered in the calculation

Meridional unit force in the roof R2/2(Pe+(W+F)/At) T1 -641.995 lb/in 5.10.2.5 (4)

Latitudinal unit force in the roof Rs*Pe-T1 T2 500.914 lb/in 5.10.2.5 (5)

Circumferential unit force in the cylindrical side wall Pe*Rc T2s -88.175 lb/in 5.10.2.5 (13)

Total circumferential force acting on a vertical T2*Wh+T2s*Wc-T1*Rc*sina Q 638549.775 lb 5.12.4.3 (26)

cross section

Required Net cross section area Q/1.3Sts*E Ac 33.414 in 5.12.4.3 (27)

Available cross sectional area Wh*th+Wc*tc+L*th Aa 169.315 in

The net cross-sectional area provided in the compression region is sufficient

SUMMARY OF REPORT

Required thickness of roof plate for internal Design Pressure 6.380 mm

Required thickness of roof plate for Test Pressure 4.830 mm

Required thickness of Roof Plate for External Pressure 142.750 mm

Provided Thickness of Roof Plate 8.000 mm

Required Thickness of Roof Plate in Compression Ring 56.000 mm

Min Required Width of Roof Plate in Compression Ring inside the shell wall 994.398 mm

Provided Width of Roof Plate in Compression Ring outside the shell wall 350.000 mm

Required Thickness of Shell Plate in Compression Ring 50.000 mm

Min Required Width of Shell Plate in Compression Ring 741.604 mm

Weight of Roof Plate 219872 kg

Weight of Roof Plate in Compression Ring 116011 kg

Weight of Roof Structure considered in Design 202581 kg

Preliminary calculation
5/19
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OUTER TANK DESIGN AS PER API 620

Roof Weight (including Roof Structure, Top Platform and external accessories) w 0 kg

Weight of vertical components of the forces F 0 kg

Calculation

Radius of Tank Shell Rc 30500 mm

Corrosion Allowance Ca 0 mm

Design Liquid Level H 16800 mm

Specific Gravity of Liquid G 0.6027

Design internal Pressure Pg 0 psi

Design External Pressure Pe 0 psi

Test Pressure Pt 0 psi R.6.2

Maximum allowable tensile stress Sts 21000 psi

Allowable tensile stress in Test Condition min (85% Sy, 55% ST) Stt 38500 psi R.6.2

Min Tank Wall thickness 3/16 in + Ca 4.7625 mm 5.10.4.1.a

Nominal Thickness of Tank Wall in erection Condition 9.525 mm TABLE 5.6

Density of material 0.2836 lb/in

DESIGN CASE - INTERNAL PRESSURE WITH DESIGN LIQUID LEVEL

Radius of Tank Shell R=R2=Rc 1200.7874 in

Cross-sectional area of the interior of the tank At 4529832.23 in

Corrosion allowance Ca 0 in

Course # 1- For Latitudinal unit force T2

Pressure resulting from the Liquid head at level under consideration Pl 14.4012 psi

Total Pressure Pg+Pl P 14.4012 psi

Latitudinal unit force of meridional arc P*Rc T2 17292.7795 lb/in 5.10.2.5 (11)

Joint Efficeincy E 1

Required Thickness T2/(Sts*E)+Ca t 0.8235 in 5.10.3.2 (16)

Min thickness of bottom shell Course max(5.10.4.1.a,Table 5.6, 5.10.3.2 (16)) t 20.9169 mm

THICKNESS CALCULATION FOR INTERNAL DESIGN PRESSURE WITH DESIGN LIQUID LEVEL FOR LATITUDINAL FORCE T2
Course Liquid Liquid Total Latitudinal Required Min.Required Provided New
Weld Joint Stress in
Course No. Width height Pressure Pressure force T2 Thickness Thick as per Thickness Weight
Efficiency Shell (psi)
(m) (m) (psi) (psi) (lb/in) (mm) API 620 (mm) (lb)
1 2.7 1 16.8 14.4012 14.4012 17292.78 20.916 9.525 22 19965.3 197074
2 2.7 1 14.1 12.0867 12.0867 14513.557 17.554 9.525 18 20480.242 161232
3 2.7 1 11.4 9.7722 9.7722 11734.335 14.193 9.525 16 18628.256 143312
4 2.7 1 8.7 7.4578 7.4578 8955.2323 10.832 9.525 11 20678.445 98519
5 2.7 1 6 5.1433 5.1433 6176.0098 7.47 9.525 10 15687.065 89562
6 2.7 1 3.3 2.8288 2.8288 3396.7874 4.108 9.525 10 8627.84 89562
7 2.4 0.85 0.6 0.5143 0.5143 617.56496 0.879 9.525 10 1845.429 79610

18.6 Total 858871

Course # 1- For Meridional unit force T1

Roof Weight (including Roof Structure, Top Platform and external accessories) Wr 0 lb

Weight of vertical components of the forces F 0 lb

Weight of Shell Plate + Roof Plate W 858871 lb

Meridional unit force Rc/2(P+(W+F)/At) T1 8532.553 lb/in 5.10.2.5 (10)

Required Thickness T1/(Sts*E)+Ca t 10.32 mm 5.10.3.2 (16)

Preliminary calculation
6/19
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OUTER TANK DESIGN AS PER API 620

Preliminary calculation
7/19
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OUTER TANK DESIGN AS PER API 620

THICKNESS CALCULATION FOR INTERNAL PRESSURE AND DESIGN LIQUID LEVEL FOR MERIDIONAL FORCE T1
Shell Course Shell Course Total Total Meridional Required
Weld Joint
Course No. New Weight Corroded Weight Pressure Force Thickness Result
Efficiency
(lb) Weight (lb) W (lb) P (psi) T1 (lb/in) t (mm)
1 197074 197074 858871 14.4012 1 8532.553 10.32 Okay
2 161232 161232 661797 12.0867 1 7169.063 8.671 Okay
3 143312 143312 500565 9.7722 1 5800.821 7.016 Okay
4 98519 98519 357253 7.4578 1 4430.265 5.359 Okay
5 89562 89562 258734 5.1433 1 3053.712 3.694 Okay
6 89562 89562 169172 2.8288 1 1675.971 2.027 Okay
7 79610 79610 79610 0.5143 0.85 298.231 0.424 Okay

Total 858871 858871

DESIGN CASE - TEST PRESSURE WITH TEST LIQUID

Specific gravity of test Liquid G 1

Course # 1- For Meridional unit force T1 & For Latitudinal unit force T2

Pressure resulting from the Test Liquid head at level under consideration Pl 23.8945 psi

Total Test Pressure Pt+Pl P 23.8945 psi

Meridional unit force Rc/2(P+(W+F)/At) T1 14232.271 lb/in 5.10.2.5 (10)

Latitudinal unit force P*Rc T2 28692.215 lb/in 5.10.2.5 (11)

Allowable tensile stress in Test Condition Stt 38500 psi

Required Thickness max(T1,T2)/(Stt*E)+Ca t 18.93 mm 5.10.3.2 (16)

THICKNESS CALCULATION FOR TEST PRESSURE WITH DESIGN TEST LIQUID LEVEL
Provided Liquid Liquid Total Meridional Latitudinal Required
Total Weight Weld Joint Max (T1,T2)
Course No. Thickness height Pressure Pressure Force force T2 Thickness Result
W (lb) Efficiency (lb/in)
t (mm) (m) (psi) (psi) T1 (lb/in) (lb/in) t (mm)
1 22 858871 16.8 23.8945 23.8945 1 14232.271 28692.215 28692.215 18.930 Okay
2 18 661797 14.1 20.0543 20.0543 1 11952.76 24080.951 24080.951 15.890 Okay
3 16 500565 11.4 16.2142 16.2142 1 9668.558 19469.808 19469.808 12.850 Okay
4 11 357253 8.7 12.374 12.374 1 7381.921 14858.544 14858.544 9.810 Okay
5 10 258734 6 8.5338 8.5338 1 5089.347 10247.28 10247.280 6.770 Okay
6 10 169172 3.3 4.6936 4.6936 1 2795.586 5636.016 5636.016 3.720 Okay
7 10 79610 0.6 0.8534 0.8534 0.85 501.825 1024.752 1024.752 0.800 Okay

DESIGN CASE - EXTERNAL PRESSURE WITH NO LIQUID

Design External Pressure Pe 0 psi

Total Pressure P 0 psi

Course # 1- For Meridional unit force T1 & For Latitudinal unit force T2

Meridional unit force Rc/2(P+(W+F)/At) T1 -113.837 lb/in 5.10.2.5 (10)

Latitudinal unit force P*Rc T2 0 lb/in 5.10.2.5 (11)

(t-c)/R 0.00073

Allowable compressive stress 1000000*[(t-c)R] Sca 730 psi 5.5.4.3

Thicknesscalculationshallbeasper5.10.3.5

Step 1

Maximum of ABS(T1), ABS(T2) T' 113.837 lb/in

Minimum of ABS(T1), ABS(T2) T'' 0 lb/in

Required Thickness Sqrt(T'+0.8T'')R)/1342+Ca t 0.276 in 5.10.3.5(18)

Preliminary calculation
8/19
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OUTER TANK DESIGN AS PER API 620

Preliminary calculation
9/19
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OUTER TANK DESIGN AS PER API 620

sqrt(T''Rs)/1000+Ca t 0 in 5.10.3.5 (19)

Step 2

For thickness determined by equation 18 (t-c)/Rs 0.00023

For Thickness determined by equation 19 (t-c)/Rs 0

Larger thickness calculated by Equation 18 or 19 is the required thickness. Further calculations using Steps 3 through 6 are unnecessary

t 7.01 mm

UNITY CHECK AS PER 5.5.4.4

Larger computed compressive stress T'/(t-Ca) S1 131.43 lb/in

Smaller computed Compressive stress T''/(t-Ca) Ss 0 lb/in

(t-c)/R 0.00073

Allowable compressive stress 1800000*[(t-c)R] Scs 1314 psi 5.5.4.2

(S1+0.8Ss)/Scs 0.1001

1.8Ss/Scs 0

THICKNESS CALCULATION FOR EXTERNAL PRESSURE WITH NO LIQUID

Provided Total Meridional Latitudinal Max (abs Min (abs
Total Weight t Required as t Required as
Course No. Thickness Pressure Force force T2 T1,T2) T1,T2)
W (lb) per (18) (in) per (19) (in)
t (mm) P (psi) T1 (lb/in) (lb/in) T' T''
1 22 858871 0 -113.837 0 113.837 0 0.2756 0
2 18 661797 0 -87.716 0 87.716 0 0.2419 0
3 16 500565 0 -66.346 0 66.346 0 0.2104 0
4 11 357253 0 -47.352 0 47.352 0 0.1777 0
5 10 258734 0 -34.294 0 34.294 0 0.1513 0
6 10 169172 0 -22.423 0 22.423 0 0.1223 0
7 10 79610 0 -10.552 0 10.552 0 0.0839 0

THICKNESS CALCULATION FOR EXTERNAL PRESSURE WITH NO LIQUID

min Reqd
(t-c)/Rs by Eq (t-c)/Rs by Eq S1 Ss Scs (S1+0.8Ss)/S
Course No. Thick (t-c)/R 1.8Ss/Scs Result
(18) (19) (lb/in) (lb/in) (lb/in) cs
t (mm)
1 0.00023 0 7 131.43 0 0.00073 1314 0.1001 0 Okay
2 0.00021 0 6.14 123.7771 0 0.0006 1080 0.1147 0 Okay
3 0.00018 0 5.34 105.3243 0 0.00053 954 0.1105 0 Okay
4 0.00015 0 4.51 109.3401 0 0.00037 666 0.1642 0 Okay
5 0.00013 0 3.84 87.1068 0 0.00033 594 0.1467 0 Okay
6 0.00011 0 3.11 56.9545 0 0.00033 594 0.0959 0 Okay
7 0.00007 0 2.13 26.8021 0 0.00033 594 0.0452 0 Okay

Preliminary calculation
10/19
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OUTER TANK DESIGN AS PER API 620

SUMMARY OF REPORT

Course Reqd Thick Reqd thk Reqd thk Reqd thk Provided
New Weight Corroded
Course No. Width API 620 INT Pres Test Pres Ext Pres Thickness Result
(lb) Weight (lb)
(m) (mm) (mm) (mm) (mm) (mm)
1 2.700 197074 197074 9.525 20.916 18.93 7 22 Okay
2 2.700 161232 161232 9.525 17.554 15.89 6.14 18 Okay
3 2.700 143312 143312 9.525 14.193 12.85 5.34 16 Okay
4 2.700 98519 98519 9.525 10.832 9.81 4.51 11 Okay
5 2.700 89562 89562 9.525 7.47 6.77 3.84 10 Okay
6 2.700 89562 89562 9.525 4.108 3.72 3.11 10 Okay
7 2.400 79610 79610 9.525 0.879 0.8 2.13 10 Okay

New Weight of the Shell Plate 389688 kg

Corroded weight of the Shell Plate 389688 kg

Preliminary calculation
11/19
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OUTER TANK DESIGN AS PER API 620

Roof Weight (including Roof Structure, Top Platform and external accessories) w 1503500 kg

Weight of vertical components of the forces F 0 kg

Calculation

Radius of Tank Shell Rc 31500 mm

Corrosion Allowance Ca 1.5 mm

Design Liquid Level H 15750 mm

Specific Gravity of Liquid G 0.6027

Design internal Pressure Pg 2.8446 psi

Design External Pressure Pe 0.0711 psi

Test Pressure Pt 3.55575 psi R.6.2

Maximum allowable tensile stress Sts 21000 psi

Allowable tensile stress in Test Condition min (85% Sy, 55% ST) Stt 38500 psi R.6.2

Min Tank Wall thickness 3/16 in + Ca 6.2625 mm 5.10.4.1.a

Nominal Thickness of Tank Wall in erection Condition 9.525 mm TABLE 5.6

Density of material 0.2836 lb/in

DESIGN CASE - INTERNAL PRESSURE WITH DESIGN LIQUID LEVEL

Radius of Tank Shell R=R2=Rc 1240.1575 in

Cross-sectional area of the interior of the tank At 4831740.05 in

Corrosion allowance Ca 0.05905512 in

Course # 1- For Latitudinal unit force T2

Pressure resulting from the Liquid head at level under consideration Pl 13.5011 psi

Total Pressure Pg+Pl P 16.3457 psi

Latitudinal unit force of meridional arc P*Rc T2 20271.2424 lb/in 5.10.2.5 (11)

Joint Efficeincy E 1

Required Thickness T2/(Sts*E)+Ca t 1.0244 in 5.10.3.2 (16)

Min thickness of bottom shell Course max(5.10.4.1.a,Table 5.6, 5.10.3.2 (16)) t 26.01976 mm

THICKNESS CALCULATION FOR INTERNAL DESIGN PRESSURE WITH DESIGN LIQUID LEVEL FOR LATITUDINAL FORCE T2
Course Liquid Liquid Total Latitudinal Required Min.Required Provided New
Weld Joint Stress in
Course No. Width height Pressure Pressure force T2 Thickness Thick as per Thickness Weight
Efficiency Shell (psi)
(m) (m) (psi) (psi) (lb/in) (mm) API 620 (mm) (lb)
1 2.65 1 15.75 13.5011 16.3457 20271.242 26.019 9.525 27 20191.747 245184
2 2.65 1 13.1 11.2295 14.0741 17454.101 22.611 9.525 23 20620.193 208847
3 2.7 1 10.45 8.9579 11.8025 14636.959 19.204 9.525 20 20096.149 185024
4 2.7 1 7.75 6.6434 9.488 11766.614 15.732 9.525 18 18113.455 166516
5 2.7 1 5.05 4.3289 7.1735 8896.2698 12.26 9.525 18 13694.864 166516
6 2.7 1 2.35 2.0145 4.8591 6026.0493 8.789 9.525 18 9276.464 166516
7 2.7 1 -0.35 -0.3 2.5446 3155.7048 5.317 9.525 18 4857.873 166516
8 1.2 1 -3.05 -2.6145 0.2301 285.36024 1.845 9.525 42 178.967 172749

20 Total 1477868

Course # 1- For Meridional unit force T1

Roof Weight (including Roof Structure, Top Platform and external accessories) Wr 3314616.1 lb

Weight of vertical components of the forces F 0 lb

Weight of Shell Plate + Roof Plate W 4792484.1 lb

Meridional unit force Rc/2(P+(W+F)/At) T1 9520.58 lb/in 5.10.2.5 (10)

Required Thickness T1/(Sts*E)+Ca t 13.015 mm 5.10.3.2 (16)

Preliminary calculation
12/19
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OUTER TANK DESIGN AS PER API 620

Preliminary calculation
13/19
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OUTER TANK DESIGN AS PER API 620

THICKNESS CALCULATION FOR INTERNAL PRESSURE AND DESIGN LIQUID LEVEL FOR MERIDIONAL FORCE T1
Shell Course Shell Course Total Total Meridional Required
Weld Joint
Course No. New Weight Corroded Weight Pressure Force Thickness Result
Efficiency
(lb) Weight (lb) W (lb) P (psi) T1 (lb/in) t (mm)
1 245184 231563 4792484 16.3457 1 9520.58 13.015 Okay
2 208847 195227 4547300 14.0741 1 8143.475 11.35 Okay
3 185024 171147 4338453 11.8025 1 6761.706 9.678 Okay
4 166516 152640 4153429 9.488 1 5350.279 7.971 Okay
5 166516 152640 3986913 7.1735 1 3936.477 6.261 Okay
6 166516 152640 3820397 4.8591 1 2522.736 4.551 Okay
7 166516 152640 3653881 2.5446 1 1108.934 2.841 Okay
8 172749 166580 3487365 0.2301 1 -304.869 1.131 Okay

Total 1477868 1375077

DESIGN CASE - TEST PRESSURE WITH TEST LIQUID

Specific gravity of test Liquid G 1

Course # 1- For Meridional unit force T1 & For Latitudinal unit force T2

Pressure resulting from the Test Liquid head at level under consideration Pl 22.4011 psi

Total Test Pressure Pt+Pl P 25.95685 psi

Meridional unit force Rc/2(P+(W+F)/At) T1 15480.251 lb/in 5.10.2.5 (10)

Latitudinal unit force P*Rc T2 32190.583 lb/in 5.10.2.5 (11)

Allowable tensile stress in Test Condition Stt 38500 psi

Required Thickness max(T1,T2)/(Stt*E)+Ca t 22.74 mm 5.10.3.2 (16)

THICKNESS CALCULATION FOR TEST PRESSURE WITH DESIGN TEST LIQUID LEVEL
Provided Liquid Liquid Total Meridional Latitudinal Required
Total Weight Weld Joint Max (T1,T2)
Course No. Thickness height Pressure Pressure Force force T2 Thickness Result
W (lb) Efficiency (lb/in)
t (mm) (m) (psi) (psi) T1 (lb/in) (lb/in) t (mm)
1 27 4792484.1 15.75 22.4011 25.95685 1 15480.251 32190.583 32190.583 22.740 Okay
2 23 4547300.1 13.1 18.632 22.18775 1 13174.577 27516.305 27516.305 19.660 Okay
3 20 4338453.1 10.45 14.863 18.41875 1 10864.303 22842.151 22842.151 16.570 Okay
4 18 4153429.1 7.75 11.0228 14.57855 1 8506.821 18079.699 18079.699 13.430 Okay
5 18 3986913.1 5.05 7.1826 10.73835 1 6146.965 13317.246 13317.246 10.290 Okay
6 18 3820397.1 2.35 3.3424 6.89815 1 3787.108 8554.793 8554.793 7.150 Okay
7 18 3653881.1 -0.35 -0.4979 3.05785 1 1427.189 3792.216 3792.216 4.010 Okay
8 42 3487365.1 -3.05 -4.338 -0.78225 1 -932.606 -970.114 -932.606 0.890 Okay

DESIGN CASE - EXTERNAL PRESSURE WITH NO LIQUID

Design External Pressure Pe 0.0711 psi

Total Pressure P 0.0711 psi

Course # 1- For Meridional unit force T1 & For Latitudinal unit force T2

Meridional unit force Rc/2(P+(W+F)/At) T1 -659.129 lb/in 5.10.2.5 (10)

Latitudinal unit force P*Rc T2 -88.176 lb/in 5.10.2.5 (11)

(t-c)/R 0.00081

Allowable compressive stress 1000000*[(t-c)R] Sca 810 psi 5.5.4.3

Thicknesscalculationshallbeasper5.10.3.5

Step 1

Maximum of ABS(T1), ABS(T2) T' 659.129 lb/in

Minimum of ABS(T1), ABS(T2) T'' 88.176 lb/in

Required Thickness Sqrt(T'+0.8T'')R)/1342+Ca t 0.768 in 5.10.3.5(18)

Preliminary calculation
14/19
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OUTER TANK DESIGN AS PER API 620

Preliminary calculation
15/19
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sqrt(T''Rs)/1000+Ca t 0.3897 in 5.10.3.5 (19)

Step 2

For thickness determined by equation 18 (t-c)/Rs 0.00058

For Thickness determined by equation 19 (t-c)/Rs 0.00027

Larger thickness calculated by Equation 18 or 19 is the required thickness. Further calculations using Steps 3 through 6 are unnecessary

t 19.51 mm

UNITY CHECK AS PER 5.5.4.4

Larger computed compressive stress T'/(t-Ca) S1 656.5442 lb/in

Smaller computed Compressive stress T''/(t-Ca) Ss 87.8303 lb/in

(t-c)/R 0.00081

Allowable compressive stress 1800000*[(t-c)R] Scs 1458 psi 5.5.4.2

(S1+0.8Ss)/Scs 0.4985

1.8Ss/Scs 0.1085

THICKNESS CALCULATION FOR EXTERNAL PRESSURE WITH NO LIQUID

Provided Total Meridional Latitudinal Max (abs Min (abs
Total Weight t Required as t Required as
Course No. Thickness Pressure Force force T2 T1,T2) T1,T2)
W (lb) per (18) (in) per (19) (in)
t (mm) P (psi) T1 (lb/in) (lb/in) T' T''
1 27 4792484.1 0.0711 -659.129 -88.176 659.129 88.176 0.7679 0.3898
2 23 4547300.1 0.0711 -627.663 -88.176 627.663 88.176 0.7525 0.3898
3 20 4338453.1 0.0711 -600.861 -88.176 600.861 88.176 0.7391 0.3898
4 18 4153429.1 0.0711 -577.116 -88.176 577.116 88.176 0.7269 0.3898
5 18 3986913.1 0.0711 -555.746 -88.176 555.746 88.176 0.7158 0.3898
6 18 3820397.1 0.0711 -534.377 -88.176 534.377 88.176 0.7045 0.3898
7 18 3653881.1 0.0711 -513.007 -88.176 513.007 88.176 0.693 0.3898
8 42 3487365.1 0.0711 -491.637 -88.176 491.637 88.176 0.6813 0.3898

THICKNESS CALCULATION FOR EXTERNAL PRESSURE WITH NO LIQUID

min Reqd
(t-c)/Rs by Eq (t-c)/Rs by Eq S1 Ss Scs (S1+0.8Ss)/S
Course No. Thick (t-c)/R 1.8Ss/Scs Result
(18) (19) (lb/in) (lb/in) (lb/in) cs
t (mm)
1 0.00058 0.00027 19.5 656.5442 87.8303 0.00081 1458 0.4985 0.1085 Okay
2 0.00056 0.00027 19.11 741.5182 104.1708 0.00069 1242 0.6642 0.151 Okay
3 0.00055 0.00027 18.77 824.966 121.0633 0.00059 1062 0.8681 0.2052 Okay
4 0.00054 0.00027 18.46 888.4089 135.7376 0.00053 954 1.0451 0.2562 Not Okay
5 0.00053 0.00027 18.18 855.5121 135.7376 0.00053 954 1.0106 0.2562 Not Okay
6 0.00053 0.00027 17.89 822.6168 135.7376 0.00053 954 0.9762 0.2562 Okay
7 0.00052 0.00027 17.6 789.7199 135.7376 0.00053 954 0.9417 0.2562 Okay
8 0.00051 0.00027 17.31 308.3354 55.3006 0.00129 2322 0.1519 0.0429 Okay

STABILITY CHECK OF TANK SIDE WALL FOR EXTERNAL PRESSURE + WIND PRESSURE

Tank Diameter D 206.693 ft

Design Wind Pressure Pd 3992 N/m

Design External Pressure Pe 490.218 N/m

Total external pressure Pd+Pe Ptd 4482.218 N/m

Wind velocity corresponding to above sqrt(Ptd/0.6125) V 85.545 m/s

191.356 mph

Course #1 Uncorroded Condition

Uniform Thickness of the Side wall tuni 0.7087 in

Actual Thickness of the side wall tact 1.063 in

Preliminary calculation
16/19
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OUTER TANK DESIGN AS PER API 620

Actual Course width W 8.6943 ft

Transposed course width W*sqrt(tuni/tact)^5 Wtr 3.1555 ft

Maximum height of unstiffened shell 600000*tuni*sqrt((tuni/D)^3*(120/V)^2 H1 33.5736 ft

Course #1 corroded Condition

Uniform Thickness of the Side wall tuni 0.6497 in

Actual Thickness of the side wall tact 1.004 in

Actual Course width W 8.6943 ft

Transposed course width W*sqrt(tuni/tact)^5 Wtr 2.9288 ft

Maximum height of unstiffened shell 600000*tuni*sqrt((tuni/D)^3*(120/V)^2 H1 30.7785 ft

Uncorroded Condition Corroded Condition

Uniform Provided Uniform
Width Actual Provided Transpose Transpose
Course No. thickness thickness thickness
(ft) thickness (in) Width (ft) Width (ft)
(in) (in) (in)
1 8.69430 1.063 0.7087 3.1555 1.004 0.6497 2.9288
2 8.69430 0.9056 0.7087 4.7104 0.8465 0.6497 4.487
3 8.85830 0.7875 0.7087 6.8059 0.7284 0.6497 6.656
4 8.85830 0.7087 0.7087 8.8583 0.6497 0.6497 8.8583
5 8.85830 0.7087 0.7087 8.8583 0.6497 0.6497 8.8583
6 8.85830 0.7087 0.7087 8.8583 0.6497 0.6497 8.8583
7 8.85830 0.7087 0.7087 8.8583 0.6497 0.6497 8.8583
8 3.93710 1.6536 0.7087 0.4735 1.5945 0.6497 0.4173

Sum of Transposed Width 50.5785 ft 49.9223 ft

Maximum height of unstiffened shell 33.5736 ft 30.7785 ft

IntermediateGirdersRequired

Number of intermediate stiffeners required 2 Nos

Number of Internal Stiffeners provided 5 Nos

Stiffener distance h1 3m

h1 9.8426 ft

Minimum required section modulus of stiffener Dh1/10000*(v/120) Z 106.926 in API 650 5.9.7.6

Calculation of section modulus

Total width of Tank sidewall that can be included in 2*1.47(Dt)^0.5 34.0696 in

section modulus calculation

PROVIDE INVERTED "TEE" SECTION X Y X Y

WIDTH AND THICKNESS OF FLANGE 1 12 260 mm 0.354 10.118 in

2 1
WIDTH AND THICKNESS OF HUB 2 313.5 12 mm 12.343 0.354 in

WIDTH AND THICKNESS OF SHELL 3 0.650 34.070 in

SECTION SIZE AREA A d M=A*d Iaa I gg 3

MARKED in x in in^2 in in^3 in^4 in^4
1 0.354 x 10.118 3.5818 0.177 0.634 385.24 0.04
2 12.343 x 0.354 4.3694 6.5255 28.5126 70.69 55.47
3 0.6497 x 34.0696 22.135 13.02 288.2 135.28 0.78
Sum 30.086 317.3466 591.21 56.29

Sum(A*d)/Sum (A) y 10.548 in

Moment of Inertia Iaa + Igg Iyy 647.499 in^4

Section modulus Iyy / y Zyy 61.387 in^3

PROVIDED SECTION IS NOT SUFFICIENT

WIND GRIDER WEIGHT:

FLANGE PLATE (1) 10450.983 lb

Preliminary calculation
17/19
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WEB PLATE (2) 12813.290 lb

Stiffeners @ 5% = 1164 kg

Total weight of 5 Wind Stiffeners 55405 kg

Preliminary calculation
18/19
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OUTER TANK DESIGN AS PER API 620

SUMMARY OF REPORT

Course Reqd Thick Reqd thk Reqd thk Reqd thk Provided
New Weight Corroded
Course No. Width API 620 INT Pres Test Pres Ext Pres Thickness Result
(lb) Weight (lb)
(m) (mm) (mm) (mm) (mm) (mm)
1 2.650 245184 231563 9.525 26.019 22.74 19.5 27 Okay
2 2.650 208847 195227 9.525 22.611 19.66 19.11 23 Okay
3 2.700 185024 171147 9.525 19.204 16.57 18.77 20 Okay
4 2.700 166516 152640 9.525 15.732 13.43 18.46 18 Not Okay
5 2.700 166516 152640 9.525 12.26 10.29 18.18 18 Not Okay
6 2.700 166516 152640 9.525 8.789 7.15 17.89 18 Okay
7 2.700 166516 152640 9.525 5.317 4.01 17.6 18 Okay
8 1.200 172749 166580 9.525 1.845 0.89 17.31 42 Okay

New Weight of the Shell Plate 670540 kg

Corroded weight of the Shell Plate 623901 kg

Weight of the Stiffeners 55405 kg

Preliminary calculation
19/19