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JUNE 2012 / DEFINING TECHNOLOGY FOR EXPLORATION, DRILLING AND PRODUCTION / WorldOil.com
JUNE 2012

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World Oil

Originally appeared in june 201 issue, pgs 39-51. Posted with permission.

special Focus: DRILLING TECHNOLOGY

Improving drilling results with a real-time performance


advisory system

The development of the Successful well construction improve- attempts to mitigate key risks. Analysis
Performance Advisory ment requires a tool that delivers timely of offset well data, modeling tools, and
System has provided a advice to the driller, enabling perfor- knowledge of the specifications of the drill-
mance improvement without distracting ing equipment allow the drilling engineer-
technology capable of from other priorities. A new technology ing team to define a set of typical drilling
integrating a variety of data is now available that allows data to be operational limits on a per-hole section
sources to deliver sound turned into actions at the wellsite, im- and per-formation basis. This package of
advice and encourage the proving overall well construction perfor- information is then passed to the rig site
driller to take actions to mance. The development team applied team as part of the drilling program, to be
improve drilling performance. a rich understanding of existing wellsite used within the execution phase.
workflows and incorporated technology, During the execution phase, the rig
workplace ergonomics, and key attributes site team has information available from a
B. DOW, R. HARMER and J. BELASKIE, from gaming and telecommunications in-
dustries. The end result is an application
wide range of sources, including:
Surface and downhole measurements,
Schlumberger that brings together several performance which may, for example, be used to
improvement analytical tools into one evaluate the efficiency of the drilling
console, turning data into clear directions process, to identify drilling dysfunc-
for the driller, and delivering immediate tions, and the risk to which the drilling
performance improvement. Field data equipment is being exposed at any giv-
from 10 wells throughout the world show en point in time (Staveley et al. 2010).
how the system has been used to reduce Real-time models of the drilling pro-
well construction time by more than 20%. cess, which enable modeled vs. ac-
tual comparisons with surface and/
Driller interacts with the Performance DRILLING PLANNING & or downhole measurements, allowing
Advisory System rig floor display (left) EXECUTION early identification of deviations from
with a close-up view of the drilling
recommendations patterned after game The planning phase of a well typically expected trends (Reiber et al. 1999).
applications. involves a process, which identifies and Analytical tools developed over years
World Oil/june 201239
DRILLING TECHNOLOGY

tion team will be able to monitor success


Fig. 1. The real-time performance advisory system maximizes the value of drilling
operational boundaries through the clear presentation of contextual information to help and capture deviations from plan quickly
the rig site team improve drilling performance. so mitigation strategies, either pre-deter-
Combine Delivering Wellsite team Resulting mined or re-engineered, are executed as
soon as possible to prevent lost time.
Real-time technology
Real-time information
Driller
Actions that improve Utilizing technology to pass key infor-
drilling engineering directional driller mation from the PDP and provide key an-
and optimization and answers company man performance
swers to the rig team, as and when required,
will result in improved execution of rec-
ommendations, provided the answers are
of research and development that con- to provide the rig site and OSC-based correct, timely and contextual. Once the
sume real-time information and are drilling team with a comprehensive un- well is complete, a post-drill assessment of
able to generate drilling parameter rec- derstanding of drilling hazards, perfor- the workflows and execution results rela-
ommendations. mance boundaries and operational rec- tive to the plan must be performed, just as
This article focuses on the develop- ommendations aimed at maximizing well in any post-well review. By comparing ac-
ment and field application of a real-time delivery. The PDP is a key input into the tual well performance with the prediction,
performance advisory system designed performance advisory system described including KPIs, lessons learned and rec-
to maximize the value of drilling op- within this paper, and includes: ommendations are captured for the next
erational boundaries, defined within the Performance boundaries (definition of well and the performance process contin-
planning phase and real-time information a safe operating envelope) ues. Performance improvement through
(measurements and models). The system Drilling operational limits (typi- workflows similar to the PDP is the goal of
does this through the clear presentation cally defined in terms of WOB, most drilling teams. Several operators and
of contextual information to help the rig RPM, torque and ROP/ECD) on many service providers may have some-
site team answer questions and make de- a per-bit run, per-performation ba- thing similar, either formal or informal.
cisions and, when appropriate, the provi- sis. These limits consider surface The challenge is ensuring that the data
sion of advice to the driller and direction- and downhole equipment limita- derived while preparing and then execut-
al driller on the rig floor. tions, results from drilling engi- ing the workflow can be applied in a timely
neering models (torque and drag, manner. The performance advisory sys-
INTEGRATED DRILLING hydraulics, vibrations) and offset tem described here supports this process.
IMPROVEMENT well experience.
Drilling optimization has arisen from Trip schedules to mitigate risks as- PERFORMANCE ADVISORY
the demands of operators to improve well sociated with swab/surge, forma- SYSTEM
construction efficiency and lower costs, tion hazards and problem zones. The Performance Advisory System
but how it is deployed around the world Risks identified from the analysis of off- has three key aspects:
is not consistent. For many operators, set wells and a summary of the mitiga- 1. The ability to incorporate key infor-
drilling optimization has typically been tive actions that have been put in place mation from the PDP and help maxi-
a consultancy service, which relies heav- Includes a summary of tools avail- mize the value of this information dur-
ily on the talent of particular individuals able to identify the onset of the ing the execution phase.
involved in execution. Additionally, the risks and recommended actions to 2. The capability to receive outputs from
resources required, including software, mitigate them in real time. drilling process models and quick-
workflows, downhole hardware, etc., vary Key performance indicators to help event-detection algorithms (Aldred
considerably from project to project. the team benchmark their perfor- et al. 2008), pass advised drilling pa-
To achieve consistent, efficient well mance in real time against the target rameters to maximize ROP and avoid
construction, it is essential to leverage performance, e.g., connection times, NPT through early identification of
the strengths of the drilling engineering target number of bit runs per hole sec- deviations from expected trends.
teamwhich analyzes offset and follows tion, on-bottom ROP. 3. The ability to present visually appeal-
engineering standards and guidelines to Operational recommendations ing, contextually specific displays to
develop the well planthe rig site team, For example: Short trip schedules, clearly convey appropriate informa-
and those supporting the drilling process shock and vibration mitigation tion and recommendations to the
in real time, potentially from Operations workflows driller on the rig floor.
Support Centers (OSC). The generation Tripping plans to mitigate the risk The system is designed to allow rapid
of a Performance Drilling Plan (PDP) is a of stuck pipe modification of the real-time drilling
valuable tool to assist this process. Figure Lithology map that will help identify screens based on field feedback. Each of
1 summarizes the role of the Drilling En- transition zones and preserve bit life the real-time screens is constructed from
gineering Center, rig site team and remote Depending on the complexity of the a number of elements, making it possible
OSC in the drilling optimization workflow. well, the list can be much longer. Once the to completely reconfigure a screen and
The PDP is developed by the drilling PDP is built, it is maintained as a living re-deploy it to the field with a turnaround
engineering team, including input from guide for the execution team through the time of less than one hour. As experience
geomechanics experts when appropri- drilling of the well. Through close moni- is gained and the optimum screen con-
ate, in the planning phase and is designed toring of the drilling progress, the execu- figurations are identified by field users,
40june 2012/WorldOil.com
DRILLING TECHNOLOGY

Fig. 2. A real-time screen of ROP


rameters assist the drilling team in the early control console on a drilling rig has never
optimization evaluated during the testing identification of problems during drilling, been simple to manage, and as rigs become
of the advisory system. tripping, reaming and casing running op- more capable with technology evolution,
erations, especially for the detection of the dog house control console continues
slowly developing trends that are difficult to grow in complexity. To have an effective
to discern from the rig floor instruments, impact on performance without distract-
alone. The outputs from quick, event-de- ing the driller from a wide range of drilling
tection algorithms, such as a washout de- consoles meant the system displays need to
tector, can be displayed as well. be clear and easy to follow.
The system was designed to perform The development team capitalized on
simple user-defined functions, which can a unique opportunity to develop and in-
be powerful for identifying deviations troduce a control system display that was
from expected trends; for example, via the new to oilfield display consoles. Through
computation of an overpull during tripping collaboration with another project group
operations or a SWOB-DWOB to identify developing an iPAD game for use to show-
weight transfer issues while sliding or rota- case new directional drilling technology,
ry drilling. Threshold levels can be defined the team worked closely with a software
for surface and downhole measurements, development group specialized in gaming
allowing risks to be clearly displayed on the and mobile device apps. The goal was to
these screens are then incorporated as rig floor via a traffic light system. develop a new control console concept
additional standard screens within the rig Real-time display technology. Rig that could:
site acquisition system. floor screens for the Performance Advisory Be understood instinctively and quickly
Maximizing the value of the planning System incorporated input from ergonom- Merge multiple recommendations
phase. It is common practice to identify ics expertise, and considered approaches into a single, simple output
risks during the planning phase of a well, used by the video game and mobile phone Be visually compelling to capture user
potentially within systems that allow visu- applications. A range of screens was devel- attention
alization of risks in a geological context vs. oped, grouped into the following areas; The main control screen is shown
drilling information (Telford et al. 2004). ROP optimization on page 39. The rosebud on the left is
Modifications are made to the well design, Borehole integrity monitoring used to control the toolface for a rotary
and technologies selected for use within Shock and vibration mitigation steerable system (RSS) or a motor. The
the well construction process, to mitigate Stuck pipe avoidance unique feature here is a merged display
these risks. However, it is normal for risks Feedback was obtained from field us- that is independent of the steering BHA
to remain, and there is clear value to these ers on the clarity and visual appeal of the type. Historically, a motor steering rose-
risks being displayed at appropriate times screens, with the ability to rapidly cus- bud is underutilized real estate in front of
on the rig floor. The system allows the user tomize them to suit local environments. the driller, because steering commonly
to select a subset of the risks defined for the The system is able to provide inform or happens sporadically across the overall
well that are appropriate to display during advise level services, depending upon drilling time. The rosebud on the right fo-
the upcoming bit run. As drilling com- inputs available. The use of a clear traf- cuses on ROP optimization. Rather than
mences, the risks are displayed as the bit fic light system for shock and vibration directing the driller to maintain a target
approaches the depth of concern. mitigation, and the display of operational WOB and RPM number, the representa-
A wide variety of limits (static, a func- boundaries, providing a GPS for the tion is relative to previous set points, and
tion of measured depth or the real-time driller, as shown in Fig. 2, received posi- the goal then becomes maintaining a lock
output from a model) defined for a bit run tive feedback from rig site teams. on the bullseye. This way, constant pur-
during the planning phase can be entered To achieve the best possible drilling suit of optimum WOB and RPM occurs,
into the system for use in the execution performance results with the system, a much like a continuous drill-off test.
phase. The limits are continuously convert- key requirement was the ability to com- Furthermore, the impact of shock and
ed, in real time, into the parameter space bine large quantities of real-time data, vibration (S&V) will cause the ball to fall
that can be controlled by the driller or auto- with information from models (pre-drill out of target parameters and the driller will
mation system. In the case of ROP optimi- and real-time) and the PDP (e.g., risks), then be directed to re-adjust parameters
zation, for example, the limits are mapped to generate answers and drive recommen- to remove the S&V effect and return to
to WOB/RPM/flowrate space to create a dations at the rig floor. Delivery of the end optimum drilling parameters. Effectively,
safe operating envelope, allowing the safe results of these processed data needed to RPM, WOB and S&V management are
maximization of ROP without exceeding be clear and concise, so the actions could all merged into a single advisor to allow
the capabilities of the drilling system. be followed quickly and effectively. the driller to maximize ROP. Behind the
User-defined functions and real- The driller and directional driller on scenes, the limits that guide each variable
time models. Robust, continuously cali- the rig floor are the primary users of the are managed by the processing algorithms.
brated real-time models allow at a glance system, so if recommendations are passed,
modeled vs. actual comparisons of key pa- they must be in terms of actions that can CASE STUDIES
rameters, such as ECD, standpipe pressure, be made with the rig controls to improve The Performance Advisory System was
surface torque and hook load. These pa- performance or prevent incidents. The used on several wells, including the three
42june 2012/WorldOil.com
DRILLING TECHNOLOGY

wells presented as case histories here. Fig. 3. Communication of the severity of the downhole shock and vibration environment
ROP optimization in Russia with
drilling parameter recommendations.
The system was used to convey drilling
parameter recommendations to the rig
floor (a GPS for the driller) within a
field with good offset well information.
The drilling parameter recommendations
were generated by an ROP optimization
application (Dunlop et al. 2011) contain-
ing a Detournay model (Detournay et al.
2002) of the cutting action of a PDC bit
and change point technology to continu-
ally fit the model to real-time drilling data.
Contours of ROP computed, based on the
bit model, are combined with user input
constraints (engineered limits), allowing
real-time identification of the optimum pa-
rameters (surface WOB and surface RPM)
to maximize ROP within the specified
safe operating envelope. Use of the appli-
cation, without modification to the drilling Fig. 4. Chart highlighting the clear correlation between cumulative hours with severe
technology/drive system, resulted in a 27% downhole vibration levels (> 6 GRMS) and 17-in. section runs with drillstring failures
(red), downhole tool failures (orange) and runs where no drillstring integrity related
increase in on-bottom ROP vs. the field av- problems were experienced (blue).
erage and improvement in the time-depth
curve across which the system was used vs. 5
5.0
Hours with lateral vibrations > 6 GRMS

the closest offset well. 4


Mitigating S&V for a North Sea well.
A vertical 26-in. hole section was drilled 3
through a chert-contaminated chalk for- 2.3 2.3
mation, which generated varying levels 2
1.3
of vibrations throughout the bit run. The 1 0.9
traffic light color-coded screen made it 0.4 0.4
0.0 0.1 0.0 0.2 0.0 0.1
easier for the Driller to monitor the vibra- 0
tion severity and promptly act to mitigate Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 Section 7 Section 8 Section 9 Section 10 Section 11 Section 12 Section 13
the damaging drilling dysfunction. The
and leading the development of products
recommendations displayed on the rig in. hole sections. Rig floor screens helped related to drilling mechanics and dynamics
floor allowed the driller to take action and the driller and directional driller clearly and ROP Optimization. Prior to this role,
mitigate accordingly, Fig. 3. understand the rapidly changing state be- Harmer provided worldwide InTouch support
for drilling. He has 11 years of experience
S&V mitigation for a deepwater tween moderate stick-slip to a fully devel- with Schlumberger, starting as an MWD and
Brazil well. A number of drillsting fail- oped backwards whirl system. LWD engineer in Alaska before spending
ures had occurred, due to large bending over five years as a rig site-based drilling
optimization engineer on a wide array of
moments and high rates of fatigue in- CONCLUSIONS projects. Mr. Harmer received a MS degree in
duced by the backwards whirl when drill- Optimizing the drilling process re- mechanical engineering from the University of
Loughborough.
ing challenging vertical 17-in. sections quires integration of vast quantities of
in a deepwater field. Figure 4 highlights data from various sources. Development LITERATURE CITED
a clear correlation between cumulative of the Performance Advisory System has 1. Telford, C., M. Burns and N. Whitley, 3D visualization:
hours with severe downhole vibration provided a technology capable of inte- A common language for the drilling and subsurface
communities, SPE paper 90659, SPE Annual Technical
levels (> 6 GRMS) and runs with drill- grating several of these data sources to Conference, Houston, Texas, Sept. 26-29, 2004.
string failures (red), runs with downhole deliver sound advice and compel users to 2. Steveley, C. and P. Thow, Increasing drilling efficiencies
tool failures (orange) and runs where take actions to improve drilling. The tech- through improved collaboration and analysis of real-
time and historical drilling data, SPE paper 128722,
no drillstring integrity-related problems nology platform for the system allowed SPE Intelligent Energy Conference and Exhibition,
were experienced (blue). initial field testing of the various success Utrecht, The Netherlands, March 23-25, 2010.
3. Reiber, F., B. Vosa and S. Eide, On-line torque and
In conjunction with modifications to factors and helped the development team drag: A real-time drilling performance optimization
the BHA design and drilling procedures, to rapidly evolve the system, further im- tool, SPE paper 52836, SPE/IADC Drilling Confer-
clear real-time screens were tested to proving the impact at the wellsite. ence, Amsterdam, Netherlands, March 9-11, 1999.
4. Clayton, R., E. Detournay, M. Fear, O. Matthews, B.
help the team to understand downhole Miller and T. Richard, Influence of bit-rock interaction
conditions. A significant reduction in the RICHARD HARMER is the drilling performance on stick-slip vibrations of PDC bits, SPE paper 77616,
number of drillstring failures occurred product champion for Schlumberger Drilling & SPE/IADC Drilling Conference, Texas, Sept. 29-Oct 2.,
Measurements. His role focuses on marketing 2002.
during the drilling of subsequent 17-
44june 2012/WorldOil.com
DRILLING TECHNOLOGY

5. Aldred, W., R. Hutton, C. Luppens and G. Ritchie,


Development and testing of a rig-based quick event
detection system to mitigate drilling risks, SPE paper
111757, IADC/SPE Drilling Conference, Orlando,
Florida, U.S.A., March 4-6, 2008.
6. Dunlop, J., R. Isangulov, W. Aldread, H. Sanchez, J.
Flores, J. Alcaron, J. Belaskie and C. Luppens, In-
creased rate of penetration through automation,SPE
paper 13989, IADC/SPE Drilling Conference, Amster-
dam, The Netherlands, March 1-3, 2011.

Article copyright 2012 by Gulf Publishing Company. All rights reserved. Printed in U.S.A.
World Oil/june 201247
Not to be distributed in electronic or printed form, or posted on a website, without express written permission of copyright holder.

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