SEW Encoder Systems (Old) - 09196412

T
SEW
Encoder Systems
Manual
Edition 07/99
18/005/98
0919 6412 / 0799
Unit Designation
Encoder type
Specification
Shaft design
Interface to
evaluation
E S 1 T
A Design as mounting device
C V = 24 VDC, HTL with zero track and negated signals
R V = 24 VDC, TTL RS-422
S V = 24 VDC, sin/cos 1 VSS
T V = 5 VDC, TTL RS-422
Y SSI interface
6 Number of pulses per revolution (proximity sensor)
1
Design
2
S Spread shaft
V Solid shaft
H Hollow shaft
E Incremental encoder (encoder)

A Absolute encoder
N Proximity sensor
X Non-SEW encoder
01861AEN
Fig. 1: Unit designation of SEW encoder systems
2 SEW encoder systems

Contents
Page
1 System Description .....................................................................................4
1.1 System overview.............................................................................................................. 4
2 Technical Data ..........................................................................................7

2.1 Technical description .......................................................................................................7
2.1.1 Incremental encoders with TTL and HTL signals ................................................... 7
2.1.2 Incremental encoders with high-resolution sin/cos signals................................... 9
2.1.3 Absolute encoders with MSSI interface ............................................................... 10
2.1.4 Resolver .............................................................................................................. 12
2.1.5 Proximity sensors................................................................................................ 13
2.2 Incremental encoders .................................................................................................... 14
2.2.1 Incremental encoders with spread shaft.............................................................. 14
2.2.2 Incremental encoders with solid shaft ................................................................. 15
2.3 Absolute encoder ........................................................................................................... 16
2.4 Resolver......................................................................................................................... 17
2.5 Proximity sensors.......................................................................................................... 18
2.6 Mounting devices .......................................................................................................... 19
3 Installation............................................................................................. 20
3.1 General information ....................................................................................................... 20
3.2 Incremental encoders .................................................................................................... 21
3.2.1 Encoders for MOVITRAC 31C frequency inverters............................................ 21
3.2.2 Encoders for MOVIDRIVE MDV60A drive inverters ......................................... 22
3.3 AV1Y absolute encoder.................................................................................................. 24
3.3.1 Absolute encoder with MOVIDYN MAS/MKS51A servo controller.................. 24
3.3.2 Connection of absolute encoder to MOVIDRIVE MDS60A drive inverter ........ 25
3.3.3 Absolute encoder with MOVIDRIVE MDV60A drive inverter ............................ 25
3.4 Resolver......................................................................................................................... 26
3.4.1 Resolver with MOVIDYN MAS/MKS51A servo controller .............................. 26
3.4.2 Resolver with MOVIDRIVE MDS60A drive inverter......................................... 27
3.5 Proximity sensors.......................................................................................................... 28
3.6 Extended motor versions with encoder and mounting devices ...................................... 29
3.6.1 Incremental encoders ES1_/ES2_/EV1_ .............................................................. 29
3.6.2 Encoder mounting devices ES1A/ES2A/EV1A...................................................... 31
3.6.3 Absolute encoder AV1Y ....................................................................................... 34
3.6.4 Encoder mounting devices AV1A......................................................................... 36
3.7 Pre-fabricated cables ..................................................................................................... 37
SEW encoder systems 3

1 System Description
1.1 System overview
Encoder systems for Encoder systems for

asynchronous AC motors synchronous motors
Encoders Absolute encoders

and resolvers
01863BEN
Fig. 2: System overview, SEW drive electronics and encoder systems
Electronically controlled drive systems require actual value sensing and speed feedback; drives
with synchronous motors also require the angle of the rotor position. As a systems supplier, SEW
offers a comprehensive range of encoder systems.
Various mounting devices are available to connect non-SEW encoders to SEW motors.
Proximity sensors represent an inexpensive and easy-to-fit solution, if all that is required is the
information about whether or not the drive is turning and in which direction.

System Description 1
SEW encoder systems for asynchronous AC motors:

Incremental encoders
- for 5 VDC supply voltage and with 5 V TTL signal level according to RS-422
recommended for operation with the MOVITRAC 31C frequency inverter
- for 24 VDC supply voltage and with high-resolution sinusoidal signal level
recommended for operation with the MOVIDRIVE drive inverter
- for 24 VDC supply voltage and with 24V HTL signal level
Absolute encoder
- for 15 VDC supply voltage and with MSSI interface
- for 24 VDC supply voltage and with MSSI interface and two sinusoidal tracks
Proximity sensors
- with six pulses per revolution
- with A track or A+B track
Mounting devices for non-SEW encoders
- mounting of spread shaft
- mounting of full shaft with coupling
SEW encoder systems for asynchronous servomotors:

Incremental encoders
- for 24 VDC supply voltage and with high-resolution sinusoidal signal level
standard feature in CT/CV motors
Absolute encoder
- for 24 VDC supply voltage and with MSSI interface and two sinusoidal tracks
SEW encoder systems for synchronous servomotors:

Resolver
standard with synchronous servomotors for speed control
Absolute encoder
15/24 VDC supply voltage with MSSI interface
Encoder selection based on setting range:

Setting range up to 1:3000
- with asynchronous AC motors encoder with TTL signals and
1024 increments/revolution
- with synchronous motors built-in resolver
Setting range up to 1:5000

- with asynchronous AC motors encoder with high-resolution sinusoidal signal levels
- with asynchronous servomotors encoder with high-resolution sinusoidal signal levels

All encoder systems at a glance:

Name For SEW motor
Type of encoder Shaft Specification Supply Signal
size
ES1T* 5 VDC controlled 5 VDC TTL RS-422
ES1S** CT/DT 1 VSS sin/cos
ES1C 71...100 24 VDC 24 VDC HTL
ES1R 5 VDC TTL RS-422
Spread shaft
ES2T* 5 VDC controlled 5 VDC TTL RS-422
ES2S** CV/DV 1 VSS sin/cos
Encoder -
ES2C 112...132S 24 VDC 24 VDC HTL
ES2R 5 VDC TTL RS-422
EV1T* 5 VDC controlled 5 VDC TTL RS-422
EV1S** CT/CV71...180 1 VSS sin/cos
Solid shaft
EV1C DT/DV71...225 24 VDC 24 VDC HTL
EV1R 5 VDC TTL RS-422
NV16 DT/DV A track 6 pulses/revolu-
Proximity sensor Solid shaft 24 VDC
NV26 71...132S A+B track tion, NO contact
DS56
DY71...112 MSSI interface
AV1Y Absolute encoder Solid shaft - 15/24 VDC
CT/CV71...180 and 1 VSS sin/cos
DT/DV71...225
* recommended encoder for operation with MOVITRAC 31C
** recommended encoder for operation with MOVIDRIVE
Mounting devices for non-SEW encoders

Name For SEW motor
Type of encoder Shaft Specification Supply Signal
size
ES1A DT71...100
Spread shaft
ES2A DV112...132S
EV1A DT/DV71...225 Non-SEW Solid shaft
- Configured as mounting device
encoder
DS56,
AV1A Solid shaft
DY71...112
XV1A DT/DV71...225 Solid shaft

Technical Data 2
2 Technical Data
2.1 Technical description
This chapter explains the various types of signals, signal tracks and signal levels. The signal tracks
are represented in the form of timing diagrams.
Encoders have a sturdy light metal housing and generously sized precision ball bearings. Their
solid metal housing protects the encoders against interference, which lends them a high degree of
electromagnetic compatibility.
2.1.1 Incremental encoders with TTL and HTL signals

Encoders convert the angle of rotation input parameter into a number of electrical pulses. This is
performed by means of an incremental disc incorporating radial slits permitting the passage of
light. These slits are scanned by opto-electronic means. The number of slits defines the resolution
(pulses/revolution).
Signal tracks:
SEW encoders are encoders with two tracks and one zero pulse track, which results in six tracks
due to negation. Two light barriers are arranged at right angles to one another in the encoder. They
supply two pulse sequences on tracks A (K1) and B (K2). Track A (K1) is 90 ahead of B (K2) when
the encoder is turning clockwise (to the right as viewed looking onto the motor shaft, the A side).
This phase relationship is used for determining the direction of rotation of the motor. The zero
pulse (one pulse per revolution) is sensed by a third light barrier and made available on track C
(K0) as a reference signal. With TTL encoders, tracks A (K1), B (K2) and C (K0) are negated in the
encoder and made available on tracks A (K1), B (K2) and C (K0) as negated signals.
A (K1)
A (K1)
180
360
90
B (K2)
B (K2)
90
C (K0)
C (K0)
01877AXX
Fig. 3: TTL signals with zero track and negated signals
HTL signals with zero track, but without negated signals

2 Technical Data
Signal levels:
TTL (Transistor Transistor Logic) version
The signal levels are Vlow 0.5 V and Vhigh 2.5 V. The TTL signals are transmitted symmetri-
cally and evaluated differentially. This design makes them resistant to asymmetrical interference
and ensures good EMC behavior. The signal is transmitted in accordance with the RS-422 inter-
face standard.
Units with a 5 VDC encoder supply voltage, e.g. MOVITRAC 31C, allow the user to measure the
actual supply voltage at the encoder via sensor leads. The supply voltage is corrected to 5 VDC
and compensates for the voltage drop along the supply cable to the encoder. Encoders with
24 VDC supply voltage do not require any supply voltage compensation and, thus, no sensor leads.
The maximum permissible distance between encoder and inverter is limited by the maximum
pulse frequency of the encoder signals. SEW permits a maximum distance between encoder and
inverter of 330 ft. (100 m).
V [VDC]
5 "1" range
K
2.5 "0" range
0 0.5
V [VDC]
5 "1" range
K
2.5 "0" range
0 0.5
TTL
02542AEN
Fig. 4: View of TTL signal levels
HTL (High-voltage Transistor Logic) version

The signal levels are Vlow 3 V and Vhigh VB minus 3.5 V. The HTL encoder is evaluated without the
negated tracks; the signals cannot be evaluated differentially. The HTL signals are, therefore, suscep-
tible to asymmetric interferences affecting the EMC behavior.
VB is the encoder supply voltage in the range of 10 to 30 VDC, with 24 VDC +/- 20% being the most
common value. HTL encoders do not require any supply voltage compensation and, thus, no sensor
leads. The large voltage range between Vhigh-VLow results in a high current consumption. A fact that
has to be taken into consideration when planning the encoder supply.
V [VDC]
24
K "1" range
20.5
3 "0" range
0
HTL
02543AEN
Fig. 5: View of HTL signal levels

Technical Data 2
2.1.2 Incremental encoders with high-resolution sin/cos signals

Encoders with high-resolution sin/cos signals are referred to as sine encoders. They provide two
sine signals offset by 90. The zero passages and the amplitudes (arc tan) of the sine/cosine waves
are evaluated. This means the speed can be determined with a very high resolution. This encoder is
suitable for drives which are operated with a wide setting range in conjunction with the require-
ment to move smoothly at low speed.
Signal tracks:
SEW sinusoidal encoders are also dual-track encoders with a zero pulse and negated signals,
resulting in six tracks. The 90 offset sine signals are on track A (K1) and B (K2). One sine half-
wave per revolution is provided at track C (K0) as the zero pulse. Tracks A (K1), B (K2) and C (K0)
are negated in the encoder and made available on tracks A (K1), B (K2) and C (K0) as negated sig-
nals.
1V A (K1)
A (K1)
180
360
90
B (K2)
B (K2)
90
C (K0
C (C0)
01917AXX
Fig. 6: sin/cos signal s with zero track and negated tracks
Signal levels:
The sine/cosine signals are superimposed on a DC voltage of 2.5 V. They have a peak-to-peak
voltage of VSS = 1 V. This arrangement avoids voltage zero during signal transmission. The sine/
cosine signals are transmitted symmetrically and evaluated differentially. This design makes them
resistant to asymmetrical interference and ensures good EMC behavior. The signal is transmitted
in accordance with the RS-422 interface standard. The supply voltage is 24 VDC .
Sine encoders do not require any supply voltage compensation and, thus, no sensor leads.

2 Technical Data
2.1.3 Absolute encoders with MSSI interface

SEW absolute encoders have a code disc with Gray Code instead of the incremental disc. This code
disc is scanned by opto-electronic means. Every angle position has a unique code pattern assigned
to it. The absolute position of the motor shaft is determined using this code pattern. The special
feature of Gray Code is that only one bit changes with the transition from one resolvable angle step
to the next. This means the possible reading error is max. 1 bit.
Decimal Gray Code Decimal Gray Code

0 0000 8 1100
1 0001 9 1101
2 0011 10 1111
3 0010 11 1110
4 0110 12 1010
5 0111 13 1011
6 0101 14 1001
7 0100 15 1000
01927AXX
Fig. 7: Code disc with Gray Code
Multi-turn:
In addition to the code disc for sensing the angle position, multi-turn absolute encoders have addi-
tional code discs for absolute sensing of the number of revolutions. These code discs are only sep-
arated from each other by one gear unit stage with the reduction i = 16. With three additonal code
discs (number usually installed), 16 x 16 x 16 = 4096 revolutions can be resolved absolutely.
Code disc for sensing Code discs for sensing
of angle position the number of revolutions
i = 16 i = 16 i = 16
02383AEN
Fig. 8: Arrangement of code discs
A single-turn absolute encoder with 12 bit resolution requires 12 pulses to display the 4096 mea-
suring steps per revolution. A multi-turn absolute encoder with three additional code discs
requires 12 additional pulses to display the 4096 distinguishable revolutions.
Single-turn evaluation
Pulse 1 2 3 4 5 6 7 8 9 10 11 12
0 1 2 3 4 5 6 7 8 9 10
Data 2 2 2 2 2 2 2 2 2 2 2 211
Measuring steps per revolution
in addition with multi-turn evaluation

Pulse 13 14 15 16 17 18 19 20 21 22 23 24
0 1 2 3 4 5 6 7 8 9 10
Data 2 2 2 2 2 2 2 2 2 2 2 211
distinguishable revolutions

Technical Data 2
Signal outputs:
Every scanned code pattern is a parallel data package and is read by a parallel/serial converter. The
inverter must request the position value with a defined pulse sequence in order to transmit a posi-
tion value from the encoder to the inverter. The pulse sequence starts by converting the current
parallel data package and transmitting it to the inverter. The input of the parallel/serial converter is
inhibited by the monoflop for the duration of the pulse sequence.
Code disc
Monoflop
Schmitt Input
SI circuit
trigger Cycle
Shift
Parallel/Serial
converter
Inverter
Serial
Driver
Photo Photo data
SO
transmitter receiver
Parallel data
01923AEN
Fig. 9: Signal conditioning in absolute encoders with SSI interface
In addition to the absolute angle position, the SEW absolute encoders generate the incremental
encoder signals A (K1), A (K1), B (K2)und B (K2) and make them available as 1 VSS sine signals.
Signal transmission:
SEW absolute encoders have an SSI interface (SSI = Synchronous Serial Interface) to transmit the
absolute value signals and a RS-485 interface for transmission of the 1 VSS sine signals.
Cycle
Serial
data
Monoflop P/S
Parallel
data
01928AEN
Fig. 10: Pulse diagram of data transmission via SSI interface

2 Technical Data
2.1.4 Resolver
The resolver determines the absolute position of the motor shaft. It consists of a rotor coil and two
stator windings offset by 90 in relation to each other. It operates according to the principle of the
rotary transformer. Furthermore, the resolver has one auxiliary winding each in the stator and on
the rotor in order to transfer the supply voltage to the rotor without brushes. Both rotor windings
are electrically connected.

stationary rotating stationary
V1
R1 S2
stator rotor stator

Ve VR V2
R2 S4
V2 VR
stator
stationary
V1
S1 S3
01931AEN
Fig. 11: Schematic diagram and equivalent circuit diagram of the resolver
Signal outputs:
Voltages of varying magnitudes are induced in the stator windings depending on the rotor position.
Voltages V1 and V2 on the two stator windings are modulated by the supply voltage through induc-
tion. They possess sinusoidal envelopes. The two envelopes are electrically offset by 90 from one
another and are evaluated in the inverter for zero passage and amplitude. This enables the rotor
position, speed and direction of rotation to be established.
V1
V2
00058AXX
Fig. 12: Output voltages V1 and V2 of the resolver
Signal level:
The amplitude of the envelope depends on the r.m.s. value and frequency of the supply voltage Ve.

Technical Data 2
2.1.5 Proximity sensors

Proximity sensors represent a simple and inexpensive means of monitoring whether the motor is
turning. By using a two-track proximity sensor, it is also possible to determine the direction in
which the motor is rotating. Proximity sensors are mounted on the side of the fan guard, and thus
do not add to the length of the motor.
Signal outputs:
Proximity sensors react to the attenuation lugs on the fan. The number of attenuation lugs deter-
mines the number of pulses per revolution.
01929AXX
Fig. 13: Setup of the proximity sensor system
The proximity sensors are constructed with HTL technology and have an NO contact output which
is actuated every time there is a pulse. This NO contact output switches the connected supply volt-
age. Proximity sensors have a mark-to-space ratio of 1:1.
VB
PNP
A
90
VB
additional with two-track proximity sensor PNP

B
01930AEN
Fig. 14: Signal output of the proximity sensors
Signal level:
The signal level is determined by the supply voltage, usually 24 VDC.

2 Technical Data
2.2 Incremental encoders

2.2.1 Incremental encoders with spread shaft
01934AXX
Fig. 15: SEW encoder with spread shaft
Encoder type for asynchronous AC

ES1T* ES1S** ES1R ES1C
motors 71...100
Encoder type for asynchronous AC
ES2T* ES2S** ES2R ES2C
motors 112...132S
Supply voltage VB 5 VDC 5 % 24 VDC 20 %

Max. current consumption Iin 180 mARMS 160 mARMS 180 mARMS 340 mARMS
Max. pulse frequency fmax 120 kHz
Pulses (sine periods) per A, B 1024
revolution C 1
Output amplitude per track Vhigh 2.5 VDC 2.5 VDC VB minus 3.5 VDC
1 VSS
Vlow 0.5 VDC 0.5 VDC 1.5 VDC
Signal output 5 V TTL sin/cos 5 V TTL HTL

Output current per track Iout 20 mARMS 40 mARMS 20 mARMS 60 mARMS
Mark-to-space ratio 1 : 1 20 %
Phase angle A : B 90 20 %
Ambient temperature amb -25 C...+60 C (EN 60721-3-3, class 3K3)
Enclosure IP56 (EN 60529)
Connection Terminal box on encoder


Technical Data 2
2.2.2 Incremental encoders with solid shaft
01935AXX
Fig. 16: SEW encoder with solid shaft
Encoder type EV1T* EV1S** EV1R EV1C
For motors asynchronous AC motors DT/DV/D 71...225

Supply voltage VB 5 VDC 5 % 24 VDC 20 %
Max. current consumption Iin 180 mARMS 160 mARMS 180 mARMS 340 mARMS
Max. pulse frequency fmax 120 kHz
Pulses (sine periods) per A, B 1024
revolution C 1
Output amplitude per track Vhigh 2.5 VDC 2.5 VDC VB minus 3.5 VDC
1 VSS
Vlow 0.5 VDC 0.5 VDC 1.5 VDC
Signal output 5 V TTL sin/cos 5 V TTL HTL

Output current per track Iout 20 mARMS 40 mARMS 20 mARMS 60 mARMS
Phase angle A : B 90 20 %
Ambient temperature amb -25 C...+60 C (EN 60721-3-3, class 3K3)
Connection Terminal box on encoder


2 Technical Data
2.3 Absolute encoder
01933BXX
Fig. 17: SEW absolute encoder
Encoder type AGY

synchronous servomotors DS56, DY71...112
For motors asynchronous servomotors CT/CV71...180
asynchronous AC motorsDT/DV71...225
Supply voltage VB 10 15 24 30 VDC protected against polarity reversal
Max. current consumption Iin 250 mA
Max. stepping frequency fmax 100 kHz
Pulses (sine periods) per revolution
512
A,B
Output amplitude per track 1 VSS sin/cos
Sensing code Gray Code
Single-turn resolution 4096 steps/revolution (12 bits)
Multi-turn resolution 4096 revolutions (12 bits)
Data transfer, absolute values Synchronous, serial (SSI)
Serial data output Driver to EIA RS-485
Serial pulse input Opto-coupler, recommended driver to EIA RS-485
Switching frequency Permitted range: 90 300 1100 kHz
(max. 330 ft./100 m cable length with 300 kHz)
Monoflop time 12 35 s
Vibration (55...2000 Hz) 100 m/s2 (DIN IEC 68-2-6)
Maximum speed nmax 6000 rpm
Mass m 0.30 kg
Operating temperature amb -15 C...+60 C (EN 60721-3-3, class 3K3)
3.3 ft/1 m cable with 17-pin round connector plug
Connection
for socket plug SPUC 17B FRAN

Technical Data 2
2.4 Resolver
MD0116AX
Fig. 18: SEW resolver
Encoder type RH1M
synchronous servomotors
For motors
DS56 DY71 DY90 DY112
Supply voltage V12 7 VAC_eff / 7 kHz
Max. current consumption I12 70 mA 60 mA 30 mA
Number of poles 2
Ratio r 0.5 0.45 0.46
Output impedance ZSS 200...330 130...270 350...500
Operating temperature B -55 C...+125 C
Connection Terminal box (10-pin Phoenix terminal strip) or plug connector,
depending on motor type
Plug connector DS56: Intercontec, type ASTA021NN00 10 000 5 000
Plug connector DY71...112: Framatone Souriou, type GN-DMS2-12S

2 Technical Data
2.5 Proximity sensors
01932AXX
Fig. 19: SEW proximity sensors
Encoder type NV16 NV26
For motors/brake motors asynchronous AC motors 71(BMG)...132S(BMG)

Supply voltage VB 10 24 65 VDC
Max. operating current Imax 200 mA
Max. pulse frequency fmax 1.5 kHz
Pulses/revolution 6 6
A track A+B track
Output NO contact (pnp)
Phase angle A : B - 90 45 % (typical at 20 C)
Ambient temperature amb 0 C...+60 C (EN 60721-3-3, class 3K3)
Connection M12 1 connector, e.g. RKWT4 (Lumberg)

Technical Data 2
2.6 Mounting devices
01949AXX
Fig. 20: Mounting device for non-SEW encoders
Mounting device ES1A ES2A
For motors asynchronous AC motors 71...100 asynchronous AC motors 100...132S

For encoder Spread shaft encoder with Spread shaft encoder with
8 mm center bore 10 mm center bore
Mounting device EV1A AV1A
For motors asynchronous AC motors synchronous servomotors

DT71...DV225 DS56, DY71...112
For encoder Solid shaft encoder (synchro flange)
Diameter of flange 58 mm
Diameter of center hole 50 mm
Diameter of shaft end 6 mm
Length of shaft end 10 mm
Mounting 3 pcs. encoder mounting clamps (bolts with eccentric discs)
for 3 mm flange thickness
See section 3.6.2, page 31 (ES1A, ES2A, EV1A) and section 3.6.4, page 36 (AV1A) regarding
dimensions and extended motor lengths for encoder mounting devices.

3 Installation
3 Installation
3.1 General information
Always follow the operating instructions for the relevant inverter when connecting the encoder
to the SEW inverters!
Max. line length (inverter encoder):
330 ft (100 m) with a cable capacitance per unit length 120 nF/km (193 nF/mile)
Core cross section: 0.25 0.5 mm2 (AWG24 AWG20)
Use a shielded cable with twisted pairs of cores (exception: HTL encoder cable) and connect the
shield at both ends:
- on the encoder in the PG fitting or in the encoder plug
- on the inverter to the electronics shield clamp or to the housing of the Sub D connector
Route the encoder cable separately from the power cables.
Connect the shield of the encoder cable over a large surface area:
on the inverter
01937AXX
Fig. 21: Connect the shield to the electronics shield clamp of the inverter
01939BXX
Fig. 22: Connect the shield in the Sub D connector
on the encoder
01948AXX
Fig. 23: Connect the shield to the PG fitting of the encoder

Installation 3
3.2 Incremental encoders
01936AXX
Fig. 24: Connecting terminals of the SEW encoder
3.2.1 Encoders for MOVITRAC 31C frequency inverters

SEW recommends the 5 V TTL encoders ES1T, ES2T or EV1T for operation with the MOVITRAC
31C frequency inverter. The sensor leads have to be connected in order to compensate the encoder
supply voltage. Connect the encoder as follows:
max. 100 m (330 ft)
ES1T / ES2T / EV1T
X6:
A (K1) 88
A (K1) 89
MC31C
B (K2) 90 FEN 31C/
B (K2) 91 FPI 31C
C (K0) 92
UB K1 K2 K0 K1 K2 K0
C (K0) 93
UB A B C A B C
UB 94
95*
96*
97
y y
* Connect the sensor leads on the encoder to UB and , do not jumper them on the encoder!
01585BXX
Fig. 25: Connection of TTL encoders ES1T, ES2T or EV1T to MOVITRAC 31C
Channels K0 (C) and K0 (C) are only required for position control (FPI31C option). Channels K0 (C)
and K0 (C) are not required for speed control (FRN31C or FEN31C option) and synchronous opera-
tion (FRS31C option).

3 Installation
3.2.2 Encoders for MOVIDRIVE MDV60A drive inverters

The core colors indicated in the wiring diagrams according to color code meeting IEC757 corre-
spond to the core colors of the pre-fabricated cables by SEW ( section 3.7).
24 V sin/cos encoders ES1S, ES2S or EV1S

SEW recommends the high-resolution 24 V sin/cos encoders ES1S, ES2S or EV1S for operation
with the MOVIDRIVE drive inverter. 24 V encoders do not require sensor leads. Connect the
encoder as follows:
max. 100 m (330 ft)
ES1S / ES2S / EV1S X15:
ES1R / ES2R / EV1R A (K1) YE 1
A (K1) GN 6
B (K2) RD 2 5
B (K2) BU 7 9
C (K0) PK 3
C (K0) GY 8 6
UB K1 K2 K0 K1 K2 K0 1
UB A B C A B C UB WH 9
BN 5
VT 4

y y
01381BXX
Fig. 26: Connection of sin/cos encoder ES1S, ES2S or EV1S to MOVIDRIVE
24 V TTL encoders ES1R, ES2R or EV1R

It is also possible to connect TTL encoders with 24 VDC encoder supply ES1R, ES2R, EV1R directly
to MOVIDRIVE MDV60A. Install the TTL encoders in exactly the same way as the high-resolution
sin/cos encoders ( Fig. 26).
HTL encoders ES1C, ES2C or EV1C

If you are using an HTL encoder ES1C, ES2C or EV1C, you must not connect the negated channels
A (K1), B (K2) and C (K0) to MOVIDRIVE !
max. 100 m (330 ft)
ES1C / ES2C / EV1C X15:
A (K1) YE 1
A (K1) N.C. 6
B (K2) RD 2 5
9
B (K2) N.C. 7
C (K0) PK 3
UB K1 K2 K0 K1 K2 K0
C (K0) N.C. 8 6
1
UB A B C A B C WH
UB 9
BN 5
N.C. 4
y y
02558AXX
Fig. 27: Connection of HTL encoder ES1C, ES2C or EV1C to MOVIDRIVE

Installation 3
5V TTL encoders ES1T, ES2T or EV1T

Use the 5 V encoder supply type DWI11A MOVIDRIVE option (part number 822 759 4) if you
have to connect an encoder with a 5 VDC encoder supply ES1T, ES2T or EV1T to MOVIDRIVE. The
sensor leads have to be connected in order to compensate the supply voltage. Connect the encoder
as follows:
max. 5 m (16.5 ft)
YE DWI11A
X15: 1 A (K1) 1
6 A (K1) GN 6
2 B (K2) RD 2
5 7 B (K2) BU 7 1
9 PK 6
3 C (K0) 3
X1: MOVIDRIVE
8 C (K0) GY 814 344 7 8
6
1 9 UB WH 9 9
5
5 BN 5
4 N.C. VT 4
y y
max. 100 m (330 ft)
ES1T / ES2T / EV1T
A (K1) YE 1
A (K1) GN 6 5
9
B (K2) RD 2
B (K2) BU 7
X2: Encoder
UB K1 K2 K0 K1 K2 K0 C (K0) PK 3 6
1
UB A B C A B C C (K0) GY 198 829 8 8
UB WH 198 828 X 9
BN 5
VT* 4*
y y
* Connect the sensor lead on the encoder to UB, do not jumper on the DWI11A!
01377BXX
Fig. 28: Connection of TTL encoder ES1T, ES2T or EV1T to MOVIDRIVE

3 Installation
3.3 AV1Y absolute encoder

The AV1Y absolute encoder has a permanently installed connector that is one meter long (3.3 ft.)
with a 17-pin round connector plug fitting socket plug SPUC 17B FRAN by Interconnectron. The
plug connection has the following pin assignment:
Core color of pre-fabricated cable
Pin Description
6-core cable 10-core cable
+13 15 24 VDC, protected against
7 Supply voltage VS white (WH) white (WH)
polarity reversal
Electrically isolated from the AGY
10 Supply voltage GND brown (BN) brown (BN)
housing
14 Serial data output D+ 1 = High signal yellow (YE) black (BK)
17 Serial data output D- 0 = High signal green (GN) violet (VT)
8 Clock line, current loop T+ 7 mA towards T+ = 1 pink (PK) pink (PK)
9 Clock line, current loop T- 7 mA towards T- = 0 grey (GY) grey (GY)
15 Incremental encoder - signal A 1 Vss sin/cos - yellow (YE)
16 Incremental encoder - signal A 1 Vss sin/cos - green (GN)
12 Incremental encoder - signal B 1 Vss sin/cos - red (RD)
13 Incremental encoder - signal B 1 Vss sin/cos - blue (BU)
AV1Y is connected to:

MOVIDYN MAS/MKS51A servo controller with option APA12 single axis positioning control
MOVIDRIVE MDS60A drive inverter with option DPA11A single axis positioning control
MOVIDRIVE MDS/MDV60A drive inverter with option DIP11A absolute encoder card
Synchronous servomotors are speed-controlled with the resolver signals. Therefore, the incremen-
tal encoder signals A, A, B and B are not evaluated by MOVIDYN MAS/MK51A or MOVIDRIVE
MDS60A. The AV1Y connectors 12, 13, 15 and 16 will not be assigned in this instance. MOVID-
RIVE MDV60A uses the incremental encoder signals A, A, B and B for speed control of asynchro-
nous motors. The AV1Y connectors 12, 13, 15 and 16 will be directed to X15: ENCODER IN of
the MOVIDRIVE MDV60A.
The core colors in the wiring diagrams according to color code meeting IEC757 correspond to the
core colors in the pre-fabricated SEW cables ( section 3.7).
3.3.1 Absolute encoder with MOVIDYN MAS/MKS51A servo controller

The AV1Y absolute encoder is connected to the APA12 option:
max. 100 m (330 ft)
AV1Y
11
8 T+ PK 32 APA12
1 X11:
2
12 10 9 T- GY 33
13 16
17
9 14 D+ YE 34
3 14 15
8 17 D- GN 35
4 10 GND BN 38
7
5 6 7 U WH S 39
y y
01940BXX
Fig. 29: Connection to MOVIDYN MAS/MKS51A servo controller with APA12

Installation 3
3.3.2 Connection of absolute encoder to MOVIDRIVE MDS60A drive inverter

The AV1Y absolute encoder is connected to the DPA11A option:
max. 100 m (330 ft)
AV1Y
8 T+ PK 32 DPA11A
1 11 X50:
2
12 10 9 T- GY 33
13 16
17
9 14 D+ YE 34
D- GN
3 14 15
8 17 35
4 10 GND BN 38
7
5 6 7 U WH
S 39
y y
01941BXX
Fig. 30: Connection to MOVIDRIVE MDS60A drive inverter with DPA11A
The AV1Y absolute encoder is connected to the DIP11A option:

max. 100 m (330 ft) DIP11A
AV1Y X62:
8 T+ PK 3
1 11
2
12 10 9 T- GY 8
13 16
17
9 14 D+ YE 1 9
5
D- GN
3 14 15
8 17 6
4 10 GND BN 5 6
7 1
5 6 7 US WH 9
y y (N.C.) 2
(N.C.) 4
(N.C.) 7
01942BXX
Fig. 31: Connection to MOVIDRIVE MDS60A drive inverter with DIP11A
3.3.3 Absolute encoder with MOVIDRIVE MDV60A drive inverter

The AV1Y absolute encoder is connected to the DIP11A option and to X15:
max. 100 m (330 ft) DIP11A
AV1Y X62:
8 T+ PK 3
1 11
2
12 10 9 T- GY 8
13 16
17
9 14 D+ BK 1 9
5
D- VT
3 14 15
8 17 6
4 10 GND BN 5 6
7 1
5 6 7 U WH
S 9
YE
15 A (K1) y (N.C.) 2
GN
16 A (K1) (N.C.) 4
RD
12 B (K2) (N.C.) 7 MOVIDRIVE
BU X15:
13 B (K2)
1
y
6
2 5
9
7
y (N.C.) 3 6
1
(N.C.) 4
(N.C.) 5
(N.C.) 8
(N.C.) 9
02544AXX
Fig. 32: Connection to MOVIDRIVE MDV60A drive inverter with DIP11A

3 Installation
3.4 Resolver
Resolvers are installed into SEW synchronous motors as standard feature. The inverter uses the
resolver signals to control the motor speed. The resolver connections are located in the terminal
box on a 10-pin Phoenix terminal strip or in the plug connection, depending on the motor type.
Plug connector DS56: Intercontec, type ASTA021NN00 10 000 5 000
Plug connector DY71...112:: Framatone Souriou, type GN-DMS2-12S
Terminal/pin Description Core color in pre-fabricated cable
1 Ref.+ Pink (PK)
Reference
2 Ref.- Gray (GY)
3 cos+ Red (RD)
Cosine signal
4 cos- Blue (BU)
5 sin+ Yellow (YE)
Sine signal
6 sin- Green (GN)
9 TF/TH White (WH)
Motor protection
10 TF/TH Brown (BN)
The resolver signals have the same numbers on the 10-pin Phoenix terminal strip and in the plug
connectors.
The resolver is connected to:

MOVIDYN MAS/MKS51A servo controller
MOVIDRIVE MDS60A drive inverter
The core colors in the wiring diagrams according to color code meeting IEC757 correspond to the
core colors in the pre-fabricated SEW cables ( section 3.7).
3.4.1 Resolver with MOVIDYN MAS/MKS51A servo controller

Connect the resolver as follows:
DFS56 max. 100 m (330 ft)
DFY71...112 PK
1 Ref.+ 1
GY MAS51A/
2 Ref.- 2 MKS51A
3 cos+ RD 3 X31:
1 9 8
4 cos- BU 4
2 10 12 7 5 sin+ YE 5
11 6 sin- GN
3 6 6
4 5 7 N.C.
8 N.C.
9 TF/TH WH
1) Thermal
10 TF/TH BN shut off
2)
y y
01952AEN
1) Plug connector
2) Terminal strip
Fig. 33: Connection to MOVIDYN servo controller

Installation 3
3.4.2 Resolver with MOVIDRIVE MDS60A drive inverter

Connect the resolver as follows:
DFS56 max. 100 m (330 ft)
DFY71...112 X15:
1 Ref.+ PK 3
2 Ref.- GY 8
3 cos+ RD 2 5
1 9 8
4 cos- BU 7 9
2 10 12 7 5 sin+ YE 1
11 6 6 sin-GN 6 6
3 1
4 5 7 N.C. 9
8 N.C. 5
1) 9 TF/TH WH 4
10 TF/TH BN
VT
2)

y y
01414AXX
1) Plug connector
2) Terminal strip
Fig. 34: Connection to MOVIDRIVE MDS drive inverter

3 Installation
3.5 Proximity sensors

Assembly:
1. Remove the closing plugs from the holes in the fan guard.
2. Place the assembly block with the initiator onto the guard ( Fig. 35).
3. Fix the assembly block onto the guard with 2 bolts (make sure it is positioned straight).
Do not fit any other initiators!
1 Initiator
1 2 Mounting block
2
02009AXX
Fig. 35: NV16/26 encoder
Electrical connection
Connection via plug connector with M121 threading. The plug connector is not included in the
scope of supply. Possible plug connector: RKWT4 from Lumberg.
NV16 (A track) and NV26 (A+B track) proximity sensors have an NO contact which switches the
supply voltage VB onto signal output A or B.
NV16 / NV26
1 (VB) 1
+
3 (GND)
- 2 4
4 (A or B) 3
PNP
Evaluation
01943AEN
Fig. 36: Connection of the proximity sensor
Channel A or channels A and B must be set on appropriately programmed binary inputs of the con-
trol if a machine control is going to monitor the motor (rotation, direction of rotation).

Installation 3
3.6 Extended motor versions with encoder and mounting devices

3.6.1 Incremental encoders ES1_/ES2_/EV1_
The following dimension sheets show the extended motor versions that result from the mounting
of incremental encoders. These extended versions are shown with and without forced cooling fan.
Extended motor versions ES1_/ES2_ with and without forced cooling fan:
45 Pg7 X7
Pg11 X8
1) 2)

g
Pg11
k, k0,kB XES k, k0,kB XES + VR
02552AXX
Cable exit encoder cable
1) Cable exit adjustable by increments of 90
2) Keep air intake clear
Pg11 Cable bushing for encoder cable
Pg7 Cable bushing for forced cooling fan cable
Fig. 37: Extended motor lengths with ES1_/ES2_
all dimensions in mm (in)

Extended motor versions ES1_/ES2_
Motor type without forced with forced cooling g X8 X7
CT/CV/DT/DV cooling fan fan VR
XES XES + VR
71* / 80 83 (3.27) 168 (6.61) 145 (5.71) 49 (1.93)
90* / 100 77 (3.03) 180 (7.09) 197 (7.76) 54 (2.13) 11 92 (3.62)
112M / 132S 76 (2.99) 143 (5.63) 221 (8.70) 54 (2.13)
* Foot mounted motors must be supported!
The total length of the motor will then be determined as follows:

without forced cooling fan with forced cooling fan VR
Motor without brake ktot = k, k0 + XES ktot = k, k0 + XES + VR
Motor with brake ktot = kB + XES ktot = kB + XES + VR

or or
ktot = k0 + XB + XES ktot = k0 + XB + XES + VR

3 Installation
Extended motor versions EV1_ with and without forced cooling fans VR, VS, V:
VR VS, V
1) 1)
g
Pg11 Pg11
k, k0 XEV k, k0 XEV
XEV + VR XEV + VS, V
02553AXX
Pg11 Cable bushing for encoder cable
Fig. 38: Extended motor versions with EV1_
Extended motor versions EV1_

Motor type without forced with forced cooling with forced cooling with forced g
CT/CV/DT/DV cooling fan fan VR fan VS cooling fan V
XEV XEV + VR XEV + VS XEV + V
71* / 80 193 (7.60) 265 (10.43) 293 (11.54) - 150 (5.91)
90* / 100 196 (7.72) 307 (12.09) 332 (13.07) - 201 (7.91)
112 / 132S 191 (7.52) 273 (10.75) 342 (13.46) - 226 (8.90)
132M* / 160M 224 (8.82) - - 429 (16.89) 285 (11.22)
160L* / 180 265 (10.43) - - 405 (15.94) 342 (13.46)
200 / 225 265 (10.43) - - 415 (16.34) 394 (15.51)
* Foot mounted versions have to be supported!
The total length of the motor will then be calculated as follows:

without forced cooling fan ktot = k, k0 + XEV
with forced cooling fan VR ktot = k, k0 + XEV + VR
with forced cooling fan VS ktot = k, k0 + XEV + VS
with forced cooling fan V ktot = k, k0 + XEV + V

Installation 3
3.6.2 Encoder mounting devices ES1A/ES2A/EV1A

The following dimension sheets show the extended motor versions that result from the installation
of encoder mounting devices. The extended lengths are shown with and without forced cooling fan.
Extended motor versions ES1A/ES2A with and without forced cooling fan:
k, k0, kB XVR
8.5
l (0.33)
X, XB
4 (0.16)
d
g
(0.98)
25
XS 16
(0.63)
XH
02554AXX
Fig. 39: Extended motor versions with ES1A/ES2A

Motor type
g l dH7 X XB XH XVR XS
DT/DV
71 / 80 145 (5.71) 8.5 (0.33) 9.5 (0.37) 83 (3.27) 168 (6.61) 89 (3.50)
8 (0.31)
90 / 100 197 (7.76) 25 (0.98) 9 (0.35) 9.5 (0.37) 77 (3.03) 180 (7.09) 106 (4.17)
112 / 132S 221 (8.70) 10 (0.39) 24 (0.94) 24.5 (0.96) 76 (2.99) 143 (5.63) 78 (3.07)
The total extended motor length is determined as follows:

without forced cooling fan with forced cooling fan VR
Motor without brake ktot = k, k0 + XH ktot = k, k0 + XVR
Motor with brake ktot = kB + XH ktot = kB + XVR

or or
ktot = k + XB + XH ktot = k + XB + XVR

3 Installation
Extended motor versions EV1A without forced cooling fan:

40 (1.57)
30
(1.18)
6 (0.24)
2.8 (0.11)
G7
(1.97)
(2.68)
(3.74)
68
95
50
10 (0.39)
3 120
+0.05
-0.15
6
k, k0 XA
02555AXX
Fig. 40: Extended motor versions with EV1A without forced cooling fan
Motor type
XA
DT/DV
71 / 80 128 (5.04)
90 / 100 131 (5.16)
112 / 132S 126 (4.96)
132M / 160M 159 (6.26)
160L / 180 200 (7.87)
200 / 225 200 (7.87)
The total motor length will then be calculated as follows:

ltot = k, k0 + XA

Installation 3
Extended motor versions with forced cooling fan VR and EV1A ( Fig. 40, page 32):
g
XA XS/VR
k, k0 XVR
02556AXX
Fig. 41: Extended motor versions with forced cooling fan VR and EV1A
Motor type
XA XS/VR XVR g
DT/DV
71 / 80 128 (5.04) 94 (3.70) 290 (11.42) 150 (5.91)
90 / 100 131 (5.16) 105 (4.13) 307 (12.09) 201 (7.91)
112 / 132S 126 (4.96) 82 (3.23) 273 (10.75) 226 (8.90)
The total motor length will then be calculated as follows: ltot = k, k0 + XVR
Extended motor versions forced cooling fans VS, V with EV1A ( Fig. 40, page 32):
g
XA XS / VS, V
k, k0 XVS, V
02557AXX
Fig. 42: Extended motor versions with forced cooling fans VS, V and EV1A

Motor type
XA XS / VS, V XVS XV g
DT/DV
71 / 80 128 (5.04) 80 (3.15) 293 (11.54) - 150 (5.91)
90 / 100 131 (5.16) 114 (4.49) 332 (13.07) - 201 (7.91)
112 / 132S 126 (4.96) 121 (4.76) 337 (13.27) - 226 (8.90)
132M / 160M 159 (6.26) 70 (2.76) - 339 (13.35) 285 (11.22)
160L / 180 200 (7.87) 71 (2.80) - 405 (15.94) 342 (13.46)
200 / 225 200 (7.87) 70 (2.76) - 415 (16.34) 394 (15.51)
The total motor length will then be calculated as follows: ltot = k, k0 + XVS, V

3 Installation
3.6.3 Absolute encoder AV1Y

The following dimension sheets show the extended motor versions resulting from the installation
of the AV1Y absolute encoder. The extended versions are shown with and without forced cooling
fan.
Extended motor versions AV1Y with and without forced cooling fans VR, VS, V on CT/CV/DT/DV
motors:
VR VS / V
1) 1)
g
1m 1m
k, k0 XAV1Y (3.3 ft) k, k0 XAV1Y (3.3 ft)
XAV1Y + VR XAV1Y + VS, V
02559AXX
Fig. 43: Extended motor versions CT/CV/DT/DV with AV1Y
Extended motor versions AV1Y

Motor type without forced with forced cooling with forced cooling with forced g
CT/CV/DT/DV cooling fan fan VR fan VS cooling fan V
XAV1Y XAV1Y + VR XAV1Y + VS XAV1Y + V
71* / 80 187 (7.36) 290 (11.42) 293 (11.54) - 150 (5.91)
90* / 100 191 (7.52) 307 (12.09) 332 (13.07) - 201 (7.91)
112 / 132S 185 (7.28) 273 (10.75) 337 (13.27) - 226 (8.90)
132M* / 160M 218 (8.58) - - 339 (13.35) 285 (11.22)
160L* / 180 259 (10.20) - - 405 (15.94) 342 (13.46)
200 / 225 259 (10.20) - - 415 (16.34) 394 (15.51)
* Foot mounted motors must be supported!
The total motor length will then be calculated as follows:

without forced cooling fan ktot = k, k0 + XAV1Y
with forced cooling fan VR ktot = k, k0 + XAV1Y+VR
with forced cooling fan VS ktot = k, k0 + XAV1Y+VS
with forced cooling fan V ktot = k, k0 + XAV1Y+V

Installation 3
Extended motor versions AV1Y at DS/DY motors:

without brake with brake
g5 k6
1)
g4B
g3
g6
g3
g6
1m 1m
k7 (3.3 ft) k7 (3.3 ft)
k0 k5 k0 k5
02560AXX
1) Brake connection
The dimension k0 depends on the motor version, please observe the respective dimension sheet.
Fig. 44: Extended motor versions DS/DY with AV1Y
Motor type k5 k6 k7 g3 g4B g5 g6

DS56 96 (3.78) - 73 (2.87) - -
DY71 126 (4.96) 27 (1.06) 118 (4.65) 101 (3.98) 16 (0.63)
59 (2.32) 58 (2.28)
DY90 133 (5.24) 31 (1.22) 142 (5.59) 96 (3.78) 20 (0.79)
DY112 133 (5.24) 30 (1.18) 186 (7.32) 111 (4.37) 20 (0.79)

3 Installation
3.6.4 Encoder mounting devices AV1A

The following dimension sheet shows the extended motor versions resulting from the installation
of encoder mounting devices.
Extended motor versions AV1A on DS/DY motors:

1)
d
G7
b
s2
k6
02632AXX
1) Plugs with brake motors
Fig. 45: Extended motor versions DS/DY with AV1A
all measurements in mm (in)

Motor
b d e k6 s2 M
type
DS56 36 (1.42) 5 (0.20) -15 120 -15
DY71 61 (2.40) 30 120 20
50 (1.97) 6 (0.24) 68 (2.68) 5.5 M4
DY90
69 (2.72) (0.22) 0 3120 -
DY112

Installation 3
3.7 Pre-fabricated cables

SEW offers pre-fabricated cables for a convenient and secure connection of encoder systems to
asynchronous AC motors and synchronous servomotors. It is necessary to differentiate between
cables intended for fixed or trailing-cable installations. The cables are pre-fabricated in 40 inch
(1 m) steps to the required length.

MOVIDRIVE MOVIDRIVE
ES1T, ES2T, EV1T MDV60A MDV60A
DWI11A
X1: MOVIDRIVE
2
X2: Encoder
DWI
ES1C,
ES1S, ES2S, EV1S,
ES1R, ES2R, EV1R
2+3 ES2C,
EV1C
02547AXX
Fig. 46: Pre-fabricated cable for encoder connection and incremental encoders
DPA11A
APA12 DIP11A DIP11A

MOVIDRIVE
MOVIDYN MOVIDRIVE MOVIDRIVE
MDR60A
MAS/MKS51A MDS60A MDV60A
4 4 5 6
02548AXX
Fig. 47: Pre-fabricated cables for absolute encoders

3 Installation

MOVIDYN MOVIDRIVE
MAS/MKS51A MDS60A
7 +8 9
02549AXX
Fig. 48: Pre-fabricated cable for resolvers
Pre-fabricated cables for encoder connection

Part number 814 344 7
Installation fixed installation
For encoder with ES1T, ES2T, EV1T
5V encoder supply via DWI11A ( Fig. 28)
Line cross section 420.25 mm2 (AWG23) + 10.25 mm2 (AWG23)
Core colors A: yellow (YE)
A: green (GN)
B: red (RD)
B: blue (BU)
C: pink (PK)
C: grey (GY)
UB: white (WH)
: brown (BN)
sensor lead: violet (VT)
Manufacturer and type Lapp, Unitronic Li2YCY (TP)
Helukabel, Paar-Tronic-CY
For inverters MOVIDRIVE MDV60A
Connection
at the DWI11A with 9-pin Sub D socket
at the inverter with 9-pin Sub D plug

Installation 3
Pre-fabricated cables for incremental TTL and sin/cos encoders

Part number 198 829 8 198 828 X
Installation fixed installation trailing-cable installation
For encoders ES1T, ES2T, EV1T via DWI11A and cable 814 344 7
ES1S, ES2S, EV1S, ES1R, ES2R, EV1R directly at the inverter
A: green (GN)
B: red (RD)
B: blue (BU)
C: pink (PK)
C: grey (GY)
UB: white (WH)
: brown (BN)
sensor lead: violet (VT)
Manufacturer and type Lapp, Unitronic Li2YCY (TP) Lapp, Unitronic LiYCY
Helukabel, Paar-Tronic-CY Helukabel, Super-Paar-Tronic-C-PUR
Connection to
encoder / motor with wire end sleeve
With ES1T, ES2T, EV1T connect the violet core (VT) at the encoder to UB.
With ES1S, ES2S, EV1S, ES1R, ES2R, EV1R
cut off the violet wire (VT) of the cable on the encoder side.
inverter / DWI11A with 9-pin Sub D connector
Pre-fabricated cables for incremental HTL encoders

Part number 198 932 4 198 931 6
For encoders ES1C, ES2C, EV1C directly at inverter
Line cross section 50.25 mm2 (AWG23)
B: red (RD)
C: pink (PK)
UB: white (WH)
: brown (BN)
Manufacturer and type Lapp, Unitronic LiYCY Lapp, Unitronic FD CP
Helukabel, Tronic-CY Helukabel, Super-Tronic-C-PUR
Connection to
encoder / motor with core end sleeves
inverter with 9-pin Sub D connector

3 Installation
Pre-fabricated cables for absolute encoder

Part number 198 887 5 198 888 3
For encoder AV1Y
Core colors T+: pink (PK)
T-: grey (GY)
D+: yellow (YE)
D-: green (GN)
GND: brown (BN)
US: white (WH)
Manufacturer and type Lapp, Unitronic Li2YCY (TP) Lapp, Unitronic FD CP (TP)
MOVIDYN MAS/MKS51A with option APA12
For inverters
MOVIDRIVE MDS60A with option DPA11A
Connection at
encoder / motor with 17-pin socket connector SPUC 17B FRAN
inverter with core end sleeves
Pre-fabricated cables for absolute encoders

Part number 198 929 4 198 930 8
For encoder AV1Y
T-: grey (GY)
D+: yellow (YE)
D-: green (GN)
GND: brown (BN)
US: white (WH)
For inverters MOVIDRIVE MDS60A with option DIP11A
Connection to
encoder / motor with 17-pin plug connector SPUC 17B FRAN

Installation 3
Pre-fabricated cables for absolute encoders with connection of sine signals

Part number 198 890 5 198 891 3
For encoders AV1Y
T-: grey (GY)
D+: black (BK)
D-: violet (VT)
GND: brown (BN)
US: white (WH)
A: yellow (YE)
A: green (GN)
B: red (RD)
B: blue (BU)
For inverters MOVIDRIVE MDV60A with option DIP11A
Connection to
encoder / motor with 17-pin socket plug SPUC 17B FRAN
inverter with two 9-pin Sub D connectors

3 Installation
Pre-fabricated cables for resolvers in motor DS56

Part number 198 672 4 198 744 5
For resolver in motor DS56
Core colors Ref.+: pink (PK)
Ref.-: grey (GY)
cos+: red (RD)
cos-: blue (BU)
sin+: yellow (YE)
sin-: green (GN)
TF/TH: white (WH)
TF/TH: brown (BN)
For inverters MOVIDYN MAS/MKS51A
Connection to
resolver / motor with resolver connector (Intercontec, type ASTA021NN00 10 000 5 000)
Part number 198 927 8 198 928 6

For resolvers in motor DS56
Ref.-: grey (GY)
cos+: red (RD)
cos-: blue (BU)
sin+: yellow (YE)
sin-: green (GN)
TF/TH: white (WH)
TF/TH: brown (BN)
For inverters MOVIDRIVE MDS60A
Connection to
resolver / motor with resolver connector (Intercontec, type ASTA021NN00 10 000 5 000)

Installation 3
Pre-fabricated cables for resolvers in motors DY71...112

Part number 198 632 5 198 743 7
For resolvers in motor DY71...112
Ref.-: grey (GY)
cos+: red (RD)
cos-: blue (BU)
sin+: yellow (YE)
sin-: green (GN)
TF/TH: white (WH)
TF/TH: brown (BN)
For inverters MOVIDYN MAS/MKS51A
Connection to
resolver / motor with resolver connector (Framatome Souriou, type GN-DMS2-12S)
Part number 198 827 1 198 812 3

For resolver in motor DY71...112
Ref.-: grey (GY)
cos+: red (RD)
cos-: blue (BU)
sin+: yellow (YE)
sin-: green (GN)
TF/TH: white (WH)
TF/TH: brown (BN)
For inverter MOVIDRIVE MDS60A
Connection to
resolver / motor with resolver connector (Framatome Souriou, type GN-DMS2-12S)
Pre-fabricated cables for resolvers in motors DS56 and DY71...112

Part number 198 829 8 198 828 X
For resolver in motor DS56 and DY71...112
Ref.-: grey (GY)
cos+: red (RD)
cos-: blue (BU)
sin+: yellow (YE)
sin-: green (GN)
TF/TH: white (WH)
TF/TH: brown (BN)
For inverter MOVIDRIVE MDS60A
Connection to
resolver / motor with core end sleeves, cut off the violet wire (VT) of the cable in the terminal box

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SEW Encoder Systems (Old) - 09196412

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SEW Encoder Systems (Old) - 09196412

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T

E Incremental encoder (encoder)

2 SEW encoder systems

2 Technical Data ..........................................................................................7

SEW encoder systems 3

Encoder systems for Encoder systems for

Encoders Absolute encoders

4 SEW encoder systems

SEW encoder systems for asynchronous AC motors:

SEW encoder systems for asynchronous servomotors:

SEW encoder systems for synchronous servomotors:

Encoder selection based on setting range:

Setting range up to 1:5000

SEW encoder systems 5

All encoder systems at a glance:

Mounting devices for non-SEW encoders

6 SEW encoder systems

2.1.1 Incremental encoders with TTL and HTL signals

SEW encoder systems 7

HTL (High-voltage Transistor Logic) version

8 SEW encoder systems

2.1.2 Incremental encoders with high-resolution sin/cos signals

SEW encoder systems 9

2.1.3 Absolute encoders with MSSI interface

Decimal Gray Code Decimal Gray Code

in addition with multi-turn evaluation

10 SEW encoder systems

SEW encoder systems 11

stator rotor stator

12 SEW encoder systems

2.1.5 Proximity sensors

additional with two-track proximity sensor PNP

SEW encoder systems 13

2.2 Incremental encoders

Encoder type for asynchronous AC

Supply voltage VB 5 VDC 5 % 24 VDC 20 %

Signal output 5 V TTL sin/cos 5 V TTL HTL

14 SEW encoder systems

2.2.2 Incremental encoders with solid shaft

Encoder type EV1T* EV1S** EV1R EV1C

For motors asynchronous AC motors DT/DV/D 71...225

Signal output 5 V TTL sin/cos 5 V TTL HTL

SEW encoder systems 15

2.3 Absolute encoder

Encoder type AGY

16 SEW encoder systems

Encoder type RH1M

SEW encoder systems 17

2.5 Proximity sensors

Encoder type NV16 NV26

For motors/brake motors asynchronous AC motors 71(BMG)...132S(BMG)

18 SEW encoder systems

2.6 Mounting devices

Mounting device ES1A ES2A

For motors asynchronous AC motors 71...100 asynchronous AC motors 100...132S

Mounting device EV1A AV1A

For motors asynchronous AC motors synchronous servomotors

SEW encoder systems 19

20 SEW encoder systems

3.2 Incremental encoders

3.2.1 Encoders for MOVITRAC 31C frequency inverters

SEW encoder systems 21

3.2.2 Encoders for MOVIDRIVE MDV60A drive inverters

24 V sin/cos encoders ES1S, ES2S or EV1S