Consciousness
The next genera+on product development mantra
Dr. S. Satyanarayanan
Awareness
The provision of energy such that it meets the needs of the
present without compromising the ability of future
generation
3.1 0.83
Billion Billion
Rural populaNon Rural populaNon
1.4 0.4
Billion Billion
Abject poverty Abject poverty
WHY HOW
1. To Cross check values ??
2. They dont believe values ??
3. Mismatch in what's seen and felt/experienced ??
4. Either instrument is o-set or not working ??
5. Instrument is not calibrated or maintained ??
IdeaNon:
Need To Cross check values.
Internet of Things..
Always try to solve the real problem
Structured Approach
The Product Development Flow Chart
Gather user needs/ Sub modules/
inputs projects
Requirements
Detailed Engineering,
document
development and launch
Knowledge gap
table/analysis
Main Decisions
FM SPEED Process
Main Decisions Main Decisions
Goal of Project Goal of Project
Market Requirements Specifications Cost of production
specifications Financial/ Budget Delivery variant list
Project Plan / Project Group Planning Project Main Decisions
Documentation and tests done
Product discrepancies Specification Changes.
Acceptance of test strategy/plan Cost of production
S Study of Feasibility
P Acceptance of Documentation
plan
Decision on launch and
Market Introduction
Planning Project
Preparation of a
functional model E1 Green light for deliveries
Acceptance of field Test
Main Decisions
Evaluation of risks
Externalisation (Pilot
Technical feasibility
Checking Patents Main Tasks
E2 Production batch)
Write specifications
Determine Markets Realisation of
Work out Projet Plan functional model
Budget
Project group
Test according
specifications Main Tasks
D
Etc ..See Checklist Develop Design, Implementation and
Architecture test of final housing and PCBs,
Optimisation as well functional software.
Production Costs Produce pre-series in
Software Test Main Tasks
production department and test
Strategy Test according specifications Production and test on
by Quality Department large scale, production
Update external info if needed series
Prepare large scale production Launch of production.
Preparation of Launch activities Sales and Marketing
Pre-Compliance Test activities for launch.
EMC ,PED,Ex . Information package
Finalize Documentation Update Documentation
Field Tests Etc ..Voir Checklist
Systems Approach
Industrial
Design
InformaNon
and
CommunicaN
on Tech
Mechanical
A good Engineering
product
Electrical and
electronics
Chemical
Engineering
How do engineering techniques
handle contradicNons?
OpNmize! Trade Os
"You can't have it both ways..."
Example: Ecient Support Spiles
FoundaNon supporNng spiles
ContradicNon: Easy to Drive vs. Good Support
Compromise
Compromise-Free SoluNon
Sharp when driven in Blunt when supports
Explosive
Concrete
Filled
A Steam Trap
Float trap - Example
The problem Process takes too long to a^ain
desired temperature
1. Why Steam trap is water logged
2. Why Condensate discharge capacity not sucient
3. Why Heavy condensate load during cold start
4. Why Orice opening not enough
5. Why Orice designed for running load
How Open bypass valve during start-up
Operators tend to leave it open always!! steam loss
The SoluNon - TOFT
Electric Car
Do electric cars need to be stubby and Not really!! We need to accommodate all
unpracNcal? requirements and not accept trade o!
Summing up
Focus on the 4-Es in your design approach
Energy, Exergy, Environment and Economics
Product design is a team sport Focus on your
customer to get your ideas
Try to eliminate trade-o in your design opNmize
later
InnovaNon is not necessarily something new it is a
change that improves performance and makes lives
be^er!
And life comes a full circle!!
Thanks!!