VIBRATION PICKUP
Sricture, Function, Maintenance, Technical Data
The vibration pickup delivers a measuring signal proportional to speed. For this reason
its sensitivity E is given in mV/mm/sec.
10
-6
'1
7
-8
-9
1 Permanent magnet 7 Pickup rod
2 Air gap 8 Transmission rod
3 Housing 9 Counter nut
4 Moving coil 10 Bearing spacer
5 + 6 Diaphragms 11 Screw for adjustment
of center position
(hen installing the vibration pickup make sure that the moving coil of the pickup is
i center position. This can be realized by means of adjusting screw (11). If the bearing
acer (10) is removed and the adjustment screw (11) is threaded in until stop the
"ing coil is kept in center position and cannot escape to the rear. The transmission
'a not be deformed for this can lead to false measurements I
I mounted the pickup by means of the 4 spacer bolts and after the transmission
fastened to the bearing bridge the bearing spacer has to be reinserted and
UNGSAUFNE
Carl Schenck AG . D-61 Darmstadt
fixed by means of the adjustment screw. You must ascertain that no dirt and above all
no iron turnings can get into the boring.
When exchangingthe coilscrew off only the cover and the diaphragm (5). When
disassembling and assembling the diaphragm make sure that it is not spanned. The
coil connections are determined as follows
1 black 3 blue 5 shield
2 free 4 green 6 brown
For polarity test connect voltmeter and ammeter to (+) at contact 4 (6), (-) at con-
tact 1 (3). When the transmission rod (8) is forced in there must be a positive deflection.
When mounting the diaphragm (5) make sure that there is a frictionless motion of coil
and vibration laces in the supply lines I
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4 Mechanical fault
Mechanical Faults Conducive to Unbalance
Correction
1 Unbalance of universal shaft Balancing of shaft and rotor by
"rightabout indexing"
2 Backlash or Jamming of hinges Reconditioning or replacement of
universal shaft
3 Looseness Tighter adjustment, subject to
compensation by "rightbout indexing"
Eccentricity and wobbling Careful machining. Unbalance
of drive shaft spigot uncontrollable by conventional
balancing procedures
5 Eccentricity of bearings of Utilization in balancing procedures
actual operation with respect of bearings of actual operation
to journals used in balancing
machine
Eccentricity of inner races Should the resulting errors approxi-
of rolling contact bearings mate the order of magnitude of the
required unbalance tolerances, the
rolling contact bearings or at
least the inner races would have to
be included in the balancing proce-
dure.
7, Slippage of shrunk fit parts Prevent further slippage; component
parts which may be easily separated
should be provided with a marking
in order to restore their exact
position with respect to the whole
8 Loose parts such as shavings Remove the loose parts
due to machining, welding
globules, scales (oxide). etc
10 Lacking parts of rotor Add either the lacking parts or
equivalent replacement weights
11 Unbalance of auxiliary shaft Improvement of balanct condition
by accurate balancing, rightabout
indexing of rotors
12 Eceiitricity and wobbling of Careful machining of auxiliary shaft,
spigot fit on auxiliary shaft Apply "rightabout indexing" for
1 off-rotors
In actual operation the matching shaft
should be faultless, otherwise un-
controllable discrepancies might occur
i
It
FN 5
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SCHZc:
P I C
Mef3gert M 180
lndcctor l;ood M 10
Equilibromre 4 IP'O
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c/z chctr u P
o/ pority wich tor
PI
:vrs1;u /z pow
Pus/MinusSchoikr fr Ebcne (
zu SteUung Au:;cich durch Abrohrnen
ZU StetLung Ausg.ich ciurch Ar.brirn von Masse
P lus/mi
n us polarity switch for plan e
at cmperion by remcvot of rnuterit
t "IN cnmpen;oton by odd itiori of material -
inv e ( ^- ftl PiU S if y , Oill zi pour ..jan
compnscrtion par ret r&f do mat ire
?A N compcnsoton per apport de mcitr
S2 EetriebswclhischQtter (Drucktcisten)
UrnWUcht
Auswucnten
U
O Einsteflen
Muitipurpoe switch (control keys)
Initial unbalance
Balancing
Setting
Permutctteur (toucbs do conci1o)
3&ourc nitiaI
.-r Eqtiilibrage
1Rgkige
YT
59 Anzeigo Arretiorschtter
Switch for reading retainment-
Interruptour do blocago des indicotion
9
: - 29
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35
2 36
7 44
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25
28
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13
11 27
32
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32
34
26 13
i- 33 25
12 31
I 8 25
r -. - T
Ohne Vektormes it
ser gczeichnet Ersolxteile Pos. 2.9,10,11B.21.23. -
15
HI u.31.32.33.34.35.36 aufLagerrhmen!
(Number of spare parts to keep on stock!)
17 19
18 20
Zchng.Nr 002 824
22 21
002 835
23
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MSSGERT fNDLCATOR HEAD M180
f 1'tJjt0 t'ua
Troubleshooting
In:icatorhead 1
g) Light spot retained bond Release the light spot by thr;ing the s'itch
the limits of the vector scale to ttoFFt!.
Malfunction Cause Correction on Explanation
2. Milliammetors a) No alternating current A failure of the phase generator drive (for in-
for angular reference supply from phase generator stance a broken elastic coupling) would substitute
currents show no to indicator head M 180 a direct current to the alternating current re-
readings. quired
Test the reference b) No direct current supply from Ascertain the direct current output of the recti-
currents V and H prephase rectifier to phaoe fier (required voltage 50 v) Check the fus
by connect.ng a generator of the rctifior.
inil?iammcter for
alternating current c) No current supply to indica- Ins p ect wiring and connections as per wiring
in series with the ting instrument scheme 2 AM 1 8 0-31 6 7 (3398)
field coils of the
wattmeter typo units.
Required : 80 or 20
milliamp.
Oonncction according
to sketch.
10 o
o 1 Indicating lndcating
o 2 instrument
Instrument
To
03 To
83 miIIkmp. )y 8OrniUiczmp.
2 A 180- 31673398)
C)
a) see 2 c)
4. no reference
current "V" or "H"
t^i alfunct ! o n Cause Correction or planation
f) Circuit of
indication system Inspect wiring and connections as per irin scheme
interrupted 2 ALl 160-316 ()
g) Both amplifiers of indication Inspect wiring and connections as per wiring schemes
system defective. 4 AM 118 1639 or 4 Al';,`116 - 333'.
C rrection or
Malfunction Cause Ext,lanation
d) Circuit of indicati
sy:;tem interrupted
7. Light spots deflect a) One of the angular See 2 c)
only in V or in H reference cu-rrents
direction (V,r H) is absent
Correction or xplantion
I Icr
F
d) Connection from
stabilizer unit to
reading retainnent system
interrupted
c
instrument defective
11. Light spots thrown a) Jcessive or insufficient Oorrct sel;tin of adjustable po4tntioreters
off the required position voltage for Po9 and Pc 10 at rear of indicator head at
when retainnent reading retainnt the left from monitor sockets Pc 9 upper
CC -Pl- row; Pc 10 - lower row.
switched ON
k 0
C)
0
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IN
1 3) Indi3ed angular location a) "Fluz/minu " polarit Reverse plus/minus polarity svitcues
at 1000 from correct position switches in wrong posi-
tion
b) wires between rectifier Restore correct polarity
and phase generator
intercrossed
15a Angular --readings di'play a Wrrg angular position ox Restore correct angular position of phase
stei discrepancy of any phase generator generator
magnitude with respect to
actual value
14 Two trial rune carried out
under identical caditions
resulting into different
readings
1. By intercrossing cables a) Friction between bridges Check pedestals fr dirt and foreign objects.
of vibration p ickups the and bearings Ascertain straightness of pickup connecting
false angular indication rod.
b) Friction between pedestal
would be shifted to the and connecting rod of
other instrument vibration pickup
C) Pickup coil or cable is
down to earth
d) Universal joint of drive
shaft warn out
e) Movement of loose masses in
rotor (loones between
componnt parts of rotor).
2. intercrossing of cables a) Defect in one of the ampli- Incrchange arnpliPiers righthand one to
does not shift error to fiers of the indication the left and v --co-versa. Replace defective
other instrument system amplifier by new unit. Turn in defective
unit for repair.
al furic tion Cause Correction or Explanation
15 . Both instruments P-) Backlash in change speed The discrepancy can be ascribeeither to
show a st,,2ady angular gear a mechanical nor to an dectrical defect.
discrepancy (up t huld the reversed direction of rotation
b) rong angular positin
25 " ) ':,hen the direc- be used for a longer time, the correct
of phase onertor
tion of rotation is angular indication could be restored by
reversed re-setting the phase generator.
16. Circular motion f beth a) Saturation of amplifier Reduce sensitivity by shifting the sensi-
indicating lightots by incidental vibrations tivity switch correspondingly.
instead of a steady
in di cat en h) Stabilizer unit Inspct wiring and connections as per
defective (voltage of wiring scheme 4 ALi 69-1479
direct curreflt erceeding 210 V, required direct v(-lta,:e 210 V
high hum voltage superposed) maximal adnisble hum voluage - 20 milli-
volts peak-t -peak
i H1'F
Lialifunction Cause Correction or Explanation
S.-. 17. Tachometer shows a) Connection cable loose The pointer of the milliamnete:r for angular
no readings reference current TtflII has to coincide with
b) No incoming impulses
at electronic unit the red mark. The input voitae for the
amplifier of the tachometer unit (trmiial
6) should exceed 8 V. Required heating
voltace 6.3 V
rms
C) No anode voltage euired d.rect voltage - 210 V (Ltween
at amplifier terminals 8 and i)
d) Amplifier of tachometer Check as per wiring scheme
unit defective
F e) IndicaLLng instrument Current interity of 100 milliamp, for
defective a resistance of 2.5 k0hm
f) Viiririg interrupted Check as per v,-iring scheme 2 AM 180-3167
(3398)
18. The indicated rate of a) Potentiometer Po 2 Correct setting of potentiometer Pc 2
I rotational speeddiffers
slightly through the
whole range from the
in ar:pl:fier unit needs
read.1ustnt
of 50 kChm (see wirin scheme)
actual value
T\.) J1
0
t.
.7.-.
19. Pointer of tachometer a) Incidental high frequency High frequency oscillations in amplifier
s.ays in full deflected ITIIt:U1SO3 reach the elec- of tachometcD' unit; stabilizer unit is
position tronic unit likely to be defective.
Check direct anode voltage (210 IT rured
and hum ro1ae, which should not exceed
20 millivolts peak-to-peak.
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'rstrkerLntersatz M181
pLi integra(or M 11
- M 181
I! I S24
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512
Drehzchtscatter fr Grobeinstelung
Cocre speed adjustment
PgkCe qrc&r soy La viesse do rotation
F?F: itd f I
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1 3 -- - -10
to kcp on stock 1)
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Ba 95 bfindctge- conducteur
SHIELD - CONDUCTOR
Ai 3 en1jLei
an cleckergehause
(nicht mit lgebrckt)
10
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OUTPUT
sortie
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002 883
VerIangerungstabet -4-AP-3---4-7
1 2 3 5 6 7 6 9 10 11
A 307 10.17,9:7
A -01877
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:: 002 881
Akfeazekhen//suIfrogs-Nr. /Comiworl Eroafzf,
tLcat o rM 181
1_
Am -ingrator ri 181 wi th Indicator Read and Photoelectric Head
ralfunc tion Cau Correction or Explanation
ro
0
a1funotion Cause Correction or Explanation
C;; a
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c
b) Amplifor unit "V" Inspect amp ifier unit as per wiring c!-Le-re
defectivf
L )
c_
''1 S
0
Malfunction Cause Correction or Explanation
2 -'
a a
a
0 J
0s
Malfunction Cause Corrition or Explan a tion
-
-
F 'C)
B Interchan E ing of ampli-.
fier sets 4 AM 118-1639
would shift malfunction
to other milliammeter
c) Ono an.pi.fier sot
defective
Inspect defective amplifier
set as per wiring schene
1 AM 181 - 3037
A
0
c -J
0 *4
Al a, a,
4' -p
o ci . 43
1:4 C)
4-) a) 1:ZbO
Al c4
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cd (C0 )4, co Hci
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0 0) k co 14 0-1:-
ci
1 P-4 0'
C) Milliamrnet.or defective
(pointer jamming)
12.B Pointers of both milliammoters a) Stabilizer unit Connect cathode ray oscilloscope
st'ty in full deflected posi- 4AM122-1711 defective to test sockets 0
tion notwithstanding shifting ( oscillating;
. 9
of range selecto. switches rrequency iaoutly several
thousands c.p.c.)
0
Malfunction Cause Correction or Explanation
A Interchanging of ampli- a) One amplifier set see 8 - e
fier sets 4 AM 118-1639 defective
of the ampli-integra-
tor M 181 would shift
the discrepancy to the
other coiponent
B Interchanging of ampli- h) Integrator zet see 4 - 6
fier sets has no effect defective
on the malfunction
rl
t --'
o
Malfunction Cause Correction or Expina
Desinat ion
Purpose