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22A-1

GROUP 22A

MANUAL
TRANSMISSION
CONTENTS

GENERAL INFORMATION . . . . . . . . 22A-2 TRANSMISSION CONTROL . . . . . . . 22A-5


REMOVAL AND INSTALLATION . . . . . . . . 22A-5
SERVICE SPECIFICATION . . . . . . . . 22A-2
SHIFT LEVER ASSEMBLY . . . . . . . . 22A-7
LUBRICANT. . . . . . . . . . . . . . . . . . . . 22A-2 DISASSEMBLY AND REASSEMBLY . . . . . 22A-7

SPECIAL TOOLS. . . . . . . . . . . . . . . . 22A-3 TRANSMISSION ASSEMBLY . . . . . . 22A-8


REMOVAL AND INSTALLATION <F5M41> 22A-8
ON-VEHICLE SERVICE. . . . . . . . . . . 22A-4 TRANSMISSION ASSEMBLY REMOVAL
TRANSMISSION OIL LEVEL CHECK . . . . 22A-4 AND INSTALLATION <F5M42> . . . . . . . . . 22A-13
TRANSMISSION OIL REPLACEMENT . . . 22A-4
MANUAL TRANSMISSION
22A-2 GENERAL INFORMATION

GENERAL INFORMATION
M1221000100655
The manual transmission come in two models, namely, F5M41 and F5M42.

Item Specification
Transmission model F5M41-1-V7B3 F5M41-1-R7B6 F5M42-2-R7B4
Engine model 4G13 4G18 4G63
Transmission type 5-speed, floor-shift
Transmissiom gear ratio 1st 3.583 3.583 3.583
2nd 1.947 1.947 1.947
3rd 1.343 1.343 1.379
4th 0.976 0.976 1.030
5th 0.804 0.804 0.820
Reverse 3.416 3.416 3.363
Final reduction ratio (Differential gear ratio) 4.333 4.052 4.058
Speedometer gear ratio 30/36

SERVICE SPECIFICATION
M1221000300091

Item Standard value


Protruding length of stabilizer bar mounting bolt mm 22 1.5

LUBRICANT
M1221000400184

Item Specified lubricant Transmission model Quantity L


Transmission oil Gear oil SAE 75W-85W or 75W-90 F5M41 2.1
conforming to API GL-4 F5M42 2.2
MANUAL TRANSMISSION
SPECIAL TOOLS
22A-3
SPECIAL TOOLS
M1221000600650

Tool Number Name Use


MB991453 Engine hanger When the engine hanger is used:
assembly Supporting the engine assembly
during removal and installation of the
transmission assembly
B991453 NOTE: Special tool MB991454 is a
part of engine hanger attachment set
MB991454 Engine hanger MB991453.
balancer

B991454

MB991527 Engine hanger

B991527

MB991895 Engine hanger

MB991895

MB991928 Engine hanger


Slide bracket (HI) A: MB991929 A: Joint (50) 2
B: MB991930 B: Joint (90) 2
E C: MB991931 C: Joint (140) 2
D: MB991932 D: Foot (standard) 4
F E: MB991933 E: Foot (short) 2
A F: MB991934 F: Chain and hook
D
assembly
B
C
B991928

MB991897 Ball joint remover Knuckle and tie rod end ball joint
disconnection
NOTE: Steering linkage puller
(MB990635 or MB991113)is also
AC106827
used to disconnect knuckle and tie
rod end ball joint.
A MB990241 Axle shaft puller Removal of the drive shaft
A: MB990242 A: Puller shaft
B
B: MB990244 B: Puller bar

MB990241AB
MANUAL TRANSMISSION
22A-4 ON-VEHICLE SERVICE

Tool Number Name Use


MB991460 Plug Prevention of transmission fluid drain
and of entry of foreign objects

MB990767 End yoke holder Fixing of the hub

B990767

A A: MB991017 A, B: Front hub Removal of the hub


B: MB990998 remover and Provisional holding of the wheel
C: MB991000 installer bearing
B C: Spacer Measurement of hub starting
C torque
AC100320AB
Measurement of wheel bearing
axial play
NOTE: MB991000, which belongs
to MB990998, should be used as
a spacer.

ON-VEHICLE SERVICE
TRANSMISSION OIL LEVEL CHECK TRANSMISSION OIL REPLACEMENT
M1221000900457 M1221001000383

Filler plug
Filler plug hole

Transmission oil Filler plug


Drain plug
AC210553 AB AC203434AC

1. Remove the filler plug. 1. Remove the filler plug.


2. Check that the oil level is up to the lower edge of 2. Remove the drain plug and drain the oil.
the filler plug hole. 3. Tighten the drain plug to the specified torque.
3. Check that the oil is not noticeably dirty. Tightening torque: 32 2 Nm
4. Tighten the filler plug to the specified torque.
4. Fill with gear oil API classification GL-4 SAE
Tightening torque: 32 2 Nm 75W-85W or 75W-90 until the level comes to the
lower portion of filler plug hole.
Quantity: 2.1 L <F5M41>
Quantity: 2.2 L <F5M42>
5. Tighten the filler plug to the specified torque.
Tightening torque: 32 2 Nm
MANUAL TRANSMISSION
TRANSMISSION CONTROL
22A-5
TRANSMISSION CONTROL
REMOVAL AND INSTALLATION
M1221003800556

! WARNING
Be careful not to subject the SRS-ECU to any shocks during removal and installation of the
shift cable and select cable assembly.
Pre-removal and Post-installation Operation
Air Cleaner Assembly Removal and Installation (Refer to
GROUP 15, Air Cleaner P.15-2).
Battery and Battery Tray Removal and Installation.

7
12 2 Nm

1
8 10 N
9 4 5
7 2
11
12 2 Nm

3 6

12
AC304524AB

Gearshift cable and select cable Gearshift cable and select cable
assembly removal steps assembly removal steps
1. Gearshift lever knob >>A<< 10. Gearshift link clip
Front floor console (Refer to 11. Gearshift cable and select cable
GROUP 52A P.52A-7). assembly
2. Sleeve Gearshift lever assembly
3. Snap pin removal steps
4. Select cable connection (Gearshift 1. Gearshift lever knob
lever side) Front floor console (Refer to
>>B<< 5. Gearshift cable clip GROUP 52A P.52A-7).
6. Gearshift cable connection 2. Sleeve
(Gearshift lever side) 3. Snap pin
SRS-ECU (Refer to GROUP 52B 4. Select cable connection (Gearshift
P.52B-206). lever side)
7. Snap pin >>B<< 5. Gearshift cable clip
<<A>> >>A<< 8. Select cable connection 6. Gearshift cable connection
(Transmission side) (Gearshift lever side)
<<A>> >>A<< 9. Gearshift cable connection 12. Gearshift lever assembly
(Transmission side)
MANUAL TRANSMISSION
22A-6 TRANSMISSION CONTROL

REMOVAL SERVICE POINTS ! CAUTION


<<A>> SELECT CABLE CONNECTION
(TRANSMISSION SIDE)/GEAR SHIFT CABLE
CONNECTION (TRANSMISSION New gearshift
SIDE)/GEARSHIFT LINK CLIP REMOVAL link clip

Gearshift cable,
Claws Select cable
Cable bracket

Shift cable, Select cable

Gearshift link clip


AC210556 AB

Push up the claws of the gearshift link clip using a


screwdriver, etc., and then remove the gearshift link
clip from the bracket together with the cables.

INSTALLATION SERVICE POINTS


>>A<< GEARSHIFT CABLE AND SELECT CABLE
AC210558 AB
ASSEMBLY/GEARSHIFT CABLE CONNECTION
(TRANSMISSION SIDE)/SELECT CABLE Insert thoroughly the gearshift link clip, shift
CONECTION (TRANSMISSION SIDE)/GEARSHIFT cable and select cable until they click in place.
LINK CLIP INSTALLATION 3. After installing the new gearshift link clip to the
cable bracket of the transmission, install the shift
Select lever
cable and select cable to the cable bracket.
NOTE: The clip is reversible.
4. Move the shift lever to all positions and check that
the operation is smooth.

>>B<< GEAR SHIFT CABLE CLIP INSTALLATION

Neutral position AC210557AB

1. Set the transmission side shift lever and the


passenger compartment side shift lever to the
neutral position.
2. Install the painted part of the shift cable end 9.5 mm 5 - 8 mm
(transmission side) and painted part of the select
cable (transmission side) facing the snap pin.
AC210559AB

1. Make sure that there is no excessive play at the


shift cable end gearshift cable clip. If there is
excessive play or the gearshift cable clip is
disengaged from the shift cable end, check the
clip opening gap. If the gap is more than 9.5 mm,
squeeze the gearshift cable clip until the relaxed
gap reaches 5 to 8 mm.
MANUAL TRANSMISSION
SHIFT LEVER ASSEMBLY
22A-7
2. Engage the gearshift cable clip with the shift cable
hook securely, and push the gearshift cable clip
with your thumbs until it clicks in place.
3. Install the shift cable to the shift lever.

AC210560 AB

SHIFT LEVER ASSEMBLY


DISASSEMBLY AND REASSEMBLY
M1221004000188

14 2 Nm

9
3
3
1
6
12
2
5 10 1 Nm
4

11
10
AC203438 AC

Disassembly steps Disassembly steps (Continued)


1. Gearshift link bolt 8. Gearshift lever
2. Gearshift select lever 9. Gearshift link bushing
3. Gearshift link bushing 10. Gearshift lever bracket distance
4. Gearshift lever spring piece
5. Gearshift link collar 11. Gearshift link bushing
6. Bolt 12. Gearshift lever bracket
7. Gearshift lever retainer
MANUAL TRANSMISSION
22A-8 TRANSMISSION ASSEMBLY

TRANSMISSION ASSEMBLY
REMOVAL AND INSTALLATION <F5M41>
M1221002700255

! CAUTION
*: Indicates parts which should be temporarily tightened, and then fully tightened after installing the
engine into the vehicle.
Pre-removal Operation Post-installation Operation
Under Cover Removal Front Exhaust Pipe Installation (Refer to GROUP 15,
Transmission Oil Draining (Refer to P.22A-4.) Exhaust Pipe and Main Muffler P.15-11.)
Battery and Battery Tray Removal Air Cleaner Assembly Installation (Refer to GROUP 15,
Air Cleaner Assembly Removal (Refer to GROUP 15, Air Air Cleaner P.15-2.)
Cleaner P.15-2.) Battery and Battery Tray Installation
Front Exhaust Pipe Removal (Refer to GROUP 15, Transmission Oil Filling (Refer to P.22A-4.)
Exhaust Pipe and Main Muffler P.15-11.) Under Cover Installation

18 3 Nm
18 3 Nm
9 18 3 Nm

4 7
5 1
6
48 5 Nm

10 4
2

3
8

30 3 Nm
AC304230AB

Removal steps Removal steps (Continued)


1. Transmission harness clamp 7. Cable bracket and cable assembly
2. Back-up lamp switch connector <Transmission side>
3. Vehicle speed sensor connector <<A>> 8. Starter motor connecting bolts
4. Snap pin 9. Clutch release cylinder and clutch
5. Select cable connection oil pipe
<Transmission side> <<B>> 10. Transmission assembly upper part
6. Gearshift cable connection coupling bolts
<Transmission side>
MANUAL TRANSMISSION
TRANSMISSION ASSEMBLY
22A-9
47 7 Nm*
80 7 Nm*
28

69 10 Nm

48 5 Nm
30 32
31
30
29
25
24 N 23 48 6 Nm

33
12 11

26 23 4 Nm
N 22 9.0 1.0 Nm
14
25 5 Nm 21
18 N
N 13 19 52 7 Nm*
245 29 Nm
106 10 Nm
15 N
17
27
20 16
69 10 Nm

69 10 Nm AC304295 AB

Removal steps Removal steps (Continued)


11. Wheel speed sensor cable >>B<< 25. Transmission stay
connection <Vehicles with ABS> 26. Bell housing cover
12. Brake hose clamp Rear roll stopper connecting bolt
<<C>> >>E<< 13. Drive shaft nut (Refer to GROUP 32, Engine roll
>>E<< 14. Washer stopper P.32-7.)
>>D<< 15. Self-locking nut (stabilizer bar 27. Centremember assembly
connection) 28. Rear roll mount bracket
16. Stabilizer bar connection <<F>> 29. Transmission mount assembly
17. Lower arm connecting bolt >>A<< 30. Transmission mount stopper
<<D>> 18. Self-locking nut (tie rod end 31. Transmission mount bracket
connection) <<G>> Engine assembly support
19. Tie rod end connection Support the transmission with a
20. Lower arm connection transmission jack
<<E>> >>C<< 21. Drive shaft <L.H.> 32. Transmission assembly lower part
22. Circlip coupling bolts
<<E>> >>C<< 23. Drive shaft <R.H.> 33. Transmission assembly
24. Circlip
MANUAL TRANSMISSION
22A-10 TRANSMISSION ASSEMBLY

REMOVAL SERVICE POINTS 1. Install special tool ball joint remover (MB991897)
<<A>> STARTER MOTOR CONNECTING BOLTS as shown in the figure.
REMOVAL
Remove the starter motor with the starter motor Bolt
harness still connected, and secure it inside the
engine compartment away from the engine. Parallel

<<B>> TRANSMISSION ASSEMBLY UPPER


PARTS COUPLING BOLTS REMOVAL Knob Good
Do not fully unscrew the bolts from the engine and
transmission assembly. Only loosen the bolts.
Bad AC106821AB
<<C>> DRIVE SHAFT NUT REMOVAL
! CAUTION 2. Turn the bolt and knob as necessary to make the
Do not apply pressure to the wheel bearing by jaws of special tool parallel, tighten the bolt by
the vehicle weight to avoid possible damage hand and confirm that the jaws are still parallel.
when the drive shaft nut is loosened. NOTE: When adjusting the jaws in parallel, make
sure the knob is in the position shown in the
figure.
3. Tighten the bolt with a wrench to disconnect the
tie rod end.

<<E>> DRIVE SHAFT REMOVAL

MB990767
AC102462 AC

Use special tool end yoke holder (MB990767) to fix MB990767


the hub and remove the drive shaft nut.

<<D>> SELF-LOCKING NUT (TIE ROD END


CONNECTION) REMOVAL MB990241
AC100128 AE
! CAUTION
Do not remove the nut from ball joint. Loosen 1. Use the following special tools to push out the
it and use special tool to avoid possible drive shaft from the hub.
damage to ball joint threads. Axle shaft puller (MB990241)
Hang special tool with cord to prevent it from End yoke holder (MB990767)
falling.

Cord

Drive shaft
Nut MB991897

Bolt
AC102551AC
Ball joint AC208247AD
2. Remove the drive shaft from the hub by pulling
the bottom of the brake disc towards you.
MANUAL TRANSMISSION
TRANSMISSION ASSEMBLY
22A-11
! CAUTION
Do not pull on the drive shaft; doing so will <<F>> TRANSMISSION MOUNT ASSEMBLY
damage the TJ; be sure to use the pry bar. REMOVAL
When pulling the drive shaft out from the While supporting the engine and transmission
transmission, be careful that the spline part of assembly with a garage jack, remove the
the drive shaft does not damage the oil seal. transmission mount assembly.

Transmission <<G>> ENGINE ASSEMBLY SUPPORTING


1. Support the engine and transmission assembly
with a garage jack and remove the transmission
mounting body side bracket, then install the
engine hanger (special tool MB991895 or
MB991928).
TJ assembly

Pry bar
AC100141 AG

3. Insert a pry bar between the transmission case


and the drive shaft, and then pry and remove the
drive shaft from the transmission.
MB991895

AC104015 AE

2. <Engine hanger (special tool MB991895) is used>


(1) Set special tool MB991895 to the strut
mounting nuts and the radiator support upper
insulator mounting bolts, which are located in
MB991460 the engine compartment, as shown.
AC102554 AC NOTE: Adjust the engine hanger balance by
sliding the front side foot of the engine hanger
4. Use special tool plug (MB991460) to prevent the (special tool MB991895).
entry of foreign material into the transmission
case. MB991895
! CAUTION

MB991000
MB991454
MB991017
MB991527

AC104013AF

(2) Set the chains of engine hanger (special tool


MB991527) and engine hanger balancer
AC102555 AC
(special tool MB991454), support the engine
Do not apply pressure to the wheel bearing by and transmission assembly and remove the
the vehicle weight to avoid possible damage garage jack, and unscrew the transmission
when the drive shaft is removed. If, however, assembly upper part coupling bolts that were
vehicle weight must be applied to the bearing in priorly loosened.
moving the vehicle, temporarily secure the wheel
bearing by using the following special tools. 3. <Engine hanger (special tool MB991928) is used>
Spacer (MB991000)
Front hub remover and installer (MB991017)
MANUAL TRANSMISSION
22A-12 TRANSMISSION ASSEMBLY

(1) Assemble the engine hanger (special tool INSTALLATION SERVICE POINTS
MB991928). Set following parts to the base >>A<< TRANSMISSION MOUNT STOPPER
hanger. INSTALLATION
Slide bracket (HI)
Foot (standard) (MB991932) Engine side
Transmission
Joint (90) (MB991930) Arrow mount stopper

MB991930
Transmission
mount bracket

AC210408 AB

MB991932 Install the transmission mount stopper so that the


MB991932 arrow points as shown in the illustration.
AC207704 AD

(2) Set the engine hanger (special tool


>>B<< TRANSMISSION STAY INSTALLATION
MB991928) to the strut mounting nuts and the
Install the transmission stay as below.
radiator support upper insulator mounting
1. Tighten the engine-side bolts to the specified
bolts, which are located in the engine
torque.
compartment, as shown.
Tightening torque: 23 4 Nm
NOTE: Adjust the engine hanger balance by
sliding the slide bracket (HI). 2. Tighten the transmission-side bolts to the
specified torque.
Tightening torque: 48 6 Nm

>>C<< DRIVE SHAFT ASSEMBLY INSTALLATION


! CAUTION
When installing the drive shaft, be careful that
the spline part of the drive shaft does not
MB991928
damage the oil seal.
MB991454
MB991527
>>D<< SELF-LOCKING NUT (STABILIZER BAR
AC207703 AC CONNECTION) INSTALLATION
(3) Set the chains of engine hanger (special tool
MB991527) and engine hanger balancer
A
(special tool MB991454), support the engine
and transmission assembly and remove the
garage jack, and unscrew the transmission
assembly upper part coupling bolts that were
priorly loosened.

AC210393 AC

Install the stabilizer rubber and collar as shown in the


figure, and tighten the self-locking nut so that the
protruding length of the stabilizer bar mounting bolt
protruding part meets its standard value (A).
Standard value (A): 22 1.5 mm
MANUAL TRANSMISSION
TRANSMISSION ASSEMBLY
22A-13
>>E<< WASHER/DRIVE SHAFT NUT 1. Be sure to install the drive shaft washer in the
INSTALLATION specified direction.
! CAUTION
Washer Before securely tightening the drive shaft nuts,
make sure there is no load on the wheel
bearings. Otherwise the wheel bearing will be
damaged.
2. Using special tool end yoke holder (MB990767),
tighten the drive shaft nut to the specified torque.
MB990767
Tightening torque: 245 29 Nm
AC102465AD
TRANSMISSION ASSEMBLY REMOVAL
AND INSTALLATION <F5M42>
M1221002700266

! CAUTION
*: Indicates parts which should be temporarily tightened, and then fully tightened after installing the
engine into the vehicle.
Pre-removal Operation Post-installation Operation
Under Cover Removal Front Exhaust Pipe Installation (Refer to GROUP 15,
Transmission Oil Draining (Refer to P.22A-4.) Exhaust Pipe and Main Muffler P.15-11.)
Battery and Battery Tray Removal Air Cleaner Assembly Installation (Refer to GROUP 15,
Air Cleaner Assembly Removal (Refer to GROUP 15, Air Air Cleaner P.15-2.)
Cleaner P.15-2.) Battery and Battery Tray Installation
Front Exhaust Pipe Removal (Refer to GROUP 15, Transmission Oil Filling (Refer to P.22A-4.)
Exhaust Pipe and Main Muffler P.15-11.) Under Cover Installation

18 3 Nm

N7 10
18 3 Nm
8

18 3 Nm
4 9 7N

1
5
2

AC304410 AB

Removal steps Removal steps (Continued)


1. Transmission harness clamp 3. Vehicle speed sensor connector
2. Back-up lamp switch connector
MANUAL TRANSMISSION
22A-14 TRANSMISSION ASSEMBLY

Removal steps (Continued)


4. Clutch release cylinder and clutch
oil pipe
5. Vapour hose connection
6. Canister
7. Snap pin
8. Select cable connection
<Transmission side>
9. Gearshift cable connection
<Transmission side>
10. Cable bracket and cable assembly
<Transmission side>
Starter motor assembly (Refer to
GROUP 16 P.16-22.)

47 7 Nm*
82 7 Nm* 11
48 5 Nm
48 5 Nm

30 11
31
29 30 32
25 5 Nm

24
13 12 33 28
N 25
22

15 26 26 5 Nm

23 N 9.0 1.0 Nm
25 5 Nm
N 14 19 N
20 69 10 Nm
245 29 Nm
108 10 Nm 52 7 Nm*
16 N
18

21 17 27
69 10 Nm

AC304423
69 10 Nm AC304873 AB

Removal steps Removal steps (Continued)


<<A>> 11. Transmission assembly upper part >>D<< 15. Washer
coupling bolts >>C<< 16. Self-locking nut (stabilizer bar
12. Wheel speed sensor cable connection)
connection <Vehicles with ABS> 17. Stabilizer bar connection
13. Brake hose clamp 18. Lower arm connecting bolt
<<B>> >>D<< 14. Drive shaft nut <<C>> 19. Self-locking nut (tie rod end
connection)
MANUAL TRANSMISSION
TRANSMISSION ASSEMBLY
22A-15
Removal steps (Continued)
20. Tie rod end connection
21. Lower arm connection
<<D>> >>B<< 22. Drive shaft <L.H.>
23. Circlip
<<D>> >>B<< 24. Drive shaft <R.H.>
25. Circlip
26. Bell housing cover
Rear roll stopper connecting bolt
(Refer to GROUP 32, Engine roll
stopper P.32-7.)
27. Centremember assembly
28. Rear roll mount bracket
<<E>> 29. Transmission mount assembly
>>A<< 30. Transmission mount stopper
31. Transmission mount bracket
<<F>> Engine assembly support
Support the transmission with a
transmission jack
32. Transmission assembly lower part
coupling bolts
33. Transmission assembly
MANUAL TRANSMISSION
22A-16 TRANSMISSION ASSEMBLY

REMOVAL SERVICE POINTS


<<A>> TRANSMISSION ASSEMBLY UPPER Bolt
PARTS COUPLING BOLTS REMOVAL
Do not fully unscrew the bolts from the engine and Parallel
transmission assembly. Only loosen the bolts.

<<B>> DRIVE SHAFT NUT REMOVAL Knob Good

! CAUTION
Do not apply pressure to the wheel bearing by
the vehicle weight to avoid possible damage Bad AC106821AB
when the drive shaft nut is loosened.
2. Turn the bolt and knob as necessary to make the
jaws of special tool parallel, tighten the bolt by
hand and confirm that the jaws are still parallel.
NOTE: When adjusting the jaws in parallel, make
sure the knob is in the position shown in the
figure.
3. Tighten the bolt with a wrench to disconnect the
tie rod end.
MB990767
AC102462 AC <<D>> DRIVE SHAFT REMOVAL
Use special tool end yoke holder (MB990767) to fix
the hub and remove the drive shaft nut.

<<C>> SELF-LOCKING NUT (TIE ROD END


CONNECTION) REMOVAL MB990767

! CAUTION
Do not remove the nut from ball joint. Loosen
it and use special tool to avoid possible MB990241
damage to ball joint threads. AC100128 AE
Hang special tool with cord to prevent it from
falling. 1. Use the following special tools to push out the
drive shaft from the hub.
Cord Axle shaft puller (MB990241)
End yoke holder (MB990767)

Nut MB991897

Bolt Drive shaft


Ball joint AC208247AD

1. Install special tool ball joint remover (MB991897)


as shown in the figure. AC102551AC

2. Remove the drive shaft from the hub by pulling


the bottom of the brake disc towards you.
MANUAL TRANSMISSION
TRANSMISSION ASSEMBLY
22A-17
! CAUTION <<E>> TRANSMISSION MOUNT ASSEMBLY
Do not pull on the drive shaft; doing so will REMOVAL
damage the TJ; be sure to use the pry bar. While supporting the engine and transmission
When pulling the drive shaft out from the assembly with a garage jack, remove the
transmission, be careful that the spline part of transmission mount assembly.
the drive shaft does not damage the oil seal.
<<F>> ENGINE ASSEMBLY SUPPORTING
Transmission 1. Support the engine and transmission assembly
with a garage jack and remove the transmission
mounting body side bracket, then install the
engine hanger (special tool MB991895 or
MB991928).

TJ assembly

Pry bar
AC100141 AG

3. Insert a pry bar between the transmission case


and the drive shaft, and then pry and remove the
drive shaft from the transmission. MB991895

AC104015 AE

2. <Engine hanger (special tool MB991895) is used>


(1) Set special tool MB991895 to the strut
mounting nuts and the radiator support upper
insulator mounting bolts, which are located in
the engine compartment, as shown.
MB991460 NOTE: Adjust the engine hanger balance by
AC102554 AC
sliding the front side foot of the engine hanger
(special tool MB991895).
4. Use special tool plug (MB991460) to prevent the
entry of foreign material into the transmission MB991895
case.
! CAUTION

MB991000 MB991454
MB991527
MB991017
AC104013AF

(2) Set the chains of engine hanger (special tool


MB991527) and engine hanger balancer
(special tool MB991454), support the engine
AC102555 AC
and transmission assembly and remove the
Do not apply pressure to the wheel bearing by garage jack, and unscrew the transmission
the vehicle weight to avoid possible damage assembly upper part coupling bolts that were
when the drive shaft is removed. If, however, priorly loosened.
vehicle weight must be applied to the bearing in
moving the vehicle, temporarily secure the wheel 3. <Engine hanger (special tool MB991928) is used>
bearing by using the following special tools. (1) Assemble the engine hanger (special tool
Spacer (MB991000) MB991928). Set following parts to the base
Front hub remover and installer (MB991017) hanger.
MANUAL TRANSMISSION
22A-18 TRANSMISSION ASSEMBLY

Slide bracket (HI) Install the transmission mount stopper so that the
Foot (standard) (MB991932) arrow points as shown in the illustration.
Joint (90) (MB991930)
>>B<< DRIVE SHAFT ASSEMBLY INSTALLATION
MB991930 ! CAUTION
When installing the drive shaft, be careful that
the spline part of the drive shaft does not
damage the oil seal.

>>C<< SELF-LOCKING NUT (STABILIZER BAR


CONNECTION) INSTALLATION
MB991932
MB991932
AC207704 AD A
(2) Set the engine hanger (special tool
MB991928) to the strut mounting nuts and the
radiator support upper insulator mounting
bolts, which are located in the engine
compartment, as shown.
NOTE: Adjust the engine hanger balance by
sliding the slide bracket (HI).
AC210393 AC

Install the stabilizer rubber and collar as shown in the


figure, and tighten the self-locking nut so that the
protruding length of the stabilizer bar mounting bolt
protruding part meets its standard value (A).
Standard value (A): 22 1.5 mm
MB991928
MB991454 >>D<< WASHER/DRIVE SHAFT NUT
MB991527
INSTALLATION
AC207703 AC

(3) Set the chains of engine hanger (special tool Washer


MB991527) and engine hanger balancer
(special tool MB991454), support the engine
and transmission assembly and remove the
garage jack, and unscrew the transmission
assembly upper part coupling bolts that were
priorly loosened.
MB990767
INSTALLATION SERVICE POINTS AC102465AD

>>A<< TRANSMISSION MOUNT STOPPER 1. Be sure to install the drive shaft washer in the
INSTALLATION specified direction.
Engine side ! CAUTION
Transmission
Arrow mount stopper Before securely tightening the drive shaft nuts,
make sure there is no load on the wheel
bearings. Otherwise the wheel bearing will be
Transmission damaged.
mount bracket
2. Using special tool end yoke holder (MB990767),
tighten the drive shaft nut to the specified torque.
Tightening torque: 245 29 Nm
AC210408 AB