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LED Lighting Reference

Design Cookbook

www.ti.com/led 4Q 2011
2 LED Lighting Reference Design Cookbook
Table of Contents

LED Lighting Driver Product Overview


AC/DC Analog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Wireless Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Microcontroller (MCU) for Advanced Lighting Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Digital Power Based on Microcontroller Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Intelligent Lighting Communications and Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Reference Designs
Retrofit LED Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

LED Drivers/Ballasts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

LED Streetlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

DC LED Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Low Voltage Buck/Boost for LED Torch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Evaluation Modules/Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Technical Support

LED Lighting Reference Design Cookbook


TI has Solutions for Your
Helping You Solve Your Lighting Design Challenges Lighting Challenges:
The LED Lighting Reference Design Cookbook is designed to provide you Precision channel-to-channel and
with a valuable tool to help you solve your lighting design needs. Customers chip-to-chip accuracy to create
seeking the latest in innovative and affordable LED lighting solutions can the best hue and luminance in
benefit from TIs broad product portfolio of AC/DC, DC/DC, LED drivers, power your RGB message boards and
management devices, wireless and wired interface control and embedded video displays
processors.
Controllers to power and dim high
Designers have the option of not only controlling the power stage, but
brightness white or RGB LEDs
regulating LED currents as well, eliminating the need for multiple components
for architectural luminaries and
and reducing system cost. Systems can be designed to accurately
control voltage and current regulation for precise light intensity and color portable lighting
mixing, temperature monitoring to prevent thermal runaway, intelligent/
adaptive dimming, and fault detection (over voltage/current, blown string). Powering arrays of HB LEDs off an
Communication with external systems is also possible via power-line AC source for use in street lighting
communication (PLC), wireless technology or interfaces. and replacing high-intensity
discharge (HID) lamps
LED lighting designers are challenged with meeting their efficiency and
reliability goals faster in advanced lighting designs. TIs lighting portfolio is Highly integrated ZigBee
helping designers achieve their goals at a faster rate. transceivers and SoC solutions for
wireless lighting control and home
To see the TI solutions for general lighting, signage, backlighting and automation
automotive, all complimented by a comprehensive customer support network,
visit: www.ti.com/led

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011


LED Lighting Driver 3

Overview

LED Lighting Overview


TI is a global market leader that leverages a rich history in Lighting expertise, combines
it with analog and embedded processing portfolios, and delivers all of the building
blocks for complete system solutions. Choose TI for broadest expertise, breadth
of selection, and comprehensive support for efficient, reliable, cost-effective power
conversion, communication and smart sensing and control solutions.

www.ti.com/led

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook


4 LED Driver
Product Overview
AC/DC Analog LED Drivers
Device Description Type Applications Output Power (W) PFC
TPS92070 Dimmable AC/DC LED Lighting AC/DC Retrofit Bulbs 3 to 12 >0.7
Driver Controller Luminaire
TPS92010 High-Efficiency, Offline AC/DC Retrofit Bulbs 3 to 12 >0.55
LED Lighting Controller Luminaire
TPS92001/2 General Purpose LED Lighting AC/DC Retrofit Bulbs 5 to 20 >0.8
PWM Controller Luminaire
TPS92210 Natural PFC LED AC/DC Retrofit Bulbs 5 to 30 >0.9
Lighting Driver Controller Luminaire
UCC28810/1 LED Lighting Power Controller AC/DC Retrofit Bulbs 15 to 100 >0.9
Luminaire
Street Lighting
TPS92020 Resonant-Switching DC/DC High-Light Output 80
Driver Controller for LED Lighting 2 or 3 Stage
New products are listed in bold red.

Selection Guide
DC/DC or AC/DC

Non-Isolated
Applications

Applications

LED
Frequency
Switching

VIN VIN Voltage


Isolated
Control

(min) (max) (max) LED


(kHz)

Device (V) (V) (V) Topology Configuration Dimming PFC EVM Package(s)
TPS61165 3 18 38 1,200 DC/DC 4 Boost Series/Parallel PWM 4 6 SON
6 SOT-23
TPS61166 2.5 10 17 1,200 DC/DC 4 Boost Series/Parallel PWM 4 10 SON
TPS61195 4.5 21 45 1,000 DC/DC 4 Boost Series/Parallel PWM 4 28 WQFN
TPS61500 2.9 18 38 2,200 DC/DC 4 Boost Series/Parallel PWM or 4 14 HTSSOP
PWM-to-Analog
TPS92510 3.5 60 57 2,500 DC/DC 4 Buck Series/Parallel PWM 4 10 MSOP
TPS40211 4.5 52 52 1,000 DC/DC 4 Boost/SEPIC Series/Parallel PWM/Analog 4 10 MSOP
10 SON
TPS92001 9 19 Configurable 100 AC/DC 4 4 Flyback/Buck Series/Parallel TRIAC 4 4 8 MSOP
8 SOIC
TPS92002 14 19 Configurable 100 AC/DC 4 4 Flyback/Buck Series/Parallel TRIAC 4 8 MSOP
8 SOIC
TPS92010 6.3 21 Configurable 130 AC/DC 4 4 Flyback Series/Parallel TRIAC 4 8 SOIC
TPS92020 11.5 18 Configurable 350 DC/DC 4 4 Half-Bridge Multi-String PWM 4 8 SOIC
TPS92070 9 21.5 Configurable 146 AC/DC 4 4 Flyback Series/Parallel TRIAC 4 4 16 TSSOP
TPS92210 9 20 Configurable 140 AC/DC 4 4 Flyback Series/Parallel TRIAC 4 4 8 SOIC
UCC28810 15.4 18 Configurable 140 AC/DC 4 4 Flyback Series/Parallel TRIAC 4 4 8 SOIC
UCC28811 12 18 Configurable 140 AC/DC 4 4 Flyback Series/Parallel PWM/Analog 4 4 8 SOIC
New products are listed in bold red. Preview products are listed in bold blue.

Wireless Communications
TIs new CC2530 is a true system-on-chip solution tailored for IEEE 802.15.4, ZigBee, ZigBee RF4CE and Smart Energy
applications. With its high operating temperature of up to 125 C, the CC2530 is ideal for Lighting applications.

Product Description Operating Temperature Protocol


CC2530 Second Generation System-on-Chip 125 C IEEE 802.15.4/ZigBee
Solution for 2.4 GHz

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011


LED Driver 5

Product Overview

Microcontroller (MCU) for and features such as power line To get started with TIs broad suite of
Advanced Lighting Solutions communications or 6loWPAN to control MCU solutions for your LED and other
TIs MCU lighting solutions give lighting designs. In addition, using a lighting design and control needs visit
designers efficient, flexible and scalable digital approach for functionality such as below for our demonstration platforms
intelligent lighting management and digital power, communications/control, and development kits. Or click the direct
control. TIs portfolio of MCU hardware and motion or ambient light sensing can links to learn specifically about intelligent
and software platforms speeds design move hardware features into software lighting and communications control or
and development enabling designers which increases flexibility. digitally powered lighting.
to adopt advanced communications

MCU Benefits Applications


MSP43016-Bit Ultra-Low Power MCUs Ultra-low power consumption Wireless Communications/Control
Integrated intelligent peripherals (ZigBee, 6loWPAN, 802.15.4, SimpliciTI, etc.)
Ease of use Wired Communications/Control (DALI, DMX-512, KNX, etc.)
C2000 32-Bit Real-Time MCUs 32-bit performance for real-time control Digital Power
Lower system cost Power line Communications
Ease of use
Packaging and price for cost sensitive applications

Stellaris ARM Cortex-M3-Based MCUs ARM Cortex-M3 Ethernet Control


Advanced Wired Communications/Control (DALI, DMX-512, etc.)

Digital Power Based on Microcontroller Solutions


TI provides designers with a portfolio of controllers to solve any lighting digital power system design challenge. Whether designing
for isolated or non-isolated solutions from AC/DC to DC/DC, TIs flexible, customizable and intuitive portfolio enables a variety
of solution.

Product Features Packages


F28x Piccolo Series The F2802x Piccolo family of microcontrollers provides the power of the C28x core coupled with TSSOP (DA) 38
highly integrated control peripherals in low pin-count devices

Intelligent Lighting/ using MCUs allows developers to take or wireless communications through
Communications and Control advantage of the unique characteristics a number of different communication
Intelligent lighting is the ability to reduce of LEDs, such as long life, high dimming standards. Texas Instruments offers
the amount of light and/or energy used ratio, energy efficiency and vibration microcontroller solutions for all your
so that only the right amount of light resistance, and to quickly and easily LED lighting design and control needs,
is delivered exactly when and where deliver intelligent lighting solutions. including demonstration platforms and
it is needed. Digital control of LEDs Digital control can be achieved via wired development kits.

Solutions/Protocol Product Tool/Kit/Demo/Platform For more information:


DALI MSP430 TPS62660 For DALI app note: www.ti.com/daliappnote
MCU LED-338 EVM

DMX-512 MSP430 MCU / Stellaris DMX-512 apps note/Third-party design MSP430 - Demo code and reference design is available upon request
at Technical Support.
Power Line Communication C2000 MCUs TMDSPLCKIT - V2 Stellaris - Available through third-party Golden IC Technology Co., Ltd. -
support@golden-ic.com
ZigBee/802.15.4 MSP430F54xxA MSP430F5438 Experimenter's Board www.ti.com/plc
KNX/KNX-RF MSP430 N/A www.ti.com/msp430f5438
Available through 3rd parties; for more information visit:
TAPKO Technologies GmbH
Weinzierl Engineering GmbH
6loWPAN CC430(MSP430 MCU + Third-party design Available through third-party Sensinode.
Low-Power RRF)
Ethernet Stellaris Ethernet development and evaluation kits www.ti.com/stellariskits
General-use MCU(user interface, MSP430 MCU Development and evaluation kits www.ti.com/msp430
system supervisor, etc.)

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook


6 Reference Designs
Retrofit Lighting - A19/E27 NEW!

TPS92001 PMP5163G Offline, 10-W Dimmable LED Driver Web Links


PMP5163G is a non-isolated, inverted buck LED driver with small form factor suitable Datasheets, users guides, samples:
for A19/E27 and designs with 9 LEDs at an operating current of 310 mA. www.ti.com/tool/PMP5163
www.ti.com/product/TPS92001

Design Specifications
Input Voltage Range

Number Number Output


Converter of LEDs of LED Voltage Output Typ Power Peak Isolated/
Type LED per String Strings Range Current Output Efficiency Non- Dimming
Topology AC or DC Configuration (typ) (typ) (min) (typ) (max) (typ) (typ) (W) (%) PFC Isolated Dimmable Input

Inverted AC Series 9 1 108 120 132 29 310 mA 9 84 0.86 Non- Yes TRIAC
Buck Isolated

Efficiency Power Factor

LED Current PMP5163G Board

For more reference designs, see: www.ti.com/powerreferencedesigns

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011


Note: Use R1A or R1B
R1B

TYP1 TP2
R1A
LED+ 9 LEDs

Texas Instruments 4Q 2011


120 VAC TP3 LED 310 mA
TRIAC Dimmer Note: Use C6A or C6B

TYP4 +
F1A C6A C6B

L2A
F1B
L2B Note: Use L2A or L2B

Note: Use F1A or F1B

VDD

VDD

U1
TPS9200IDGK REF
1 8
FB REF
2 7
SS VDD
3 6
RT1 OUT
4 5
RT2 GND

REF
Retrofit Lighting - A19/E27
Reference Designs

For more reference designs, see: www.ti.com/powerreferencedesigns

LED Lighting Reference Design Cookbook


7


8 Reference Designs
Retrofit Lighting - A19/E27 NEW!

TPS92001 PMP6648C Offline, Dimmable 10-W LED Driver Web Links


PMP6648C a non-isolated, boost LED driver with small form factor suitable for A19/ Datasheets, users guides, samples:
E27 and E26/27 designs with 3 high voltage LEDs at an operating current of 34 mA. www.ti.com/tool/PMP6648
www.ti.com/product/TPS92001

Design Specifications
Input Voltage Range

Number Number Output


Converter of LEDs of LED Voltage Output Typ Power Peak Isolated/
Type LED per String Strings Range Current Output Efficiency Non- Dimming
Topology AC or DC Configuration (typ) (typ) (min) (typ) (max) (typ) (typ) (W) (%) PFC Isolated Dimmable Input

Boost AC Series 3 1 108 120 132 300 34 mA 10.2 >90 >0.9 Non- Yes TRIAC
Isolated

120 VAC
TRIAC Dimmer

LED+ 300 V
LED 34 mA

VDD

U1
TPS92001DGK REF
1 8
FB REF
2 7
SS VDD
3 6
RT1 OUT
4 5
RT2 GND

REF

For more reference designs, see: www.ti.com/powerreferencedesigns

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011


Reference Designs 9

Retrofit Lighting - A19/E27


Output Voltage and Current PMP6648C Board

For more reference designs, see: www.ti.com/powerreferencedesigns

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook


10 Reference Designs
Retrofit Lighting - PAR30/38 NEW!

TPS92210 PMP4304A Offline, High Power Factor, TRIAC Dimmable Web Links
7-W LED Driver Datasheets, users guides, samples:
PMP4304A is an isolated primary-side control PFC flyback LED driver with small form www.ti.com/tool/PMP4304
factor and low component count for PAR and BR LED lighting applications. www.ti.com/product/TPS92210

Design Specifications
Input Voltage Range

Number Number Output


Converter of LEDs of LED Voltage Output Typ Power Peak Isolated/
Type LED per String Strings Range Current Output Efficiency Non- Dimming
Topology AC or DC Configuration (typ) (typ) (min) (typ) (max) (typ) (typ) (W) (%) PFC Isolated Dimmable Input

PFC AC Series 6 1 160 220 264 20 300 mA 81 83 >0.9 Isolated Yes TRIAC
Flyback

Power Factor vs. Input Line Efficiency vs. Input Line


PMP4304 6-LED Driver without Dimmer PMP4304 6-LED Driver without Dimmer

Output Current vs. Input Line LED Current vs. Dimmer Conduction Angle
PMP4304 6-LED Driver without Dimmer PMP4304 6-LED Driver with Clipsal Dimmer

TPS4304A Board

For more reference designs, see: www.ti.com/powerreferencedesigns

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011


Reference Designs 11

Retrofit Lighting - PAR30/38


P
P
P
5

8
VCG

DRN

GND

VDD
TPS92210
IC500

OTM

PCL

TZE

FB
4

P
P
1

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook


12 Reference Designs
Retrofit Lighting - PAR30/38

TPS92010 PMP3522 Key Features Web Links


The PMP3522 is a reference design Single-stage SEPIC, PFC + LED Datasheets, users guides, samples:
that utilizes the TPS92010 high current regulation www.ti.com/tool/PMP3522
efficiency LED lighting driver controller. Low-cost, low-component count www.ti.com/product/TPS92010
Drives 3 to 6 LEDs at 350 mA
Residential downlighting has seen
a great deal of transition to more
efficient sources of light. Compact
CFLs have become a mainstay in
residential lighting, but as the lifetime Design Specifications
cost of LED lamps falls, all the more Parameter Minimum Typical Maximum Unit
low-power, small-form-factor designs Input voltage 120 290 VAC
will be needed. This reference design
is an under-10-W, non-isolated SEPIC Output voltage 24 Volts
LED driver specifically laid out for Output current 0.350 Amp
residential downlighting.

PMP3522 Schematic

L1 L3
F1
1mH 180H
0.5A
R1 R2 R3 TP2 1 2
+ +
+ 220K 220K 220K
J1
AC IN 1 C1 C2
2 0.047F AC 0.1F D4
120 - 290VAC L2 3
C7 4 J2 3 - 6 LEDs
275VAC AC MURA160T3
1mH + R4 D3
C5 C6 2 @ 350mA
100 MMBD4148
D1 10F 0.1F 0.1F LET RTN
1
RH05-T + D5
C9 C11
C4
D2 47nF
TPS92010 470F 10F BZX84C27T
R7
BZX84C20T 1 SS LPM 8
2
100K
FB VSD 7 R11
3 6 R12
PCS VDD R8 Q1 100
4 5 6.11K
GND GD FCD4N60
C3 10 R13 R14
1nF 3.3 3.3
R15 R10 R9
C10 100 0.1
33.2K Q2
1nF D6
MMBT3904LT1
BAT54S

For more reference designs, see: www.ti.com/powerreferencedesigns

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011


Reference Designs
13
Retrofit Lighting - PAR30/38
Laid Out for Bulb Replacement Control Loop Frequency

Regulation

Efficiency

For more reference designs, see: www.ti.com/powerreferencedesigns

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook


14 Reference Designs
Retrofit Lighting - PAR30/38 NEW!

TPS92210 PMP6304 Offline, High Power Factor, TRIAC Dimmable Web Links
10-W LED Driver Datasheets, users guides, samples:
PMP6304 is an isolated PFC flyback LED driver with low component count for PAR www.ti.com/tool/PMP6304
and BR LED lighting applications. www.ti.com/product/TPS92210

Design Specifications
Input Voltage Range

Number Number Output


Converter of LEDs of LED Voltage Output Typ Power Peak Isolated/
Type LED per String Strings Range Current Output Efficiency Non- Dimming
Topology AC or DC Configuration (typ) (typ) (min) (typ) (max) (typ) (typ) (W) (%) PFC Isolated Dimmable Input

PFC AC Series 9 1 176 220 264 30 350 mA 10 82 >0.9 Isolated Yes TRIAC
Flyback

PFC AC Series 9 1 88 110 132 30 350 mA 10 81 >0.9 Isolated Yes TRIAC


Flyback

Low Line Output Current Low Line Power Factor Low Line Total Harmonic Distortion

Low Line Efficiency High Line Output Current High Line Power Factor

High Line Total Harmonic Distortion High Line Efficiency

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011


1

Patent Pending

Texas Instruments 4Q 2011


P

UF4004
D550
LED
P
IC500
TPS92210
4 5
OTM VCG
1
1
3 6
PCL DRN

2 7 1
TZE GND 1

1 8
FB VDD

LED
8
7
6
5

P IC560
TL103WA
2IN+

2OUT

4
R539 PC500
FD2
I_OUT VCC+
1IN
IN+2.5 V 2IN
VCC

FD
3
1
2
3
4

R539 Applied Between 1


PC500 Pin 3 and Pin 4 1
Directly

FD1
FD BD1
1 T1
1 1
1

P
Retrofit Lighting - PAR30/38
Reference Designs

For more reference designs, see: www.ti.com/powerreferencedesigns

LED Lighting Reference Design Cookbook


15


16 Reference Designs
Retrofit Lighting - PAR30/38
TPS92210 PMP6001 Offline, High Power Factor, Non-Dimmable Web Links
13-W LED Driver Datasheets, users guides, samples:
PMP6001 is an isolated PFC flyback LED driver with minimal component count www.ti.com/tool/PMP6001
for PAR and BR LED lighting applications. www.ti.com/product/TPS92210

Design Specifications
Input Voltage Range

Number Number Output


Converter of LEDs of LED Voltage Output Typ Power Peak Isolated/
Type LED per String Strings Range Current Output Efficiency Non- Dimming
Topology AC or DC Configuration (typ) (typ) (min) (typ) (max) (typ) (typ) (W) (%) PFC Isolated Dimmable Input

PFC AC Series 11 1 90 265 38 350 mA 13 82 >0.9 Isolated Yes TRIAC


Flyback

Efficiency vs. Input Voltage Power Factor vs. Input Voltage


85 0.999

84 0.997

0.995
Efficiency (%)

83
Power Factor

82 0.993

81 0.991

80 0.989
90 110 130 150 170 190 210 230 250 90 110 130 150 170 190 210 230 250
Input Voltage (V RMS) Input Voltage (VRMS )

Total Harmonic Distortion vs. Input Voltage Output Current vs. Input Voltage

14 0.352

12 0.351
Total Harmonic Distortion (%)

Output Current (A)

10 0.350

8 0.349

6 0.348

4 0.347
90 110 130 150 170 190 210 230 250
90 110 130 150 170 190 210 230 250
Input Voltage (V RMS) Input Voltage (V RMS)

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011


Input: 90 to 265 VAC
Line of Isolation Output: 38 V 350 mA
Non-Dimmable

F1 BR1
2.5 A MB6S
P1 P3

Texas Instruments 4Q 2011


AC Line Connections
P3

P2

U1
TPS92210
1 8
FB VDD
2 7
TZE GND
3 6
PCL DRN
4 5
OTM VCG

SO-8
Retrofit Lighting - PAR30/38
Reference Designs

For more reference designs, see: www.ti.com/powerreferencedesigns

LED Lighting Reference Design Cookbook


17


18 Reference Designs
Retrofit Lighting - T8 NEW!

UCC28810 PMP5682A - Offline, PMW Dimmable High Efficiency, Web Links


25-W LED Tube Driver Datasheets, users guides, samples:
The PMP5682A has been designed to replace a T8 fluorescent tube. It accepts the www.ti.com/tool/PMP5682
high line input (184 V to 265 VAC) and supplies two strings in parallel, 104 LEDs max www.ti.com/product/UCC28810
per string; each string has a nominal current of 40 mA. The first stage performs the
PFC function while the second stage delivers a 80 mA constant dimmable current.
High efficiency and particular shape of the PCB make this design suitable for the
tube replacement.

Design Specifications

Input Voltage Range

Number Number Output


Converter of LEDs of LED Voltage Output Typ Power Peak Isolated/
Type LED per String Strings Range Current Output Efficiency Non- Dimming
Topology AC or DC Configuration (typ) (typ) (min) (typ) (max) (typ) (typ) (W) (%) PFC Isolated Dimmable Input

TM Boost AC Series/Parallel 104 2 184 230 265 30 350 mA 10 91 <0.9 Non- Yes PWM
+ Isolated
TM Buck

Output: 450 V @ 73 mA
Input: 184 to 265 VAC

TP1

AC Line
Connections

TP2

TP3

U1
UCC28810D
1 8
VSENSE VDD
2 7
EAOUT GDRV
3 6
VINS GND
4 5
ISENSE TZE

Fsw = 130 KHz

Built Using PMP5623 PWB


Ref. Des. >99 Were Added On the Board

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011


Reference Designs 19

Retrofit Lighting - T8

Efficiency Power Factor

312 V @ 80 mA
2 Strings of 104 LEDs, 2 x 40 mA
TP4

TP5
LED+ Out

Warning High Voltage FromBoost

TP7

TP8
LED Out

TP6

TP9

U3
PWM UCC28810D
Dimming
1 8
VSENSE VDD
2 7
EAOUT GDRV
3 6
VINS GND
4 5
ISENSE TZE

Fsw = 130 KHz

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook


20 Reference Designs
Retrofit Lighting - T8 NEW!

TPS92210 PMP3672 - Offline, PFC Buck 18-W to 20-W LED Web Links
Tube Driver Datasheets, users guides, samples:
The PMP3672 has been designed to replace a T8 fluorescent tube. It accepts universal www.ti.com/tool/PMP3672
line input (90 V to 265 VAC) and supplies 720 mA LED current. www.ti.com/product/TPS92210

Design Specifications
Input Voltage Range

Number Number Output


Converter of LEDs of LED Voltage Output Typ Power Peak Isolated/
Type LED per String Strings Range Current Output Efficiency Non- Dimming
Topology AC or DC Configuration (typ) (typ) (min) (typ) (max) (typ) (typ) (W) (%) PFC Isolated Dimmable Input

PFC AC Series/ 8 24 90 265 24 720 mA 20 82 >0.9 Non- No


Buck Parallel Isolated

LED Current Regulation Efficiency

Power Factor Input Current THD

PMP3672 Board

For more reference designs, see: www.ti.com/powerreferencedesigns

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011


24 V @ 0.72 A

2
1
J2

J1 +
1

Texas Instruments 4Q 2011


2

AC IN

U1
TPS92210D
1 8
FB VDD
2 7
TZE GND
3 6
PCL DRN
4 5
OTM VCG

U2
PC817A
Retrofit Lighting - T8
Reference Designs

For more reference designs, see: www.ti.com/powerreferencedesigns

LED Lighting Reference Design Cookbook


21


22 Reference Designs
Retrofit Lighting - T8 NEW!

TPS92210 PMP6306 - Offline, High Power Factor, Isolated Web Links


18-W Tube LED Driver Datasheets, users guides, samples:
PMP6306 is an isolated PFC flyback LED driver for LED tube lighting applications. www.ti.com/tool/PMP6306
It accepts universal line inputs and supplies 450 mA at up to 40 V. www.ti.com/product/TPS92210

Design Specifications
Input Voltage Range

Number Number Output


Converter of LEDs of LED Voltage Output Typ Power Peak Isolated/
Type LED per String Strings Range Current Output Efficiency Non- Dimming
Topology AC or DC Configuration (typ) (typ) (min) (typ) (max) (typ) (typ) (W) (%) PFC Isolated Dimmable Input

PFC AC Series 12 1 90 265 40 450 mA 18 86 >0.85 Isolated No


Flyback

Efficiency Power Factor

THD (%) PMP6306 Board

For more reference designs, see: www.ti.com/powerreferencedesigns

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011


L FUSE250V1A
1
1

FD

Texas Instruments 4Q 2011


1
1

P LED+
1
1

IC500
TPS92210

1 8
OTM VCG

2 7
PCL DRN

3 6 LED
TZE GND
1
P 1

4 5
FB VDD
8
7
6
5

P
P
2IN+

2OUT

P
IC502

LED+
TL103WA

I_OUT VCC+
1IN
IN+2.5 V 2IN
VCC

1
2
3
4

DL
DL
Retrofit Lighting - T8
Reference Designs

For more reference designs, see: www.ti.com/powerreferencedesigns

LED Lighting Reference Design Cookbook


23


24 Reference Designs
Retrofit Lighting - MR-16 NEW!

TPS40211 PMP6300 MR-16 Boost Web Links


PMP6300 is a boost based MR-16 solution designed to operate with 1 to 3 LEDs Datasheets, users guides, samples:
at 700 mA. www.ti.com/tool/PMP6300
www.ti.com/product/TPS40211

Design Specifications
Input Voltage Range

Number Number Output


Converter of LEDs of LED Voltage Output Typ Power Peak Isolated/
Type LED per String Strings Range Current Output Efficiency Non- Dimming
Topology AC or DC Configuration (typ) (typ) (min) (typ) (max) (typ) (typ) (W) (%) PFC Isolated Dimmable Input

Boost AC or DC Series 3 1 8 15 10 700 mA 7 71 >0.8 Non- Yes TRIAC


Isolated

12 VDC Efficiency 12 VAC Efficiency

12 VDC Output Current Accuracy 12 VAC Output Current Accuracy

12 VAC Power Factor PMP6300 Board

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011


VIN

VIN+ VIN+ LED+


ACL VIN+ 1 1 1
1

Texas Instruments 4Q 2011


HOLE HOLE HOLE
HOLE
GDRV

ISNS

ACN
1 VIN VIN
VIN 1 1

HOLE
HOLE HOLE

PWM
PAD

1
1 10
RC VDD
VIN

LED
2 9
SS VBP VBP
HOLE
3 8
DIS/EN GDRV GDRV

1
4 7
COMP ISNS ISNS

5 6
FB GND
GND 11
Retrofit Lighting - MR-16
Reference Designs

For more reference designs, see: www.ti.com/powerreferencedesigns

LED Lighting Reference Design Cookbook


25


26 Reference Designs
Retrofit Lighting - MR-16 NEW!

TPS54260 PMP6004 MR-16 Buck Reference Design Web Links


PMP6004 is a buck based MR-16 solution designed to operate with 1 to 2 LEDs Datasheets, users guides, samples:
at 1000 mA. www.ti.com/tool/PMP6004
www.ti.com/product/TPS54260

Design Specifications
Input Voltage Range

Number Number Output


Converter of LEDs of LED Voltage Output Typ Power Peak Isolated/
Type LED per String Strings Range Current Output Efficiency Non- Dimming
Topology AC or DC Configuration (typ) (typ) (min) (typ) (max) (typ) (typ) (W) (%) PFC Isolated Dimmable Input

Buck AC or DC Series 1 1 8 15 5.7 1,000 mA 6 80 >0.85 Non- Yes TRIAC


Isolated

TPS54260DRC

2 1
VIN BOOT
12 VAC
or 6
PWRGD
12 VDC
1.1 A @ 5.7 V
3 10
P1 EN PH LEDA
4
P2 SS/TR
5
1 1 RT/CLK
8 7
COMP VSENSE
GND PAD 1 1
9 11

1 1

LEDC

PMP6004 Board

For more reference designs, see: www.ti.com/powerreferencedesigns

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011


PowerLab Power Reference Design Library 27

www.ti.com/powerlab

PowerLab Power Reference Design Library


The industry's most extensive
collection of tested power
management reference designs.

Hundreds of power management


designs for a wide range of
applications and power
conversion topologies.

Reference designs include both


isolated and non-isolated
Schematics
designs for lighting,
telecommunication, computing,
Test Results
consumer electronics and more. Bill of Materials

www.ti.com/powerlab

The PowerLab library includes an interactive and powerful search engine for design engineers looking
for a proven and tested solution to their power supply requirements. This interactive search tool allows
engineers to find designs by application, topology, input type, input voltage or output voltage.

PowerLab Power Reference Designs Selection Tool www.ti.com/powerlab

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook


28 Reference Designs
LED Driver/Ballast NEW!

TPS92210 PMP6305 Offline, High Power Factor, Isolated Web Links


25-W LED Driver Datasheets, users guides, samples:
PMP6305 is an isolated PFC flyback LED driver for LED tube lighting applications. www.ti.com/tool/PMP6305
It accepts universal line inputs and supplies 450 mA at up to 40 V. www.ti.com/product/TPS92210

Design Specifications
Input Voltage Range

Number Number Output


Converter of LEDs of LED Voltage Output Typ Power Peak Isolated/
Type LED per String Strings Range Current Output Efficiency Non- Dimming
Topology AC or DC Configuration (typ) (typ) (min) (typ) (max) (typ) (typ) (W) (%) PFC Isolated Dimmable Input

PFC AC Series 10 1 176 220 264 35 700 mA 25 83 >0.9 Isolated Yes TRIAC
Flyback

PFC AC Series 10 1 88 110 132 35 700 mA 25 84 >0.9 Isolated Yes TRIAC


Flyback

Low Line Output Current Low Line Power Factor Low Line Total Harmonic Distortion

Low Line Efficiency High Line Output Current High Line Power Factor

High Line Total Harmonic Distortion High Line Efficiency

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011


L
1
1

FD

BD1
1

T1

N 1
1

FD P H1 H2
1 1

Texas Instruments 4Q 2011


FD FD

LED+
1
1 FD
IC500
TPS92210
4 5
OTM VCG

3 6
PCL DRN

2 TZE GND 7

1 8
FB VDD
LED
1
1 FD
8
7
6
5

P
2IN+

2OUT

I_OUT VCC+
1IN
IN+2.5 V 2IN
VCC

1
2
3
4

8
7
6
5
2IN+

2OUT

I_OUT VCC+
1IN
IN+2.5 V 2IN
VCC

1
2
3
4

P
LED Driver/Ballast
Reference Designs

For more reference designs, see: www.ti.com/powerreferencedesigns

LED Lighting Reference Design Cookbook


29


30 Reference Designs
LED Driver/Ballast NEW!

UCC28810 PMP5732B Offline, High Power Factor, Isolated 50-W Web Links
LED Driver Datasheets, users guides, samples:
PMP5732B is an isolated PFC flyback LED driver for LED ballast/power supply www.ti.com/tool/PMP5732
applications. It accepts universal line inputs (85 to 305 V) and supplies 1.5 A at www.ti.com/product/UCC28810
up to 40 V.

Design Specifications
Input Voltage Range

Number Number Output


Converter of LEDs of LED Voltage Output Typ Power Peak Isolated/
Type LED per String Strings Range Current Output Efficiency Non- Dimming
Topology AC or DC Configuration (typ) (typ) (min) (typ) (max) (typ) (typ) (W) (%) PFC Isolated Dimmable Input

PFC AC Series 10 1 85 305 36 1,500 mA 50 83 >0.9 Isolated Yes Analog


Flyback

Efficiency Output Current Regulation


The efficiency is shown in the graph below. For simplicity and accuracy of
measurements, the data was measured using a DC input with a resistive load.

Power Factor
Load = LEDs (VOUT = 33 V, IOUT - 1.5 A)

For more reference designs, see: www.ti.com/powerreferencedesigns

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011


100 VAC to 277 VAC

Texas Instruments 4Q 2011


On Heat Sink

25V to 36 V @ 1.5 A
RTN
Analog Dimming 0 - 10 V
+ + +
PWM Dimming

+ +
+
GND

On Heat Sink
U2
UCC28810D U1-B
1 8 TL103WID
VSNS VSNS VDD
2 7
EAOUT GDRV
3 6
VINS GND
4 5
ISNS TZE
+ For Test
Purpose
Only R18 = 50

U3
TCMT1107 U1-A
TL103WID

Shutdown
Notes: DIMM+
Built on PMP5560 Rev_A PWB.
Components wit ref des > = 100 were added on the board

VSNS

+
LED Driver/Ballast
Reference Designs

For more reference designs, see: www.ti.com/powerreferencedesigns

LED Lighting Reference Design Cookbook


31


32 Reference Designs
LED Driver/Ballast
UCC28810 PMP4501 - Offline, prevents dangerous output voltages Key Features
34-W LED Driver with PFC from occurring during open-string Isolated single stage LED driver
The PMP4501 is an isolated, off-line, conditions. A current-sense amplifier Naturally high PFC
AC-to-DC LED-current driver with PFC reduces the sensing resistors power 90% efficient
for applications such as commercial dissipation, thus increasing overall Universal input voltage range
fixture lighting and general isolated efficiency. The internal reference 700-mA output current
LED drivers. The PMP4501 is a voltage of the operational amplifier Low LED ripple current
single-stage flyback PFC converter achieves excellent LED-current
that delivers up to 34 W with a 180- regulation versus output power and Web Links
to 265-VAC input voltage while input voltage. The PMP4501 achieves Datasheets, users guides, samples:
providing a 10- to 48-V output high efficiency (90% peak), high power www.ti.com/tool/PMP4501
voltage at a constant output current density and a high power factor. The www.ti.com/product/UCC28810
of 700 mA 2%. reference design protects against
scenarios with open and short LED
The PMP4501 implements secondary- strings, and the control stage is a
side current control for the LED simple and robust design.
string. Overvoltage protection

Design Specifications
VIN VOUT
(AC) (DC) Number IOUT POUT Dimming Dimming
Description Parts Range Range of LEDs (max) (max) Eff. PFC ISO In Out EVM
UCC28810 UCC28810 180 10 V
PMP4501 34-W Reference
Secondary side 3-13 700 mA 34 W 90% Yes Yes No No Design
current loop TL103W 265 48.5 V

PMP4501 Reference Design Schematic


D1
F1 L1 DF06S
1mH T1 D5
1A/250V R1 R2 C2 PDU540-13
L2 J1
TP1

100K 22K 10nF G094010LF A 1


C3 20mH C1 10V...48V . 700mA
5 7 2
R3 GND
1

0.15F 0.1F R4 C4 + + C5
22K R5
275VAC 100K 4 8 470F 470F
D4
4

3
TP2

63V 0.15
S1KB 63V
D2 D3 R6 Q1
100K D7
BYG10M BYG10M PZT2222A MURA140T3 2 9 R11
1K
R9 C1 R10 C6 + R7 1 10
1.5M D6 R8 R12 R13
1 6.98K 100F 10K + C7 2.2
25V BAS16 C8 23.7K 1K
D8 47F
R14 U2 15V 63V 1000pF Y1
UCC28810D D9 6 5
1.5M D11 R16
MURA120T3 D10
1
VSNS VDD 8 MBR0520L 10 U1:B
2 7 51V
3
EAOUT GDRV
6 R18
7 TL103WID
VINS GND 5 C10
4
ISNS TZE 10K + TP3
47F R17 TP4For Test
R19 C9 35V Purpose
R22 C11 C12 2.49K Only.
11K 22nF R20 R21 Q3 3904 R17=50
330 .1 10pF
47.5K 47.5K TP5
D12
Q2 R23 12V R24 R27 C13
C14 R25 R26
STB7NK80ZT4 0.82 2.21K 10K 1
DNP 10K 10K
4 1 8
1 2
3 U1:A
2 C16 4
R28 TL103WID
3 D13 1F 3.32K
U3 BAW56
+
TCMT1107 C15
47F C17
35V 220F

For more reference designs, see: www.ti.com/powerreferencedesigns

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011


Reference Designs 33

LED Driver/Ballast

PMP4501 Board IOUT Regulation vs. Rectified-Equivalent Line Voltage and


Output Power

Efficiency vs. Rectified-Equivalent Line Voltage and Output Current Ripple. Input Voltage = 230 VAC, Output
Output Power Voltage = 48 V @ 700 mA

Power Factor vs. Line Voltage and Output Power AC Input Current and Voltage at Full Load and Nominal
Input Voltage

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook


34 Reference Designs
LED Streetlight
UCC28810 PMP3976 - 100-W, Key Features Web Links
Offline PFC SEPIC LED Driver Non-isolated single LED string driver Datasheets, users guides, samples:
The PMP3976 circuit shown below was 92% efficient solution www.ti.com/tool/PMP3976
designed for a commercial LED lighting SEPIC control boosts for high www.ti.com/product/UCC28810
fixture. The SEPIC topology has the voltage
advantage over a flyback converter in Natural single stage with >0.9 PFC Reference designs:
that it clamps the switching waveforms Low-cost solution with few external www.ti.com/powerreferencedesigns
on the power semiconductor, allowing parts
the use of lower voltage and hence Meets European harmonic
more efficient parts. This provides requirements
an estimated 2% improvement
in efficiency in this application.
Additionally, there is less ringing in
the SEPIC, making EMI filtering easier. Design Specifications
Parameter Minimum Typical Maximum Unit
Input voltage 150 264 VAC

Output voltage 300 Volts

Output current 0.350 Amp

PMP3976 Schematic
150VAC to 240VAC Input
F1 L1 D2
LINE 1.6A/250V 4mH KBP06G 1
TP1 +
2
1

C102 C101 AC
3
0.22 0.22F R1
AC
4

NTRL 200K
TP3 0.25W
4
RT1
2.5 1
R3
200K
0.25W

U1
TLV431AIDBZ R5 49.9K
R4
1.1 MEG C4 R7 200K
0.25W 100pF
R8 R9
R11
1.1 MEG
100K 1 1 100K U2
0.25W UCC28810D
1
1 VSNS VCC 8
2 COMP DRV 7
3 MULTIN GND 6
4 CS ZCD 5
R15 C100 R16
15K 100pF 1K C11
1

2.2F
1 1 C9
22F C12 R18
R20 1000pF 15K
100K
1
1

For more reference designs, see: www.ti.com/powerreferencedesigns

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011


Reference Designs 35

LED Streetlight

PMP3976 Rev B Demo Board Power Factor

The circuit is built on a PMP3976 Rev A PWB.

C1 0.47F

T1
750H
1 7
1 TP2 J1
C2 D1 MUR8100E
2 8 1
0.22F +LED
2
4
1 R101 3
+ C3 LED
0 100K
1 330F
5 0.5W
R2
D3 MMSD914 R102 3.6
1
100K 1W
0.5W
R23
TP4
20 1
D4
1
R100 10 180V

C6 C7
+ C5 + R6 D5
100F 1000pF
0.1F R10 100K 180V
25V Q1
HS1 15K MMBT2907
1 1
Q2
Q3 MMBT3904
C8 R12 1K
SPP06N80C3 R13
100K 1000pF

C10 1
10pF
D100 MMSD914
R17 301 R19 1
0.5
1W

1
TP5 TP6
R21 511

For more reference designs, see: www.ti.com/powerreferencedesigns

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook


36 Reference Designs
LED Streetlight
Efficiency Thermal Image

The image above shows a thermal image of the board. The ambient temperature was 26
C with no forced air flow. The input was 230 VAC.

Efficiency and Power Factor Harmonic Content

Efficiency
IOUT VOUT VIN LIN PF POUT Losses %
0.349 245.5 150.4 0.646 0.983 85.65 9.827 89.7
0.349 245.4 176.4 0.544 0.980 85.64 8.398 91.1
0.349 245.3 202.6 0.473 0.979 85.61 8.208 91.3
0.350 245.3 226.3 0.430 0.975 85.86 9.201 90.5
0.350 245.3 248.4 0.399 0.969 85.86 10.184 89.4
0.350 245.3 265.7 0.378 0.962 85.86 10.763 88.9

The harmonic content and the EN61000-3-2 Class C (lighting equipments) Limits are
shown above; input voltage was set to 230 VAC.

Efficiency
IOUT VOUT VIN LIN PF POUT Losses %
0.348 303.9 149.9 0.803 0.988 105.75 13.168 88.9
0.349 303.3 175.2 0.677 0.983 105.85 10.742 90.8
0.349 303.8 199.9 0.588 0.984 106.03 9.634 91.7
0.349 303.3 224.8 0.527 0.983 105.85 10.604 90.9
0.349 303.2 249.8 0.482 0.978 105.82 11.938 89.9
0.349 303.0 264.2 0.461 0.975 105.75 13.004 89.0

For more reference designs, see: www.ti.com/powerreferencedesigns

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011


Reference Designs 37

LED Streetlight

Frequency Response Diode Voltage Waveform

The frequency response of the feedback loop is shown in the plot above. The input was set The image above shows the voltage on the anode of D1. The input was set to 250 VDC.
to 220 VAC. The lower gain plot was taken with a 300 V output. The upper gain plot was
taken with a 250 V output.

Line Voltage and Current Waveform Inductor Winding Currents

The image above shows the input voltage and current. The input voltage was 230 VAC.

MOSFET Voltage Waveform

The image above shows the drain-to-source voltage on Q3. The input was set to 250. The two images above show the currents in the individual windings of the inductor.

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook


38 Reference Designs
DC LED Lighting
TPS40211 PMP4026 Key Features Web Links
The circuit shown below was designed Wide 4.5- to 52-V input range Datasheets, users guides, samples:
with an automotive input-voltage Low-cost non-synchronous boost www.ti.com/tool/PMP4026
range. The driver was built to operate High efficiency from low 260-mV www.ti.com/product/TPS40211
under low-power to nominal battery VREF
conditions and to survive load-dump Simple loop compensation It can be found along with a
incidents. The application, powered Supports versatile SEPIC topology demonstration board at:
directly from VBAT, can have a string of http://focus.ti.com/docs/toolsw/
up to ten 700-mA LEDs in series or two folders/print/tps40211evm-352.html
parallel strings with up to ten 350-mA
LEDs in each string.
Design Specifications
An additional reference design is
Parameter Minimum Typical Maximum Unit
available. This design is a 700-mA,
nonsynchronous boost current Input voltage 9 16 VDC
regulator for an LED driver. It has an 8- Output voltage 40 Volts
to 18-V input and a 20- to 35-V output.
Output current 0.700 Amp

Switching frequency 150 kHz

PMP4026 Schematic

1 2
9 - 18 VIN
GND C8 33 H
D100(R6)
3.3F
3.3V
D1
MBRS260
C5
ENAB 0.1 48V @ 0.7A
R1 C12A C12B
249K VBP GND
3.3F 3.3F
8765 D 50V 50V
TPS40211DGS C7 D2
1 10 1 Q1 47V
RC VDD 4G R4A
2 9 Si4858
SS VBP 2
3 8 S
SD GDRV
4 7 321
C1 COMP ISNS
5 6 R10
470pF FB GND
Freq = 150 KHZ
1.21K R11
C4 C9 0.01
4700pF 100pF
3
R2 R5 R9
Q100 15K 49.9K
1 49.9
2N7002DICT
2
R100 R3
10K 249K

For more reference designs, see: www.ti.com/powerreferencedesigns

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011


Reference Designs 39

DC LED Lighting

Startup Output Ripple Current

The input voltage was set at 12 V, with 0.15 (LED) + 1 (resistor) A load on the outputs. The image was taken with a 1.15 A/20 V load. Top waveform is FET drain, bottom is
LED current.

Efficiency Control Loop Frequency Response: 12 V input; 1.15 A Load

Total output current was 1.15 A, output voltage was 20 volts.

Load Regulation of Outputs Load Transients

Output response to driving TP%. The input voltage was set to 12 V.

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook


40 Reference Designs
DC LED Lighting
TPS40211 PMP3943 - Wide-Input The PMP3943 circuit shown below Key Features
DC Voltage SEPIC Driver was designed with an automotive Wide 4.5- to 52-V input range
The TPS40211 is a wide-input-voltage input-voltage range. The driver was Low-cost non-synchronous boost
(4.5- to 52-V) nonsynchronous boost built to operate under low-power High efficiency from low 260-mV
controller. It is suitable for topologies battery conditions and to survive VREF
that require a grounded source n-chan- load-dump incidents. The TPS40211 Simple loop compensation
nel FET such as boost, flyback, SEPIC was chosen for this application due Supports versatile SEPIC topology
and various LED-driver applications. to its low feedback voltage and wide
The TPS40211 features a program- input-voltage range. Web Links
mable soft start; overcurrent protection An additional reference design is Datasheets, users guides, samples:
with automatic retry; and a program- available. This design is a 700-mA, www.ti.com/tool/PMP3943
mable oscillator frequency. Current- nonsynchronous boost current www.ti.com/product/TPS40211
mode control provides improved regulator for an LED driver. It has an 8-
transient response and simplified loop to 18-V input and a 20- to 35-V output. It can be found along with a
compensation. The feedback pin has demonstration board at:
a reference voltage of 260 mV to help www.ti.com/product/TPS40211evm
reduce the power usage and cost of
the sense resistor.

Design Specifications
Parameter Minimum Typical Maximum Unit
Input voltage 8 40 Volts

Output voltage 13 Volts

Output current 0.350 Amp

Switching frequency 300 kHz

PMP3943 Schematic

L2
J1 100H
VIN 1 1 2
GND 2
C8 13V @ 350mA
8-40 R6
3.3F Tested with LEDs
0
3 4 Short L4 Giving 12.3 V
C5 L4 LEDA
D1
0.1F 0
C15 8180-13
R1 8765
R7 3.3F C13
249K
U1 10 10F
03
TPS40211DGS C7 4
1 10 1F LEDC
RC VDD
2 9 321
SS VBP R14
3 8
SD GDRV 0.75
4 7
COMP ISNS
5 6 D2
FB GND R10
C1 C2 18V
1k
220pF 0.22F Freq = 380 KHZ
C9 R100 R11
0.1F 10K 0.10
C4
4700pF
C3
47pF R2 R5 R9
0 49.9 49.9
LEDC

For more reference designs, see: www.ti.com/powerreferencedesigns

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011


Reference Designs 41

DC LED Lighting

Current Loop Frequency Response

3 Green and 1 Red OSRAM LEDs Used as Load for Vf About 12 V


VIN Volts IIN mA VOUT1 Volts IOUT1 mA Efficiency %
40.22 123.6 12.27 341.8 84.4

20.11 238.5 12.27 341.3 87.3

7.93 619.4 12.27 341.3 85.3

Regulation and efficiency: 25 degrees Celsius ambient. Target IOUT was 350 mA, hence actual current is 2.5% low.

When Diode Load is Opened, VOUT Goes to About 18 V


VIN Volts IIN mA VOUT1 Volts IOUT1 mA
40.42 8.79 18.44 0

20.08 10.75 18.41 0

8.00 19.12 18.40 0

Short Circuit: Output Current Holds Steady


VIN Volts IIN mA VOUT1 Volts IOUT1 mA
40.14 21.24 0.694 341.6

20.06 34.20 0.694 341.5

8.00 77.70 0.694 341.4

For more reference designs, see: www.ti.com/powerreferencedesigns

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook


42 Reference Designs
Low Voltage Buck Boost for LED Torch
TPS63000 PMP3038 batteries with a common configuration Key Features
The TPS63000 provides a power- of two or three cells in series that have Buck-boost converter topology
supply solution for products that a maximum voltage of 5 V. During Ideal for battery applications
use a two- or three-cell alkaline, operation, the VBAT drops below the 1.8-A output capability
NiCd or NiMH battery, or a one-cell Vf of the LED, and the TPS63000 Auto buck- boost mode switching
Li-Ion or Li-Polymer battery. The automatically switches from buck Dual LED brightness levels
buck-boost converter is based on mode to boost mode to create the Operates down to 1.2 V
a fixed-frequency PWM controller constant current needed for the
that uses synchronous rectification LED. The TPS63000 can boost from Web Links
to obtain maximum efficiency. The voltages as low as 1.2 V. A switch that Datasheets, users guides, samples:
maximum average current in the brings R4 into or out of the feedback www.ti.com/tool/PMP3038
switches is limited to a typical value loop provides a dimming mechanism www.ti.com/product/TPS63000
of 1800 mA, and the converter can for the flashlight to toggle between
be disabled to minimize battery 300 and 600 mA.
drain. During shutdown, the load
is disconnected from the battery. Design Specifications
The device is packaged in a 10-pin Parameter Minimum Maximum Unit
QFN PowerPAD (DRC) package
Input voltage 1.2 5 VDC
measuring 3 x 3-mm.
Output voltage 5 Volts
The PMP3038 circuit was designed Output current 300 600 mAmp
for a torch or rugged flashlight. Most
torch applications still use alkaline Switch frequency 1.5 MHz

PMP3038 Schematic
L1
2.2H

S1
U1
TPS63000DRC
NC NO 4 2
L1 L2
5 1
VIN VOUT THERMALPAD
8 3 C6
+ VINA PGND DNP
1.5V x 2 7 10
C3 SYNC/PS FB D1
BAT 6 9 R1
10F 7090 XR-E
EN1 GND 10K
PwPd
R2
11 49.9K C1 C2
22F 22F
R3 R4
0.3 0.3
D2
C4 NO
LM4040D
1000pF
2.048V

NC
S2

R5 R6
12.7K 49.9

For more reference designs, see: www.ti.com/powerreferencedesigns

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011


Reference Designs 43

Low Voltage Buck Boost for LED Torch


Output Current Graphs with DC Coupling Control Loop Response Graphs

Control loop response with 0.63 A.

Output current with VIN = 3 V.

Control loop response with 0.32 A.

Output current with VIN = 4 V.

Efficiency Curve for IO = 0.32 A and IO = 0.62 A Turn On with 0.63 A

Efficiency.

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook


44 Reference Designs
Boost Driver with Integrated Power Switch
TPS61500 IC for pure PWM dimming, with the Key Features
The TPS61500 is a monolithic average LED current being the PWM Supports boost topology
switching regulator with an integrated signals duty cycle times a set LED Integrated 3-A 40-V power switch
3-A, 40-V power switch. It is an ideal current. Supports PWM or AM dimming
driver for high-brightness 1- or 3-W Protection features:
LEDs. The device has a wide input- The device features a programmable Pulse by pulse
voltage range to support applications soft-start function to limit inrush Thermal shutdown
with input voltage from multicell current during start-up and has other
batteries or regulated 5-V to12-V protection features built in, such as
power rails. pulse-by-pulse overcurrent limiting, Web Links
overvoltage protection and thermal Datasheets, users guides, samples:
The LED current is set with an external shutdown. The TPS61500 is available
www.ti.com/tool/TPS61500evm-369
sense resistor, R3, and with feedback in a 14-pin HTSSOP package with
www.ti.com/product/TPS61500
voltage that is regulated to 200 mV by PowerPAD.
a current-mode PWM control loop, as
shown in the schematic below. The
device supports analog and pure PWM LED Current vs. Input Supply and LED Number
dimming methods for LED brightness
Input Supply 5V 12 V
control. Connecting a capacitor to
the DIMC pin configures the device to LED number 4 1000 mA 2000 mA
be used for analog dimming, and the LED number 6 600 mA 1200 mA
LED current varies in proportion to the LED number 8 450 mA 1000 mA
duty cycle of an external PWM signal.
Floating the DIMC pin configures the Note: Assumption that LED forward voltage is 3.5V, and TPS61500s conversion efficiency is 85%.

Typical Application Schematic

VIN 5V L1 D1

DL1
C1 3W LED C2
R1
TPS61500
VIN SW DL2
PWM
EN SW
R2
COMP OVP DL3

DIMC FB

FREQ PGND DL4

C4 C5 S3 PGND
R4
AGND PGND
C3
R3

For more reference designs, see: www.ti.com/powerreferencedesigns

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011


Reference Designs 45

Boost Driver with Integrated Power Switch


Efficiency vs. Output Current

PWM Dimming Application Circuit: Circuit for the TPS61500 to Perform Analog Dimming Using an Injected Analog Signal

VIN 5V L1 D1

DL1
3W LED
ON C1
R1
OFF TPS61500
DL2
DSP or VIN SW
controller PWM
EN SW
DL3
COMP OVP R2
0 - 1.229V
DAC DIMC FB
FREQ PGND DL4
C4 C5
100nF SS PGND
R4
C3 AGND PGND
R3

Analog Dimming by External DAC: Pure PWM Dimming Method

VIN 5V L1 D1 Q2

DL1
R1 3W LED
C1
R1
TPS61500
DL2
VIN SW C2
R2
PWM
EN SW
DL3
COMP OVP R2
DIMC FB Q1
PWM
FREQ PGND DL4
C4
SS PGND
R4
C3 AGND PGND
R3

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook


46 Evaluation Modules/Kits
TRIAC Dimmable LED Lighting
TPS92010EVM output current linearly, avoiding any High efficiency
This design uses the TPS92010 8-pin, stroboscopic effects or audible noise TI lossless dimming circuit for a
high-efficiency off-line LED lighting that might otherwise occur. The cooler, lower-power system during
controller. This controller incorporates TPS92011 is designed for low-power deep dimming
many features, such as frequency lighting applications that do not require
fold-back and a low-power mode, to power-factor correction. Web Links
implement a low-cost, high-efficiency Datasheets, users guides, samples:
flyback converter. www.ti.com/tool/TPS92010evm-592
Key Features
www.ti.com/tool/TPS92010evm-631
AC/DC TRIAC dimmable LED
An application of this converter is www.ti.com/product/TPS92010
reference design
retrofitting lightbulbs with LEDs.
The converter can drive 3 to 5 Ideal for residential lighting
high-brightness LEDs in series 3- to 12-W applications
with a constant current of 0.35 A.
Design Specifications (120 V Shown)
The flyback topology is chosen
because it allows a lower component Parameter Minimum Typical Maximum
count and lower cost than other Input voltage (VAC) 100 120 130
topologies. LED current is sensed
Output voltage (VDC) 9 18
directly to ensure its tight regulation.
A special circuit for compatibility Output current (A) 0.35
with TRIAC dimmers adjusts the
Efficiency (%) 80

Efficiency without Dimmer Output Current Regulation

Adjusting the Output Current


Efficiency with Dimmer
Output Current R15 R17 R1 R42
(A) (W) (W) (W) (W)
0.20 1,000 150 330 1,000

0.225 1,200 86 390 1,000

0.25 1,200 220 470 1,000

0.275 1,000 560 680 680

0.30 1,500 220 680 680

0.325 1,500 330 470 1,500


Dimming Performance
0.35 1,000 1000 820 1,000

0.40 1,800 470 1,000 1,000

0.45 2,200 390 1,500 1,000

0.50 2,700 220 1,500 1,000

0.60 3,300 150 1,500 1,500

0.70 3,900 270 2,200 1,500

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011


Input: 100 to 130 VAC
L1
TP1 50mH D4
L 4 6 R2 SS26
270k 1
Output: 0.325A/14V to 17V
SI0V1 D1 C19 C18 C21 TP3
S05K150 5
MB6S 4.7F 4.7F 100pF
R31 + VLED
3 1 270k 2
N
R16 C13 C6 C1
TP2 4.70 3 1F 1F 1F
R39 1 7
47.0k R20
6 0.39 VLED
D2 8
TP4

Texas Instruments 4Q 2011


BAW56GS08 R19
8.20k R9 2.70k R41 R4
C23 U3 2.70k
D3 PS2801C-1 1.20M
MB6S 100nF
4 1 R12 R6
1.0k 12.0k C5
1nF
C2 U4 3 2
1nF TPS92010 R18 R5 C15
C7 10.0k 0.1F
1 8 47pF 68k
R7 R35 SS LPM R3 U1: A 8
470k 470k 2 7 1
FB VSD 8.20k LM358AD 2
3 6 C9
PCS VDD Q2 1 3
4 5 SPD02N80C3 100pF
R32 R33 GND GD
C4 R10 C3 R14 4 C12
3.3M 3.3M U2
330pF 560 1nF TL431A 4.70k 10nF
C8 R11
1F 10.0k R8 C20
330 1nF
R40 Q3 R1 R42
220 1
2N7002 470k 1.50M
1
1 1
C11 R36
R30 C17 R37 0.1F 270k
22.0k 10nF 1.00M
DIM R23 R21
4.70M 3.30M R25 R13
Q4 1.00M 33.0k R117
FMMT458 4.70k
1 R43
R29 C10 6 39.0k
Q6 Q5 R24 22nF R22 7 1
4.70k 4.70M 3.30M R15
5 R27 1.50k
U1: B 2.49k
LM358AD
R28 R34 C16 C14 R38 R26 C22 R17 1

BC817-25
BC817-25
27.0 100k 220nF 0.1F 1.00M 1.00M 0.1F 330

1 See table for resistor selection to modify output current.


TRIAC Dimmable LED Lighting
Evaluation Modules/Kits

For more reference designs, see: www.ti.com/powerreferencedesigns

LED Lighting Reference Design Cookbook


47


48 Evaluation Modules/Kits
Dimmable LED Lighting Driver for Lightbulb Retrofit Apps
TPS92210EVM low-power lighting applications, it Key Features
The TPS92210EVM is a natural power- can be packaged in a variety of ways, AC/DC TRIAC dimmable LED driver
factor-correction (PFC) LED lighting including individual lamp designs and with PFC
driver controller with advanced energy generic PCB form factors for many Ideal for residential lighting
features to provide high-efficiency types of lighting. The driver preserves Single stage (PFC and LED
control for LED lighting applications. dimmer holding current and features current regulation)
The TPS92210EVM is capable of dual-slope output control to improve 12- to 25-W applications
providing a high power factor, TRIAC dimming linearity when used with Deep TRIAC dimming capability
dimming, load protection and extended common TRIAC-based phase-control
life in a small space at low cost. dimmers. The TPS92210 controller Web Links
is programmed to operate at a fixed www.ti.com/tool/TPS92210evm-613
The TPS92210EVM employs quasi frequency with a constant on time www.ti.com/tool/TPS92210evm-647
constant on time that enables for the internal switch that drives the www.ti.com/product/TPS92210
single-stage PFC in an isolated primary power FET.
flyback configuration. Intended for

VOUT (DC) Number IOUT POUT Dimming Dimming


Description Parts VIN Range Range of LEDs (max) (max) Eff. PFC ISO In Out
TPS92210EVM-613 TPS92210 184 265 30 36 9 to 10 350 mA 12 87 Yes Yes TRIAC Exponential
TPS92210EVM-647 TPS92210 85 144 19 32 6 to 10 350 mA 12 85 Yes Yes TRIAC Exponential

TPS92210EVM Block Diagram


Primary Secondary

Supplemental
Load

Phase Angle
Detection

TPS92210
1 FB VDD 8

FEEDBACK TZE 2
4 OTM Current Reference
and
Difference Amplifier
RCS
3 PCL VCG 8

7 GND DRN 5

For more reference designs, see: www.ti.com/powerreferencedesigns

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011


Evaluation Modules/Kits 49

Dimmable LED Lighting Driver for Lightbulb Retrofit Apps


Efficiency Load Regulation


90.0 360

89.5

89.0 358

88.5

I OUT - Output Current - mA


88.0 356
- Efficiency - %

87.5

87.0 354

86.5

86.0 352

85.5

85.0 350
180 190 200 210 220 230 240 250 260 270 18 20 22 24 26 28 30 32
V AC - Input Voltage - V V OUT - Output Voltage - V

Line Regulation Bode Plot


360 100 200

80
150
358 60 Phase
100
40
I OUT - Output Current - mA

356 50
20

Phase - degrees
Magnitude- dB

0 0

354 -20
-50
-40 Magnitude
-100
352 -60
-150
-80

350 -100 -200


180 190 200 210 220 230 240 250 260 270 1 10 100
V AC - Input Voltage - V Frequency - Hz

Power Factor TRIAC Dimmer Performance

0.995 400

0.990 350

0.985 300
I OUT - Output Current - mA

0.980
250
PF - Power Factor

0.975
200
0.970
150
0.965
100
0.960

50
0.955

0.950 0
180 190 200 210 220 230 240 250 260 270 0 20 40 60 80 100 120 140 160
V AC - Input Voltage - V Turn-On Angle - degrees

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook


50 Evaluation Modules/Kits
100-Watt, Constant-Current, Non-Isolated Driver with PFC
UCC28810/UCC28810-EVM-002 to a regulated DC voltage, which can Key Features
The UCC28810EVM-002 evaluation be configured as a boost-follower PFC High-power AC/DC LED driver
module (EVM) is a constant-current or a fixed output voltage. The boost- with PFC
non-isolated power supply for LED follower PFC tracks the AC inputs Ideal for street, parking or area
lighting applications that require high peak voltage for increased efficiency lighting
brightness, such as street, parking at low-line operation. The PFCs DC Universal-input, non-isolated design
or area lighting. The reference design output voltage is then regulated to a Tightly regulated LED current
converts the universal mains (90 to fixed value in the region of 396 VDC. PWM dimming, 200 Hz to 1 kHz
265 VRMS) to a 0.9-A constant-current The second stage of the design also High efficiency through dimming
source to drive a 100-W LED load. uses transition mode but is configured Active power-factor correction
as a buck converter. It converts the
The UCC28810EVM-002 is a two- PFC output voltage to a fixed 0.9-
Web Links
stage design. The first stage, a A current to drive an LED load. The
Datasheets, users guides, samples:
transition-mode circuit with PFC, second stage accepts PWM dimming
www.ti.com/tool/UCC28810evm-002
ensures that the design meets various inputs (either externally or from an
www.ti.com/product/UCC28810
standards such as the EN61000-3-2. onboard circuit) and appropriately
The PFC circuit converts the AC input toggles itself on or off.

Design Specifications
VIN VOUT
(AC) (DC) Number IOUT POUT Dimming Dimming
Description Parts Range Range of LEDs (max) (max) Eff. PFC ISO In Out EVM
UCC28810 UCC28810 90 55 15 to 30 900 mA 100 W 93% Yes No PWM PWM Yes
EVM002 100-W
LED lighting driver UCC28811 265 100 15 to 30 900 mA 100 W 93% Yes No PWM PWM Yes

UCC28810EVM-002 Block Diagram


PFC Output

Bias
Bias

UCC28811
1 VSENSE VDD 8
UCC28810
2 EAOUT GDRV 7
6 GND TZE 5
3 VINS GND 6
2 EAOUT VDD 8
4 ISENSE TZE 5
3 VINS GDRV 7
1 VSENSE ISENSE 4

LED PWM
Enable Input
Critical Conduction Mode
Low Side Buck Current Source
PFC Boost Primary
Gnd

For more reference designs, see: www.ti.com/powerreferencedesigns

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011


Evaluation Modules 51

100-Watt, Constant-Current, Non-Isolated Driver with PFC


Efficiency and Power Factor vs. Line Voltage Line Regulation 30 LEDs at 900 mA, (98 W)

UCC28810EVM-002 efficiency and power factor vs. line voltage 30 Cree XRE LEDs
at 900 mA. LED current regulation as a function of line voltage.

PWM Dimming Waveforms PWM Dimming Response

UCC28810EVM-002 transition mode buck PWM response. Ch1: Buck VIN, Ch2: Buck VDS, UCC28810EVM-002 transition mode buck PWM response (expanded). Ch1: LED VOUT,
Ch3: LED current (0.5 A/Div), Ch4: LED voltage. Ch1 and Ch4 share GND reference. Ch2 PWM, Ch3 buck inductor current 500 mA/Div, Ch4 VDS Ch1 and Ch4 Share GND
reference.

THD Factor vs. Line Voltage

UCC28810EVM-002 THD vs. line voltage 30 Cree XRE LEDs at 900 mA.

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook


52 Evaluation Modules/Kits
110-Watt, Constant-Current, Isolated Driver with PFC
UCC28810/UCC28810EVM-003 single-reference current control and Key Features
The UCC28810EVM-003 evaluation universal dimming (via AM or PWM) SimpLEDrive high-power
module (EVM) is an off-line AC-to- for all LEDs. The reference design dimmable AC/DC LED driver
DC LED current driver with PFC for effectively drives a large number of with PFC
applications such as street, high-bay, LEDs connected in series, but the Ideal for street, high-bay or
and medium- or large-infrastructure voltage on the LED strings is safe infrastructure lighting
lighting. The UCC28810EVM-003 is (low) and isolated from the AC line. Isolated from the AC line
a three-stage converter design that The multistring architecture is more Readily scalable to higher power
delivers up to 110 W. The first stage cost-effective than an architecture levels
is a universal input boost-PFC circuit with a constant voltage plus a buck LED current matching between
providing a 305- to 400-VDC output. stage for each LED string. The LED-
strings
The second stage is a low-side buck driver architecture is readily scalable
High efficiency and power density
circuit providing the controlled current to very high power levels. Excellent
Active power-factor correction
source, and the third stage is a series LED current matching between strings
of two half-bridge DC/DC transformers is achieved with this architecture.
The UCC28810EVM-003 achieves
Web Links
that provides isolation of multiple LED
Datasheets, users guides, samples:
strings. high efficiency (91%), high power
www.ti.com/tool/UCC28810evm-003
density and a high power factor. The
www.ti.com/product/UCC28810
This patent-pending solution provides control stage is a simple and robust
an easily scalable and cost-effective design, and the EVM protects against
method of driving multiple LED strings. scenarios with open and short LED
The UCC28810EVM-003 implements strings.

Design Specifications
VIN VOUT
(AC) (DC) Number IOUT POUT Dimming Dimming
Description Parts Range Range of LEDs (max) (max) Eff. PFC ISO In Out EVM
UCC28810 UCC28810
EVM003 100-W
isolated multi- UCC28811 90, 265 22 V, 60 V 4X 500 mA 110 W 91% Yes Yes PWM PWM Jul-09
string LED lighting (7 to 15)
driver w/multiple TPS92020
transformers

UCC28810EVM-003 Block Diagram


PFC Output

Bias
Bias

UCC28811
1 VSENSE VDD 8
UCC28810
2 EAOUT GDRV 7
6 GND TZE 5
3 VINS GND 6
2 EAOUT VDD 8
4 ISENSE TZE 5
3 VINS GDRV 7
1 VSENSE ISENSE 4

LED PWM
Enable Input

Primary Critical Conduction Mode


PFC Boost Follower Gnd Low Side Buck Current Source

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011


Evaluation Modules/Kits 53

110-Watt, Constant-Current, Isolated Driver with PFC


Efficiency vs. Line Voltage IOUT Matching vs. Line Voltage

UCC28810EVM-003 efficiency vs. line voltage and load 4 x 15 Cree XRE LEDs at UCC28810EVM-003 IOUT matching vs. line voltage 4 x 15 Cree XRE LEDs at 500 mA.
500 mA.

Power Factor vs. Line Voltage UCC28810EVM-003 AC Input Current During PWM Dimming

UCC28810EVM-003 power factor vs. line voltage 4 x 15 Cree XRE LEDs at 500 mA. Ch1: VBUCK+, Ch2: Buck VDS, Ch3: AC line current 1 A/Div, Ch4: VBUCK - Ch1 and Ch 4
share GND reference.
+50 - 60V

Bias
+50 - 60V
TPS92020 +50 - 60V
VCC

RT GD1

DT GND

SS GD2

+50 - 60V

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook


54 Evaluation Modules/Kits
TPS92070EVM NEW!

Description Web Links


The TPS92070EVM-648 is designed to demonstrate the TPS92070 Dimmable www.ti.com/tool/TPS92070evm-648
Quasi-Resonant LED Lighting Controller in a typical LED driver application. The www.ti.com/tool/TPS92070evm-682
TPS92070EVM-648 uses 180 VAC to 240 VAC input to drive five high brightness LEDs www.ti.com/product/TPS92070
with a drive current of 370 mA.

VOUT (DC) Number IOUT POUT Dimming Dimming


Description Parts VIN Range Range of LEDs (max) (max) Eff. PFC ISO In Out
TPS92070EVM-648 TPS92070 180 265 15 17 5 370 mA 6 83% Yes Yes TRIAC Exponential
TPS92070EVM-682 TPS92070 85 144 Preview Yes Yes TRIAC Exponential

TPS92070
16 GATE BP 1
15 TDD VDD 2
14 PCS GND 3
13 PGND VD 4
12 DTC ISO 5
11 VZ CS 6
10 SEN COMP 7
9 MIN LP 8

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011


Evaluation Modules/Kits 55

TPS40211EVM

Description Web Links


The TPS40211EVM-352 evaluation module (EVM) is a fixed frequency, (300 kHz), www.ti.com/tool/TPS40211evm-352
non-synchronous boost converter providing fixed 700-mA output at 20 V to 35 V www.ti.com/product/TPS40211
from a 8-V to 18-V input source. The EVM is designed to start up from a single supply,
so no additional bias voltage is required for start-up. The module uses the TPS40211
Non-Synchronous Current Mode Control Boost Controller with integral N-channel
FET driver.
TPS40211EVM-352 is designed to use a loosely regulated 12-V (8 V to 18 V) source
to produce a regulated current driver at 700 mV for constant current loads such as
high-brightness LEDs. TPS40211EVM-352 is designed to demonstrate the TPS40211
in a typical LED Driver for 6 to 10 LEDs while providing a number of test points to
evaluate the performance of the TPS40211 in a given application. The EVM can
be modified to other input voltages or output currents by changing some of the
components.

VOUT (DC) Number IOUT POUT Dimming Dimming


Description Parts VIN Range Range of LEDs (max) (max) Eff. PFC ISO In Out
TPS40211EVM-352 TPS40211 8 18 20 35 6 to 10 700 mA 25 W 94% No No PWM PWM

For more reference designs, see: www.ti.com/powerreferencedesigns

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook


56 Evaluation Modules/Kits
TMS320C2000 PLC Modem Evaluation Kit
TMDSPLCKIT-V1 Specifications Web Links
Power-line communication (PLC) is OFDM and S-FSK modulation www.ti.com/plcevm
an inexpensive way to add lighting schemes
control to existing or new buildings Data rates of up to 76.8 kbps for one Datasheets, users guides, samples:
and infrastructures without laying phase (phase selection is provided) www.ti.com/product/OPA564 or
down new control cabling. The PLC system on module (SoM) www.ti.com/product/PGA112
TMDSPLCKIT-V1 is a PLC evaluation with interface to host controller
kit based on the C2000 series of (I2C, SPI, SCI)
real-time microcontrollers. It operates Compatible with CENELEC EN50065
in both OFDM and S-FSK modulation and IEC 6100-3 standards
schemes and has data rates of up to Operating frequency range:
76.8 kbps. 24 to 94.5 kHz
CENELEC A band.
The kit comes with an easy-to-use GUI B band to release in 1Q10.
that makes testing the communications Universal AC-voltage input
link intuitive and simple. (85 to 270 VAC)

TMDSPLCKIT-V1 Block Diagram

TMS320F28x
Coupling Line Driver
HV Cap Transformer
OPA564 PWM Flexible
Out PLC
SW
Engine
PGA112 12-Bit
ADC
Surge Protector
Receive Filter

Power Line
PLC Modem Implementation on TMS320F28x 32-Bit MCU - Simplified Block Diagram

For more reference designs, see: www.ti.com/powerreferencedesigns

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011


Evaluation Modules/Kits 57

TMS320C2000 PLC Modem Evaluation Kit


PLC Data Signal

PLC Signal Modulated Onto the Power Line 50/60 Hz

50- or 60-Hz Power Line

For more reference designs, see: www.ti.com/powerreferencedesigns

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook


58 Evaluation Modules/Kits
Digital Addressable Lighting Interface (DALI)
DALI Implementation with the the DALI standard. Web Links
MSP430 MCU Specifications Application Note:
Intelligent lighting control can provide F ull hardware reference files, www.ti.com/lit/SLAA422
large efficiency gains and energy including schematics, Gerber files
savings. The digital addressable and BOM
lighting interface (DALI) standard is Full software libraries
becoming increasingly popular for this Support for the entire DALI
application. command set, including
bidirectional commands
The DALI evaluation kit enables the
designer to run DALI on the popular
MSP430 series of microcontrollers.
Software libraries and hardware
reference files are provided to allow
quick evaluation and development with

MSP430-Based DALI Reference Design

DALI+ 1 4

DALI 2 3 GND

MSP430
MCU

1 4

2 3 GND

For more reference designs, see: www.ti.com/powerreferencedesigns

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011


Evaluation Modules/Kits 59

Wireless-Controlled Triple LED Driver


TPS62260LED mode where the values stored in the MSP-FET430UIF tools can be found
Residential and commercial lighting array are read and output in sequence respectively at:
can take advantage of the additive in an infinite loop. As soon as the
color mixing of red, green and rotary encoder is turned, the sequence http://focus.ti.com/docs/toolsw/
blue LEDs. This reference design stops and a particular fixed color value folders/print/ez430-rf2500.html
demonstrates how to remotely manage can be selected. and
the color output of an LED lamp with http://focus.ti.com/docs/toolsw/
a low-power wireless controller. The There is a pin header that can be folders/print/msp-fet430uif.html
color is generated by three LEDs (red, used to plug in the RF board from
green and blue). An MSP430 ultra- the MSP430 Wireless Development Key Features
low-power microcontroller controls the Tool (the eZ430-RF2500), which Wireless RGB color mixing
brightness of each LED with constant is separately available. With this Ultra-low-power MSP430 controller
current generated by three TPS62260 additional module, the lamps colors Wireless development tool available
buck converters, one for each LED. can be controlled remotely via the
wireless RF interface. Web Links
The color look-up table takes the form Datasheets, users guides, samples:
of an array stored in the MSP430. If a designer prefers to reprogram www.ti.com/product/TPS62260
Whenever the rotary encoder is the MSP430, a separate MSP430
turned, new red, green and blue flash emulation tool can be ordered,
EVM:
values are read from the array and such as the MSP-FET430UIF. More
www.ti.com/tps62260led-338
used to generate the three PWM information on the eZ430-RF2500 and
output signals. Currently 252 values
are stored, which can be changed
if desired. A decimal value of 100
Design Specifications
switches the LED off, and a value of Parameter Minimum Typical Maximum Unit
65535 produces a mark-space ratio of Input voltage 4.5 5 5.5 VDC
100%. When the 5-V supply is applied,
the design goes into a demonstration Output current 0.300 Amp

TPS62260LED-338 Schematic

JP1
2
4 1
3.3V
6 3
8 5
10 7
12 9
14 11
U1
13 3.3V
MSP430F2131RGE C2
3.3V 1 24
NC P2.5/CA5 100n
2 23
VSS VCC
R5 3 22
C3 XOUT/P2.7/CA7 TEST
47K 4 21
10n XIN/P2.6/CA6 P1.7/TA2/TDO/TDI
5 20
NM /RST P1.6/TA1/TDI/TCLK
6 19
P2.0/ACLK/CA2 NC
6 7 18
P2.1/INCLK/CA3 P1.5/TA0/TMS
5 8 17
P2.2/CAOUT/TA0/C44P1.4/SMCLK/TCK
4 9 16
S1 NC P1.3/TA2 NET-DIMM_LED1
3 3.3V 10 15
P2.3/TA1/CA0 P1.3/TA1 NET-DIMM_LED2
2 11 14
P2.4/TA2.CA1 P1.1/TA0 NET-DIMM_LED3
1 12 13
JP2 NC PwPd P1.0/TACLK NET-EN

R4 R3 R6
eZ430=RF Connector 100K 100K 100K

For more reference designs, see: www.ti.com/powerreferencedesigns

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook


60 Evaluation Modules/Kits
Wireless-Controlled Triple LED Driver
Red LED Blue LED

U11 U31
TPS62260DRV TPS62260DRV
TP11 TP12 red TP31 TP32
L11 L31 blue
6 1 6 1
VIN +5V GND SW VIN +5V GND SW

1
5 2 D14 5 2 D34
VIN MODE C11 VIN MODE C31
4 3 4 3
C12 C13 EN FB 4.7F C32 C33 EN FB 4.7F
PwPd ???mV PwPd ???mV
22F 4.7F 22F 4.7F
NET-EN 7 NET-EN 7
R11 R31
10K R12 10K R32
2 <1206> 2 <1206>

R13 R33
TP13 TP33
10K D13 10K D33
NET-DIMM_LED1 NET-DIMM_LED3
TS4148RY TS4148RY

Green LED

U21
TPS62260DRV
TP21 TP22 green
L21
6 1
VIN +5V GND SW
1

5 2 D24
VIN MODE C21
4 3
C22 C23 EN FB 4.7F
PwPd ???mV
22F 4.7F
NET-EN 7
R21
10K R22
2 <1206>

R23
TP23
10K D23
NET-DIMM_LED2
TS4148RY

VINmax < 6V
R2
+5V 330 3.3V
J1
1
2 C4 C1
D1
3 22F 4.7F
BZX84-C3V3

For more reference designs, see: www.ti.com/powerreferencedesigns

LED Cookbook Texas Instruments 4Q 2011


Evaluation Modules/Kits 61

Multi-DC/DC Color LED Kit


NEW!

TMDSRGBLEDKIT controlling the red, green, and blue source, with the gerbers, schematics,
The Multi-DC/DC Color LED Kit color components of each RGB LED and BOMs all available for free. For
includes all of the hardware and string. The two SEPIC stages drive more information, please see the quick
software to start experimenting and two white LED strings. Alternatively, start guide for the kit.
developing a digitally controlled multi- up to eight separate white LED
DC/DC LED lighting system. This kit is strings could be driven via the eight Key Features
based on the Piccolo microcontroller separate power stages. An included Input voltage: 12 to 24 V
and the controlCARD development graphical user interface allows users to Output voltage:
platform. One Piccolo MCU is able quickly begin the evaluation process Six boost stages: 24 to 50 V
to directly control eight separate DC/ by providing simplified control to Two SEPIC stages: 6 to 50 V
DC power stages as well as up to adjust power stage current levels for Output current: 400 mA, 0.5%
eight LED strings of various LED types experimentation with brightness and (higher currents available by
and string lengths. The development color mixing. Furthermore, through changing external MOSFET)
board takes 12 to 24 VDC input and controlSUITE, the kit includes closed Digital power with Piccolo
employs six Boost and two SEPIC DC/ loop, open source software examples real-time MCU
DC power stage topologies to drive for the control of the DC/DC power
LED strings. The six separate Boost stages and LED lighting stages. The Web Links
stages drive two RGB LED strings, kit hardware is also completely open www.ti.com/tool/TMDSRGBLEDKIT

TMDSRGBLEDKIT
3V3
Boost
V-boost1

1A

V-Boost2

Piccolo-B
I-Led1
CPU I-Led2 1B

32 Bit ADC
DSP Core I-Led8
60 MHz 12 Bit V-Boost1
4.6 MSPS
V-Boost6
3V3 VREF V-Boost6
V-SEPIC1
V-SEPIC2 I-Led6 I-Led2 I-Led1
Comms
PWM1 (HR) 1A/1B
I2C 3B
SPI PWM2 (HR) 2A/2B
Uart
CAN PWM3 (HR) 3A/3B
Sepic (Buck/Boost)
PWM4 (HR) 4A/4B V-SEPIC1

4A

V-SEPIC2

I-Led8 I-Led7
4B

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook


62 Evaluation Modules/Kits
AC Input Multi-String Lighting Kit with Power-Line Communications NEW!

TMDSIACLEDCOMKIT Key Features


The AC input multi-string lighting kit Input voltage: 85 to 277 VAC
accepts universal AC input and can Output: 200 W, six independently
control up to six LED strings. The AC dimmable strings, 28 to 36 V,
input is converted to DC and then an 1.25 A per string
onboard MCU converts this DC voltage Communications supported:
to the string voltage through an isolated Power line communications, DALI,
LLC DC/DC. The string voltage is adjust- DMX-512, low power RF
able to make it easy to use one design Digital power with Piccolo
to cover many different requirements real-time MCU
for string lengths, types of LEDs and
number of strings. LEDs can be dimmed
either through PWM to keep constant
color or through the adjusting string
voltage. In addition, it is a communica-
tions/control platform and has power
line communications, DALI, DMX-512
and low power RF lighting control.

TMDSIACLEDCOMKIT

VAC Filter PFC Boost


+ (Analog) 6 PWM Pulse
UCC28810D LLC Resonant DC/DC Controlled LED
Strings

PLC

C2000 Piccolo MCU


RF
DALI
DMX512
KNX

For more reference designs, see: www.ti.com/powerreferencedesigns

LED Lighting Reference Design Cookbook Texas Instruments 4Q 2011


LED Lighting System Block Diagrams 63

Streetlight/AreaLight/HighBay/MidBay

TIs system block diagrams provide comprehensive technical resources for the development of LED Lighting application
and end equipment solutions. Find block diagrams, application notes, tools and software and other related information.

Smart Sensing Power Sources www.ti.com/led_street

Ambient Light

Motion Battery
Battery Communication
(optional)
Solar Panel
Temperature Power Grid
Wired
Metrology
Power Conversion/LED Driver Power Line Communication (PLC)

Ethernet
Ambient Data Current Data
Temperature AC/DC DC/DC DMX
Light Regulators
0-10V

DALI
Voltage/Current
Control

Dimming
LED
Signals Array
Wireless

Timer/Timing ZigBee
g

6LoWPAN
Timer/Timing

LEGEND Logic
Processor Power
Interface ADC/DAC
RF/IF Clocks

Additional LED Lighting System Block Diagrams


Amplifier Other

Architectural Lighting www.ti.com/led_arch


Bulb Replacement www.ti.com/led_bulb
Down Light/Low Bay www.ti.com/led_downlight
General www.ti.com/led_gen
Multi String LED Driver www.ti.com/led_multistring

Texas Instruments 4Q 2011 LED Lighting Reference Design Cookbook

SLYT394B Cookbook V4.indd 63 28/09/2011 09:55


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2011 Texas Instruments Incorporated SLYT434


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