Abstract
The isothermal austenitization transformation in an unalloyed ferritic ductile cast iron was studied over the temperature
range from 880 to 953 C. During austenitization, austenite nucleates preferentially at cell boundaries and graphite-
ferrite interfaces and grows by thickening or lengthening the existing nuclei with the rate at the cell boundaries higher than
that at the graphite-ferrite interfaces. The growth of austenite is accomplished by an up-hill boundary diffusion of carbon
to cell boundaries and a volume diffusion of carbon from graphite to ferrite; the former mechanism was found to be
dominant. Austenitization kinetics can be described by an Avrami equation with exponent n ranging from 1.31 to 1.51.
The activation energy of austenitization is 267.2 kJ mol- 1 and is about half of that required by an interface-controlled
process. The combined evidence of microstructural observations, transformation kinetics and activation energy suggest
that austenitization is a carbon diffusion-controlled process.
C Si Mn P S Mg
3.51 2.49 -- 0.033 0.015 0.038
-Q
DI
f
place mainly at the existing sites in the following Figure 7(b) shows the distribution of carbon and
manner: (1) the,austenite at graphite-ferrite interfaces silicon between two solidification cells after austen-
thickens and becomes a complete shell around the itization of a specimen at 900 C for 1 s. In the ferrite
graphite, this is the so-called "hard-eyes" structure [6, matrix, the silicon concentration has a maximum value
7]; (2) the austenite at ferrite grain boundaries thickens at the graphite-ferrite interface and gradually reduces
in the direction normal to the grain boundaries and to a minimum around the cell boundary. This silicon
lengthens along the grain boundaries. From Fig. 4, it concentration profile is believed to be caused by the
can be seen that the lengthening rate of austenite at cell inverse segregation at cell boundaries during solidifica-
boundaries is higher than the thickening rate at graph- tion. In contrast, carbon has a peak concentration at
ite-ferrite interfaces during the early stage of trans- the cell boundary (Fig. 7(c)). It was found that the
formation. The lengthening of austenite saturates after silicon concentration does not change significantly with
about 8 s, indicating the collision of individual nuclei at austenitization time (Fig. 8(a)), whereas the carbon
cell boundaries. Consequently, a network type austen- peak becomes broader with increasing austenitization
ite forms as shown in Figs. 3(b) and 3(c). After collision time (Fig. 8(b)).
of the nuclei, however, austenite continues to thicken at
both cell boundaries and graphite-ferrite interfaces 3.2. Transformation kinetics
and thus the growth of austenite proceeds mainly by The solid curves in Fig. 9 show the experimentally
thickening. The network microstructure demonstrates determined austenitization fraction as a function of
that it is only solidification cell boundaries (as illustrated austenitization time at various temperatures. The
in Figs. 3(b) and 3(c)) but not all ferrite grain b o u n d - transformation rate is higher at higher temperatures.
aries which are effective nucleation sites. The fact that Austenitization is complete in less than 25 min at
austenite can seldom be seen inside a solidification cell 952C, but requires more than 100 min at 880C.
(Fig. 5) also supports the above description. Although Since the transformation curves are characterized by a
one most frequently finds austenite nuclei at the junc- sigmoidal shape, they can be analyzed by applying the
tions of cell boundaries and ferrite grain boundaries, Avrami equation [8] with respect to the relationship
not all the junctions are occupied by austenite nuclei at between the transformation fraction fr and austenitiza-
the early stage of austenitization. This implies site tion time t:
saturation of nucleation. From Figs. 3 and 4, it is seen
fr = 1 - exp ( - kt") (1)
that the thickening of austenite at cell boundaries is
faster than that at graphite-ferrite interfaces. Similar where k is a rate constant dependent on temperature
microstructural changes can also be observed at other and n is the reaction exponent. In order to determine k
temperatures, but the growth rate of austenite increases and n, the natural logarithmic expression of eqn. (1)
with increasing temperature (Fig. 6). From the results in was used:
Figs. 6(a), 6(b) and 6(c), it is clear that the preferred
nucleation sites of austenite do not change with austen-
itization temperature, but the growth rate of austenite
increases with increasing temperature.
) 20
E
m 16
<
_J
~
ffl
4
E
.o O~
c- ' ' & ' 12
Austenitizotion Time (sec)
Fig. 4. The change in thickness or length of austenite with
austenitization time: A , length of austenite along cell boundaries;
m, thickness of austenite at cell boundaries; e, thickness of Fig. 5. SEM image of ferritic ductile cast iron austenitized at
austenite around graphite; austenitization temperature 900 C. 900 C for 1 s.
244 J.-M. Chou et aL / Austenite transformation in ductile cast iron
25000 25000
og20000
i~ 20000=oC-
O 15000 , 15000~
. __ dr
O0 20 40 6~) 8~
(b) Distance (~m)
25O
c %
o 200 .,
I.,-
o
C)
'~150
8 100
i-:-j:'- , ,
5%(~) , ~
Distance
' 0 ~ "~m) ' 70
Fig. 7. (a) Micrograph showing two adjacent solidification cells in
ferritic ductile cast iron austenitized at 900 C for 1 s, (b) elec-
tron probe microanalysis of carbon and silicon between
two graphite nodules and (c) carbon distribution across cell
Fig. 6. Optical micrographs of ferritic ductile cast iron austen- boundary.
itized at (a) 880 C, (b) 900 *C and (c) 950 C for 6 s.
3.2 2.0
I 0.0
r - ,t-
00.8
.u_
o~
,e---
v-1.0
U30.0 -- _ I I I I
c
0 10 20 30 40 50
Ia) D i s t a n c e ( ~ m ) c
-2.0
350
11.6 SEC
8.6 SEC
I I I
o 250
O
Temperature n k
-I 50 I I I I (C)
o 1SEC
250
880 1.37 3.43 x 10 -5
900 1.51 3.40 x 10 -5
150 904 1.51 3.66 x 10 -5
908 1.41 7.23 x 10 -5
931 1.39 1.80 x 10 -4
50o 1'o 2b 3'0 ;o 50 938 1.38 1.86 10 -4
Ib) Distance (urn)
952 1.35 5.24x 10 -4
Fig. 8. (a) Electron probe microanalysis of silicon between 953 1.31 5.81 x 10 -4
graphite and cell boundary and (b) carbon distribution across
cell boundary austenitized at 900 C for various austenitization
times: ~ , 1 s; - - m - - , 8.6 s; _A--, 11.6 s.
T h e gradient at 5 0 % austenitization for each austen-
itization t e m p e r a t u r e (dfr/dt)5o can be calculated by
inputting n, k and to.5 into eqn. (3). t0.5 is the time
"~'1.0 required f o r 5 0 % austenitization transformation. T h e
t r a n s f o r m a t i o n rate is also expressed by an A r r h e n i u s
r- 0.8 e q u a t i o n in terms o f Q a n d T [9, 10]:
.o
oO ,4,
~ 0.6
shown in Fig. 11. The slope in Fig. 11 is equal to carbon in ferrite is very small [12, 13], the chemical
- (Q/R) x 10- 4. Therefore, the activation energy of the potential of iron in ferrite at the ferrite-austenite inter-
austenitization reaction can be obtained from the slope face P~e[xu ~is equal tO the free energy of b.c.c, iron F F~e ,
multiplied by - R x 104. Thus, the activation energy of i.e.
austenitization Q derived from the kinetic data is 267.2
kJ mol- 1. F~elxo=Fg~ (9)
In order to verify whether this activation energy is Furthermore, the chemical potential of iron in ferrite
carbon diffusion controlled or interface controlled in at the ferrite-austenite interface is the same as the
the austenitization reaction, we assume that the chemical potential of iron in austenite at the
advancing ferrite-austenite interface reaction is the austenite -ferrite interface (P~ol,~o), i.e.
controlling factor. The only available theoretical treat-
ment of boundary migration in the absence of diffusion P~o I=,=P~o I~ (10)
is that derived from absolute reaction rate theory [11, By combining the results of eqns. (9) and (10) in eqn.
12]. The rate of growth is given by (8), eqn. (8) can be rewritten as follows:
where C is a constant, AF}~'~ is the free energy differ- where xra is the atomic fraction of carbon in austenite
ence between the ferrite and anstenite phases in iron at the r - ( a + 7) phase boundary. The values of x~a were
per mole which varies with temperature, and AE is the determined from the Fe-C-Si phase diagram [14]. The
activation energy for movement of the interface. In calculated AF~e~ and the values of x~a and G at
order to determine the activation energy AE caused by various temperatures are listed in Table 3. Figure 12
jumping of the iron atoms, the natural logarithmic shows a plot of In(AF~7/G) vs. (l/T) x 104. From the
expression of eqn. (6)is obtained as follows: slope of the line in Fig. 12, an activation energy AE of
504 kJ mol-1 was determined. A comparison between
I[AF~'Yl 1 +AE
n[---~/=In C RT (7)
T A B L E 3. Kinetic and thermodynamic data of austenite
In order to obtain A F ~ ' r the following expression
[13] is used: T~ G xy a AF~ AF~Y/G
(C) ( m m s -1) (at.%) (Jmo1-1) ( J s m m -1 mo1-1)
-6.0 15
-6.5
.-,,o /
"O
-7.0 t.t_ 13
"12
v
-
-- -7.5 -- 12
i
II~. b , L ,
-8"S.b ' 8h ' 8.'4 ' 8.'8 "' 8.8 8.2 8.'4 s.'8 8.8
4. Discussion
I ~ BOUNDARY
SURFACE
4.1. Rate controlling process and effective nucleation
sites Fig. 13. Schematic illustration of active austenite nucleation sites
The kinetics of austenitization of ductile cast iron at grain boundaries and carbon diffusion paths in ferritic ductile
cast iron: ~, carbon diffusion paths.
can be described by an Avrami equation with exponent
n -~ 1.31-1.51. According to Doremus [15], when n ~ 1
and the transformation is interface controlled, the
morphology of transformation products must be in the active nucleation sites are predominantly grain bound-
shape of plates, which is not seen after austenitization. ary surfaces. Although the nucleation energy at bound-
In addition, the activation energy calculated for the ary surfaces is higher than that at edges or corners [18],
interface-controlled process does not agree with the the area of boundary surfaces per unit volume is larger
value determined from experiment. The austenitization than that of edges or corners. Consequently, boundary
is therefore suggested to be diffusionally controlled. surfaces act as the most important nucleation sites.
A diffusionally controlled process with n = 1.5 can
be a process where the particles are growing from small 4.2. Growth mechanism
dimensions with a zero nucleation rate [16]. This Although grain boundary surfaces are the main
means that site saturation occurs during the early stage nucleation sites, ferrite grain boundaries within solidifi-
of transformation and the transformation kinetics is cation cells were found t o be not as effective for
mainly determined by the growth process. The micro- nucleation as the cell boundaries and graphite-ferrite
structural observations (Fig. 3) reveal that austenitiza- interfaces. This is believed to arise from the distribu-
tion proceeds mainly by the growth of existing nuclei, tion of silicon and carbon in the cast iron. The inverse
suggesting that site saturation does occur in the austen- segregation of silicon at cell boundaries (Fig. 7) will
itization process. lead to a counterpart carbon distribution once the
The austenite was found to nucleate preferentially at equilibrium state has been reached. According to the
areas which include graphite-ferrite interfaces and cell silicon content obtained from Fig. 8(a) and the
boundaries. However, nucleation at grain boundaries carbon-silicon equilibrium diagram of the iron-rich
includes grain boundary surfaces where two grains corner obtained at 1000 C by Lacaze and Sundman
meet, grain edges where three grains meet, and grain [19], the equilibrium carbon-silicon distribution in the
corners where four grains meet. The kinetic laws for matrix of cast iron can be expressed as in Fig. 14(a).
grain boundary nucleation transformation have been Although the austenitization temperatures studied
derived by Cahn [17] and he proposed that n = 1, 2 and ranged from 880 to 953 C, a similar trend of carbon
3 indicates nucleation at grain boundary surfaces, grain distribution should be obtained. It is obvious that a
edges and grain comers respectively. Since the value of carbon peak will finally be built up at the cell bound-
n obtained in this study is approximately 1.31-1.51, it aries. Indeed, E P M A revealed this phenomenon (Fig.
can be concluded that the active nucleation sites of 7(c)). On approaching the equilibrium state, cell
austenite include grain boundary surfaces and grain boundaries therefore act as a carbon sink and absorb
edges, with the former being more important. The carbon from graphite. However, since there is an enor-
geometric relationship between spheroidal graphite mous carbon concentration gradient across the graph-
and the solidification cell is illustrated schematically in ite-ferrite interfaces, the ferrite in the vicinity of these
Fig. 13. From Fig. 13, it is obvious that the interfaces interfaces can easily receive carbon to form austenite.
between the graphite and the solidification cell are In the absence of a carbon concentration gradient and
two-dimensional boundary surfaces, whereas the cell inverse silicon segregation, ferrite grain boundaries are
boundaries include two-dimensional boundary sur- less effective for nucleation.
faces and one-dimensional boundary edges. From the Concerning the growth process of austenitization, a
kinetic exponent obtained both by calculation and schematic model is proposed as shown in Figs. 14(b)
microstructural observations, it is suggested that the ~nd 14(c). According to Kirkaldy and Young [20], the
248 J.-M. Chou et aL / Austenite transformation in ductile cast iron
--A err ;t
2,ffD--~22
2A - C l -0C l
2A
~ err
2
D~I~] (12)
(2) The austenitization reaction rate increases with
increasing temperature and the kinetics can be
described by an Avrami equation with exponent n
ranging from 1.31 to 1.51.
where 2=x/,]-t, A=[D1a/(DI1-D2a)][(C ~ -C)/2], C, (3) The activation energy of austenitization is 267.2
and C2 are the concentrations of carbon and silicon kJ mol-1 which is believed to be a synthetic value
respectively, the superscripts 0 and 1 stand for the two contributed to by volume diffusion and grain boundary
components, Dll and D22 are the serf-diffusion coeffi- diffusion of carbon; it is about half of the value
cients for carbon and silicon respectively, and D~a is required for an interface-controlled process.
the diffusion coefficient of carbon under the influence (4) The growth of austenite was accomplished by
of silicon. This equation can be applied to the present up-hill diffusion of carbon to cell boundaries and
case by summation over the silicon concentration volume diffusion of carbon from graphite to ferrite, but
gradient. According to Kirkaldy and Young [20] the the former was found to be dominant.
J.-M. Chou et al. / Austenite transformation in ductile cast iron 249
(5) F r o m the c o m b i n e d evidence of microstructural 5 J. M. Chou, M. H. Hon and J. L. Lee, Scr. Metall. et Mater.,
observations, transformation kinetics and activation 27(1992)61.
6 K. Okabajashi, M. Kawamoto, A. Ikenaga and M. Tsujikawa,
energy, it is suggested that austenitization is a diffusion-
Trans. Jpn. Foundrymen Soc., 1 (1982) 37.
controlled process. 7 W. Noboru and U. Yoshisada, Trans. Iron Steel Inst. Jpn., 21
(1981)117.
8 M. Avrami, J. Chem. Phys., 8 (1940) 212.
9 J.W. Christian, The Theory of Transformations in Metals and
Acknowledgments Alloys, Pergamon, Oxford, 1981, p. 81.
10 H. Okamoto and M. Oka, Metall. Trans. A, 17 ( 1985) 1113.
T h e authors are grateful to the National Science 11 G.R. Speich and A. Szirmae, Trans. TMS-AIME, 245 (1969)
1063.
Council for support through grants N S C - 7 8 - 0 4 0 5 -
12 S. E Dirnfeld, B. M. Korevaar and E V. Spijker, Metall.
E 0 0 6 - 0 5 (J. M. C h o u and M. H. H o n ) and NSC- Trans., 5 (1974) 1437.
2 9 0 2 2 F (J. L. Lee). T h a n k s are also due to the China 13 L. Kaufman and S. V. Radcliffe, in V. F. Zackay and H. I.
Steel C o r p o r a t i o n for the provision of experimental Aaronson (eds.), Decomposition of Austenite by Diffusional
facilities. Processes, Wiley, New York, 1962, p. 327.
14 I. Minkoff, The Physical Metallurgy of Cast Iron, Wiley,
Chichester, 1983, p. 28.
15 R. H. Doremus, Rates of Phase Transformations, Academic
Press, Orlando, FL, 1985, p. 24.
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