Client : Abu Dhabi Company for Onshore Oil Operations Contract No :15608.01/EC10766 Document No.: 30.99.97.0745 Project No. : P30214 Date : 27-Oct-2011 Revision : B Welding Qualification Ref Code ASME : Section IX Design Code (Piping) :ASME B 31.3 Welding Procedure Specification No.: Date : Revision : Procedure Qualification No.: Date : Revision : Welding Process : SMAW Bevel Type: Single "V" Butt Weld Pipe Joint BASE MATERIAL : P.No.: 1 Group No. : 1 Material Specification : ASTM A 106 Gr. B TO P.No.: 1 Group No. : 1 Material Specification : ASTM A 106 Gr. B OR Chemical Aalysis : Not Applicable Mechanical Properties : Not Applicable TO Chemical Aalysis : Not Applicable Mechanical Properties : Not Applicable Qualified Thickness Range in mm :Groove :4.8 - 36.52 mm Fillet : Unlimited Qualified Diameter Range :Groove :2" and above Fillet : All Other : Without PWHT Note: Refer Weld Table (Doc.No.: 30.99.91.0724 Rev A) for details of test requirements
Welding Process (GTAW / SMAW ) SMAW
Type (Manual / Automatic) Manual FILLER MATERIALS (QW-404) SFA Specification 5.1 AWS Classification E 7016-1 & E 7018-1 Filler Metal F-Number 4 Weld Analysis A-Number 1 Size of Filler Metals 2.5 - 5 mm dia Qualified Weld Metal Range: Groove (mm) Upto 36.52 mm Qualified Weld Metal Range: Fillet (mm) Unlimited Manufacturer Esab / Bohler / Equivalent Trade Name Consumable Insert, Class & Size Not Applicable POSITION Position of Groove 6G Welding Progression Uphill Position of Fillet All Position PREHEAT Preheat Temperature (Min) C0 Ambient (250 C) Interpass Temperature (Max) C0 2000 C Preheat Maintenance (Min) C0 New Joint GAS Shielding Gas Not Applicable Flow Rate Ltrs / min Not Applicable Trailing Gas Not Applicable Flow Rate Ltrs / min Not Applicable Backing Not Applicable Flow Rate Ltrs / min Not Applicable ELECTRICAL CHARACTERISTICS Current (AC or DC) & Polarity DCEP Amperage (A) 70-200 Voltage (V) 16-28 Tunsten Electrode Dia Size (mm) Not Applicable Tungsten Type Not Applicable Electrode Wire Feed Speed Range Not Applicable TECHNIQUE Bead - Stringer / Weave or Both Both Electrode - Single / Multiple Single Single or Multipass per side Multiple Orifice Gas Cup Size Not Applicable Initial & Interpass Cleaning Brushing and Grinding Method of Back Gouging Not Applicable Oscillation 2 x Electrode Dia Peening Not Applicable Other Information : Test Coupon - 6" Pipe Sch 160 (18.26 mm)