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WELDING PROCEDURE SPECIFICATION (WPS)

EPC OF TIE-IN WORKS AT SE


Client : Abu Dhabi Company for Onshore Oil Operations
Contract No :15608.01/EC10766 Document No.: 30.99.97.0745
Project No. : P30214 Date : 27-Oct-2011 Revision : B
Welding Qualification Ref Code ASME
: Section IX Design Code (Piping) :ASME B 31.3
Welding Procedure Specification No.: Date : Revision :
Procedure Qualification No.: Date : Revision :
Welding Process : SMAW Bevel Type: Single "V" Butt Weld Pipe Joint
BASE MATERIAL :
P.No.: 1 Group No. : 1 Material Specification : ASTM A 106 Gr. B
TO P.No.: 1 Group No. : 1 Material Specification : ASTM A 106 Gr. B
OR
Chemical Aalysis : Not Applicable Mechanical Properties : Not Applicable
TO Chemical Aalysis : Not Applicable Mechanical Properties : Not Applicable
Qualified Thickness Range in mm :Groove :4.8 - 36.52 mm Fillet : Unlimited
Qualified Diameter Range :Groove :2" and above Fillet : All
Other : Without PWHT Note: Refer Weld Table (Doc.No.: 30.99.91.0724 Rev A) for details of test requirements

Welding Process (GTAW / SMAW ) SMAW


Type (Manual / Automatic) Manual
FILLER MATERIALS (QW-404)
SFA Specification 5.1
AWS Classification E 7016-1 & E 7018-1
Filler Metal F-Number 4
Weld Analysis A-Number 1
Size of Filler Metals 2.5 - 5 mm dia
Qualified Weld Metal Range: Groove (mm) Upto 36.52 mm
Qualified Weld Metal Range: Fillet (mm) Unlimited
Manufacturer Esab / Bohler / Equivalent
Trade Name
Consumable Insert, Class & Size Not Applicable
POSITION
Position of Groove 6G
Welding Progression Uphill
Position of Fillet All Position
PREHEAT
Preheat Temperature (Min) C0 Ambient (250 C)
Interpass Temperature (Max) C0 2000 C
Preheat Maintenance (Min) C0 New Joint
GAS
Shielding Gas Not Applicable
Flow Rate Ltrs / min Not Applicable
Trailing Gas Not Applicable
Flow Rate Ltrs / min Not Applicable
Backing Not Applicable
Flow Rate Ltrs / min Not Applicable
ELECTRICAL CHARACTERISTICS
Current (AC or DC) & Polarity DCEP
Amperage (A) 70-200
Voltage (V) 16-28
Tunsten Electrode Dia Size (mm) Not Applicable
Tungsten Type Not Applicable
Electrode Wire Feed Speed Range Not Applicable
TECHNIQUE
Bead - Stringer / Weave or Both Both
Electrode - Single / Multiple Single
Single or Multipass per side Multiple
Orifice Gas Cup Size Not Applicable
Initial & Interpass Cleaning Brushing and Grinding
Method of Back Gouging Not Applicable
Oscillation 2 x Electrode Dia
Peening Not Applicable
Other Information : Test Coupon - 6" Pipe Sch 160 (18.26 mm)

POST WELD HEAT TREATMENT


Holding Temperature :Not Applicable Holding Soaking Time:Not Applicable
Heating Rate 0C / Hr :Not Applicable Method : Not Applicable
Cooling Rate 0C / Hr :Not Applicable Method : Not Applicable
JOINT :

Weld Dia Current Voltage Travel Heat Input


Process Class Brand Polarity Amps(A Remark
Layer mm V mm/min (kJ/mm)
)
Root SMAW E 7016-1 2.5 DCEP 70-105 18-24 75-100 1.0 - 1.5
Hot SMAW E 7016-1 3.2 DCEP 100-135 20-26 100-125 1.2 - 1.7
Filler SMAW E 7018-1 4 DCEP 120-185 18-26 110-150 1.2 - 1.9
Filler SMAW E 7018-1 4 DCEP 120-185 18-28 120-180 1.1 - 1.7
Filler SMAW E 7018-1 4 DCEP 120-185 20-26 120-200 1.2 - 1.5
Cap SMAW E 7018-1 5 DCEP 180-250 20-26 120-200 1.8 - 2.0

Third Party Inspection


Pun Lloyd Ltd Client / Company
Agency

Signature
Date 27-Oct-2011
Name Sreeram Srinivas

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