To cite this article: Seema Singh, Vimal Chandra Srivastava & Tapas Kumar Mandal (2015): Treatment of fertilizer industry
wastewater by catalytic peroxidation process using copper-loaded SBA-15, Journal of Environmental Science and Health, Part
A: Toxic/Hazardous Substances and Environmental Engineering, DOI: 10.1080/10934529.2015.1074481
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Journal of Environmental Science and Health, Part A (2015) 0, 111
Copyright Taylor & Francis Group, LLC
ISSN: 1093-4529 (Print); 1532-4117 (Online)
DOI: 10.1080/10934529.2015.1074481
The present study reports use of the catalytic peroxidation (CPO) method for treatment of actual fertilizer industry wastewater (FIW)
by using copper-loaded Santa Barbara amorphous-15 (Cu/SBA-15) catalyst. FIW consists of toxic nitrogenous and phosphorus
Journal of Environmental Science and Health, Part A
containing compounds that are not easily degraded by the conventional physicochemical and biological treatment methods. In the
present study, BoxBehnken (BB) experimental design methodology was used for optimization of three independent parameters
namely catalytic dose (m), initial pH (pHo), and H2O2 concentration. Maximum 83% COD removal was obtained at m D 4.5 g L1,
pHo D 9.2 and H2O2 concentration D 2.0 mL L1. Wastewater and catalyst recovered at optimum treatment condition were
characterized by various techniques. UV-visible and Fourier transform infrared (FTIR) techniques were used for understanding the
treatment mechanism. Textural and thermogravimetric (TGA/DTA) analysis were used for determining the characteristic of
catalyst before and after treatment. The stability and performance of the Cu/SBA-15 catalyst was also determined by using the
reusability tests.
Keywords: Catalytic per-oxidation, chemical oxygen demand, fertilizer industry wastewater, Cu/SBA-15, wastewater
characterization.
with active hydroxyl radicals (OH) generated by hydro- Behnken (BB) design methodology. Characterization of
gen peroxide for increasing the degradation efciency of wastewater and catalysts has been done before and after
organic pollutants.[28] It is easy to recover and separate treatment using various sophisticated techniques. Kinetic,
heterogeneous catalysts from the treated wastewater.[19,24] leachability and reusability studies during the CPO at opti-
Copper is a cheap, easily available and most widely used mum condition have also been performed and reported.
transition metal catalyst in comparison to costlier high
molecular weight transition metal catalysts such as ruthe-
Material and methods
nium, palladium, platinum, gold, etc.[24,26] Similarly,
ordered mesoporous silica solid support material with
Chemicals and synthesis of Cu/SBA-15 catalyst
well-dened pore size (i.e., materials with pores in the
range of 20500 A) such as SBA-15 play important role in Analytical reagent (AR) grade chemicals have been used in
improving the selectivity, stability and activity of catalyst this study. Pluronic P123 (PEO20-PPO70-PEO20, Aldrich,
by increasing its surface properties.[29,30] SBA-15 has Germany), tetraethylorthosilicate (TEOS) (Aldrich, Ger-
hydrothermal stability, higher thermal stability, thicker many), copper sulfate (SD Fine Chemicals, India),
pore wall, uniform tubular mesopores and large surface 30 wt.% hydrogen peroxide (Ranken, India), HCl
area; therefore, it acts as good catalyst support and (Ranken, India), etc. were purchased from various compa-
increases the catalytic efciency per gram of copper nies. Cu/SBA-15 catalyst was synthesized following a
catalyst.[31] two-step procedure as per the method reported earlier. Cu
In our previous studies, catalytic oxidation of individual loaded in the catalyst was 5%, which was selected as per
nitrogenous aromatic compounds like pyridine, picoline, our previous study.[19,24]
etc. was reported.[19,24,26] AOPs have been used rarely for
treatment of actual FIW. To the best of the authors
Characterization of fertilizer wastewater
knowledge, CPO treatment of FIW is being reported rst
time in the present study. Optimization of the parameters Actual FIW was obtained from a fertilizer plant in the north-
has been done by using statistical experimental Box ern part of India. Various parameters of wastewater were
Catalytic peroxidation of fertilizer industry wastewater 3
Table 3. Experimental and predicted value of response Y (COD) removal during CPO method.
COD removal (%)
Std. order Run Catalytic dose (m) (g/L)(X1) pH (pHo)(X2) H2O2 Con. (mL/L)(X3) Yactual (%) Ypredicted (%)
1 16 0.5 9 2 36 34.9
2 10 3.5 9 2 73 71.4
3 1 0.5 13 2 38 39.6
4 15 3.5 13 2 58 59.1
5 7 0.5 11 1 33 33.9
6 8 3.5 11 1 56 57.4
7 6 0.5 11 3 35 33.6
8 13 3.5 11 3 67 66.1
9 9 2 9 1 39 39.3
10 5 2 13 1 39 36.5
11 12 2 9 3 42 44.5
12 3 2 13 3 40 39.8
13 2 2 11 2 44 44.8
14 4 2 11 2 45 44.8
15 14 2 11 2 46 44.8
Journal of Environmental Science and Health, Part A
16 17 2 11 2 43 44.8
17 11 2 11 2 46 44.8
using a TGA analyzer (SII 6300 Exstar). It was used in the Figures 2a and b show the probability distribution plot
temperature range of 301000 C at a heating rate of 10 C of residuals and the parity plot between the model pre-
min1 in air atmosphere with air ow rate of 200 mL min1 dicted and experimental values. R-Squared (R2) and
to identify the changes in thermal stability of the catalyst. adjusted R-squared values for Y response were found to
Mineralization efciency of FIW was estimated by the differ- be 0.983 and 0.963 (Table A2). P-value of the lack of t
ence between the initial and nal COD. ( D 0.0759) was found to be greater than 0.05 indicating
that the model could be tted to the real surface. ANOVA
Results and discussion result showed F-value of 47.7. A higher F-value and a
lower P-value indicate that the quadratic model repre-
Statistical analysis sented the experimental data satisfactorily.[3336]
Fig. 2. (a) Probability distribution plot of residuals, and (b) relationship between the actual and predicted values of the COD removal
during CPO treatment of fertilizer industry wastewater.
and OH (hydroxyl ion) are generated during the H2O2 degradation.[37] Various types of reactive species with differ-
Journal of Environmental Science and Health, Part A
decomposition reaction during the CPO process (Fig. 1). ent potentials (as described in Fig. 1) react with the active
Figure 4 shows the reduction of the Cu catalyst and OH phase of transition metal (Cu) ion using various paths
contribution during the CPO process for FIW (Fig. 4). Two valences of Cu (Cu2C/CuC) help in generation
Fig. 3. Effect of various parameters on COD degradation during CPO treatment of fertilizer industry wastewater. (a) 3-dimensional
response surface, and (b) 2-dimensional contour plot for the effect of H2O2 and pH; and (c) 3-dimensional response surface, and (d)
2-dimensional contour plot for the effect of H2O2 and catalyst dose.
6 Singh et al.
Fig. 4. Schematic representation of the H2O2 reaction on the sur- Fig. 5. Variation of COD removal with time at various catalysts
face of Cu/SBA-15 catalyst. dose during CPO treatment of fertilizer industry wastewater.
Actual experimental data represented by points whereas data
predicted by rst-order kinetic model represented by lines.
Journal of Environmental Science and Health, Part A
Kinetic study
C OH Kinetics of the FIW treatment by CPO method with vary-
H2 O2 C OH ! HOO ! O2 C H2 O (2) ing catalyst dose was investigated using the rst-order
H2 O
kinetic rate expression, which is given as:
CODo
The 3-D and contour plots in Figure 3c and d indicate ln D kt (3)
CODt
the effect of H2O2 concentration and catalyst dose on the
COD removal efciency. ANOVA results for COD
removal (Y) shows that the catalyst dose is the most signif- where k is the rate constant. Slope of lnCODo /CODt with
icant factor for the present study (Table A1). COD t gives the reaction rate constant. It may be seen in
removal efciency continuously increased with increase in Figure A1 that the data of COD removal from FIW fol-
catalyst dose from 0.50 to 3.5 g L1. At higher catalyst lowed the rst-order kinetics. R2 values > 0.94 were
dose, higher effective catalyst surface area and active sites observed for all catalysts dose studied. For catalyst doses
allow for easy degradation of pollutants in FIW. of 3.5, 4.0, 4.5 and 5.0 g L1, values of k were found to be:
Catalytic peroxidation of fertilizer industry wastewater 7
Spectroscopic analysis
Figure 7a represents the UVvisible spectroscopic analysis
(within the range of 200800 nm) of the wastewater after
different treatment time during the CPO treatment. Value of
the max shifted towards the lower (190 nm) during the
treatment process at optimum conditions indicating absence
of auxochrome groups. Peaks at lower max 209 and
190 nm indicate the presence of monoaromatic rings in the
solution after 4 h of treatment. Shift of the larger spectral
peaks towards the shorter wavelength called a hypsochro-
mic shift is due to the degradation of these auxochromic
Journal of Environmental Science and Health, Part A
tion of materials on the catalysts surface; however, TGA [15] Bourgin, M.; Albet, J.; Violleau, F. Study of the degradation of
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Appendix
Table A1. Adequacy of the model tested using sequential model sum of squares, lack of t tests and model summary statistics
for COD removal of fertilizer industry wasewater treatment during CPO.
Sequential model sum of squares
Source Sum of squares Degree of freedom Mean square F value Prob > F Remark
Table A1. Adequacy of the model tested using sequential model sum of squares, lack of t tests and model summary statistics
for COD removal of fertilizer industry wasewater treatment during CPO. (Continued)
Model summary statistics
Source Standard deviation R-Squared Adjusted R-Squared Predicted R-Squared PRESS Remark
Table A2. Results of regression analysis of the second-order polynomial model for optimization of COD removal of fertilizer industry
wasewater treatment during CPO.
Source Coefcient estimate Sum of squares Degree of freedom Mean square F-value Prob > F Remark
Model 1999.215 9 222.135 47.77 <0.0001 Signicant
Intercept 44.8
X1 17.38 1568 1 1568 337.20 <0.0001
Journal of Environmental Science and Health, Part A