Anda di halaman 1dari 5

steelwise

Sometimes, simple questions TAKE A MOMENT


arent as simple as they appear. TO CONSIDER
THIS MOMENT
CONNECTION
BY LARRY S. MUIR, PE

REGULAR READERS OF MODERN STEEL CONSTRUCTION mediate Steel Moment Frames for Seismic Applications (a free
are familiar with the Steel Interchange column, where we pro- download for members from www.aisc.org/seismic) in par-
vide responses to questions we receive through AISCs Steel ticular, sections 3.3.2 and 3.3.3.
Solutions Center. Their question: Must the backing be removed?
Generally, each installment focuses on a single topic, which There are several ways to interpret this question. Presum-
can be addressed in a relatively brief manner. But on occasion, ably, the intent is to determine whether the AISC Specification or
we receive inquiries that involve more complex topics or touch Seismic Provisions require removal of the backing. The answer in
on multiple aspects of a broader topic, and whose answers we this case is no. (Well get to further information related to the
feel will prove useful to the design communityin some cases requirements of the Seismic Provisions, their intent and how they
useful and detailed enough to evolve from Steel Interchange relate to this condition, in a minute.)
to SteelWise. What follows is one such case. The names have An alternative interpretation is contractual. The contract
been withheld and the details modified to protect the innocent. documents required the removal of all backing. Therefore, the
backing must either be removed or the contract must be altered.
The Question Section 4.2 of the AISC Code of Standard Practice describes the
The question we received involves a relatively small steel appropriate process as follows: When the fabricator submits a
structure. The seismic force-resisting system (SFRS) in each request to change connection details that are described in the
orthogonal direction is an ordinary moment frame (OMF). contract documents, the fabricator shall notify the owners des-
The design base shear is 20 kips. The beams in the north-south ignated representatives for design and construction in writing
direction run continuously over the tops of the columns, which in advance of the submission of the shop and erection drawings.
are connected to the underside of the beams with CJP (com- The owners designated representative for design shall review
plete joint penetration) groove welds. The beams in the east- and approve or reject the request in a timely manner.
west direction frame into the north-south beams and are also The Commentary provides further information: When the
CJP groove welded. See Figure 1. fabricator intends to make a submission of alternative connec-
The inquirer referenced the tion details to those shown in the contract documents, the fab-
provisions of AISC Prequalified ricator must notify the owners designated representatives for
Connections for Special and Inter- design and construction in advance. This will allow the parties
involved to plan for the increased effort that may be required

Figure 1. The engineer specified
to review the alternative connection details. In addition, the
that all backing must be removed. owner will be able to evaluate the potential for cost savings and/
However, the contractor requested or schedule improvements against the additional design cost for
to leave the backing in place.

Larry Muir (muir@aisc.org)


is AISCs director of technical
assistance.

 Modern STEEL CONSTRUCTION


steelwise
review of the alternative connection details by the owners des- However, by forgoing option (c) the design of these con-
ignated representative for design. This evaluation by the owner nections is left to the judgment of the engineer, who may won-
may result in the rejection of the alternative connection details der that while there is no requirement to remove the backing,
or acceptance of the submission for review based upon cost sav- whether the backing should still be removed.
ings, schedule improvements and/or job efficiencies. This is where a deeper understanding of the intent is benefi-
The information provided is consistent with the Code of cial. To some extent, this deeper understanding can be derived
Standard Practice. The fabricator has notified the owners des- from the Commentary to the Seismic Provisions. To some extent
ignated representative for designthe engineer of recordof it can be inferred or deduced from the prescriptive require-
a requested change in the details, and the engineer is reviewing ments contained in the codes.
the alternative connection details. Typically, once the owners The following statements are made in the Commentary:
designated representative for design has determined the change The presence of backing may affect the flow of stresses
is technically sound, the owners designated representative for within the connection and contribute to stress concentra-
construction will work out the potential for cost savings and/or tions. Therefore, backing removal may be required at some
schedule improvements with the fabricator. locations See Figure 2 (page 20).
Where steel backing remains in place in tee and corner
Treatment of Backing joints with the load applied perpendicular to the weld axis,
A common misconception is that all backing must be re- a fillet weld between the backing and the flange element of
moved in the SFRS. In many instances backing can be left in the tee or corner joint reduces the stress concentration at
place, but in some instances it can be left but must be reinforced the weld root See Figure 2.
with fillet welds. The Provisions do a pretty good job of indi- The requirement for removal of weld tabs and weld back-
cating where each condition applieswith leaving the back- ing at column to base plate connections made with groove
ing in-place being the default. However, the Seismic Provisions welds has been added to Section D2.6 as it is applicable to
cannot address every conceivable condition. In such cases, the all SFRS systems in Sections E, F, G and H. The use of weld
engineer of record must determine whether the backing must backing for a CJP groove weld of a column to a base plate
be removed or reinforced. This requires an understanding of creates a transverse notch. Consequently weld backing must
the intent of the Seismic Provisions and the logic underlying the be removed. For OMF, intermediate moment frame (IMF)
requirements. and special moment frame (SMF) systems, weld backing is
For an OMF, Section E1.6b of the Seismic Provisions provides allowed to remain at the groove CJP welds of the top flange
three options for fully restrained moment connections. Option (a) of beam-to-column moment connections if a fillet weld is
states that the moment connections shall be designed for the ex- added per Chapter 3 of ANSI/AISC 358 (AISC, 2010b).
pected flexural strength of the beam multiplied by 1.1 (to account Similarly, an exception has been added for column bases
for strain hardening) and provides a corresponding shear. Option to permit weld backing to remain at the inside flanges and
(b) requires the moment connection to be designed for the maxi- at the webs of wide flange shapes when a reinforcing fillet
mum moment and corresponding shear that can be transferred weld is added between the backing bar and the base plate.
to the connection by the system. And option (c) provides three See Figure 2.
further options: the use of a connection qualified through physi- Weld backing for groove welds in column splices may re-
cal tests, a prequalified connection per AISC 358 or a connection main. The justification for this is that unlike beam-to-column
meeting prescriptive requirements laid out in this section. connections, splices of column flanges and webs using weld
While the middle option (choose a prequalified connection backing result in no transversely loaded notch. See Figure 2.
per AISC 358) seems like a plausible solution to the inquirers At the root of groove welds between beam flanges or conti-
issue, the connections shown in Figure 1 cannot be considered nuity plates and column flanges, the inherent lack of a fusion
prequalified. Prequalified connections must conform to all the plane between the left-in-place steel backing and the column
requirements of the connection type chosen, and the connec- flange creates a stress concentration and notch effect, even
tions shown do not. Therefore, it must be assumed that some when the weld has uniform and sound fusion at the root. Fur-
other option is being exercised. ther, when ultrasonic testing is performed, this left-in-place
The other two options available under option (c) can also be backing may mask significant flaws that may exist at the weld
eliminated for the following reasons: Presumably, the connec- root. These flaws may create a more severe notch condition
tions have not been tested per Chapter K of the Seismic Provisions, than that caused by the backing itself (Chi et al., 1997).
and the requirements for the prescriptive connection described The stress and strain level at the groove weld between a
in Section E1.6b(c) indicate that beam flanges shall be connect- continuity plate and column flange is considerably different
ed to column flanges using CJP groove welds. In the presented than that at the beam flange-to-column flange connection;
case, the beam flanges are not connected to the column flanges. therefore it is not necessary to remove the backing. The ad-
Therefore either option (a) or (b) must be applied. Neither dition of the fillet weld beneath the backing makes the in-
requires backing to be removed, and there is no other require- herent notch at the interface an internal notch, rather than
ment in the Seismic Provisions that applies to OMF connections an external notch, reducing the notch effect. When backing
and that explicitly requires the removal of backing. is removed, the required reinforcing fillet weld reduces the
FEBRUARY 2017
steelwise
a.

b.

Figure 2. Effect of joint configuration on backing removal:


a. Backing to be removed at tee and corner joints since the b. Backing can remain in place at butt joints due to less
stress may be directed to unfused area. uncertainty regarding stress flow.

stress concentration at the right-angle intersection of the flange helps reduce the stress concentration at the right-angle
continuity plate and the column flange. intersection of the beam flange and column flange.
The removal of backing, whether fusible or non-fusible, fol- We can use these statements to understand why the backing
lowed by back-gouging to sound weld metal, is required so is being removed or reinforced. It can be distilled down to a few
that potential root defects within the welded joint are de- basic reasons:
tected and eliminated, and the stress concentration at the 1. The presence of backing may affect the flow of stresses
weld root is eliminated. The influence of left-in-place steel within tee and corner joints.
backing is more severe on the bottom flange, as compared to 2. The presence of backing may contribute to stress con-
the top flange, because at the bottom flange, the stress con- centrations due to transversely loaded notches.
centration from the backing occurs at the point of maximum 3. The presence of backing may mask significant flaws that
applied and secondary tensile stresses in the groove weld, at may exist at the weld root when the weld is ultrasonic tested.
the weld root, and at the outer fiber of the beam flange. A re- 4. The attachments made to the backing to hold it in place
inforcing fillet weld with a 516-in. (8-mm) leg on the column may direct stress into the backing itself.
flange helps to reduce the stress concentration at the right- We can also see that there are mitigating factors that permit
angle intersection of the beam flange and column flange, and backing to be left even when the concerns listed above exist:
is placed at the location of maximum stress. 1. Weld backing at butt joints (splices) results in no trans-
Because of differences in the stress and strain conditions at versely loaded notch.
the top and bottom flange connections, the stress/strain con- 2. The stress and strain level at the groove weld between
centration and notch effect created by the backing/column a continuity plate and column flange is considerably
interface at the top flange is at a lower level, compared to different than that at the beam flange-to-column
that at the bottom flange. Therefore, backing removal is not flange connection.
required. The addition of the reinforcing fillet weld makes 3. Because of differences in the stress and strain conditions
the inherent notch at the interface an internal notch, rather at the top and bottom flange connections, the stress/
than an external notch, further reducing the effect. strain concentration and notch effect created by the
Tack welds for beam flange-to-column connections should backing/column interface at the top flange is at a lower
be made within the weld groove. Tack welds or fillet welds to level, compared to that at the bottom flange.
the underside of beam at the backing would direct stress into A further consideration is the magnitude of inelastic stress
the backing itself, increasing the notch effect at the backing/ and strain. Backing typically is not removed when designing
column flange interface. In addition, the weld toe of the tack structures that do not need to meet the Seismic Provisions. As
weld or fillet weld on the beam flange would act as a stress stated previously, there are no explicit requirements to remove
concentration and a potential fracture initiation site. backing in OMF. Per the Provisions, OMFs are expected to
After non-fusible backing is removed, back-gouging to sound provide minimal inelastic deformation capacity in their mem-
metal removes potential root flaws within the welded joint. A bers and connections, IMFs are expected to provide limited
reinforcing fillet weld with a 516-in. (8-mm) leg on the column inelastic deformation capacity through flexural yielding of the
FEBRUARY 2017
steelwise
IMF beams and columns, and shear yielding of the column Other Considerations
panel zones, and SMFs are expected to provide significant Beams continuous over columns in moment frames
inelastic deformation capacity through flexural yielding of the resisting lateral loads. Though it is not uncommon to stop
SMF beams and limited yielding of column panel zones. The the column short and attach it to the underside of the beams,
descriptions are more qualitative than quantitative, but there it may be the less economical arrangement. Beams tend to be
are clearly different expectations for these systems. deep with thin webs. Columns tend to be shallow, with stout
Ultimately, the engineer of record must decide what is appro- webs. Given a constant moment, a deeper member will produce
priate for a given condition based on his or her own engineering less flange force than a shallower member. A stouter web will
judgment and knowledge, and this should never be forgotten. A be less likely to require reinforcing than a thinner, deeper web.
process is described below that might be aid in these delibera- Both of these observations lead to the conclusion that framing a
tions. The process described reflects the authors approach to beam to a column is more likely to eliminate the need for rein-
the condition shown. The underlying logic and principles can forcing and therefore result in a more economical project. Also,
be generalized but ultimately must be applied to the specifics of when the column is stopped short, the gravity loads must also
the condition at hand. The different parts of the connection are be transferred through the column flanges into the beam web
numbered in both the discussion below and in Figure 1. again increasing the likelihood that reinforcing will be required.
1. First, lets consider the welds to the continuity plates. It is a common misconception that continuity plates are re-
Here, backing would not be required to be removed even quired at all moment connections designed under the Seismic
if for IMF or SMF because the stress and strain level at Provisions. This is not true. For each system, including those
the groove weld between a continuity plate and column satisfying AISC 358, checks are provided to determine whether
flange is considerably different than that at the beam or not reinforcing must be provided. Eliminating reinforcing,
flange-to-column flange connection. especially doubler plates, through the use of proper framing
2. Now lets consider the connection to the weak-axis of details and member choices can significantly improve the econ-
the column. The weld is made between the flanges of omy of structural steel framing. Uncertainty about the need for
the two beams. This is a butt joint not a tee or corner and the magnitude of reinforcing can also lead to ongoing con-
joint. There is a smoother path for the stress flow, similar tractual and cost issues for the project. A choice that reduces
to a column splice. So again, removal of backing would costs, disputes and RFIs seems like an all-around winner. In this
not be requiredeven for IMF or SMF. case, the base shear (20 kips) seems pretty low, making the rein-
forcing an unnecessary belt-and-suspenders approach.
3. Finally, lets consider the connection to the strong-axis Other considerations related to the presence of con-
of the column. Here, the column and beam are welded tinuity plates. The presence of continuity plates in this joint
to form a tee joint. All four of the concerns listed above also causes problems with the beam-to-beam connection in
apply. It is not a butt joint and is not a weld to a con- the weak-axis direction. Assuming a similar condition exists
tinuity plate. The welding could be accomplished from at each end of the beam it may be nearly impossible to erect the
either side of the flange. If the weld is made from the beam. An extended single-plate shear connection could be used
outside of the column, then this is similar to the condi- to make erection easier or possible. Again, running the column
tion that typically exists at the top flange condition of a through may be the better choice.
beam-to-column moment connection, and for an IMF or Welding considerations. Again, referring to Figure 1, in
SMF the tendency would be to leave the backing but ap- the weak-axis direction the weld between the beam flanges
ply a reinforcing fillet. If the weld is made from the inside does not seem to account for tolerance in beam depth or flange
of the column, then this is similar to the condition that tilt. We regularly receive inquiries from engineers looking for
typically exists at the bottom flange condition of a beam- field fixes where the CJP groove weld is either not complete or
to-column moment connection, and for an IMF or SMF is kinked due to such tolerances. Again, running the column
the backing would have to be removed. However, this is through eliminates this problem, provided that the guidance in
neither a SMF nor an IMF. The system is expected to Part 12 of the AISC Manual and Appendix D of AISC Design
provide minimal inelastic deformation capacity. So again, Guide 13: Wide-Flange Column Stiffening at Moment Connections
removal of backing would not be required. (a free download for members at www.aisc.org/dg) is followed.
The engineer of record can require that the backing be At the top of the column, there is a -in. plate that acts as
removed even if it is not explicitly required by the Seismic an erection aid and transfers shear. There appears to be a 58-in.
Provisions. If this is the intent then per Section A4.2 of the weld on each side of this plateand 1 in. of weld on a -in.
Seismic Provisions, then this must be conveyed in the struc- plate seems very excessive. In the Manual, where we intend to
tural design drawings and specifications. When requiring develop the strength of the plate in a single-plate shear connec-
something beyond the requirements of the Seismic Provi- tion for rotational ductility, we recommend a weld that is 58 of
sions or anything unusual, it makes sense to highlight the the plate thickness. This would be 516-in. fillets on either side
project-specific requirement so that it is not overlooked of a -in. plate. Per Table 8-12 of the Manual, a 516-in. fillet
during the bidding. weld can be made in a single pass, while a 58-in. fillet weld can

 Modern STEEL CONSTRUCTION


steelwise
require six passes. This means the weld specified will cost more Another oddity of Figure 1 is that the column flange is
than six times the weld required to develop the plate, discount- wider than the beam flange. A CJP groove weld is called out
ing safety factors. This detail contrasts starkly with the detail of between these members. Presumably, the intent is to provide a
the single-plate connection to the broken beam, which uses a CJP groove weld only for the width of the beam flange. How-
-in. weld for a 58-in. plate. ever, unless the maximum force that can be delivered to the
There is also a lot of welding in this detail, and some system has been determined, the Seismic Provisions require the
thought should be given to the effect of all of this welding connection to develop the expected strength of the beam times
on the members and connecting elements. Welding involves 1.1 to account for strain hardening. It is unclear whether the
heat, and heat can lead to distortion. We have received a intent here is to develop the expected strength of the column
number of inquiries where excessive reinforcement involv- or whether the weld provided is felt to be consistent with the
ing large welds has led to distortion of columns that is so requirements of the Seismic Provisions. Adding to the confusion
extreme that the column becomes unserviceable. In some is the fact that the continuity plate shown in the elevation over-
instances, even with little information about the actual loads hangs the beam flange terminating at the same location as the
on the connection, it can be determined that the size of the toe of the column. Why is this done? Is it assumed that the col-
welds is excessive and cannot be required per any require- umn flange will be CJP groove welded to the continuity plate
ments of the Specification or Seismic Provisions. Distortion due beyond the end of the beam flange? This is certainly not what
to the welds shown in this detail will likely not render the is shown in the detail and requiring such a weld would make for
condition unserviceable, but there could be some distortion a very complex and expensive detail.
and its effects might be a consideration. A final consideration is that the welds at the top of the column
The requirements for the welds joining the continuity plates will have to be made overhead in the field from some sort of scaf-
to the underside of the top flange of the beam are not clear, and folding, increasing both the cost and the difficulty of this weld.
well address this below, assuming that assumed that -in. fillet It is probably not reasonable, or at least realistic, to assume
welds are intended. Per Table 8-12 of the Manual, this might that engineers have the same proficiency with weld symbols
require four passes of weld. However, there can be little load as detailers and fabricators. However, the engineer must com-
delivered to the stiffeners at this point. Couldnt the stiffeners municate in a manner that facilitates fabrication and erection
simply be stopped short of the top flange? that is consistent with the intent of the design. Engineers and
contractors should work together to ensure that what is built
Weld Symbols and Details reflects what was designed.
Figure 1 has several issues related to the use welding sym- The Steel Solutions Center receives a fair number of inquiries
bols and details. from contractors asking us to interpret the intent of the engi-
The first involves probably the most misused symbol con- neers on their projects. We cannot. If a detail is unclear to the
tained in AWS A2.4, Standard Symbols for Welding, Brazing, and contractor, it will likely be just as unclear to the Steel Solutions
Nondestructive Examination, the weld all-around symbol. The Center staff. Fabricators and their detailers should not hesitate to
weld all-around symbol indicates that the weld continues seek clarification. As weve all experienced, it is far better to clar-
completely around the perimeter of the joint. Figure 1 shows ify things up front rather than to correct things on the back end.
an all-around symbol at the welds to the continuity plates. On the other hand, engineers should not feel obliged to
However, in order to accomplish this weld, the continuity represent every detail using standard symbols. When in doubt,
plate would have to be fitted and welded continuously at the draw it out. AWS A2.4 defines standard weld symbols. However,
flange-to-web fillet and set back from the toe of the flange not all welds can be effectively described using these symbols
sufficiently to allow welding across the edge of the continuity alone. Clause 1.6 of AWS D1.1 states: Special conditions shall
plate. This would be a very unusual and costly detail and would be fully explained by notes or details. This indicates that notes
also involve wrapping the weld around the corners. Wrapping or details must be used where the limitations of the available
welds is not strictly prohibited but it can be problematic, as symbols prevent adequate communication of the intent. How-
there is a tendency to gouge the corner. The bigger issue is ever, this clause can also be used to overcome lack of proficiency
that the detail simply isnt clear. Presumably the -in. weld in the use of the standard symbols.
applies to the welds at both the beam web and flanges, but this If, as the engineer, you are not sure your details are clear,
is an assumption as this is not what the symbol conveys. When then supplement them with sketches and/or notes. You may
you find yourself tempted to use the all-around symbol, please also want to highlight these items during project meetings to
reconsider; chances are you will be using it incorrectly. make sure what gets done is what you expected to get done. 

FEBRUARY 2017

Anda mungkin juga menyukai