UMUX
User Guide Systems
UMUX 1500
Installation Guide
(R7)
Copyright and Confidentiality: Copyright in this document vests in Keymile AG (KEYMILE). This
document contains confidential information which is the property of
KEYMILE. It must be held in confidence by the recipient and may not
be used for any purposes except those specifically authorised by
contract or otherwise in writing by KEYMILE. This document may not
be copied in whole or in part, or any of its contents disclosed by the
recipient to any third party, without the prior written agreement of
KEYMILE.
Keymile AG
Schwarzenburgstrasse 73
CH-3097 Bern-Liebefeld
Switzerland February 2005 by Keymile AG
KEYMILE AG
Table of contents i
Precautions and Safety 1
Referenced documents 1
Preparing for installation 2
Introduction 2
Cable documentation 2
Cable descriptions 2
Ordering codes 2
Colour codes 3
Options 3
Checklists 4
Overview 4
NE and units 4
Options 5
Cables 6
Installation materials 8
Tools 8
Test equipment 9
Power distribution 9
General instructions for installation 10
EMC and ESD considerations 10
Selection of site for installation 10
Installation and heat evacuation 11
Units and heat dissipation 11
Subrack 11
Arrangement in the rack 13
Power supply 17
Supply principles 17
Standard power supply 18
Supply with the DUPOS (Option) 19
Wire gauge 19
Fuses 20
Grounding and power supply 20
Special considerations for power supply from AC mains 23
General 23
AC mains power without protective ground 23
AC mains power with protective ground 24
Lightning and over-voltage protection 25
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Table of contents KEYMILE AG
Removing units 60
Front cover 61
Mounting the front cover 61
Removing the front cover 61
Figures
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Referenced documents
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Cable documentation
Cable descriptions For a detailed description of the cable application and installation, refer to
the user guides of the units. The UMUX Cables Manual [310] provides a
summary of all cables with cable finders.
Ordering codes In the Technical Customer Documentation (TCD) of the UMUX MAP, cables
are identified with an internal reference code. This internal reference is not
an ordering code but allows expressive and logical identification of the
cables with respect to their application and the physical location of the
corresponding connector.
The "Cable Documentation Code Reference Table" [121] provides the
resolution table for the cable reference code used in the TCD and the
corresponding ordering number.
Various signal cables (terminated with the appropriate unit connector) are
available. You can specify the length of the cable with your order. Some
cables are provided as cable sets. There are also connector sets available
to allow on-site manufacturing of cables.
The UMUX Cables Manual [310] provides a summary of all cables with
ordering codes and cable finders.
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Colour codes The cable drawings in the units user guides use codes to describe the wire
colours. The colour codes shown in the cable drawings of the units may not
correspond to your standard. The table below provides cross references and
colour resolution for the cable colour codes.
Options The UMUX 1500 and its installation has several options that you should
consider for the planning and preparation of the equipment installation:
Standard options
Adapters for ETSI installation
Heat deflection shield (19-inch)
If ordered, the above accessories are packed together with the subrack
and cable tray in the UMUX 1500 packing.
FANUV option
The FANUV is a 19-inch fan unit for the UMUX 1500 subrack. The
FANUV is separately ordered and has its own packing.
For more information of the FANUV, refer to [502].
DUPOS option
The DUPOS is a multifunctional connection box for the UMUX subrack
that allows you to feed the UMUX with power from 2 separate power
supply circuits and to connect the FANUV to the UMUX subrack. The
DUPOS is separately ordered and has its own packing.
For more information of the DUPOS, refer to [504].
75 Ohm patch panel option
The 75 patch panel is a 19-inch subrack that provides the 75
connectors for the UMUX units with 75 interfaces. The patch panel is
separately ordered and has its own packing.
For more information of the 75 patch panel, refer to [501].
Although possible, a later rearrangement of the installation for the above
options creates additional work and service interruptions.
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Checklists
Overview The checklists below help you to prepare equipment and materials for
installation. There is a checklist provided for the
UMUX equipment (NE and units)
Cables
Materials
Tools
NE and units Figure 2: Checklist for the UMUX equipment and standard options
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Cables
Cables for alarm and sync The cables for the alarm and synchronisation interfaces are used only if the
interfaces corresponding interfaces are used (optional). Cables (one end terminated
with the appropriate unit connector) are available. You can specify the length
of the cable with your order. There are also connector sets available to allow
on-site manufacturing of cables.
For more information on the cables for the alarm and synchronisation
interfaces refer to the COBUX/COBUV [315] or COBUL [331] user guides
and the ordering codes provided in the "UMUX Cable Documentation
Reference Table" [121].
Synchronisation interfaces
- 1 input / 3 outputs COBUX/C1.1-1 1 1 per COBU<X>
ESI-1, ESO-1 -3 (all 75 )
75 PDH version
- 1 input / 3 outputs COBUX/C1.1-3 1 1 per COBU<X>
ESI-1, ESO-1 -2 and ESO-4
(all 75 )
75 PDH/SDH version
- 2 input / 2 outputs COBUX/C1.1-4 1 1 per COBU<X>
ESI-1 -2 and ESO-1, -4 (all 75 )
75 PDH/SDH version
- 1 input / 1 output COBUX/C1.1-6 1 1 per COBU<X>
ESI-1 and ESO-4 (all 120 )
120 SDH version
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Computer cables and The connection of the control unit to the local craft device or to the
adapters management communication structure (such as a LAN) requires standard
computer cables.
For more information on the interconnection of interfaces for management
communication, refer to the paragraphs "Connecting the EM to the NE" in
this chapter.
Computer cables
- UMUX-side terminated in special COBUX/C3.1-1 1 F-interface
housing D-Submini female, signals 1 per COBU<X>
connected for 0-modem (X)
- UMUX-side terminated in special COBUX/C3.1-2 1 F-interface
housing D-Submini female, signals 1 per COBU<X>
connected for modem (=)
Ethernet cables
- UMUX-side terminated RJ45, signals COBUX/C2.1-1 1 QX-interface
crossed over [X], shielded 1 per COBU<X>
- UMUX-side terminated RJ45, signals COBUX/C2.1-2 1 QX-interface
1:1 [=], shielded 1 per COBU<X>
Signal cables For information of signal cables, refer to the user guides of the units or the
UMUX Cables Manual [310].
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Tools The installation of the subrack and the cable tray requires no special tools.
The checklist below provides an overview of the most important standard
tools required for the installation.
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Test equipment The installation of the basic equipment (subrack, control unit, power units)
does not require special test equipment. Requirements for test equipment for
the traffic units and signals depend on the type of interfaces and signals to
be tested.
Please contact KEYMILE for recommendations on test equipment, if you
need information on suitable test equipment for a particular traffic interface
of the UMUX.
Power distribution It is essential to plan the supply of DC power before the installation of the
equipment.
The installation of the power supply for the UMUX 1500 requires a local
power distribution for the individual NEs in the rack and a corresponding
fusing for each NE. It is a good practice to start the installation of the
UMUX 1500 only after the implementation of the power supply and fuses.
For details of the UMUX 1500 power supply, refer to the paragraph "Power
Supply" and "Grounding and power supply" below.
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Respecting the following rules will help you to avoid early equipment
damage and is a prerequisite for successful equipment installation and
operation:
The original packing provides the best protection for your equipment.
Leave the equipment in its original packing until you install it in the
subrack.
Respect ESD protection regulations. To prevent damage of electronic
components by electrostatic discharges, wear a grounded protective
wriststrap.
Selection of site for You should consider the following aspects for the selection of the installation
installation site:
If the UMUX is installed within cabinets or similar, select sites for the
cabinets which are not permanently exposed to direct sun radiation.
Avoid sites with important differences between the daily maximum and
the nightly minimum temperature (except for cabinets with air
conditioning).
Watch for constant temperature and constant relative humidity (within
specified range!). Operation at lower temperatures extends the long-term
reliability (MTTF) and the lifetime of the equipment.
Do not install the UMUX 1500 near or on top of equipment that dissipates
heat.
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Make sure that the selected installation allows the equipment to dissipate
the heat created within the UMUX 1500.
Select a dust-free room that is normally closed and not generally
accessible.
Do not install the UMUX 1500 near equipment that produces strong
electromagnetic fields (e.g. large transformers, power rectifiers,
generators, electrical machines, railways etc.)
Only proper grounding of the equipment will protect you and your
equipment from lightning. Make sure that the selected site provides
efficient grounding terminals.
A carefully chosen installation site is the first step to reliable and error-free
system operation.
Subrack The ambient temperature for operation of the UMUX 1500 without active
ventilation is rated from -20C to +55C with a relative humidity of up to 95%
(non-condensing). For detailed specification of the temperature range for
UMUX operation and related operational conditions, refer to [201].
It is essential that the site of installation provides an ambient
temperature within the specified range at any time, in order to
preserve the system specifications and to prevent the system from
overheating.
If you plan to stack systems, take into account that the system
below will heat up the air defining the ambient conditions for the
system(s) above!
Since the UMUX 1500 is a flexible Multiservice Access System with high
modularity, it is possible to implement a variety of traffic interfaces and
configurations in a subrack. Depending on the traffic interfaces and services
installed, the units in the subrack can dissipate considerable amounts of
heat. For reliable operation of the UMUX, it is essential to evacuate this heat
from the UMUX subrack and from its environment.
The maximum heat dissipation (of units) within the UMUX 1500
subrack with only natural convection is 150 W and less than
11 W per slot.
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You must install the FANUV unit or a similar device (normally with
heat deflection shields) to evacuate the heat from the UMUX
subrack if the
UMUX installation exceeds any of the above conditions for the
heat dissipation in the subrack or slots.
UMUX has units which imperatively require active ventilation for
the UMUX subrack (as indicated in [210]).
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Arrangement in the rack The heat deflection shield removes the hot air rising through the subrack(s)
below to the front or rear of the rack. If there is no equipment producing heat
below the subrack of the UMUX 1500, the heat deflection is not required.
Depending on the evacuation of the heated up air, there are two ways of
installing the heat deflection shield (refer to figures below):
Exhaust to the rear:
The heat deflection shield is installed in such way that the cold air flows
from the front into the subrack above and evacuates as heated up air
from the subracks below to the rear (recommended for 19-inch
installation).
Heated air
Rear
Front
Heated air
Cold air
FANUV
Fan Unit
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UMUX 1500, Installation Guide KEYMILE AG
Heated air
Cold air
FANUV
Fan Unit
Heated air
Cold air
FANUV
Fan Unit
For illustration of this basic arrangement of the UMUX subrack, FANUV and
heat deflection shield in the rack, refer to the figure below.
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2 HU
88.9
6
9
44.45
1 HU
8
266.7
6 HU
2
2 HU
88.9
Legend:
2 Fast-on connector (subrack side)
3 WAGO connector or DUPOS interface (cable tray side)
6 Connector for the FANUV
8 Connector for alarm inputs of the COBU<X> unit
9 Cable clamp for cable (5)
You can stack this basic arrangement with UMUX and heat deflection
devices in the rack as shown in the figure below:
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Heated air
Rack
Cold air
Cold air
11 HE Cold air
Cold air
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Power supply
Supply principles The UMUX 1500 subrack provides an internal connection point (P in the
figure below) for the power supply with
1 connection point for the UT (-48/-60 VDC) conductor
2 connection points for the 0 V conductor and system ground (subrack
construction).
The cable tray provides the connection points for the external power supply
circuit(s). The short cable C connects the connection point P of the
UMUX 1500 subrack to the connection point for the external power supply
circuits on the UMUX cable tray. For the connection of the external power
supply circuits, the cable tray support 2 options (refer to the figure below):
A Standard power supply (1 power supply circuit)
The cable tray carries the connector block with the external power
supply circuit and provides the power connection for the UMUX
subrack.
B Power supply with DUPOS (2 power supply circuits)
The cable tray carries the DUPOS multifunctional connection box with
the external power supply circuit. The DUPOS provides the power
connection for the UMUX subrack.
It is possible to upgrade an installation from A to B.
UMUX 1500
Subrack
P
(Grounding bar not shown)
C C
A B
Power supply circuit 1
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Standard power supply The standard power supply is in principle for 1 power supply circuit (as
shown in the figure above).
However, if redundancy for the DC power supply is required with the
standard supply set-up, it is possible to connect redundant supply circuits as
shown in the figure below.
The UMUX subrack requires and accepts only 1 power supply circuit. At the
power distribution point, diodes decouple the 2 external supply circuits for
the power supply connection point on the adapter/cable tray of the
UMUX 1500.
Normally, the power distribution panel of the rack provides the required
fuses and decoupling (refer to figure below).
Figure 15: Principles of redundant power supply for the UMUX 1500
Connector
Heat Deflection Shield
Cable Tray
UMUX 1500
GND ps
No. 1 Prot. GND
-Vbat ps
UMUX 1500
UMUX 1500
No. 2
UMUX 1500
UMUX 1500
No. 3
UMUX 1500
UMUX 1500
Protection PS
No. 4
UMUX No 1
UMUX 1500
D11 Fuse 1
Cable Tray No. 4 -Vbat
10 A slow
PS 1 GND
PS 1
4 3 2 1 D12
-Vbat
PS 2
Power Distribution for UMUX PS 2 GND
Protective GND
Protective GND
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Supply with the DUPOS The DUPOS multifunctional connection box allows you to directly integrate
(Option) the connection points for the external power supply circuits PS1 and PS2
(refer to the figure above) on the UMUX cable tray.
Please note that the DUPOS has no fuses for the external power
supplies.
The power sources PS1 and PS2 must be fused for the operation
with DUPOS.
Wire gauge The minimum wire gauge required for the conductors of the power supply
lines (for 1 UMUX) between the power distribution panel (or DUPOS) and
the UMUX subrack is 1.5 mm2 (2.5 mm2 is recommended).
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Fuses It is essential to fuse each power supply circuit (-Vbat = -48/-60 VDC) for the
UMUX 1500 subrack at the power source side with a 10 A slow-blow fuse
(Fuse <n> (n = 1 4) in the figure above).
Omitting the fuses in the power supply circuit might lead to
seriously damaged equipment or create a fire in the case of
overload or short circuits.
Grounding and power The UMUX 1500 is telecommunication equipment compliant to protection
supply class 1.
It is mandatory to connect the equipment to suitable protective
ground!
The electro-mechanical design of the UMUX 1500 takes special care with
respect to EMC. The subrack of the UMUX covered with its front cover
represents a "Faraday cage" type construction, if the signal cables are
shielded and the equipment is grounded as instructed. The subrack features
a conductive coating, which allows large area conductive connections
between the subrack and the mounting rails of the rack, provided that the
rails are conductive as well.
With installed front cover, the UMUX 1500 achieves compliance
with the EMC specification (of the UMUX 1500) without dummy
covers for empty slots.
The installation of dummy covers instead of the front cover will
however not guarantee compliance with EMC specifications.
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VCC
Subrack UTF
front cover
Rails GND
and Vcc
Backplane UTF =
connector filtered UT
Grounding
bar M_GND Backplane
with M_GND Input filter
for UT
UT (-48/-60 VDC)
The subrack provides three connection points for system ground. In order to
achieve effective grounding at least one of the three connection points has
to be connected to the system ground:
1) Direct connection of the wire "M_GND of subrack construction" to the
system ground.
2) Conductive installation of the subrack into the rack (frame), which
must have a suitable connection to the system ground.
3) Connection to the system ground via the connection point of the
grounding bar (thread M4).
The front panel of the POSUS power converter unit is isolated from
the electronic ground GND.
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Unit front
panel M_GND
UTF
Subrack
front cover
GND Rails GND
VCC
and Vcc
Unit front-
Connection connector Units with
of M_GND to overvoltage
electrical protection UTF =
GND Backplane filtered UT
connector
Ferrite toroid
(all signals) Input filter
M_GND
for UT
Grounding bar
M_GND of subrack construction
M_GND
Ferrite toroid
EMC filter
(depending on
signals)
Signal cable
with common
signal shield
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N P
AC
DC
+ -
Conductive chassis
UMUX 1500 of the UMUX 1500
subrack
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N P
G
AC
DC
+ -
Conductive chassis
UMUX 1500 of UMUX 1500
subrack
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Lightning and over-voltage The UMUX units provide secondary over-voltage protection for their
protection interfaces in co-operation with external equipment.
The primary protection (as required for lightning protection) is normally
implemented at the connection points of the signal cables to the outside
world. Depending on the units and interfaces, the implementation of gas
discharge tubes at the connection point is suitable for providing such
protection.
Poor cabling and grounding present a danger to personnel and
might lead to seriously damaged equipment.
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2 HU
88.9
3
44.45
1 HU
4
266.7
6 HU
1
2 HU
88.9
1 Subrack
2 Cable tray
3 Heat deflection shield (OPTION)
4 FANUV (OPTION)
The deflection shield (3) evacuates the heated air produced in the
subrack (1).
The FANUV (4) option drastically increases the efficiency of the
heat evacuation.
If you want to protect the subrack (1) from heated air produced
below the subrack, you must install a heat deflection shield below
the cable tray (2).
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Subrack The figure below shows the layout and the mechanical dimensions of the 19-
inch subrack, including grounding bars.
Subrack with front cover The figure below shows the mechanical dimensions of the 19-inch subrack
with installed front cover.
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Cable tray The figure below shows the mechanical dimensions of the 19-inch cable tray
fitting to the subrack of the UMUX 1500.
Figure 23: UMUX 1500 cable tray
(dimensions [mm])
Heat deflection shield The figure below shows the mechanical dimensions of the 19-inch heat
deflection shield.
Figure 24: Heat deflection shield
(dimensions [mm])
Fan unit (for information only) The figure below shows the mechanical dimensions of the 19-inch FANUV unit.
Figure 25: Mechanical dimensions FANUV
(dimensions [mm])
moving fans
refer to handbook
465.1
482.6
444
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Adapters For the installation of the subrack, the cable tray and heat deflection shield
(and/or fan unit) into a rack complying with ETSI, there are special adapters
available. As shown in the figures below, there are four sets of adapters.
Figure 27: Adapters 8 HU for the installation of subrack and cable tray
into ETSI racks
(dimensions [mm])
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The adapters provide M6 nuts for the fixing holes of the 19-inch
mounting standard.
To install the UMUX equipment into an ETSI rack you have to first install the
adapters into your ETSI rack:
Select appropriate type of adapter for left and right side. (Watch for the
fixing threads of the cable tray).
Locate fixing position and fit captive nuts.
Secure adapters using M6 screws. Tighten the screws provisionally.
The remaining installation steps are identical to the steps for 19-inch rack
installation with some minor differences.
It is good installation standard to follow the steps for the installation of the
UMUX in the order shown below.
Patch panels (optional) Some of the traffic interfaces might require local patch panels to adapt the
interface cables of the UMUX to cables of other characteristics or to provide
points of connection according to the local standard.
Patch panels are optional items provided on request only. A description and
corresponding instructions for installation are provided together with the
patch panel.
A 19-inch patch panel is available which provides coaxial connectors for the
75 interfaces of the LOMIF (LOMI4) and of other units with asymmetrical
E12 interfaces.
For details of the 75 patch panel, refer to [501].
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The UMUX 1500 equipment Check the unpacked equipment before you start the installation:
Check for complete consignment and for correct designation (refer to
ordering information).
Check the equipment for damages due to storage, transport or handling.
Check the front and backplane connectors (if any) of the units for
damaged pins.
Leave units in their protective ESD bags until you plan to plug them into
the subrack.
Please note:
Do not throw away any pieces packed with the equipment; you
might use them later.
There are no connectors packed with the basic unit. The
connectors and cables are in separate packing.
Keep the original packing of the components if you plan to
move or dispatch the equipment later; the original packing
provides the best protection for the equipment.
The signal cables All external equipment connects to the UMUX (unit and traffic interfaces,
maintenance interfaces, alarm and clock interfaces) via the connectors on
the front panel of the units. KEYMILE provides signal cables of variable
length for all traffic and system interfaces.
For the visual inspection of signal cables check the following:
Mechanical condition of the connectors and the cables.
The contact holes of the connector must be clean.
Mechanical condition of the latching system of the units.
KEYMILE provides cables with latching clips.
The labelling (designation) of the cables must conform to the
documentation of the installation.
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Installation
Before you start Before you start the installation of the UMUX 1500, please check and
complete preparatory steps as follows:
Layout of the equipment in the rack
The layout of the UMUX (and other) equipment in the rack is a
prerequisite for all installation. This layout must consider
UMUX subracks and cable trays
Heat deflection shields
FANUV fan units
Power supply
Signal cabling
Other equipment
The layout must indicate the exact position of each subrack and heat
deflection devices in the rack considering its mechanical dimensions and
the rules for the equipment installation.
Rack
Rack installed.
Metallic parts of the rack connected to the system ground.
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Installing the cable tray For your convenience, you should first install the cable tray and cables
before the UMUX subrack.
A
A-A
0 V power supply
Protective ground
-VBAT power supply
240
437.1
The numbers on the front of the cable tray correspond to the slot numbers of
the subrack.
For cables without shields:
Do not forget to mount the ferrite toroids on the signal cables if not
already provided.
For details on signal cables refer to the corresponding user guides.
To install the cable tray proceed as follows:
Locate fixing position of cable tray and fit captive nuts (the adapters for
ETSI installation provide nuts).
Lift cable tray into position and secure using four M6 screws
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Figure 34: Cable tray with installed WAGO connector block and cables
to the power supply (distribution point) and ground
To install the WAGO connector block onto the cable tray proceed as follows:
Take the original power cable provided, with the WAGO connection
assembled, and snap the studs of the block into the 3 holes from inside
the cable tray, while the cable tail is looking to the front of the cable tray.
Connect the cables providing the power supply and system ground on
the WAGO connector block. The block has a cage spring wire grip. Strip
the insulation at a maximum of 8 mm to 9 mm. Open the grip by pushing
down with a screwdriver, push the stripped wire in, and release the grip
(refer to figure below).
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Power supply with DUPOS The following description applies for UMUX 1500 installations with DUPOS
(OPTION) and prepares the cable tray for the connection of the power supply to the
UMUX subrack.
The installation of the power supply with the DUPOS is different from the
standard procedure described above.
The installation of the DC power supply with the DUPOS option is described
in [504] and applies as well for upgrades of the standard supply to power
supply with the DUPOS.
Tying signal cables to the The cable tray makes the installation of the external cabling for the units
cable tray easier. It provides a means to arrange and fix the cables before the
installation of the subrack and thus provides space for convenient working.
On the front, the cable tray carries a label bar with numbers corresponding
to the slot positions of the subrack. It is essential that you align the position
of the connectors and cables for each unit and interface with respect to the
front line of the cable tray.
Depending on the unit and its traffic signals the signal cable provides
different EMC measures:
The (signal) cables have a common metallic braid shield for all the signal
leads of the cable and a
one-ferrite EMC filter (refer to figures below)
two-ferrites EMC filter (refer to figures below)
To maintain the equipments EMC status signal cables without
braid shield are no longer supported!
page 38 of 63 User Guide Systems, UMUX 1500 Installation EN/LZTBU 320 215/3 RA
UMUX 1500, Installation Guide KEYMILE AG
View B
Braid Shield
Ferrite
70
View B
Braid Shield
Ferrite Ferrite
70
B
250
The figures below show samples of alignment for the above cable types.
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Figure 38: UMUX 1500 and cable installation with a one-ferrite EMC-
filter (dimensions [mm])
5
1
3
7 7
6
Legend:
1 Cable
2 Ferrite(s)
3 Exposed section of cable screen
4 DIN connector to UMUX unit
5 Earth bar with cable clamp
6 Base of cable tray
7 Cable ties (fixing the cable to the base of the cable tray)
page 40 of 63 User Guide Systems, UMUX 1500 Installation EN/LZTBU 320 215/3 RA
UMUX 1500, Installation Guide KEYMILE AG
Figure 39: UMUX 1500 and cable installation with a two-ferrite EMC-
filter (dimensions [mm])
2 5
1
3
7 7
6
Legend:
1 Cable
2 Ferrite(s)
3 Exposed section of cable screen
4 DIN connector to UMUX unit
5 Earth bar with cable clamp
6 Base of cable tray
7 Cable ties (fixing the cable to the base of the cable tray)
The distance between the cable tray and the connector as well as the type
of the cable and connector depends on the plug-in unit (although identical
for most units and interfaces). The distance of the area with exposed cable
shield is constant with respect to the front line of the cable tray.
The figures above do not show cable connector locks!
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Traffic units The user guides of the corresponding traffic units provide the layout of the
cables used for the interfaces of the unit. For most units with traffic interfaces
one cable connects all the interfaces of the unit.
For details on the installation of signal cables refer to the corresponding
(unit) user guides.
Control unit The control unit features the following interfaces with corresponding cables:
Management interfaces
Alarm interfaces (inputs / outputs)
Synchronisation interfaces (inputs / outputs)
The user guide of the corresponding COBU<X> control unit provides the
layout of the cables. All cables for the COBU<X> interfaces including the
cables for the QX-interface are shielded. It is essential for the specified EMC
characteristics of the UMUX that you connect all shields properly to the
grounding bar of the subrack.
For details, please refer to the user guides [315] and [313].
Cable tray and cables are now ready for the installation of the subrack.
Tying cables to their The cables terminated on the UMUX are connected to their connection
connection points points in accordance with the documentation of the installation and to the
customer's specifications.
In order to maintain the EMC characteristics of the UMUX system,
it is essential to connect the shield of shielded cables at both sides,
at the UMUX grounding bar and at the external connection point
(e.g. distribution frame).
page 42 of 63 User Guide Systems, UMUX 1500 Installation EN/LZTBU 320 215/3 RA
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Patch panel (optional) The patch panel is an optional item provided on request only. Description
and instructions for installation are provided together with the patch panel.
A 19-inch patch panel is available which provides coaxial connectors for the
75 Ohm interfaces of the LOMIF (LOMI4) and of other units with
asymmetrical E12 interfaces.
For details, refer to [501].
Lightning protection The lightning protection is implemented at the connection points of the cables to
the outside world. The UMUX equipment only provides secondary protection.
For more information on the implementation of lightning and over-voltage
protection, refer to the corresponding paragraphs in this chapter.
NE with redundant control units For systems with redundant control units only:
Alarm inputs (refer to figure below):
For full protection, it is essential to connect the inputs of the backup
COBU<X> separately from the default control unit. This requires
Separate conductors for the two signal paths between the external
connection point and the control units. Normally the external alarm
source is a dry relay contact, which does not require drivers.
Optionally (e.g. for high resistance solid state alarm sources)
individual line drivers at the external connection point for each of the
two signal cables.
A reasonable compromise relies on one common driver for a high
resistance solid alarm source at the external connection point for the two
signal conductors (provided there is sufficient capacity of the line driver).
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COBU<X> Slot 12
+5V
External Connection Point
optional driver
Input <x>
Slot 11 -UTF
COBU<X>
+5V
optional driver
The figure above shows the wiring for 1 external alarm only.
The FANUV [502] and DUPOS [504] options use the COBU<X>
interfaces for external alarm signals (inputs).
Special cables for the connection of redundant control units are
provided with the options.
Alarm outputs:
For full protection, it is essential to connect the outputs of the backup
COBU<X> separately from the default control unit. There are two
principles possible for the provision of external alarms:
Each control unit drives its own external alarm device. The installation
is fully redundant.
Common wiring of the alarm contacts of both control units (The 2
types of contacts require 2 different schemes of connection):
AC: For alarm contacts Active Closed the corresponding
conductors of each control unit are connected as wired
or e.g. at the external connection point. The NE drives
an external alarm device between the AC and the COM
contacts as one Active Closed contact.
AO: For alarm contacts Active Open the corresponding
conductors of each control unit are connected in series
with the external connection point. The NE drives an
external alarm device between the two AO contacts of
the two control units as one Active Open contact.
The two COM contacts are not used.
The figure below shows the wiring and the relay states for
- Active COBU<X> in slot 11 (inactive unit in slot 12)
- UA pending
page 44 of 63 User Guide Systems, UMUX 1500 Installation EN/LZTBU 320 215/3 RA
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COBU<X> Slot 12
AO AO
UA AC AC
Urgent
Alarm
AO AO
UA AC
COM
AO
NA
AC
COM
UA Urgent Alarm
NA Non-urgent Alarm
AC Active Closed
AO Active Open
The figure above does not show the wiring for the NA. The same principles
as for the UA apply also for the NA.
Please note:
Due to the different wiring schemes for common AO and
common AC alarm contacts, only one type of alarm contact can
be used: either AC or AO.
All the alarm contacts of the COBU<X> are solid state relay
contacts.
Connecting
synchronisation interfaces
All NE The COBU<X> control unit provides interfaces for 2048 kHz timing signals
as follows:
Outputs
PETS driven outputs (sources on the COBU<X>):
ESO-1 3
SETS driven outputs (sources on the SYNI<X>):
ESO-4
Inputs
PETS driven inputs (timing system on the COBU<X>):
ESI-1 and ESI-2
SETS driven input (timing system on the SYNI<X>):
ESI-1
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page 46 of 63 User Guide Systems, UMUX 1500 Installation EN/LZTBU 320 215/3 RA
UMUX 1500, Installation Guide KEYMILE AG
NE with redundant control units For systems with redundant control units only:
Inputs synchronisation (refer to figure below):
For full protection, it is essential to connect the inputs of the backup unit
separately from the default control unit. Since the timing signals require
proper termination, additional considerations apply for installations with
redundant control units:
The inputs are terminated on each control unit either with 75 Ohm
(ESI-1 with 75/120 Ohm) or with high impedance. The physical
termination set via a jumper on the control unit is independent of the
active/standby state of the control unit. The settings have to be
identical for both units, since
a setting not matching the configuration creates an alarm
operation of 1 unit only (during repairs) will change the termination
There are several ways to terminate the timing signal properly:
a) Individual drivers at the external connection point for each
signal cable.
b) External termination of the timing signals close to the
units.
COBU<X> Slot 12
External Connection Point
driver
Jumper
75 Ohm
COBU<X> Slot 11
driver
Jumper
75 Ohm External
Timing
Source
The figure shows only 1 timing signal and applies for a line impedance of 75
Ohm (line termination). A similar wiring applies for lines with 120 Ohm of line
impedance (termination).
EN/LZTBU 320 215/3 RA User Guide Systems, UMUX 1500 Installation page 47 of 63
UMUX 1500, Installation Guide KEYMILE AG
COBU<X> Slot 12
External Connection Point
d1
Jumper
75 Ohm driver
COBU<X> Slot 11
External
Timing
d2 Source
Jumper
75 Ohm
75 Ohm
The figure shows only 1 timing signal and applies for a line impedance of 75
Ohm (line termination). A similar wiring applies for lines with 120 Ohm of line
impedance (termination).
It is essential to keep the non-terminated cable tails d1 and d2 short!
Sync outputs:
The timing signals on the outputs are active only if the control unit is
active. Proper termination of the timing signals provided, there are
several ways to handle the timing signals of the redundant control units
The timing signal outputs of the COBU<X> use separate cables to the
connection point. They are individually terminated on a device, which
selects the timing source for its output signal automatically between
the 2 inputs.
The timing signal outputs of the COBU<X> use a common cable,
which is terminated at the external connection point. It is essential to
keep the connection between the corresponding 2 outputs very close
in order to reduce signal distortions due to reflections from the non-
terminated tail.
The timing output of each control unit uses its own cable, which is
terminated at a common external connection point. Such wiring is only
possible if the cable and the termination at the common connection
point accurately match the impedance of the signal source. Any
mismatches will create distortions of the timing signal due to
uncontrolled reflections.
page 48 of 63 User Guide Systems, UMUX 1500 Installation EN/LZTBU 320 215/3 RA
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Connecting management
interfaces
All NE The management interfaces are normally terminated on the local craft device
(F-interface) or on an Ethernet device (QX-interface). Please refer to the
technical specifications of the equipment and the interfaces to check for
compatibility.
For technical specifications of the interfaces, refer to the description [215]
and [213]. Check for compatibility with the connected equipment.
For principles and details on the implementation of the management
communication of the UMUX, refer to [901].
NE with redundant control units For systems with redundant control units only:
QX-interface
The QX-interface is an Ethernet LAN interface. It is possible to connect
the interfaces of both control units to the LAN (e.g. via hub). Only the QX-
interface of the active control unit communicates. After the switchover to
the standby unit the system requires some time to update the address
resolution of the IP-address with the new MAC-address of the newly
active control unit.
Q1-(slave)interface
The Q1-interface is a bus interface. It is possible to connect the Q1-
interfaces of both control units parallel to the local Q-bus since there is
only one interface active. Although there is only one unit active, the
second unit loads the bus as any other device connected to the bus.
For this reason, a UMUX 1500 with redundant control units reduces the
remaining capacity of the Q-bus by two NEs.
Q1-master interface (for NEs with COBU<X> only)
The same requirements apply for the Q1-master interface as for the Q1-
interface.
Refer to the paragraph above.
F-interface
The main application of the F-interface is the commissioning and
maintenance of the UMUX via a local craft device. The local craft device
connects directly to the F-interface of the active unit at the time of such
access.
It is not possible to connect the F-interface in parallel. The F-interface of
each of the redundant control units requires its own termination on a
corresponding serial interface (or a selector box).
If the F-interface operates in the mode management communication via
EOC then the F-interface of each of the two redundant control units is
terminated on its own SIFOX interface (refer to the figure below).
To connect the COBU<X> to the EOC you need a standard SIFOXEOC
cable and the adapter cable COBUX/C3.1-3.
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540
1
2
1
Connects to the SIFOX
Legend:
1 This connector directly connects the EOC to the F-interface of the
CENCA control unit or to the COBUX/C3.1-3 adapter cable.
2 This connector connects the EOC via the standard SIFOX-EOC cable
to the F-interface of the COBU<X> or COBUQ control unit. For
redundant COBU<X>s, you need 2 separate EOC interfaces.
Installing the subrack The backplane at the rear of the subrack provides a 3-pin (fast-on) terminal
power cable for the power supply and the system ground. The subrack is delivered with a
power cable, one end terminated with a connector fitting this terminal, the
other end terminated with a WAGO connector (refer to figures below).
The matching WAGO connector block on the cable tray or DUPOS
terminates the external cables providing power supply and system ground.
If required, you can directly terminate a customised power supply
cable (without intermediate WAGO connector blocks) on the plug
fitting to the 3-pin (fast-on) terminal.
With this, you will lose the flexibility of the front access for the
connection of the power supply.
page 50 of 63 User Guide Systems, UMUX 1500 Installation EN/LZTBU 320 215/3 RA
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Figure 46: Power supply cable for the subrack (standard cable)
4 3 1 2
Legend:
1 Power cable for subrack
2 Fast-on connector (subrack side)
3 WAGO connector (cable tray side)
4 WAGO connector block (cable tray, power supply side)
At the time of delivery, the matching WAGO connector block (4) is plugged
onto the WAGO connector (3) (as shown on the top of the figure above).
The cable tray provides three holes at its right inside which fit the pins of the
WAGO connector block.
If you use the FANUV option without DUPOS, you need a special
cable that includes the following functions
Power supply cable for the UMUX subrack.
Power supply cable for the FANUV.
Connection of the FANUV alarm interfaces with the COBU<X>
alarm inputs.
For more information of the FANUV installation, refer to [502].
To install the subrack power cable in the UMUX subrack, proceed as follows
(for numbers refer to the figure below):
Unplug the power cable from the WAGO connector block on the cable
tray (1) if applicable.
This step is left out if the power cable is directly connected to the fast-on
contacts on the subrack.
Plug the 3-pin connector of the subrack power cable to the fast-on
contacts at the rear of the subrack (2).
If you use the FANUV option without DUPOS, you must connect the
special power supply cable as indicated in [502].
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2
1
3
Subrack installation
Figure 48: Layout of the subrack UMUX 1500
(dimensions [mm])
UBUS
PBUS
SBUS
To install the subrack, proceed as follows (for numbers refer to the figure
below):
page 52 of 63 User Guide Systems, UMUX 1500 Installation EN/LZTBU 320 215/3 RA
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Locate the top fixing position of the subrack and fit the four captive nuts.
The bottom fixing position is 6 HU below.
Lift the subrack into position and secure the subrack with M6 screws.
Ensure that the power cable coming from behind remains accessible
from the front.
Reconnect the power cable to the WAGO connector block (3) or the
corresponding DUPOS interface (left out if the power supply cable is
directly connected to the fast-on contacts on the subrack).
Align the power cable (refer to figure below).
1
3
Installing heat deflection The heat deflection shield removes the hot air rising through the subrack(s)
shields and fan units below to the front or rear of the rack. If there is no equipment producing heat
below the subrack of the UMUX 1500, the heat deflection is not required.
Depending on the evacuation of the heated up air, there are two ways of
installing the heat deflection shield (refer to figures below):
Exhaust to the rear:
The heat deflection shield is installed in such way that the cold air flows
from the front into the subrack above and evacuates as heated up air
from the subracks below to the rear (recommended for 19-inch
installation).
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Heated air
Rear
Front
Heated air
Cold air
FANUV
Fan Unit
page 54 of 63 User Guide Systems, UMUX 1500 Installation EN/LZTBU 320 215/3 RA
UMUX 1500, Installation Guide KEYMILE AG
Heated air
Cold air
FANUV
Fan Unit
Heated air
Cold air
FANUV
Fan Unit
For illustration of this basic arrangement of the UMUX with heat deflection
devices, refer to the figure below.
EN/LZTBU 320 215/3 RA User Guide Systems, UMUX 1500 Installation page 55 of 63
UMUX 1500, Installation Guide KEYMILE AG
2 HU
88.9
6
9
44.45
1 HU
8
266.7
6 HU
2
2 HU
88.9
Legend:
2 Fast-on connector (subrack side)
3 WAGO connector or DUPOS interface (cable tray side)
6 Connector for the FANUV
8 Connector for alarm inputs of the COBU<X> unit
9 Cable clamp for cable (5)
To install the heat deflection shield and the FANUV options proceed as
follows:
FANUV
Locate fixing position of the fan unit and fit the 2 captive nuts (nuts are
already provided with adapters for ETSI installation). Install the fan
unit as close as possible to the top of the subrack.
Lift the fan unit into position and secure the unit with the two M6
screws.
Tie the FANUV power and alarm cable from the connection point (3)
along the right hand side of the UMUX subrack up to the FANUV unit.
Connect the connector (6) of the power cable to the FANUV (refer to
figure above) and clamp the power cable to the clamp (9).
Please note that you need additionally the commissioning for the
COBU<X> interfaces for external alarm signals as described in
[502] for the FANUV without DUPOS
[504] for the FANUV with DUPOS.
page 56 of 63 User Guide Systems, UMUX 1500 Installation EN/LZTBU 320 215/3 RA
UMUX 1500, Installation Guide KEYMILE AG
For details of the FANUV installation and cabling options, refer to [502].
Heat deflection shields
Select the appropriate orientation of the heat deflection shield and
rotate the shield accordingly:
Evacuation of heated up air to the rear: front to rear
Evacuation of heated up air to the front: front to rear
Locate fixing position of the heat deflection shield and fit captive nuts
(nuts provided with adapters for ETSI installation).
Lift the heat deflection shield into position and secure the unit with four
M6 screws.
For an efficient heat evacuation in the bottom UMUX equipment, you
must install a heat evacuation shield (proper orientation) below the
bottom UMUX subrack.
Cable clamps and The subrack of the UMUX 1500 provides a left side and a right side cable
grounding bar clamp and grounding bar. Each bar has its own clamp, each of which is
independent from the other.
2 3
5 4 6
At position (6) at the right side of the subracks grounding bar there is a
supplementary connection point for system ground. The thread accepts M4
screws. It is possible to use this connection point as a bonding point for
wriststraps.
To remove the left side cable clamp from its grounding bar:
Turn the spring bracket to the left (1).
A screwdriver might help to unlatch the spring bracket.
Remove the left end of the clamp from the grounding bar by rotating it
outward (2).
Unhook the right end of clamp from the grounding bar and remove the
clamp completely (3).
Follow the same steps mirrored to the right to remove the right side clamp
from its grounding bar.
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13 14 21 (13)
(22)
11
22
12
LC
23
22
11
LC
13 14 21
Legend:
1x Applies to the insertion of the units to the subrack
2x Applies to the removal of the units from the subrack
LC Latching clips
Repeat the steps above for all units to insert.
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Clamping cables to the Clamp the cables to the bar only if all cables are installed and properly
subrack grounding bar arranged with respect to the units and the cable tray:
Snap in the cable clamp and close the grounding bar. Follow the steps
(4) to (5) as instructed in the corresponding figure for the left and/or the
right side clamps.
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4 2
6
5
Please note that the front cover also covers the grounding bar and
a part of the cable tray.
Mounting the front cover Hinge lower lids of the front cover into the slots of the left and right side
grounding bars (1).
Rotate front cover towards the front of the subrack (2).
Depress the left hand and the right hand lock inwards (3).
Align the upper lids of the front cover to the slotted rail at the upper edge
of the subrack (4).
Close the cover firmly (5). Listen for the click.
Check the cover for correct fitting.
Removing the front cover Depress the left hand and the right hand lock inwards (3).
Rotate the upper edge of the front cover outwards (6).
Remove lower lids of the front cover from the slots of the left and right
side grounding bars (7).
Remove the cover completely.
The UMUX 1500 complies with EMC standards only with the front
cover fitted!
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