BENTLER OP - 45-OP10 Projeto Elétrico

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2013 >>> DOKU <<<
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EPLAN-VERSION : 5.70
Customer : BAT PUNE
INSTALLATION DESIGNATION : BTC 1
TYPE/EXECUTION :
SERIAL NUMBER : 2012_004_186
PRODUCER (FIRM) : BENTELER MASCHINENBAU, BIELEFELD
PLACE OF INSTALLATION :
PARTICULARS OF PARTS :
PARTICULARS OF PARTS : ABB 1600; SKS; ACS50
PARTICULARS OF PARTS : REVISION 4, Auftrag-Nr. 100570
FILE NAME (WITHOUT \EPLAN4\P) : 100611A
2
File: 100611A
BENTELER
BTC 1 COVER SHEET
BMB2011_BTC_A/20110120 15-300 Modified 20.07.12
Serial No.: 2012_004_186
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Machine Part Page
Mechanical engineering P. 1
Reference Name Check: 31.10.2013 Examin.: XXX +OGC / 1 of 8 8 P.
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INFORMATION ABOUT MODIFICATIONS

NAME
NO. DATE ADAPTER MODIFICATIONS SIDE
31.10.13 Schmitz DOKU __
1 3
File: 100611A
BENTELER
BTC 1 INFORMATION ABOUT MODIFICATIONS
Serial No.: 2012_004_186
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Machine Part Page
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ASSEMBLY OVERVIEW ASSEMBLY OVERVIEW
GROUP + GROUP +
FOR: FOR:
Cover sheet, Assembly overview, Table of contents OGC PLC-Componentry Control-cabinet PC2
General-layout-of-installation LM0 Safety Componentry PNOZmulti PC3
Power supply Control-cabinet PS0 Interface Cabinet LH IF1
Distribution 400/230VAC PS1 Interface Cabinet RH IF2
Distribution 24VDC General PS2 Operator panel 1 OP1
Distribution 24VDC Option 1+2 PS3 Operator panel 2 OP2
Distribution 230VAC PS4 Turn-table TT1
Lighting Installation LH2 Interface Robot 1 + Welding instruments RC1
Emergency-stop ES1 Layout Clamp bar and Plug LI0
Layout Installation General LI1
Protection-area SA1 Layout Installation Profibus LI2
Protection equipment Rolling door OS1 Layout Installation Profinet LI3
Protection equipment 2-Manual OS2 Construction-plan Control-cabinet 1 LC1
Protection equipment Manual/Automatic OS3 Accessories AC
Protection equipment Scanner OS4 General technical Directions OTC
PLC-Layout PC0 List of equipment PL
PLC-Address-cover /-Supply PC1 Terminal layout TCT
2 4
File: 100611A
BENTELER
BTC 1 ASSEMBLY OVERVIEW
Serial No.: 2012_004_186
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SEITE/PAGE SEITENBENENNUNG / PAGE IDENTIFICATION SEITE/PAGE SEITENBENENNUNG / PAGE IDENTIFICATION
+OGC/1 COVER SHEET +ES1/3 EMERGENCY-STOP PNOZmulti PROGRAM
+OGC/2 INFORMATION ABOUT MODIFICATIONS +SA1/1 PROTECTIVE DOOR BTC
+OGC/3 ASSEMBLY OVERVIEW +SA1/2 PROTECTIVE DOOR PNOZmulti PROGRAM
+OGC/4 TABLE OF CONTENTS +OS1/1 ROLLING DOOR 1 SUPPLY
+OGC/5 TABLE OF CONTENTS +OS1/2 ROLLING DOOR 1 CONTROL
+OGC/6 TABLE OF CONTENTS +OS1/3 ROLLING DOOR 1 CLOSED CONTROL
+OGC/7 TABLE OF CONTENTS +OS1/4 ROLLING DOOR PNOZmulti PROGRAM
+OGC/8 TABLE OF CONTENTS +OS2/1 TWO-HAND-START
+LM0/1 LAYOUT-INSTALLATION +OS2/2 TWO-HAND PNOZmulti PROGRAM
+PS0/1 POWER SUPPLY 400V +OS3/1 MANUAL/AUTOMATIC 1
+PS0/2 POWER SUPPLY N-/PE-BAR +OS3/2 MANUAL/AUTO PNOZmulti PROGRAM
+PS1/1 DISTRIBUTION 400V +OS4/1 SCANNER SUPPLY
+PS2/2 DISTRIBUTION 24V +OS4/2 SCANNER PNOZmulti PROGRAM
+PS2/3 DISTRIBUTION 0V +PC0/1 CONTROL-CABINET INPUTS 2.0 - 3.7
+PS3/1 POWER SUPPLY UNIT 24V +PC0/2 CONTROL-CABINET INPUTS 3.4 - 4.7
+PS3/2 DISTRIBUTION 24V +PC0/4 CONTROL-CABINET OUTPUTS 2.0 - 3.7
+PS3/3 DISTRIBUTION 0V +PC0/5 CONTROL-CABINET OUTPUTS RELAY
+PS4/1 DISTRIBUTION 230VAC +PC1/1 POWER SUPPLY INPUTS
+LH2/1 LIGHTING CELL +PC1/2 INPUTS I02.0 - .7
+ES1/1 EMERGENCY-STOP BTC +PC1/3 INPUTS I03.0 - .7
+ES1/2 EMERGENCY-STOP DISTRIBUTION POTENTIAL +PC1/4 INPUTS I04.0 - .7
3 5
File: 100611A
BENTELER
BTC 1 TABLE OF CONTENTS
Serial No.: 2012_004_186
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+PC1/7 POWER SUPPLY OUTPUTS +OP2/1 OPERATOR PANEL
+PC1/8 OUTPUTS Q02.0 - .7 +OP2/2 CONSTRUCTION-PLAN OPERATOR PANEL OUTSIDE
+PC1/9 OUTPUTS Q03.0 - .7 +OP2/3 CONSTRUCTION-PLAN OPERATOR PANEL ABOVE
+PC1/10 OUTPUTS RELAY 1-2 +OP2/4 CONSTRUCTION-PLAN OPERATOR PANEL INSIDE
+PC2/1 SUPPLY 24V CONTROL / PROFIBUS +TT1/1 TURN-TABLE POSITION RECOGNITION
+PC3/1 SUPPLY 24V SAFETY PNOZmulti +TT1/2 POSITION RECOGNITION PNOZmulti PROGRAM
+PC3/2 PROGRAM VERSION SAFETY PNOZmulti +TT1/3 SWITCHING OFF JIG 1
+PC3/3 SUPPLY 24V SAFETY PNOZmulti +TT1/4 SWITCHING OFF JIG 1 E1 PNOZmulti PROGRAM
+PC3/4 DISTRIBUTION 24V CYCLE OUTPUTS PNOZmulti +TT1/5 SWITCHING OFF JIG 1 E2 PNOZmulti PROGRAM
+PC3/5 OCCUPATION SAFETY PNOZmulti +TT1/6 SWITCHING OFF JIG 2
+PC3/6 OUTPUTS 1+2 SAFETY PNOZmo4pi +TT1/7 SWITCHING OFF JIG 2 E3 PNOZmulti PROGRAM
+PC3/7 OUTPUTS 3 SAFETY PNOZmo4pi +TT1/8 SWITCHING OFF JIG 2 E4 PNOZmulti PROGRAM
+PC3/8 INPUTS 1+2 SAFETY, STANDARD PNOZmi1p, PNOZmi2p +TT1/9 VOLTAGE DISTRIBUTION JIG
+IF1/1 INTERFACE HARDWARE CELL/CELL LEFT +TT1/10 VOLTAGE DISTRIBUTION JIG 1
+IF2/1 INTERFACE CELL / CELL RIGHT +TT1/11 VOLTAGE DISTRIBUTION JIG 2
+OP1/1 OPERATOR PANEL +TT1/12 VARIANT PLUG CODING JIG
+OP1/2 CONSTRUCTION-PLAN OPERATOR PANEL INSIDE +RC1/1 SUPPLY ROBOT, WELDING
+OP1/3 CONSTRUCTION-PLAN OPERATOR PANEL ABOVE +RC1/2 WELDING INSTRUMENTS POWER
+OP1/4 CONSTRUCTION-PLAN OPERATOR PANEL INSIDE +RC1/3 ROBOT INTERFACE EMERGENCY-STOP
+OP1/5 CONSTRUCTION-PLAN OPERATOR PANEL BELOW +RC1/4 ROBOT INTERFACE GENERAL STOP
+OP1/6 CONSTRUCTION-PLAN OPERATOR PANEL (502 05691) +RC1/5 ROBOT GENERALSTOP PNOZmulti PROGRAM
4 6
File: 100611A
BENTELER
Serial No.: 2012_004_186
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+RC1/6 ROBOT INTERFACE AUTO STOP +LI1/7 CABLE PLAN GROUND-CONDUCTORS
+RC1/7 ROBOT AUTO STOP PNOZmulti PROGRAM +LI1/8 CABLE PLAN TORCH CLEANING
+RC1/8 SUPERVISION DRIVES +LI1/9 CABLE PLAN OPERATOR PANEL
+RC1/9 SUPERVISION DRIVES PNOZmulti PROGRAM +LI1/10 CABLE PLAN SCANNER, EMERGENCY-STOP
+RC1/10 SIGNAL SUPERVISION PNOZmulti PROGRAM +LI1/11 CABLE PLAN COUPLING
+RC1/11 SUPERVISION DRIVES ABB +LI1/12 CABLE PLAN JIG
+RC1/12 PROFIBUS SLAVE +LI1/13 CABLE PLAN ROTARY CARRIER
+RC1/13 ROBOT 24V - DISTRIBUTION +LI1/14 CABLE PLAN REKOFA
+RC1/14 SUPPLY SKS 1 +LI1/15 CABLE PLAN KABELSCHLEPP TURN-TABLE
+RC1/16 SUPPLY SKS 2 +LI2/1 BUS LAYOUT ROBOT MASTER
+RC1/18 ROBOT TORCH CLEANING 1 +LI2/2 BUS LAYOUT SLAVE, JIG, OP
+RC1/19 ROBOT BLOW-OUT +LI3/1 ETHERNET LAYOUT
+RC1/20 LAYOUT ABB-IRC 5 - CONTROL COMPACT +LC1/1 LAYOUT SWITCH CABINET INSIDE
+LI0/1 REFERENCE LIST OF TERMINAL BOARDS +LC1/2 LAYOUT SWITCH CABINET CODING PLUG
+LI0/3 PLUG LAYOUT +LC1/3 LAYOUT SWITCH CABINET +IF-PLUG
+LI1/1 EQUIPOTENTIAL BONDING +LC1/4 LAYOUT SWITCH CABINET BOTTOM PLATE
+LI1/2 CABLE PLAN PLUG, LIGHTING +LC1/5 LAYOUT SWITCH CABINET OUTSIDE
+LI1/3 CABLE PLAN ROLLING DOOR 1 +LC1/6 LAYOUT SWITCH CABINET MAIN SWITCH OUTSIDE
+LI1/4 CABLE PLAN PROTECTIVE DOOR TURN-TABLE +AC/1 ACCESSORIES
+LI1/5 CABLE PLAN SUPPLY ROBOT +RC1 +OTC/1 TYPE PLATE TECHNICAL DATA
+LI1/6 CABLE PLAN INTERFACE ROBOT +RC1 +OTC/2 GENERAL DIRECTIONS
5 7
File: 100611A
BENTELER
Serial No.: 2012_004_186
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+OTC/3 CONDUCTORS WITHIN +TCT/6 +OS1-XC2 INTERFACE ROLLING DOOR 1
+OTC/4 CONDUCTORS OUTSIDE +TCT/7 +OS5-XC1 SCANNER
+OTC/5 LAYOUT / EXAMPLE WIRE NUMBER +TCT/8 +OS4-XC1A1 SCANNER
+PL/1 LIST OF EQUIPMENT +TCT/9 +PC3-XT1 DISTRIBUTION SAFETY
+PL/2 LIST OF EQUIPMENT +TCT/10 +IF1-XC1 24VDC CABINET LH
+PL/3 LIST OF EQUIPMENT +TCT/11 +IF2-XC1 24VDC CABINET RH
+PL/4 LIST OF EQUIPMENT +TCT/12 +OP1-XC1 INTERFACE OPERATOR PANEL 1
+PL/5 LIST OF EQUIPMENT +TCT/13 +OP1-XC2 INTERFACE OPERATOR PANEL 1
+PL/6 LIST OF EQUIPMENT +TCT/14 +OP1-XT1 OPERATOR PANEL 1
+PL/7 LIST OF EQUIPMENT +TCT/15 +OP1-XT1 OPERATOR PANEL 1
+PL/8 LIST OF EQUIPMENT +TCT/16 +TT1-XC1 SUPPLY JIG 1+2
+PL/9 LIST OF EQUIPMENT +TCT/17 +TT1-XC1A SUPPLY JIG 1+2
+PL/10 LIST OF EQUIPMENT +TCT/18 +TT1-XC1A SUPPLY JIG 1+2
+PL/11 LIST OF EQUIPMENT +TCT/19 +TT1-XC1B SUPPLY JIG 1
+PL/12 LIST OF EQUIPMENT +TCT/20 +TT1-XC1C SUPPLY JIG 1
+PL/13 LIST OF EQUIPMENT +TCT/21 +TT1-XC1D SUPPLY JIG 2
+TCT/1 +PS0-XT1 PE-RAIL +TCT/22 +TT1-XC1E SUPPLY JIG 2
+TCT/2 +PS0-XT1 PE-RAIL +TCT/23 +TT1-XC3A SWITCH POSITION TURN-TABLE
+TCT/3 +PS4-XT1 DISTRIBUTION 230VAC +TCT/24 +RC1-XC1 INTERFACE ROBOT
+TCT/4 +SA1-XC1 DOOR SWITCH +TCT/25 +RC1-XC1 INTERFACE ROBOT
+TCT/5 +OS1-XC1 SUPPLY ROLLING DOOR 1 +TCT/26 +RC1-XC2 SUPERVISION DRIVES TURN-TABLE
6 8
File: 100611A
BENTELER
Serial No.: 2012_004_186
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+TCT/27 +RC1-XC3 SUPPLY WELDING 1
+TCT/28 +RC1-XC4 SUPPLY WELDING 2
+TCT/29 +RC1-XC5 TORCH CLEANING 1
+TCT/30 +RC1-XS3 INTERFACE ROBOT
+TCT/31 +RC1-XS3 INTERFACE ROBOT
+TCT/32 +RC1-XS202 SUPERVISION DRIVES TURN-TABLE
+TCT/33 +RC1-XT1 400VAC ROBOT 1
+TCT/34 +RC1-XT2 400VAC ROBOT 2
+TCT/35 +RC1-XT32 DISTRIBUTION 24V
7 +LM0/1
File: 100611A
BENTELER
Serial No.: 2012_004_186
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Machine Part Page
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+OGC/8 +PS0/1
File: 100611A
BENTELER
BTC 1 LAYOUT-INSTALLATION
Serial No.: 2012_004_186
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Reference Name Check: 31.10.2013 Examin.: XXX +LM0 / 1 of 1 1 P.
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AFTER MAIN SWITCH
400VAC
L1A /+PS1/1.1
L2A /+PS1/1.1
L3A /+PS1/1.1
L1B /+PS1/1.5
L2B /+PS1/1.5
L3B /+PS1/1.5
16mm
POWER SUPPLY OF BELOW !

1 3 5
-Q1
2 4 6
50kW/100A
N /2.0
PE /2.0
35mm
L1 L2 L3 N PE
CONNECTION
+LM0/1 2
File: 100611A
BENTELER
BTC 1 POWER SUPPLY 400V
Serial No.: 2012_004_186
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Reference Name Check: 31.10.2013 Examin.: XXX +PS0 / 1 of 2 2 P.
31.10.2013 >>> DOKU <<<
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N-BAR
N N N N N N N
1 2 3 4
1.3/ N
-N1 -N3
+RC1/1.1 +PS4/1.1
-N2 -N4
35mm +RC1/1.1 +OS1/1.1
BRCKE
PEN NETZ
PE-BAR
PE PE PE PE PE PE PE PE PE PE PE PE
1
35mm
1.3/ PE PE
PE
-PE1 -PE3 -PE5 -PE30
+LI1/1.1 +LI1/1.1 +LI1/1.2 +LI1/1.3
-PE2 -PE4 -PE6 -PE31

+LI1/1.1 +LI1/1.2 +LI1/1.3 +LI1/1.3
PE
16mm PE
ZPE2,5
10mm
1
WPE16 WPE10
-XT1 PE PE PE PE PE PE PE PE PE PE PE PE
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
16mm 10mm 6mm 1,5mm 2,5mm 1,5mm 1,5mm 1,5mm 1,5mm 1,5mm 1,5mm
2
6mm 4mm 1,5mm 1,5mm 1,5mm 1,5mm 1,5mm 1,5mm 1,5mm
PE PE -PE7 -PE9 -PE11 -PE13 -PE15 -PE17 -PE19 -PE21 -PE23 -PE25
3 +PC2/1.1 +LI1/6.9 +PS3/1.1 +PS4/1.1 +LI1/3.2 +LI1/5.2 +LI1/8.2 +LI1/9.2 +LI1/12.2 +LI1/11.1
PE PE
PE PE -PE8 -PE10 -PE12 -PE14 -PE16 -PE18 -PE20 -PE22 -PE24
+LI1/6.5 +PS3/1.1 +PC1/1.3 +LI1/3.1 +LI1/4.1 +LI1/6.0 +LI1/9.1 +LI1/10.1 +LI1/11.3
PE PE
CONTROL-CABINET MOUNTING PLATE 1 CEE-PLUG TRANSFORMER BUS COUPLER PLUG

DOOR RIGHT +RC1-XC3 PLUG BOARD
CONTROL-CABINET CONTROL-CABINET CPU CEE-PLUG TRANSFORMER 230VAC SUPPLY

DOOR LEFT CASE 1 BAR +RC1-XC4
1 +PS1/1
File: 100611A
BENTELER
BTC 1 POWER SUPPLY N-/PE-BAR
Serial No.: 2012_004_186
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AFTER MAIN SWITCH
+PS0/1.9/ L1A +PS0/1.9/ L1B

+PS0/1.9/ L2A +PS0/1.9/ L2B
+PS0/1.9/ L3A +PS0/1.9/ L3B
1 3 5 1 3 5
21 13 21 13
22 14 22 14
-F1 -F2
45-63A +PC1/2.5 45-63A +PC1/2.5
(63A) (63A)
2 4 6 2 4 6
S3 S3
16mm 16mm
1L1A /+RC1/1.1 2L1A /+RC1/1.1

1L2A /+RC1/1.1 2L2A /+RC1/1.1
1L3A /+RC1/1.1 2L3A /+RC1/1.1
SUPPLY 1 SUPPLY 2
400V 400V
+PS0/2 +PS2/2
File: 100611A
BENTELER
BTC 1 DISTRIBUTION 400V
Serial No.: 2012_004_186
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+RC1-1A /+RC1/3.7
-A1
3.1
ETA
SVS04-04
-X31
1
AS
-F1 -F2 -F3 -F4
2
ETA ETA ETA ETA
B ESX10-103 ESX10-103 ESX10-103 ESX10-103
3
GR
4
+ 8A 8A 8A 2A
5
-X21
reset
reset
reset
reset
+ ON ON ON ON
+ OFF OFF OFF OFF
+ RESET
-X1 1 2 3 4 5 -X2 1 2 3 4 5 -X3 1 2 3 4 5 -X4 1 2 3 4 5

-
1A1
1A2
1A6
1A7
1A8
1A11
1A12
1A13
1A16
1A17
1A18
1A19
+PC3/1.0/
+ES1/2.0/
+OS1/1.6/
+RC1/2.6/
+OP1/1.1/
+PC1/1.3/
+PC1/1.3/
+PC1/7.1/
+SA1/1.1/
+SA1/1.1/
+SA1/1.1/
+OS4/1.3/
1
-P1
4
0V5 /3.2
CONNECTION AFTER IBN
DISTRIBUTION SUPPLY TIME COUNTER SUPPLY SUPPLY SUPPLY SUPPLY

24VDC SAFETY CONTACTORS CONTROL-CABINET DOOR CONTACTORS
+RC1-0V /+RC1/3.7
+PS1/1 3
File: 100611A
BENTELER
Serial No.: 2012_004_186
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-A1
2.2
-X22 1 2 3 4 5 -X23 1 2 3 4 5 -X24 1 2 3 4 5

0V1
0V3
0V4
0V5
0V7
0V8
0V9
0V10
+PC3/1.0/
+OS4/1.3/
+OS1/1.6/
+PC1/1.3/
+PC1/7.1/
+SA1/1.3/
2.5/
+ES1/2.0/
2 +PS3/1
File: 100611A
BENTELER
Serial No.: 2012_004_186
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2L1A /+RC1/1.1
2L2A /+RC1/1.1
2L3A /+RC1/1.1
2L3A /+PS4/1.1
2,5mm HIGH VOLTAGE
1 3 5
21 13
22 14
-F1
2,2-3,2A +PC1/2.5
(2,5A)
2 4 6
+PS0/2.3/ +PS0-PE11
2A /2.1
1,5mm
-T1
3x400-500V/ L1 L2 L3 PE
24V, 20A
BLOCK
GN
DISPLAY
YE
RD
OUT 1
OUT 2
OUT 3
OUT 4
RxPC
TxPC
Uout
GND
1 2 3 4 5 6 7 8
- - + +
DOCUMENTATION DIAGNOSE
SIDE 1 PARAMETERS
4mm
PARAMETRIERUNG
MAX 6mm
BERSTROMVERHALTEN PVSB:
+PS0/2.3/ +PS0-PE10
MODUS 3 = FUSE MODE
0V /2.1
TRANSFORMER 24V/20A DISTRIBUTION 24VDC
+PS2/3 2
File: 100611A
BENTELER
BTC 1 POWER SUPPLY UNIT 24V
Serial No.: 2012_004_186
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31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+PC1/2.2
+PC1
-AI1/2.1
-A1
+PC1/2.2 3.1
+PC1 ETA
SVS04-04
-AI1/2.2
-X31
1
AS
-F1 -F2 -F3 -F4
2
ETA ETA ETA ETA
B ESX10-103 ESX10-103 ESX10-103 ESX10-103
3
GR
4
+ 8A 8A 8A 8A
5
-X21
reset
reset
reset
reset
+ ON ON ON ON
1.8/ 2A
+ OFF OFF OFF OFF
+ RESET
-
1.8/ 0V
-X1 1 2 3 4 5 -X2 1 2 3 4 5 -X3 1 2 3 4 5 -X4 1 2 3 4 5
-
2A1
2A2
2A3
2A4
2A5
2A6
2A7
2A11
2A12
2A16
+TT1/9.0/
+TT1/9.0/
+PC2/1.1/
+IF2/1.9/
+PC2/1.1/
+TT1/9.1/
+TT1/9.1/
+TT1/3.1/
+TT1/6.1/
+OP2/1.1/
DISTRIBUTION SUPPLY SUPPLY SUPPLY SUPPLY
24VDC LOGIC SENSORS ACTOR OPERATOR PANEL PP17
JIG JIG JIG
1 3
File: 100611A
BENTELER
Serial No.: 2012_004_186
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31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
-A1
2.2
-X22 1 2 3 4 5 -X23 1 2 3 4 5 -X24 1 2 3 4 5

0V18
0V19
0V20
0V21
0V22
0V23
0V24
0V25
0V26
0V27
+IF2/1.9/
+OP2/1.1/
+PC2/1.1/
+TT1/9.2/
+TT1/9.2/
+TT1/9.2/
+TT1/9.3/
+TT1/9.4/
+PC2/1.1/
+TT1/9.6/
2 +PS4/1
File: 100611A
BENTELER
Serial No.: 2012_004_186
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31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+PS0/2.4/ +PS0-PE13
+PS0/2.2/ +PS0-N3
+PS3/1.8/ 2L3A
2,5mm HIGH VOLTAGE
-F1
16A
3
2,5mm
1 N
-F2
230V
16A/30mA
2 N
10
-XT1 1 2 1 2 PE
1 PE 2
-W1
OELFLEX_110
3x2,5mm
-N2 /+LH2/1.3
-2L3B /+LH2/1.3
L PE N
-N1 /+LH2/1.1
-XC1
-2L3A /+LH2/1.1
+LI1/2.1
DISTRIBUTION LIGHTING PLUG

230VAC CELL INSERT AREA
+PS3/3 +LH2/1
File: 100611A
BENTELER
BTC 1 DISTRIBUTION 230VAC
Serial No.: 2012_004_186
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31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+PS4/1.2/ +PS4-2L3A +PS4/1.2/ +PS4-2L3B

+PS4/1.2/ +PS4-N1 +PS4/1.2/ +PS4-N2
1 2 -W1 1 2 -W3
OELFLEX_110 OELFLEX_110
3x2,5mm 3x2,5mm
At the back, inside

3 Insert area 3
next to Emergency-stop
-S1 N -S2 N
+LI1/2.3 4 +LI1/2.4 4
1 1 1
-W2 -W4 -W5
OELFLEX_110 OELFLEX_110 OELFLEX_110
3x2,5mm 3x2,5mm 3x2,5mm
L1 L1 L1
-E1 -E2 -E3

+LI1/2.3 +LI1/2.4 +LI1/2.5
N N N
2 2 2
-W2 -W4 -W5
3x2,5mm 3x2,5mm 3x2,5mm
LIGHTING LIGHTING 1 LIGHTING LIGHTING 2 LIGHTING 3

ON FRONT CELL ON AT THE BACK CELL CELL
+PS4/1 +ES1/1
File: 100611A
BENTELER
BTC 1 LIGHTING CELL
Modified 23.07.12
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
Reference Name Check: 31.10.2013 Examin.: XXX +LH2 / 1 of 1 1 P.
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+RC1/3.2 +RC1/3.2
+ES1 +ES1
-5 -6
+OS4-XC1 11 12 13 14 15 16
1 2 3 4 5 6
-W1
OELFLEX_110
7x1mm
-X5 1 -X5 2
11 21 33
-S1
+LI1/10.2 12 22 34 I 0 I 1
+PC3/5.1 +PC3/5.1
PNOZm1p ETH PNOZm1p ETH
+PC3-A4
+PC3/5.0
EMERGENCY-STOP EMERGENCY-STOP BUTTON EMERGENCY-STOP BUTTON

INSIDE CHANNEL 1 CHANNEL 2
+LH2/1 2
File: 100611A
BENTELER
BTC 1 EMERGENCY-STOP BTC
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
Reference Name Check: 31.10.2013 Examin.: XXX +ES1 / 1 of 3 3 P.
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+PC3-A4
+PC3/5.0
+PC3/5.1 +PC3/5.1 +PC3/5.1 +PC3/5.1

L1 O 4 L2 O 5
-X3 1 -X3 2 -X3 3 -X3 4
+PS2/2.4/ 1A2
X1 1 -K1
A1
In1
A1
In2
A2 Out
24V PNOZ s11 C
Fault
A2
X2 1
+PS2/3.3/ 0V10
EMERGENCY-STOP EMERGENCY-STOP EMERGENCY-STOP

POTENTIAL POTENTIAL DISTRIBUTION
CHANNEL 1 CHANNEL 2
PNOZ S11C 24VDC
13 14 +OS1/1.6
23 24 +OS1/2.4
33 34 +RC1/2.1
43 44 +RC1/3.3
51 52 +RC1/2.6
63 64 +RC1/3.4
73 74
83 84
93 94
1 3
File: 100611A
BENTELER
BTC 1 EMERGENCY-STOP DISTRIBUTION
Serial No.: 2012_004_186
Editor SCZ POTENTIAL
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
EMERGENCY-STOP
2 +SA1/1
File: 100611A
BENTELER
BTC 1 EMERGENCY-STOP
Serial No.: 2012_004_186
Editor SCZ PNOZmulti PROGRAM
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+PS2/2.9/ 1A18 EMERGENCY-STOP +PS2/3.3

+PS2/2.8/ 1A17 0V9
+PS2/2.8/ 1A16
+PC1/2.3
+PC1
-AI1/1.4
-XC1 2 1 6 8 3 4 5 7
BN WH PK RD GN YE GY BU -W1
PILZ
540326
-X5 3 -X5 4
-B1 2 1 6 8
+LI1/4.1 I 2 I 3
+PC3/5.1 +PC3/5.1
TRANSPONDER
Power/Fault
Safety Gate
+PC3-A4
+PC3/5.0
Input
PSENcs 1.1p
PROTECTIVE DOOR PROTECTIVE DOOR
CHANNEL 1 CHANNEL 2
3 4 5 7
1 = S21, INPUT CH2
2 = A1, 24VDC
3 = 12, OUTPUT CH1

4 = 22, OUTPUT CH2
5 = Y32, SPS DIAG PROTECTIVE DOOR 1
6 = S11, INPUT CH1 CLOSED
7 = 0V
8 = NC
+ES1/3 2
File: 100611A
BENTELER
BTC 1 PROTECTIVE DOOR BTC
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
Reference Name Check: 31.10.2013 Examin.: XXX +SA1 / 1 of 2 2 P.
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
PROTECTIVE DOOR
1 +OS1/1
File: 100611A
BENTELER
BTC 1 PROTECTIVE DOOR
Serial No.: 2012_004_186
Machine Part Page
Reference Name Check: 31.10.2013 Examin.: XXX +SA1 / 2 of 2 2 P.
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
1L1A /+RC1/1.1
1L2A /+RC1/1.1
1L3A /+RC1/1.1
2,5mm
HIGH VOLTAGE
1 3 5
21 13
22 14
-F1
9-12,5A +PC1/2.5
(10A)
2 4 6
S0
1,5mm
1 3 5
-Q1
1.6 2 4 6
+PS2/2.5/ 1A6 1A6 /+RC1/2.1
+PS0/2.2/ +PS0-N4
13
+ES1-K1
-XC1 1 2 3 4 +ES1/2.5 14
1 2 3 4
-W1
OELFLEX_110
5x1,5mm
-A1
2.0
3.0
+LI1/3.1 A1
L1 L2 L3 -Q1
A2
-Q1 7,5KW
L1 L2 L3 17A
690V~ BELOW
12A -X0 N +PS2/3.2/ 0V4 0V4 /+RC1/2.1
SUPPLY
ALBANY DOOR SYSTEM ROLLING DOOR
ACS50
SUPPLY 3RT10 25-1BB40 24VDC

ROLLING DOOR
1 2 1.1
3 4 1.1
5 6 1.1
13 14
23 24
31 32
41 42 +RC1/2.6
+SA1/2 2
File: 100611A
BENTELER
BTC 1 ROLLING DOOR 1 SUPPLY
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
Reference Name Check: 31.10.2013 Examin.: XXX +OS1 / 1 of 4 4 P.
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+PC3-A5
+PC3/6.0
PNOZ mo4p PNOZ mo4p
+PC1/10.1 +PC1/10.3
+PC3/6.1 +PC3/6.1 +PC3/6.1 +PC3/6.1
L1 O 0 L2 O 1 23 +PC1 +PC1
+ES1 -AQ5/1.4 -AQ6/1.4
+PC1/10.1 +PC1/10.3
-K1 24
+PC1 +PC1
+ES1/2.5
-AQ5/1.3 -AQ6/1.3
-X1 1 -X1 2 -X1 3 -X1 4
-XC2 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
-W2
OELFLEX_110
25x1mm
-A1
1.0
-X0 21 23 1A 2A 3 4 5 6
24VDC 24VDC 24VDC 24VDC
SAFETY 1 GATE STOP GATE OPEN GATE CLOSE
ALBANY DOOR SYSTEM ACS50-Control
Break between open and Impuls > 200ms

close: 500ms
If open, in automatic mode the "open output" must be high

because the external display must be disabled.
Priority 1 -> open

Priority 2 -> close
ROLLING DOOR 1 ROLLING DOOR 1 ROLLING DOOR 1 ROLLING DOOR 1

SAFETY 1 STOP OPEN CLOSE
1 3
File: 100611A
BENTELER
BTC 1 ROLLING DOOR 1 CONTROL
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+PC3/4.1 +PC3/4.4
-1 -2
-XC2 20 21 22 23
20 21 22 23
-W2
OELFLEX_110
25x1mm
-A1
1.0
-X40 5 6 7 8
-X40 1 2 3 4
ALBANY DOOR SYSTEM
ACS50-Control
-X5 5 -X5 6
I 4 I 5
+PC3/5.1 +PC3/5.1
BK BU WH BN PNOZm1p ETH PNOZm1p ETH
ALBANY
+PC3-A4
-W71
+PC3/5.0
-S1
ROLLING DOOR ROLLING DOOR
+LI1/3.4
11 21 CLOSED CLOSED
ALBANY
B71 -B71 CHANNEL 1 CHANNEL 2
12 22
BNS33-02Z
-ST-2646
SCHMERSAL
ROLLING DOOR 1
CLOSED
SAFETY
2 4
File: 100611A
BENTELER
BTC 1 ROLLING DOOR 1 CLOSED
Serial No.: 2012_004_186
Editor SCZ CONTROL
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
ROLLING DOOR CLOSED
3 +OS2/1
File: 100611A
BENTELER
BTC 1 ROLLING DOOR
Serial No.: 2012_004_186
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
OPERATOR PANEL
2 HAND
23 11 23 11
EN 574: TYP IIIB
+OP1 +OP1
-S1 24 12 -S2 24 12
+LI1/9.2 +LI1/9.3
BU BU
+OP1-XT1 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
+OP1-W1
OELFLEX_110
25x1mm
+OP1-XC1 1 2 3 4 5 6 7 8
-2 -1 -4 -3
+PC3/4.4 +PC3/4.2 +PC3/4.7 +PC3/4.6
-X6 1 -X6 2 -X6 3 -X6 4
I 8 I 9 I 10 I 11
+PC3/5.1 +PC3/5.1 +PC3/5.1 +PC3/5.1
PNOZm1p ETH PNOZm1p ETH PNOZm1p ETH PNOZm1p ETH
+PC3-A4
+PC3/5.0
2 MANUAL 2 MANUAL 2 MANUAL 2 MANUAL

-S1/NO -S1/NC -S2/NO -S2/NC
+OS1/4 2
File: 100611A
BENTELER
BTC 1 TWO-HAND-START
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
TWO-HAND
1 +OS3/1
File: 100611A
BENTELER
BTC 1 TWO-HAND
Serial No.: 2012_004_186
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+PC3/4.5/ -2
+PC3/4.7/ -1
+OP1-XC2 1 3
1 3
+OP1-W2
OELFLEX_110
25x1mm
+OP1-XT1 25 27
0 1
0 MANUAL
1 AUTOMATIC 1 3 REPRESENTATION: MANUAL!
+OP1
-S5 2 4
+OP1-XT1 26 28
2 4 +OP1-W2
OELFLEX_110
25x1mm
+OP1-XC2 2 4
-X5 7 -X5 8
I 6 I 7
+PC3/5.1 +PC3/5.1
+PC3-A4
+PC3/5.0
MANUAL 1 AUTOMATIC 1
1 3
+OP1-S5
2 4
MANUAL : 1/2 = 1; 3/4 = 0

AUTOMATIC: 1/2 = 0; 3/4 = 1
+OS2/2 2
File: 100611A
BENTELER
BTC 1 MANUAL/AUTOMATIC 1
Modified 24.07.12
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
MANUAL / AUTOMATIC
1 +OS4/1
File: 100611A
BENTELER
BTC 1 MANUAL/AUTO
Serial No.: 2012_004_186
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
-B1
+LI1/10.1
SICK LASERSCANNER
S300mini STANDARD
+24VDC OSSD1 OSSD2 WF I/O1 I/O2
S32B-2011BA (1050932)
0VDC
2 7 5 6 1 3 4
-XC1A1 2 7 5 6 1 3 4
BN BU GY PK WH GN YE -W1
SICK
6033096
20m
-XC1 2 7 5 6 1 3 4
+PS2/2.9/ 1A19
+PS2/3.2/ 0V3
-X6 5 -X6 6
I 12 I 13
+PC3/5.1 +PC3/5.1
+PC3-A4
+PC3/5.0
SCANNER SCANNER SCANNER

INSERT AREA CHANNEL 1 CHANNEL 2
+OS3/2 2
File: 100611A
BENTELER
BTC 1 SCANNER SUPPLY
Modified 28.01.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
SCANNER
1 +PC0/1
File: 100611A
BENTELER
BTC 1 SCANNER
Serial No.: 2012_004_186
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+PC1-AH1 10 9 8 7 6 5 4 3 2 1
Profibus-DP
+PC1/1.0 ON
PROFIBUS-DP
SubD-9
PROFIBUS ADDRESS:
+
US US +PC1/1.3 24V SEGMENTKREIS
X1.1; 2.1
UM + OFF
X1.2; 2.2 UM +PC1/1.3 24V HAUPTKREIS
23
GND
-
512
256
128
64
32
16
1
X1.3; 2.3 GND +PC1/1.4 0V
FE/PE
PE
X1.4; 2.4 FE +PC1/1.4 PE
PHOENIX: IL PB BK
+PC1-AP1
+PC1/1.6
US X1.1; 2.1
X1.2; 2.2
X1.3; 2.3
X1.4; 2.4
PHOENIX: IB IL PD 24V
+PC1-AI1
+PC1/2.0
1.3 1.2 1.1
- + I02.0 +PC1/2.1 ERROR RESET
2.3 2.2 2.1
- + I02.1 +PC1/2.2 ERROR 24VDC JIG OPERATOR PANEL 2 ERROR 24VDC JIG OPERATOR PANEL 2 ERROR RESET
1.6 1.5 1.4

- + I02.2 +PC1/2.3 PROTECTIVE DOOR CLOSED PSENcode
2.6 2.5 2.4
- + I02.3 +PC1/2.4 RESERVE
PB-INLINE: IB IL 24 DI 4 PAC
+PC1-AI2
+PC1/2.5
1.3 1.2 1.1
- + I02.4 +PC1/2.5 NO ERROR 400VAC
2.3 2.2 2.1
- + I02.5 +PC1/2.6 RESERVE
1.6 1.5 1.4

- + I02.6 +PC1/2.7 RESERVE
2.6 2.5 2.4
- + I02.7 +PC1/2.8 RESERVE
+PC1-AI3
+PC1/3.0
1.3 1.2 1.1
- + I03.0 +PC1/3.1 TORCH CLEANING -R1 CLAMP OPEN
2.3 2.2 2.1
- + I03.1 +PC1/3.2 TORCH CLEANING -R1 LIMIT-STOP-SWITCH
1.6 1.5 1.4

- + I03.2 +PC1/3.3 RESERVE
2.6 2.5 2.4
- + I03.3 +PC1/3.4 RESERVE
CONTROL-CABINET
+OS4/2 2
File: 100611A
BENTELER
BTC 1 CONTROL-CABINET
Serial No.: 2012_004_186
Editor SCZ INPUTS 2.0 - 3.7
Machine Part Page
Reference Name Check: 31.10.2013 Examin.: XXX +PC0 / 1 of 5 5 P.
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+PC1-AI4
+PC1/3.5
1.3 1.2 1.1
- + I03.4 +PC1/3.5 VARIANT JIG 1 S___
2.3 2.2 2.1
- + I03.5 +PC1/3.6 VARIANT JIG 1 S___
1.6 1.5 1.4

- + I03.6 +PC1/3.7 VARIANT JIG 1 S___
2.6 2.5 2.4
- + I03.7 +PC1/3.8 RESERVE
+PC1-AI5
+PC1/4.0
1.3 1.2 1.1
- + I04.0 +PC1/4.1 VARIANT JIG 2 S___
2.3 2.2 2.1
- + I04.1 +PC1/4.2 VARIANT JIG 2 S___
1.6 1.5 1.4

- + I04.2 +PC1/4.3 VARIANT JIG 2 S___
2.6 2.5 2.4
- + I04.3 +PC1/4.4 RESERVE
+PC1-AI6
+PC1/4.5
1.3 1.2 1.1
- + I04.4 +PC1/4.5 RESERVE
2.3 2.2 2.1
- + I04.5 +PC1/4.6 RESERVE
1.6 1.5 1.4

- + I04.6 +PC1/4.7 RESERVE
2.6 2.5 2.4
- + I04.7 +PC1/4.8 RESERVE
CONTROL-CABINET
1 4
File: 100611A
BENTELER
Serial No.: 2012_004_186
Editor SCZ INPUTS 3.4 - 4.7
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+PC1-AP2
+PC1/7.0
US X1.1; 2.1
X1.2; 2.2
X1.3; 2.3
X1.4; 2.4
PHOENIX: IB IL PD 24V
+PC1-AQ1
+PC1/8.0
1.3 1.2 1.1
FE - Q02.0 +PC1/8.1 ERROR RESET
2.3 2.2 2.1
FE - Q02.1 +PC1/8.2 EMERGENCY-STOP RESET
1.6 1.5 1.4

FE - Q02.2 +PC1/8.3 PROTECTIVE DOOR 1 RESET
2.6 2.5 2.4
FE - Q02.3 +PC1/8.4 RESERVE
PB-INLINE: IB IL 24 DO 4 PAC
+PC1-AQ2
+PC1/8.5
1.3 1.2 1.1
2.3 2.2 2.1
1.6 1.5 1.4

2.6 2.5 2.4
+PC1-AQ3
+PC1/9.0
1.3 1.2 1.1
FE - Q03.0 +PC1/9.1 TORCH CLEANING -R1 SPRAY
2.3 2.2 2.1
FE - Q03.1 +PC1/9.2 TORCH CLEANING -R1 MOTOR
1.6 1.5 1.4

FE - Q03.2 +PC1/9.3 BLOW-OUT 1
2.6 2.5 2.4
FE - Q03.3 +PC1/9.4 BLOW-OUT 2
CONTROL-CABINET
2 5
File: 100611A
BENTELER
Serial No.: 2012_004_186
Editor SCZ OUTPUTS 2.0 - 3.7
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+PC1-AQ5 14
12
Aktoren Q04.0 +PC1/10.0 ROLLING DOOR 1 OPEN
+PC1/10.0
11
1.3
K1/11
1.2
K1/12
Stecker 1
1.4
1.4
PB-INLINE: IB IL 24/230 DOR 1/W-PC
+PC1-AQ6 12 14
Aktoren Q04.1 +PC1/10.3 ROLLING DOOR 1 CLOSE
+PC1/10.2
11
1.3
K1/11
1.2
K1/12
Stecker 1
1.4
1.4
PB-INLINE: IB IL 24/230 DOR 1/W-PC
CONTROL-CABINET
4 +PC1/1
File: 100611A
BENTELER
Serial No.: 2012_004_186
Editor SCZ OUTPUTS RELAY
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+PS0/2.4/ +PS0-PE12
+PS2/3.3/ 0V7
+PS2/2.7/ 1A12
BUS BUS +PS2/2.7/ 1A11
IN OUT
GN RD GN RD
-AH1DP
2xSub-D 9p.
A1 B1 A2 B2
3 8
9 -AP1
+PC0/1.1
-AH1
+PC0/1.1 1 3 5 7 9 1.1 1.3 2.1 2.3 1.1 1.3 2.1 2.3
+LI2/1.7
2 4 6 8 1.2 1.4 2.2 2.4 1.2 1.4 2.2 2.4
US /2.1
UM
Sub-D
GND /2.1
9pins PWR 1
B DGND US GND US GND

+PC0/1.3 +PC0/1.3
CNTR-P VP A UM FE UM FE
+PC0/1.3 +PC0/1.3
PROFIBUS-BUSKOPPLER PHOENIX: IL PB BK DP/V1 POTENTIALVERTEILERKLEMME PHOENIX: IB IL PD 24V
PROFIBUS-DP 24V SEGMENTKREIS 24V SEGMENTKREIS 24V SEGMENTKREIS
24V HAUPTKREIS 24V HAUPTKREIS
0V 0V
PE PE
CONTROL-CABINET
+PC0/5 2
File: 100611A
BENTELER
BTC 1 POWER SUPPLY
Serial No.: 2012_004_186
Editor SCZ INPUTS
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
13
+PS1-F1
+PS1/1.2 14
13
+PS1-F2
+PS1/1.7 14
+OP1/1.4 +PS3/2.1
-AI1/1.2 -AI1/2.2 13
+PS3-F1
+PS3/2.2 +SA1/1.3
+PS3/1.2 14
-AI1/2.1 -AI1/1.4
+OP1/1.5 13
+OS1-F1
-AI1/1.1
+OS1/1.2 14
13
+RC1-F1
+RC1/1.2 14
13
+RC1-F2
+RC1/1.4 14
13
+RC1-F3
+RC1/1.6 14
13
+RC1-F4
+RC1/1.9 14
-AI1 -AI2
+PC0/1.1 +PC0/1.1
1.1 2.1 1.4 2.4 1.1 2.1 1.4 2.4

1.3 2.3 1.6 2.6 1.3 2.3 1.6 2.6
1.2 2.2 1.5 2.5 1.2 2.2 1.5 2.5
1.9/ US US /3.1
1.5/ GND GND /3.1
I02.0-3 I02.4-7
I02.0 I02.1 I02.2 I02.3 I02.4 I02.5 I02.6 I02.7

+PC0/1.2 +PC0/1.2 +PC0/1.2 +PC0/1.2 +PC0/1.2 +PC0/1.2 +PC0/1.2 +PC0/1.2
PHOENIX: IB IL 24 DI 4 PHOENIX: IB IL 24 DI 4
ERROR ERROR 24VDC PROTECTIVE DOOR RESERVE NO ERROR RESERVE RESERVE RESERVE
RESET JIG CLOSED 400VAC
OPERATOR PANEL 2 PSENcode
CONTROL-CABINET
1 3
File: 100611A
BENTELER
BTC 1 INPUTS I02.0 - .7
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+RC1/18.1
-AI3/1.2
+RC1/18.1 +RC1/18.1 +TT1/9.4 +TT1/9.6 +TT1/9.7
-AI3/1.1 -AI3/2.1 -AI4/1.1 -AI4/2.1 -AI4/1.4

+RC1/18.1
-AI3/1.3
-AI3 -AI4
+PC0/1.1 +PC0/2.1
1.1 2.1 1.4 2.4 1.1 2.1 1.4 2.4

1.3 2.3 1.6 2.6 1.3 2.3 1.6 2.6
1.2 2.2 1.5 2.5 1.2 2.2 1.5 2.5
2.9/ US US /4.1
2.9/ GND GND /4.1
I03.0-3 I03.4-7
I03.0 I03.1 I03.2 I03.3 I03.4 I03.5 I03.6 I03.7

TORCH CLEANING -R1 TORCH CLEANING -R1 RESERVE RESERVE VARIANT VARIANT VARIANT RESERVE
CLAMP OPEN LIMIT-STOP-SWITCH JIG 1 JIG 1 JIG 1
S___ S___ S___
CONTROL-CABINET
2 4
File: 100611A
BENTELER
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+TT1/9.6 +TT1/9.7 +TT1/9.8
-AI5/1.1 -AI5/2.1 -AI5/1.4
-AI5 -AI6
+PC0/2.1 +PC0/2.1
1.1 2.1 1.4 2.4 1.1 2.1 1.4 2.4

1.3 2.3 1.6 2.6 1.3 2.3 1.6 2.6
1.2 2.2 1.5 2.5 1.2 2.2 1.5 2.5
3.9/ US
3.9/ GND GND /7.1
I04.0-3 I04.4-7
I04.0 I04.1 I04.2 I04.3 I04.4 I04.5 I04.6 I04.7

VARIANT VARIANT VARIANT RESERVE RESERVE RESERVE RESERVE RESERVE

JIG 2 JIG 2 JIG 2
S___ S___ S___
CONTROL-CABINET
3 7
File: 100611A
BENTELER
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+PS2/3.3/ 0V8
+PS2/2.7/ 1A13
-AP2
+PC0/4.1
1.1 1.3 2.1 2.3

1.2 1.4 2.2 2.4
US
UM UM
4.9/ GND GND /8.1
PWR 1
US GND US GND
UM FE UM FE
SEGMENTKLEMME PHOENIX: IB IL 24 SEG
24V SEGMENTKREIS 24V SEGMENTKREIS
24V HAUPTKREIS 24V HAUPTKREIS
0V 0V
PE PE
CONTROL-CABINET
4 8
File: 100611A
BENTELER
BTC 1 POWER SUPPLY
Serial No.: 2012_004_186
Editor SCZ OUTPUTS
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
-AQ1 -AQ2
+PC0/4.1 +PC0/4.1
PHOENIX: IB IL 24 DO 4 PHOENIX: IB IL 24 DO 4
0,5A 0,5A

Q02.0 Q02.1 Q02.2 Q02.3 Q02.4 Q02.5 Q02.6 Q02.7
Q02.0-3 Q02.4-7
7.3/ GND GND /9.1
1.2 2.2 1.5 2.5 1.2 2.2 1.5 2.5

PE PE PE PE PE PE PE PE
1.1 1.3 2.1 2.3 1.4 1.6 2.4 2.6 1.1 1.3 2.1 2.3 1.4 1.6 2.4 2.6
-AQ1/1.2
+OP1/1.4
-AQ1/1.1 -AQ1/2.1 -AQ1/1.4

+OP1/1.5 +OP1/1.2 +OP1/1.3
ERROR EMERGENCY-STOP PROTECTIVE DOOR 1 RESERVE RESERVE RESERVE RESERVE RESERVE

RESET RESET RESET
CONTROL-CABINET
7 9
File: 100611A
BENTELER
BTC 1 OUTPUTS Q02.0 - .7
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
-AQ3
+PC0/4.1
PHOENIX: IB IL 24 DO 4
0,5A
+PC0/4.2 +PC0/4.2 +PC0/4.2 +PC0/4.2

Q03.0 Q03.1 Q03.2 Q03.3
Q03.0-3
8.9/ GND
1.2 2.2 1.5 2.5

PE PE PE PE
1.1 1.3 2.1 2.3 1.4 1.6 2.4 2.6
-AQ3/1.5 -AQ3/2.5
+RC1/19.1 +RC1/19.1
-AQ3/1.2
+RC1/18.1
-AQ3/1.4 -AQ3/2.4
+RC1/19.1 +RC1/19.1
-AQ3/1.1 -AQ3/2.1
+RC1/18.1 +RC1/18.1
BLOW-OUT 1 BLOW-OUT 2
TORCH CLEANING -R1 TORCH CLEANING -R1

SPRAY MOTOR
CONTROL-CABINET
8 10
File: 100611A
BENTELER
BTC 1 OUTPUTS Q03.0 - .7
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+PC1-AQ5 +PC1-AQ6
+PC0/5.1 +PC0/5.1
PHOENIX: IB IL 24/230 DOR 1/W PHOENIX: IB IL 24/230 DOR 1/W

2,6A 2,6A
+PC0/5.2 +PC0/5.2
Q04.0 Q04.1
Q04.0 Q04.1
1.3 2.3 1.3 2.3
1.2 2.2 1.2 2.2
1.1 1.4 2.1 2.4 1.1 1.4 2.1 2.4
ROLLING DOOR 1 ROLLING DOOR 1

OPEN CLOSE
-AQ5/1.3 -AQ6/1.3
+OS1/2.5 +OS1/2.6
-AQ5/1.4 -AQ6/1.4
+OS1/2.6 +OS1/2.7
ROLLING DOOR 1 ROLLING DOOR 1

OPEN CLOSE
Break between open and Impuls > 200ms

close: 500ms
If open, in automatic mode the "open output" must be high

because the external display must be disabled.
Priority 1 -> open

Priority 2 -> close CONTROL-CABINET
9 +PC2/1
File: 100611A
BENTELER
BTC 1 OUTPUTS RELAY 1-2
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
-AR1
-AC1 +TT1/10.5
+LI2/2.3 +TT1/11.5 -AD1 -AR2
+LI3/1.3 +LI2/2.4 +LI2/1.6 +LI2/1.7
CPU 315-2 PN/DP SIEMENS

DC SF1 DC
L+ M PE M5.2 DP/DP L+ M PE M5.2
SIEMENS 24 V 24 V
SF SF2
DP1 DP2
BF
BF1
64
DC5V
32
FRCE BF2 16
8
RUN ON1
4
STOP 2
ON2
1
ADDR
DIA
RUN
A1 B1 A1 B1 PS A1 B1 A1 B1
STOP ON ON
MRES ON ON
X1 DP X2 DP
DP1 DP1
2 PN MPI/DP PG PG
OFF OFF
OP OP
DP2 DP2
EXTENSION
ON ON
SECONDARY CELL
SIEMENS SIEMENS
+PS0/2.2/ +PS0-PE7
4
X2
RS 485-REPEATER L+ RS 485-REPEATER LH + RH!
PS1
A2 B2 A2 B2 A2 B2 A2 B2
M
X1
DC 24V
PE
L+
PS2
PE
DC 24V
L+
M
L+ M
M
L+ M L+ M
158-0AD01-0XA0
315-2EH14-0AB0 PE L+ M L+ M PE
M PE PE
+PS3/2.4/ 2A3
+PS3/3.2/ 0V20
+PS3/2.4/ 2A5
+PS3/3.4/ 0V26
24VDC_EX /+IF1/1.9
0VDC_EX /+IF1/1.9
CPU REPEATER 1 DP/DP 1 REPEATER 2
MASTER
CONTROL-CABINET
+PC1/10 +PC3/1
File: 100611A
BENTELER
BTC 1 SUPPLY 24V
Serial No.: 2012_004_186
Editor SCZ CONTROL / PROFIBUS
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+IF1-1CB+ /+IF1/1.1
+IF1-1CB- /+IF1/1.1
+IF1-1CA+ /+IF1/1.1
+IF1-1CA- /+IF1/1.1
+IF1-1SH /+IF1/1.1
24V
0V
+IF2-1CB+ /+IF2/1.1
+IF2-1CB- /+IF2/1.1
+IF2-1CA+ /+IF2/1.1
+IF2-1CA- /+IF2/1.1
+IF2-1SH /+IF2/1.1
-A3 -A4
-A1 -A2 +LI2/1.8 5.0
1 X1 5 1 X1 5
.
.
.
.
.
.
.
.
.
.
.
.
CHIP-Card
X1 X1 X2 X3
PROFIBUS-DP
1 8 1 9 1 4
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
Shield
Shield
CA+
CA-
CB+
CB-
CA+
CA-
CB+
CB-
CI+
CI-
CO-
CO+
T0
T1
T2
T3
O0
O1
O2
O3
OA0
/5.1/24V1
/5.1/24V2
/5.1/0V1
/5.1/0V2
13
14
23
24
X4
O4
O5
TERMI-
OFF
LNK
NATION
8
READY READY
9 0 1
FAULT FAULT
1
X10 TRF
8 2
LNK
7 3
.... x PNOZmo4p
8
TR TR
STAND HARDWARE: 6.5

6 5 4
9 0 1
PNOZm1p ETH 1x PNOZmi1p...
1
X1 TRF
8 2
7 3
PNOZml1p PNOZml1p 6 5 4
I FAULT
O FAULT
POWER
FAULT
24V 0V
24V
24V
24V
24V
I10
I11
I12
I13
I14
I15
I16
I17
I18
I19
DIAG
RUN
0V
0V
0V
0V
I0
I1
I2
I3
I4
I5
I6
I7
I8
I9
A1
A1
A2
A2
PNOZmc3p
FAULT
OFFLINE ONLINE
5 5 1 X5 8 1 X6 12 1 X7 4
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
1 X2 1 X2
.
.
.
.
.
.
.
.
.
.
.
.
PNOZ ml1p PNOZ ml1p PNOZ mc3p PNOZ m1p ETH

773540 773540 773732 773103
+PS2/2.4/ 1A1
+PS2/3.1/ 0V1
ATTENTION! WHEN LED "FAULT", 24VDC FUSE FOR PNOZ RESET.
CELL LEFT CELL RIGHT PROFIBUS SAFETY

COUPLING COUPLING COUPLING
SAFETY SAFETY SAFETY
EXTENSION EXTENSION
SECONDARY CELL
SECONDARY CELL
LEFT RIGHT
CONTROL-CABINET
+PC2/1 2
File: 100611A
BENTELER
BTC 1 SUPPLY 24V
Serial No.: 2012_004_186
Editor SCZ SAFETY PNOZmulti
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
1 3
File: 100611A
BENTELER
BTC 1 PROGRAM VERSION
Serial No.: 2012_004_186
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
-A5 -A6 -A7 -A8 -A9

6.0 6.5 7.0 8.0 8.5
1 X1 4 1 X1 4 1 X1 4 1 X1 5 1 X1 5
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
I0
I1
I2
I3
I0
I1
I2
I3
13
14
23
24
13
14
23
24
13
14
23
24
O0
O1
O0
O1
O0
O1
POWER POWER POWER POWER POWER
FAULT FAULT FAULT FAULT FAULT
PNOZmulti ....
PNOZmo4p PNOZmo4p PNOZmo4p PNOZmi1p PNOZmi2p
O2
O3
O2
O3
O2
O3
33
34
43
44
33
34
43
44
33
34
43
44
I4
I5
I6
I7
I4
I5
I6
I7
1 X2 5 1 X2 5
.
.
.
.
.
.
.
.
.
.
.
.
1 X2 4 1 X2 4 1 X2 4
.
.
.
.
.
.
.
.
.
.
.
.
PNOZ mo4p PNOZ mo4p PNOZ mo4p PNOZ mi1p PNOZ mi2p
773536 773536 773536 773400 773410
PNOZ mo4P PNOZ mo4P PNOZ mo4P
773536 773536 773536
SAFETY SAFETY SAFETY SAFETY STANDARD

RELAY OUTPUTS RELAY OUTPUTS RELAY OUTPUTS INPUTS INPUTS
CONTROL-CABINET
2 4
File: 100611A
BENTELER
BTC 1 SUPPLY 24V
Serial No.: 2012_004_186
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+PC3-A4
5.0
/5.1 /5.1 /5.1 /5.1

T 0 T 1 T 2 T 3
-X1 5 -X1 6 -X1 7 -X1 8
-XT1 1 1 -XT1 2 2 -XT1 3 3 -XT1 4 4
+RC1 +RC1
-5 -6
+RC1/8.6 +RC1/8.7
+TT1 +TT1 +TT1 +RC1

-1 -2 -3 -4
+TT1/1.1 +TT1/1.1 +TT1/1.4 +RC1/8.5
+OS2 +OS2 +OS2 +TT1

-1 -2 -3 -4
+OS2/1.2 +OS2/1.0 +OS2/1.4 +TT1/1.5
+OS1 +OS1
-1 -2
+OS1/3.1 +OS1/3.2
+RC1 +RC1 +RC1 +OS3

-1 -2 -3 -1
+RC1/8.1 +RC1/8.2 +RC1/8.4 +OS3/1.1
+ES1 +ES1 +OS3 +OS2

-1 -2 -2 -4
+OP1/1.7 +OP1/1.8 +OS3/1.1 +OS2/1.3
SUPPLY 24VDC SUPPLY 24VDC SUPPLY 24VDC SUPPLY 24VDC

PNOZmulti PNOZmulti PNOZmulti PNOZmulti
CYCLE OUTPUTS T0 CYCLE OUTPUTS T1 CYCLE OUTPUTS T2 CYCLE OUTPUTS T3
3 5
File: 100611A
BENTELER
Serial No.: 2012_004_186
Editor SCZ CYCLE OUTPUTS PNOZmulti
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
-A4
+ES1/1.6
+ES1/2.1 -X1:1
+SA1/1.6 CI+
+OS1/3.6 -X1:2
CI-
+OS2/1.1 -X1:3
+OS3/1.1 CO-
+OS4/1.3 -X1:4
1.3 CO+
-X1:5
4.0 T 0 /4.1 SUPPLY 24VDC PNOZmulti CYCLE OUTPUTS T0
+TT1/1.1 -X1:6
+TT1/3.7 T 1 /4.3 SUPPLY 24VDC PNOZmulti CYCLE OUTPUTS T1
+TT1/6.7 -X1:7
T 2 /4.5 SUPPLY 24VDC PNOZmulti CYCLE OUTPUTS T2
-X1:8
T 3 /4.7 SUPPLY 24VDC PNOZmulti CYCLE OUTPUTS T3
-X2:1
O 0 +TT1/3.7 RELEASE VALVE JIG 1
-X2:2
O 1 +TT1/6.7 RELEASE VALVE JIG 2
-X2:3
O 2
-X2:4
O 3
-X2:5
OA0
-X2:6
24V1 /1.6
-X2:7
24V2 /1.6
-X2:8
0V1 /1.6
-X2:9
0V2 /1.6
-X3:1
L1 +ES1/2.1
-X3:2
O 4 +ES1/2.2 EMERGENCY-STOP POTENTIAL CHANNEL 1
-X3:3
L2 +ES1/2.3
-X3:4
O 5 +ES1/2.4 EMERGENCY-STOP POTENTIAL CHANNEL 2
-X5:1
I 0 +ES1/1.6 EMERGENCY-STOP BUTTON CHANNEL 1
-X5:2
I 1 +ES1/1.8 EMERGENCY-STOP BUTTON CHANNEL 2
-X5:3
I 2 +SA1/1.6 PROTECTIVE DOOR CHANNEL 1
-X5:4
I 3 +SA1/1.8 PROTECTIVE DOOR CHANNEL 2
-X5:5
I 4 +OS1/3.6 ROLLING DOOR CLOSED CHANNEL 1
-X5:6
I 5 +OS1/3.8 ROLLING DOOR CLOSED CHANNEL 2
-X5:7
I 6 +OS3/1.2 MANUAL 1
-X5:8
I 7 +OS3/1.3 AUTOMATIC 1
-X6:1
I 8 +OS2/1.1 2 MANUAL -S1/NO
-X6:2
I 9 +OS2/1.2 2 MANUAL -S1/NC
-X6:3
I 10 +OS2/1.4 2 MANUAL -S2/NO
-X6:4
I 11 +OS2/1.5 2 MANUAL -S2/NC
-X6:5
I 12 +OS4/1.4 SCANNER CHANNEL 1
-X6:6
I 13 +OS4/1.5 SCANNER CHANNEL 2
-X6:7
I 14 +TT1/1.1 JIG 1 INSERT AREA CHANNEL 1
-X6:8
-X6:9
-X6:10
-X6:11
I 18
-X6:12
I 19
PNOZm1p ETH
CONTROL-CABINET
4 6
File: 100611A
BENTELER
BTC 1 OCCUPATION
Serial No.: 2012_004_186
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
-A6
-A5
3.3
+OS1/2.0 +TT1/3.1
3.2 +TT1/6.1
-X1:1 -X1:1
L1 +OS1/2.0 L1 +TT1/3.2
-X1:2 -X1:2
O 0 +OS1/2.1 ROLLING DOOR 1 SAFETY 1 O 0 +TT1/3.3 ACTOR VOLTAGE JIG 1 CHANNEL 1
-X1:3 -X1:3
L2 +OS1/2.2 L2 +TT1/3.4
-X1:4 -X1:4
O 1 +OS1/2.3 ROLLING DOOR 1 SAFETY 1 O 1 +TT1/3.5 ACTOR VOLTAGE JIG 1 CHANNEL 1+2
-X2:1 -X2:1
L3 L3 +TT1/6.2
-X2:2 -X2:2
O 2 O 2 +TT1/6.3 ACTOR VOLTAGE JIG 2 CHANNEL 1 ACTOR VOLTAGE JIG 2 CHANNEL 1
-X2:3 -X2:3
L4 L4 +TT1/6.4
-X2:4 -X2:4
O 3 O 3 +TT1/6.5 ACTOR VOLTAGE JIG 2 CHANNEL 1+2 ACTOR VOLTAGE JIG 2 CHANNEL 1+2
PNOZmo4p
PNOZmo4p
CONTROL-CABINET
5 7
File: 100611A
BENTELER
BTC 1 OUTPUTS 1+2
Serial No.: 2012_004_186
Editor SCZ SAFETY PNOZmo4pi
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
-A7
3.4
+RC1/4.5
+RC1/6.5
-X1:1
L1 +RC1/4.5
-X1:2
O 0 +RC1/4.6 GENERAL SAFETY STOP CHANNEL 1
-X1:3
L2 +RC1/4.7
-X1:4
O 1 +RC1/4.8 GENERAL SAFETY STOP CHANNEL 2
-X2:1
L3 +RC1/6.5
-X2:2
O 2 +RC1/6.6 SAFETY STOP IN AUTOMATIC RUN CHANNEL 1
-X2:3
L4 +RC1/6.7
-X2:4
O 3 +RC1/6.8 SAFETY STOP IN AUTOMATIC RUN CHANNEL 2
PNOZmo4p
CONTROL-CABINET
6 8
File: 100611A
BENTELER
BTC 1 OUTPUTS 3
Serial No.: 2012_004_186
Editor SCZ SAFETY PNOZmo4pi
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
-A8
3.5
SAFETY INPUTS -A9
3.6
STANDARD INPUTS
+RC1/8.0 +OP1/1.2
+OP1/1.4
+OP1/1.6
+RC1/2.5
-X1:1 -X1:1
I 0 +RC1/8.1 SUPERVISION TURN-TABLE CHANNEL 1 I 0 +RC1/2.6 EMERGENCY-STOP CONTACT-CONTROL
-X1:2 -X1:2
I 1 +RC1/8.2 SUPERVISION TURN-TABLE CHANNEL 2 I 1 +OP1/1.3 EMERGENCY-STOP RESET BUTTON
-X1:3 -X1:3
I 2 +RC1/8.4 SUPERVISION JIG 1 CHANNEL 1 I 2 +OP1/1.4 PROTECTIVE DOOR RESET
-X1:4 -X1:4
I 3 +RC1/8.5 SUPERVISION JIG 1 CHANNEL 2 I 3 +OP1/1.7 ROLLING DOOR START
-X2:1 -X2:1
I 4 +RC1/8.6 SUPERVISION JIG 2 CHANNEL 1 I 4
-X2:2 -X2:2
I 5 +RC1/8.7 SUPERVISION JIG 2 CHANNEL 2 I 5
-X2:3 -X2:3
I 6 I 6
-X2:4 -X2:4
I 7 I 7
PNOZmi1p PNOZmi2p
CONTROL-CABINET
7 +IF1/1
File: 100611A
BENTELER
BTC 1 INPUTS 1+2 SAFETY,
Serial No.: 2012_004_186
Editor SCZ STANDARD PNOZmi1p, PNOZmi2p
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
CONTROL-CABINET CELL LEFT

-OP_LI
+LI1/11.0
1 X1 5 OPXX-
.
.
.
.
.
.
24VDC
+PC3-A1
0VDC
EXTENSION
CA+
CA-
CB+
CB-
Shield
READY
SECONDARY CELL LH!

FAULT
TR
PNOZml1p
24V
24V
0V
0V
1 X2 5
.
.
.
.
.
.
-XC1 1 2
PNOZ ml1p
773540
+W1
-XC1 1 2
OR
+PC3/1.2/ -1SH
+PC3/1.2/ -1CB-
+PC3/1.2/ -1CB+ 0VDC
+PC3/1.2/ -1CA- _EX
+PC2/1.7
+PC3/1.2/ -1CA+
24VDC_
EX
+PC2/1.7
CELL LEFT SUPPLY

COUPLING 24VDC EXTERNAL
SAFETY
CONTROL-CABINET CELL
+PC3/8 +IF2/1
File: 100611A
BENTELER
BTC 1 INTERFACE
Serial No.: 2012_004_186
Editor SCZ HARDWARE CELL/CELL LEFT
Machine Part Page
Reference Name Check: 31.10.2013 Examin.: XXX +IF1 / 1 of 1 1 P.
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
CONTROL-CABINET CELL RIGHT

-OP_RE
+LI1/11.2
1 X1 5 OPX1-
.
.
.
.
.
.
24VDC
+PC3-A1
0VDC
EXTENSION
CA+
CA-
CB+
CB-
Shield
READY
SECONDARY CELL RH!

FAULT
TR
PNOZml1p
24V
24V
0V
0V
1 X2 5
.
.
.
.
.
.
-XC1 1 2
PNOZ ml1p
773540
+W1
-XC1 1 2
+PC3/1.2/ -1SH
+PC3/1.2/ -1CB-
+PC3/1.2/ -1CB+
+PC3/1.2/ -1CA- 0V18
+PS3/3.2
+PC3/1.2/ -1CA+
2A4
+PS3/2.4
CELL RIGHT SUPPLY 24VDC

COUPLING OP30
SAFETY
CONTROL-CABINET CELL
+IF1/1 +OP1/1
File: 100611A
BENTELER
BTC 1 INTERFACE
Serial No.: 2012_004_186
Editor SCZ CELL / CELL RIGHT
Machine Part Page
Reference Name Check: 31.10.2013 Examin.: XXX +IF2 / 1 of 1 1 P.
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
-X1 3
-X1 2 -X1 4
I 2
I 1 +PC3/8.6 I 3
+PC3/8.6 +PC3/8.6
PNOZ mi2p
PNOZ mi2p PNOZ mi2p
+PC3-A9
+PC3-A9 +PC3-A9
+PC3/8.5
+PC3/8.5 +PC3/8.5
+PC3/4.1 +PC3/4.3
+ES1 +ES1
+PC1/8.2 +PC1/8.3 +PC1/8.1 +PC1/8.1
-1 -2
+PC1 +PC1 +PC1 +PC1
-AQ1/2.1 -AQ1/1.4 -AQ1/1.2 -AQ1/1.1
+RC1/3.1 +RC1/3.1
+PC1/2.1 +PC1/2.1
-3 -4
+PS2/2.6 +PC1 +PC1
1A8 -AI1/1.2 -AI1/1.1
-XC1 9 10 11 13 14 16 17 18 19 12 21 22 23 24
9 10 11 13 14 16 17 18 19 12 21 22 23 24 -W1
OELFLEX_110
25x1mm
-A1
+LI1/9.0 -XT1 9 10 11 13 14 16 17 18 19 12 21 22 23 24
CP6534.000
B300x200x180
3 1 X1 3 1 X1 3 1 X1 13
-S3
-S4 -S6 -S10
+LI1/9.1 4 2 X2 4 2 X2 4 2 X2 14
LDT LDT BK 11 21 23
LDT RD YE
RD
-S8 12 22 24
OPERATOR PANEL
EMERGENCY-STOP 1 PROTECTIVE DOOR 1 ERROR ROLLING DOOR EMERGENCY-STOP

RESET RESET RESET START
EXECUTION
MOTOMAN ROBOT
+IF2/1 2
File: 100611A
BENTELER
BTC 1 OPERATOR PANEL
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
Reference Name Check: 31.10.2013 Examin.: XXX +OP1 / 1 of 6 6 P.
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
300.0
S10 S?/ABB
30.0
45.0
S?/ABB S?/ABB
200.0
40.0 EMERGENCY PROTECTIVE MANUAL/AUTO 1 ERROR

-STOP DOOR RESET
RESET RESET
S1 S2
15.0
50.9
S3 S4 S5 S6
70.1 54.0 30.0 30.0 30.0 30.0 56.0
CP6534.000
Scale 1:2
B300xH200xT180
1 3
File: 100611A
BENTELER
BTC 1 CONSTRUCTION-PLAN
Serial No.: 2012_004_186
Editor SCZ OPERATOR PANEL INSIDE
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
TOP VIEW
S1/ S2 135.0
S10
180.0
300.0
CP6534.000
Scale 1:2
B300xH200xT180
2 4
File: 100611A
BENTELER
Serial No.: 2012_004_186
Editor SCZ OPERATOR PANEL ABOVE
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
300.0
-XT1
-XT2
200.0
ZDU 2,5
WPE10
CP6534.000
Scale 1:2
B300xH200xT180
3 5
File: 100611A
BENTELER
Serial No.: 2012_004_186
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
Wire introduction
below
CP6534.000
Scale 1:2
B300xH200xT180
4 6
File: 100611A
BENTELER
Serial No.: 2012_004_186
Editor SCZ OPERATOR PANEL BELOW
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
5 +OP2/1
File: 100611A
BENTELER
Serial No.: 2012_004_186
Editor SCZ OPERATOR PANEL (502 05691)
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+PS3/2.8/ 2A16
+PS3/3.2/ 0V19
+OP1
15 20
-XC1
15 20 +OP1-W1
OELFLEX_110
25x1mm
+OP1
15 20
-XT1
-A1
+LI1/9.4
CP6535.000
B300x300x180
-A2
+LI1/9.4 2 3 1
+LI3/1.3 GND 24VDC DISABLE
PP-17-II
PROFINET
SIEMENS
OPERATOR PANEL
SUPPLY
OPERATOR PANEL
+OP1/6 2
File: 100611A
BENTELER
BTC 1 OPERATOR PANEL
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
240.0
226.0
300.0
258.0
56.0
226.0
190.0
204.0
300.0
190.0 DETAIL PP17-II
B226 x H190
226.0
16.0 15.0
55.0
FRONT
CP6535.000
Scale 1:2
B300xH300xT180
1 3
File: 100611A
BENTELER
Serial No.: 2012_004_186
Editor SCZ OPERATOR PANEL OUTSIDE
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
VIEW BELOW
135.0
180.0
300.0
CP6535.000
Scale 1:2
B300xH300xT180
2 4
File: 100611A
BENTELER
Serial No.: 2012_004_186
Editor SCZ OPERATOR PANEL ABOVE
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
300.0
WPE10 WPE10
300.0
WPE10
WPE10
CP6535.000
Scale 1:2
B300xH300xT180
3 +TT1/1
File: 100611A
BENTELER
Serial No.: 2012_004_186
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+PC3/4.2 +PC3/4.6
-1 -3
+PC3/4.4 +PC3/4.8
-2 -4
+SA1-XC1 9 11 13 15
1 3 5 7
-W2
OELFLEX_110
12x1mm
-XC3A 1 3 5 7
BN BU BN BU
-W2A1 -W2A2
LUMBERG LUMBERG
4x0,34mm 4x0,34mm
-B1 1 3
M8 -B2 1 3
M8
+LI1/4.6 VORKONF. +LI1/4.7 VORKONF.
M30 M30
PSEN1.2p-20 PSEN1.2p-20
2 4 2 4
WH BK WH BK
-W2A1 -W2A2
LUMBERG LUMBERG
4x0,34mm 4x0,34mm
M8 M8
-XC3A 2 4 6 8
VORKONF. VORKONF.
2 4 6 8
-W2
OELFLEX_110
12x1mm
+SA1-XC1 10 12 14 16
-X6 7 -X6 8 -X6 9 -X6 10
I 14 I 15 I 16 I 17
+PC3/5.1 +PC3/5.1 +PC3/5.1 +PC3/5.1
+PC3-A4
+PC3/5.0
JIG 1 JIG 1 JIG 2 JIG 2

INSERT AREA INSERT AREA INSERT AREA INSERT AREA
CHANNEL 1 CHANNEL 2 CHANNEL 1 CHANNEL 2
+OP2/4 2
File: 100611A
BENTELER
BTC 1 TURN-TABLE
Serial No.: 2012_004_186
Editor SCZ POSITION RECOGNITION
Machine Part Page
Reference Name Check: 31.10.2013 Examin.: XXX +TT1 / 1 of 12 12 P.
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
POSITION TURN-TABLE
1 3
File: 100611A
BENTELER
BTC 1 POSITION RECOGNITION
Serial No.: 2012_004_186
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+PC3-A6 +PC3-A4
+PC3/6.5 +PC3/5.0
DIGITAL RELAY OUTPUT BYTE TYPE: PNOZmo4p MAKE: PART: 1 OF 2

PNOZm1p ETH
+PC3/6.5 +PC3/6.5 +PC3/6.5 +PC3/6.5
L1 O 0 L2 O 1 +PC3/5.1
O 0
-X1 1 -X1 2 -X1 3 -X1 4

-X2 1
-E1 -E2
9.3 9.4
+PS3/2.7/ 2A11
ACTOR VOLTAGE RELEASE VALVE

JIG 1 JIG 1
CHANNEL 1+2
2 4
File: 100611A
BENTELER
BTC 1 SWITCHING OFF JIG 1
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
SUPPLY JIG 1 ACTOR

3 5
File: 100611A
BENTELER
BTC 1 SWITCHING OFF JIG 1 E1
Serial No.: 2012_004_186
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
SUPPLY JIG 1 RELEASE VALVE

4 6
File: 100611A
BENTELER
Serial No.: 2012_004_186
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+PC3-A6 +PC3-A4
+PC3/6.5 +PC3/5.0
DIGITAL RELAY OUTPUT BYTE TYPE: PNOZmo4p MAKE: PART: 2 OF 2

PNOZm1p ETH
+PC3/6.5 +PC3/6.5 +PC3/6.5 +PC3/6.5
L3 O 2 L4 O 3 +PC3/5.1
O 1
-X2 1 -X2 2 -X2 3 -X2 4

-X2 2
-E3 -E4
9.5 9.5
+PS3/2.7/ 2A12
ACTOR VOLTAGE RELEASE VALVE

JIG 2 JIG 2
CHANNEL 1+2
5 7
File: 100611A
BENTELER
BTC 1 SWITCHING OFF JIG 2
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
SUPPLY JIG 2 ACTOR

6 8
File: 100611A
BENTELER
Serial No.: 2012_004_186
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
SUPPLY JIG 2 RELEASE VALVE

7 9
File: 100611A
BENTELER
Serial No.: 2012_004_186
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+PC1/3.6 +PC1/4.2
+PS3/2.4 +PS3/2.5 +PS3/3.3 +PS3/3.3 3.5 +PS3/3.3 6.5 +PS3/3.5 +PC1 +PC1
2A1 2A6 0V21 0V23 -E1 0V25 -E3 0V27 -AI4/2.1 -AI5/2.1
+PC1/3.5 +PC1/4.1 +PC1/3.7 +PC1/4.3
+PS3/2.4 +PS3/2.5 +PS3/3.3 +PS3/3.3 3.7 +PC1 6.7 +PC1 +PC1 +PC1
2A2 2A7 0V22 0V24 -E2 -AI4/1.1 -E4 -AI5/1.1 -AI4/1.4 -AI5/1.4
-XC1 1 13 2 14 3 15 4 16 5 6 7 8 17 18 19 20 9 10 11 12 21 22 23 24
1 13 2 14 3 15 4 16 5 6 7 8 17 18 19 20 9 10 11 12 21 22 23 24
-W1
OELFLEX_110
25x1mm
-XC1A 1 13 2 14 3 15 4 16 5 6 7 8 17 18 19 20 9 10 11 12 21 22 23 24
2A1 2A6 0V21 0V23 -E1 0V25 -E3 0V27 +PC1 +PC1
10.0 10.1 10.1 10.1 10.2 10.3 11.2 11.3 -AI4/2.1 -AI5/2.1
10.4 11.4
2A2 2A7 0V22 0V24 -E2 +PC1 -E4 +PC1 +PC1 +PC1
11.0 11.1 11.1 11.1 10.3 -AI4/1.1 11.3 -AI5/1.1 -AI4/1.4 -AI5/1.4
10.2 11.2 10.4 11.4
SUPPLY SUPPLY 0V ACTOR VOLTAGE 0V ACTOR ACTOR VOLTAGE 0V ACTOR VARIANT VARIANT RESERVE
LOGIC SENSORS SUPPLY JIG 1 JIG 1 JIG 2 JIG 2 JIG 1 JIG 2
JIG JIG
RELEASE VALVE VARIANT RELEASE VALVE VARIANT VARIANT VARIANT

JIG 1 JIG 1 JIG 2 JIG 2 JIG 1 JIG 2
8 10
File: 100611A
BENTELER
BTC 1 VOLTAGE DISTRIBUTION
Serial No.: 2012_004_186
Editor SCZ JIG
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+PC2
-AR1
+PC2/1.3
REPEATER
RS 485 * 1
INPUT
2 3
PROFIBUS-DP B2 C1 C2
9.6
1 1 0 0
9.0 9.1 9.3 9.4 +PC1
2A1 2A6 -E1 -E2 -AI4/2.1 2 0 1 0
VARIANT
A1 B1 SCHIRM
3 1 1 0
9.4 9.7
9.2 9.2 +PC1 9.4 +PC1 4 0 0 1
0V21 0V23 -AI4/1.1 0V25 -AI4/1.4 +PC2-AR1/

5 1 0 1
TT1-XC2_A
GN RD PROFIBUS
6 0 1 1
2x0,34mm HOCHFLEX
-XC2 AA1 AB1 AS 7 1 1 1
PLC-/ ROBOT PROGRAM VARIANT

1 2 3 4 5 8 6 7 9 10
-W1A1
+TT1-XC2/
OELFLEX_810
GN RD -XC1B
12x1mm
PROFIBUS
2x0,34mm HOCHFLEX
-XC1B A1 A2 A3 A4 B1 B2 B3 B4 C1 C2 C3 C4 EA1 EB1 ES

SCHIRM-
MODULAR BGEL
SCHLEIFRING
-WT1
1
R
2
R
3
R
4
R
5
R
6
R
7
R
8
R
9
R
10
R
11
R
11
R
12
R
12
R
13
R 16 TRACKS
+LI1/12.2 1.S 2.S 3 S 4 S 5 S 6 S 7 S 8 S 9 S 10S 11S 11S 12S 12S 13S
MODULAR
PLUG CODING
-XC1C A1 A2 A3 A4 B1 B2 B3 B4 C1 C2 C3 C4 EA1 EB1 ES
SCHIRM-
*
BGEL
1 3 4
+S010 A
24V LOGIC/SENSOR VOLTAGE
-QP0WP 2
1 2
RxD(A) RxD(B)
3 4
24V AKTOR VOLTAGE

B
OPERATOR PROTECTION GN RD 1 2
DELIVERY JIG
3 4
LOOK BUS OVERVIEW 24V ACTOR VOLTAGE

C
RESERVE 1 2
RESERVE
D not connected
LOGIC VOLTAGE AKTOR VOLTAGE RELEASE VALVE RESERVE PROFIBUS PROFIBUS CU-PROTECTOR
RxD(A) RxD(B) A B A B
PROFIBUS
E
SENSOR VOLTAGE VARIANT VARIANT
PLUG CODING
9 11
File: 100611A
BENTELER
Serial No.: 2012_004_186
Editor SCZ JIG 1
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+PC2
-AR1
+PC2/1.3
REPEATER
RS 485 * 1
INPUT
2 3
PROFIBUS-DP B2 C1 C2
9.7
1 1 0 0
9.0 9.1 9.5 9.5 +PC1
2A2 2A7 -E3 -E4 -AI5/2.1 2 0 1 0
VARIANT
A1' B1' SCHIRM_
3 1 1 0
9.6 9.8
9.2 9.3 +PC1 9.6 +PC1 4 0 0 1
0V22 0V24 -AI5/1.1 0V27 -AI5/1.4 +PC2-AR1/

5 1 0 1
TT1-XC2_B
GN RD PROFIBUS
6 0 1 1
2x0,34mm HOCHFLEX
-XC2 CA2 CB2 CS 7 1 1 1
PLC-/ ROBOT PROGRAM VARIANT

1 2 3 4 5 8 6 7 9 10
-W1A2
+TT1-XC2/
OELFLEX_810
GN RD -XC1D
12x1mm
PROFIBUS
2x0,34mm HOCHFLEX
-XC1D A1 A2 A3 A4 B1 B2 B3 B4 C1 C2 C3 C4 EA1 EB1 ES

SCHIRM-
MODULAR BGEL
SCHLEIFRING
-WT2
1
R
2
R
3
R
4
R
5
R
6
R
7
R
8
R
9
R
10
R
11
R
11
R
12
R
12
R
13
R 16 TRACKS
+LI1/12.4 1.S 2.S 3 S 4 S 5 S 6 S 7 S 8 S 9 S 10S 11S 11S 12S 12S 13S
MODULAR
PLUG CODING
-XC1E A1 A2 A3 A4 B1 B2 B3 B4 C1 C2 C3 C4 EA1 EB1 ES
SCHIRM-
*
BGEL
1 3 4
+S011 A
24V LOGIC/SENSOR VOLTAGE
-QP0WP 2
1 2
RxD(A) RxD(B)
3 4
24V AKTOR VOLTAGE

B
OPERATOR PROTECTION GN RD 1 2
DELIVERY JIG
3 4
LOOK BUS OVERVIEW 24V ACTOR VOLTAGE

C
RESERVE 1 2
RESERVE
D not connected
LOGIC VOLTAGE AKTOR VOLTAGE RELEASE VALVE RESERVE PROFIBUS PROFIBUS CU-PROTECTOR
RxD(A) RxD(B) A B A B
PROFIBUS
E
SENSOR VOLTAGE VARIANT VARIANT
PLUG CODING
10 12
File: 100611A
BENTELER
Serial No.: 2012_004_186
Editor SCZ JIG 2
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
MALE MALE
FEMALE
VARIANT CODING PLUG: FEMALE
+TT1-XC1C,+TT1-XC1E
1. ____ 9. ____
0.
2. ____ 10. ____
PLANT ADJUSTMENT
3. ---- 11. ----
4. ---- 12. ----
5. ---- 13. ----
6. ---- 14. ----
7. ---- 15. ----
8. ---- PIN
16. ----
SOCKET
11 +RC1/1
File: 100611A
BENTELER
BTC 1 VARIANT PLUG
Serial No.: 2012_004_186
Editor SCZ CODING JIG
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+PS3/1.8/ 2L1A
+PS3/1.8/ 2L2A
+PS3/1.8/ 2L3A
+PS1/1.7/ 2L1A Busbar

+PS1/1.7/ 2L2A
+PS1/1.7/ 2L3A
+OS1/1.2/ 1L1A
+OS1/1.2/ 1L2A
+OS1/1.2/ 1L3A
+PS1/1.2/ 1L1A Busbar

+PS1/1.2/ 1L2A
+PS1/1.2/ 1L3A
+PS0/2.2/ +PS0-N2
+PS0/2.2/ +PS0-N1
1 3 5 1 3 5 1 3 5 1 3 5
21 13 21 13 21 13 21 13
22 14 22 14 22 14 22 14
-F1 -F2 -F3 -F4
22-32A +PC1/2.5 28-40A +PC1/2.5 22-32A +PC1/2.5 28-40A +PC1/2.5
(25A) (35A) (25A) (35A)
2 4 6 2 4 6 2 4 6 2 4 6
S2 S2 S2 S2
4mm 6mm 4mm 6mm
1 3 5 1 3 5
-Q1 -Q2
2.1 2 4 6 1 2.3 2 4 6 2
-XT1 L1 L2 L3 -XC3 1 2 3 N -XT2 L1 L2 L3 -XC4 1 2 3 N
WDU4 WDU4
-W1 -W2 -W3 -W4

OELFLEX_110 OELFLEX_110 OELFLEX_110 OELFLEX_110
5x4mm 5x6mm 5x4mm 5x6mm
-A1 -A2 -A3 -A4

+LI1/5.0 L1 L2 L3 +LI1/6.4 L1 L2 L3 N +LI1/5.3 L1 L2 L3 +LI1/6.7 L1 L2 L3 N
+LI1/7.1 +LI1/7.3
ABB SKS ABB SKS
ROBOT ROBOT ROBOT ROBOT

DRIVEMODUL 1 WELDING INSTRUMENT 1 DRIVEMODUL 2 WELDING INSTRUMENT 2
+TT1/12 2
File: 100611A
BENTELER
BTC 1 SUPPLY ROBOT, WELDING
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
Reference Name Check: 31.10.2013 Examin.: XXX +RC1 / 1 of 20 20 P.
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+PS2/2.5
1A7
+OS1/1.7/ 1A6
41
+OS1-Q1
+OS1/1.6 42
41
-Q1
2.1 42
33
+ES1-K1
41
+ES1/2.5 34 -Q2
2.3 42
51
+ES1-K1
+ES1/2.5 52
-X1 1
I 0
A1 A1
+PC3/8.6
PNOZ mi2p
-Q1 -Q2
A2 A2
+PC3-A9
BELOW BELOW +PC3/8.5
+OS1/1.7/ 0V4
WELDING INSTRUMENT 1 WELDING INSTRUMENT 1 EMERGENCY-STOP

SUPPLY SUPPLY CONTACT-CONTROL
3RT10 35-1BB40 24VDC 3RT10 35-1BB40 24VDC
1 2 1.3 1 2 1.8
3 4 1.4 3 4 1.8
5 6 1.4 5 6 1.8
13 14 13 14
23 24 23 24
33 34 33 34
41 42 2.6 41 42 2.6
1 3
File: 100611A
BENTELER
BTC 1 WELDING INSTRUMENTS
Serial No.: 2012_004_186
Editor SCZ POWER
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
-A5
4.0
6.0
EMERGENCY-STOP PHG/OPERATING-PANEL
CONTROL-MODUL ROBOT VOLTAGE +24V 0V
+LI1/6.0
13.5
BDF 2-CHANNEL -0V
13.1
PHG -1A
-X1 7 -X2 10 -X2 8 -X1 10 -X6 6 4 5
0,75mm 0,75mm
-X1 9 -X1 3
BU L.BU
-X2 9 -X2 3
0,75mm 0,75mm
OR BU
PLUG
-XS3 A8 B8 A9 B9 A7 A10 B7 B10 A11 A12 B11 B12 A15 C15 D13 D14 D15 D16
ROBOT
3 4 5 6 7 8 9 10 19 20 21 22 1 2 23 24 -W5
OELFLEX_110
25x1mm
CONTROL-CABINET
-XC1 3 4 5 6 7 8 9 10 19 20 21 22 1 2 23 24
-0V
+PS2/2.1
-1A
+PS2/2.1
+OP1 +ES1
-4 -6 43 63
+ES1 +ES1
+OP1/1.8 +ES1/1.2
-K1 44 -K1 64
+OP1 +ES1 +ES1/2.5 +ES1/2.5

-3 -5
+OP1/1.8 +ES1/1.1
ES1 ES2 SS1 SS2
ES = EMERGENCY STOP SS = SUPERIOR STOP
24VDC EMERGENCY-STOP EMERGENCY-STOP RESERVE RESERVE SUPPLY RESERVE

ROBOT MACHINE 24VDC 24VDC ROBOT 24V/4A
INTERNAL
2 4
File: 100611A
BENTELER
BTC 1 ROBOT INTERFACE
Serial No.: 2012_004_186
Editor SCZ EMERGENCY-STOP
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
-A5
3.0
CONTROL-MODUL
2-CHANNEL
-X5 10 4
-B5 /6.2
-A5 /6.2
0,75mm
BU
PLUG
-XS3 A5 A6 B5 B6
ROBOT
11 12 13 14 -W5
OELFLEX_110
25x1mm
CONTROL-CABINET
-XC1 11 12 13 14
+PC3-A7
+PC3/7.0
DIGITAL RELAY OUTPUT BYTE TYPE: PNOZmo4p
+PC3/7.1 +PC3/7.1 +PC3/7.1 +PC3/7.1

L1 O 0 L2 O 1
-X1 1 -X1 2 -X1 3 -X1 4
GS1 GS2
GS = GENERAL STOP
GENERALLY GENERAL GENERAL

SPEAKING SAFTEY-STOP SAFETY STOP SAFETY STOP
CHANNEL 1 CHANNEL 2
3 5
File: 100611A
BENTELER
Serial No.: 2012_004_186
Editor SCZ GENERAL STOP
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
ROBOT GENERALSTOP
4 6
File: 100611A
BENTELER
BTC 1 ROBOT GENERALSTOP
Serial No.: 2012_004_186
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
-A5
3.0
CONTROL-MODUL
2-CHANNEL
12 11 6 5
4.4/ -B5
4.4/ -A5
0,75mm
BU
PLUG
-XS3 A3 A4 B3 B4
ROBOT
15 16 17 18 -W5
OELFLEX_110
25x1mm
CONTROL-CABINET
-XC1 15 16 17 18
+PC3-A7
+PC3/7.0
DIGITAL RELAY OUTPUT BYTE TYPE: PNOZmo4p
+PC3/7.1 +PC3/7.1 +PC3/7.1 +PC3/7.1

L3 O 2 L4 O 3
-X2 1 -X2 2 -X2 3 -X2 4
AS1 AS2
AS = AUTO STOP
SECURITY STOP IN SAFETY STOP IN SAFETY STOP IN

AUTOMATIC RUN AUTOMATIC RUN AUTOMATIC RUN
CHANNEL 1 CHANNEL 2
5 7
File: 100611A
BENTELER
Serial No.: 2012_004_186
Editor SCZ AUTO STOP
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
ROBOT AUTO STOP

6 8
File: 100611A
BENTELER
BTC 1 ROBOT AUTO STOP
Serial No.: 2012_004_186
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+PC3/4.1 +PC3/4.3 +PC3/4.5 +PC3/4.8 +PC3/4.2 +PC3/4.8
-1 -2 -3 -4 -5 -6
-XC2 17 19 1 3 5 7
17 19 1 3 5 7
-W6
OELFLEX_110
25x1mm
-XS202 A9 B1 A1 A3 A5 A7
-XP4 9 11 1 3 5 7
SUPERVISION SUPERVISION SUPERVISION
ABB -K3
61 MOTOR-CONTACTOR
TURN-TABLE -K3
71
-K1
61 MOTOR-CONTACTOR
FIXTURE 1 -K1
71
-K2
61 MOTOR-CONTACTOR
FIXTURE 2 -K2
71
62 72 62 72 62 72
MU200 -XP4 10 12 2 4 6 8
-XS202 A10 B2 A2 A4 A6 A8
18 20 2 4 6 8 -W6
OELFLEX_110
25x1mm
-XC2 18 20 2 4 6 8
-X1 1 -X1 2 -X1 3 -X1 4 -X2 1 -X2 1
I 0 I 1 I 2 I 3 I 4 I 5
+PC3/8.1 +PC3/8.1 +PC3/8.1 +PC3/8.1 +PC3/8.1 +PC3/8.1
PNOZm1p ETH PNOZm1p ETH PNOZm1p ETH PNOZm1p ETH PNOZm1p ETH PNOZm1p ETH
+PC3-A8
+PC3/8.0
SUPERVISION SUPERVISION SUPERVISION SUPERVISION SUPERVISION SUPERVISION

TURN-TABLE TURN-TABLE JIG 1 JIG 1 JIG 2 JIG 2
CHANNEL 1 CHANNEL 2 CHANNEL 1 CHANNEL 2 CHANNEL 1 CHANNEL 2
DRIVES DRIVES DRIVES

TURN-TABLE (-M9) JIG 1(-M7) JIG 2 (-M8)
7 9
File: 100611A
BENTELER
BTC 1 SUPERVISION DRIVES
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
SUPERVISION CONTACS DRIVES

8 10
File: 100611A
BENTELER
Serial No.: 2012_004_186
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
TREATMENT SUPERVISION CONTACS

9 11
File: 100611A
BENTELER
BTC 1 SIGNAL SUPERVISION
Serial No.: 2012_004_186
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
INTERFACE ABB
10
MU200 12
File: 100611A
BENTELER
Serial No.: 2012_004_186
Editor SCZ ABB
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
-AC1
+LI2/1.1
+LI2/2.1 0V 24V
PROFIBUS MASTER/SLAVE VERSORGUNG

PCI SLOT MODULELEKTR.
PROFIBUS-DP
MASTER/SLAVE
5
9
-X2
6
1
S 0
Chanel
M 1
5
9
-X3
6
MASTER:
1
COMMUNICATION
WELDING
CONTROL-MODUL
11 13
File: 100611A
BENTELER
BTC 1 PROFIBUS SLAVE
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
L1 N L1 N
-G4 -G5
SEK.: SEK.:
4,16A 4,16A
24VDC 0VDC 24VDC 0VDC
-XT31 1 2 5 6
-F01
1
4A -0V
3.7
RETROFIT
-1A
3.7
-XT32 2 2 -XT32 6 6
RETROFIT
-1A4
-1A5
-0V4
-0V5
14.0/
16.0/
14.0/
16.0/
SUPPLY +24V SUPPLY 0V
CONTROL-MODUL
12 14
File: 100611A
BENTELER
BTC 1 ROBOT 24V - DISTRIBUTION
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
13.6/ -0V4
13.2/ -1A4
BN WH
-AH1
9
+LI1/6.2 -X1 1 2 3 4 5 6 -X2 1 2 3 4 5 6 7 8 9 10
+LI2/1.3
5
-X5 1 2
24VDC 0DC GND DIN0 DIN1 DIN2 DIN3 DIN4 -X4 DOUT0 DOUT1 DOUT2 DOUT3 DOUT4
SPW-BUS INPUTS SKS FELDBUS FB5 OUTPUTS
SUPPLY 0VDC SKS-FIELDBUS PROFIBUS 24VDC

INPUT OUTPUT
PB-INTERFACE 1
CONTROL-MODUL
13 16
File: 100611A
BENTELER
BTC 1 SUPPLY SKS 1
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
13.6/ -0V5
13.3/ -1A5
BN WH
-AH2
9
+LI1/6.1 -X1 1 2 3 4 5 6 -X2 1 2 3 4 5 6 7 8 9 10
+LI2/1.4
5
-X5 1 2
24VDC 0DC GND DIN0 DIN1 DIN2 DIN3 DIN4 -X4 DOUT0 DOUT1 DOUT2 DOUT3 DOUT4
SPW-BUS INPUTS SKS FELDBUS FB5 OUTPUTS
SUPPLY 0VDC SKS-FIELDBUS PROFIBUS 24VDC

INPUT OUTPUT
PB-INTERFACE 2
CONTROL-MODUL
14 18
File: 100611A
BENTELER
BTC 1 SUPPLY SKS 2
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
CONTROL-CABINET
+PC1/9.1/ +PC1-AQ3/1.1
+PC1/9.1/ +PC1-AQ3/1.2
+PC1/9.2/ +PC1-AQ3/2.1
+PC1/3.1/ +PC1-AI3/1.2
+PC1/3.1/ +PC1-AI3/1.3
+PC1/3.1/ +PC1-AI3/1.1
+PC1/3.2/ +PC1-AI3/2.1
-XC5 1 2 3 4 5 6 7 8
BN WH BU BK BN BU BK WH
-W9 -W10
LUMBERG LUMBERG
4x0,34mm 4x0,34mm
-A6
+LI1/8.2
THIELMANN
-X1 1 2 3 4 -X2 1 3 4 2
M12 M12
4p. 4p.
1 1
-QP2 -QP1 -B1 -B2
WP 2 WP 2
Thielmann
BRG-2000 DEB
MOUNTING POSITION: 1.AXIS ROBOT 1
TORCH CLEANING -R1 TORCH CLEANING -R1 TORCH CLEANING -R1 TORCH CLEANING -R1
SPRAY MOTOR CLAMP OPEN LIMIT-STOP-SWITCH
16 19
File: 100611A
BENTELER
BTC 1 ROBOT TORCH CLEANING 1
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
CONTROL-CABINET
+PC1/9.3/ +PC1-AQ3/1.5
+PC1/9.3/ +PC1-AQ3/1.4
+PC1/9.4/ +PC1-AQ3/2.5
+PC1/9.4/ +PC1-AQ3/2.4
-XC5 9 10 11 12
BN BU BN BU
-W13 -W14
LUMBERG LUMBERG
3x0,34mm 3x0,34mm
1 1
-QP5 -QP6
+LI1/8.5 2 +LI1/8.6 2
BLOW-OUT 1 BLOW-OUT 2
18 20
File: 100611A
BENTELER
BTC 1 ROBOT BLOW-OUT
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
-A3
R2
DRIVE-MODULE
-A5
USB
R1+R2
PB-DP
ETH
free
XP0
XS1
Flex free
free
-R1.XS1
Pan.
-XP101
-XS3
-XS2
free
CONTROL-MODULE -XS41
24p
-FRONIUS
-FRONIUS
-A1
R1 + EXT. ACHSEN
DRIVE-MODULE
19 +LI0/1
File: 100611A
BENTELER
BTC 1 LAYOUT ABB-IRC 5 -
Serial No.: 2012_004_186
Editor SCZ CONTROL COMPACT
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
CLAMP BAR - LAYOUT

CLAMP BAR-NAME INSTALLATION-PART CLAMP BAR-NAME INSTALLATION-PART
WDU +PS0-XT1=+PS0-XT1 PE-RAIL CONTROL-CABINET ZDU +RC1-XT32=+RC1-XT32 DISTRIBUTION 24V ROBOT

4 2,5/4AN
WDU +RC1-XT1=+RC1-XT1 400VAC ROBOT 1 ZDU +OP1-XT1=+OP1-XT1 OPERATOR PANEL 1 OPERATOR PANEL 1
4 2,5
WDU +RC1-XT2=+RC1-XT2 400VAC ROBOT 2

4
ZDU +PS4-XT1=+PS4-XT1 DISTRIBUTION 230VAC

2,5/4AN
ZDU +PC3-XT1=+PC3-XT1 DISTRIBUTION SAFETY

2,5/4AN
+RC1/20 3
File: 100611A
BENTELER
BTC 1 REFERENCE LIST OF TERMINAL BOARDS
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
Reference Name Check: 31.10.2013 Examin.: XXX +LI0 / 1 of 3 3 P.
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
PLUG - LAYOUT
PLUG-NAME INSTALLATION-PART PLUG-NAME INSTALLATION-PART
HAN +SA1-XC1=+SA1-XC1 DOOR SWITCH CONTROL-CABINET HAN +RC1-XS3=+RC1-XS3 INTERFACE ROBOT ROBOT
24 64
HAN +OS1-XC2=+OS1-XC2 INTERFACE ROLLING DOOR 1 HAN +RC1-XS202=+RC1-XS202 SUPERVISION DRIVES TURN-TABLE
24 MOD
24
HAN +OP1-XC1=+OP1-XC1 INTERFACE OPERATOR PANEL 1 HAN +TT1-XC3A=+TT1-XC3A SWITCH POSITION TURN-TABLE TURN-TABLE
24 16
HAN +TT1-XC1=+TT1-XC1 SUPPLY JIG 1+2 HAN +TT1-XC1A=+TT1-XC1A SUPPLY JIG 1+2
24 24
HAN +OS1-XC1=+OS1-XC1 SUPPLY ROLLING DOOR 1 HAN +TT1-XC1B=+TT1-XC1B SUPPLY JIG 1

10 MOD
16
HAN +OS4-XC1=+OS5-XC1 SCANNER HAN +TT1-XC1C=+TT1-XC1C SUPPLY JIG 1 JIG 1

24 MOD
16
HAN +RC1-XC1=+RC1-XC1 INTERFACE ROBOT CONTROL-CABINET HAN +TT1-XC1D=+TT1-XC1D SUPPLY JIG 2 TURN-TABLE
24 MOD
BELOW
16
HAN +RC1-XC2=+RC1-XC2 SUPERVISION DRIVES TURN-TABLE HAN +TT1-XC1E=+TT1-XC1E SUPPLY JIG 2 JIG 2
24 MOD
16
HAN +RC1-XC5=+RC1-XC5 TORCH CLEANING 1

24
SICK +OS4-XC1A1=+OS4-XC1A1 SCANNER INSERT AREA
CEE +RC1-XC3=+RC1-XC3 SUPPLY WELDING 1 CONTROL-CABINET
CEE +RC1-XC4=+RC1-XC4 SUPPLY WELDING 2
HAN +OP1-XC2=+OP1-XC2 INTERFACE OPERATOR PANEL 1

24
HAN +IF1-XC1=+IF1-XC1 24VDC CABINET LH

3A
HAN +IF2-XC1=+IF2-XC1 24VDC CABINET RH

3A
1 +LI1/1
File: 100611A
BENTELER
BTC 1 PLUG LAYOUT
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
CONTROL-CABINET
PE-BAR
+PS0/2.2 +PS0/2.2 +PS0/2.3 +PS0/2.3 +PS0/2.4 +PS0/2.4 +PS0/2.4 +PS0/2.5

+PS0 +PS0 +PS0 +PS0 +PS0 +PS0 +PS0 +PS0
-PE1 -PE2 -PE3 -PE4 -PE5 -PE6 -PE30 -PE31
Only Motoman
or
WPE11 H07V-K 1x10mm
WPE12 H07V-K 1x10mm
WPE13 H07V-K 1x10mm
WPE14 H07V-K 1x10mm
WPE15 H07V-K 1x10mm
WPE16 H07V-K 1x10mm
WPE17 H07V-K 1x10mm
WPE18 H07V-K 1x10mm

Single-Robot!
PE PE PE PE PE PE PE PE
PE11
PE12
PE13
PE14
PE15
PE16
PE17
PE18
OPERATOR PANEL 1
BASE FRAME
TURN-TABLE
PROTECTIVE FENCE
CABLE CANAL
ROLLING DOOR
ROBOT 1
ROBOT 2
+LI0/3 2
File: 100611A
BENTELER
BTC 1 EQUIPOTENTIAL BONDING
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
ATTENTION
CONTROL-CABINET
PLUG
CODING!
PE PE PE
+PS4 +PS4 +PS4

PE PE PE
-XT1 -XT1 -XT1
+LH2-W1 +LH2-W3
+PS4-W1
OELFLEX
3x2,5mm 3x2,5mm
3x2,5mm
PE PE
+LH2-S1 +LH2-S2
+LH2/1.1 +LH2/1.3
+LH2-W2 +LH2-W4
3x2,5mm 3x2,5mm
PE PE
+LH2-E1 +LH2-E2
+PS4-XC1 +LH2/1.2 +LH2/1.4
+PS4/1.5
+LH2-W5
OELFLEX_110
3x2,5mm
PE
+LH2-E3
+LH2/1.5
PLUG LIGHTING LIGHTING

INSERT AREA INSTALLATION INSTALLATION
INSERT AREA AT THE BACK
1 3
File: 100611A
BENTELER
BTC 1 CABLE PLAN
Serial No.: 2012_004_186
Editor SCZ PLUG, LIGHTING
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
ATTENTION
CONTROL-CABINET
PLUG
CODING!
+PS0/2.5 +PS0/2.5
+PS0-PE14 +PS0-PE15
11 12
+OS1-XC1 PE +OS1-XC2 PE
10p. * 24p. *
+OS1-W1 +OS1-W2
5x1,5mm 25x1mm
+OS1
-A1 -X1 PE -X0 PE -X40 PE
+OS1/1.0
W71
ALBANY
+OS1 PE
-S1
-B71
+OS1/3.1
BNS33-02Z
-ST-2646
SCHMERSAL
ROLLING DOOR 1 ROLLING DOOR 1 ROLLING DOOR 1

SUPPLY 400VAC LIMIT-STOP-SWITCH SAFETY
CLOSED
2 4
File: 100611A
BENTELER
BTC 1 CABLE PLAN ROLLING DOOR 1
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
ATTENTION
CONTROL-CABINET
PLUG
CODING!
+PS0/2.5
+PS0-PE16
13
+SA1-XC1 PE +SA1-XC1 PE
24p. * *
+TT1-W2
OELFLEX_110
+SA1-W1
12x1mm
PILZ
540326
PLUG ON
START TOWING CABLE
+TT1-XC3A PE +TT1-XC3A PE
10p.
+TT1-W2A1 +TT1-W2A2
LUMBERG LUMBERG
4x034mm 4x034mm
+SA1 PE +TT1 PE +TT1 PE

-B1 -B1 -B2
PILZ
+SA1/1.2 +TT1/1.1 +TT1/1.4
PSENcs PILZ PILZ
1.1p PSEN1.2p-20 PSEN1.2p-20
DOOR LIMIT TURN-TABLE FIXTURE 1 TURN-TABLE FIXTURE 2

SWITCH 1 IN INSERT AREA IN INSERT AREA
3 5
File: 100611A
BENTELER
BTC 1 CABLE PLAN
Serial No.: 2012_004_186
Editor SCZ PROTECTIVE DOOR TURN-TABLE
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
ATTENTION
CONTROL-CABINET
PLUG
CODING!
+PS0/2.6
+PS0-PE17
PE PE
14
+RC1 +RC1
PE PE
-XT1 -XT2
* +RC1
PE
-XC2
24p. *
+RC1-W1 +RC1-W6 +RC1-W3
5x4mm 25x1mm 5x4mm
HAN MOD
24p.
+RC1
PE
-XS202
PE PE PE
+RC1-A1 +RC1-A3
+RC1/1.1 +RC1/1.5
ROBOT ROBOT 1 ROBOT

DRIVEMODUL 1 SUPERVISION DRIVES DRIVEMODUL 2
TURN-TABLE
4 6
File: 100611A
BENTELER
BTC 1 CABLE PLAN
Serial No.: 2012_004_186
Editor SCZ SUPPLY ROBOT +RC1
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
ATTENTION
CONTROL-CABINET
PLUG
CODING!
+PS0/2.6 +PS0/2.2 +PS0/2.3
+PS0-PE18 +PS0-PE8 +PS0-PE9
15 5 6
+RC1-XC1 PE +RC1-XC3 PE +RC1-XC4 PE
24p. * CEE 32A * CEE 32A *

5p. 5p.
+RC1-W5 +RC1-W2 +RC1-W4

25x1mm 5x6mm 5x6mm
HAN 64D
+RC1
PE
+RC1-A5
-XS3
+RC1/3.0
+RC1-A2 +RC1-A4
PE +RC1/1.3 PE +RC1/1.7 PE
SKS SKS
+RC1-AH2 +RC1-AH1
+RC1/16.0 +RC1/14.0
PE PE
+RC1-1X6 PE +RC1-2X6 PE
+RC1-W7 +RC1-W8
CONTROL ROBOT +RC1 ROBOT +RC1 ROBOT +RC1 ROBOT +RC1

ROBOT BUS WELDING INSTRUMENT 1 SUPPLY 400VAC BUS WELDING INSTRUMENT 2 SUPPLY 400VAC
WELDING INSTRUMENT 1 WELDING INSTRUMENT 2
5 7
File: 100611A
BENTELER
BTC 1 CABLE PLAN
Serial No.: 2012_004_186
Editor SCZ INTERFACE ROBOT +RC1
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+RC1-A2 +RC1-A4
+RC1/1.3 +RC1/1.7
+RC1-A2
DINSE
70mm
SKS SKS
-XC - -XC - +RC1-A4
DINSE
70mm
+RC1-W11 +RC1-W12
H01N2-D H01N2-D
1x70mm 1x70mm
+TT1-WT3
30x10
MASSE MASSE
MASSE MASSE
+TT1-W3 +TT1-W4
H01N2-D H01N2-D
1x70mm 1x70mm
+TT1-W5
H01N2-D
1x70mm
MASSE MASSE
NIES-VERTEILER NIES-VERTEILER
+TT1-WT4 +TT1-WT5
JIG 1 JIG 2
6 8
File: 100611A
BENTELER
BTC 1 CABLE PLAN
Serial No.: 2012_004_186
Editor SCZ GROUND-CONDUCTORS
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
ATTENTION
CONTROL-CABINET
PLUG
CODING!
+PS0/2.7
+PS0-PE19
16
+RC1-XC5 PE +RC1-XC5 PE +RC1-XC5 PE
24p. *
+RC1-W9 +RC1-W10 +RC1-W13 +RC1-W14

LUMBERG LUMBERG LUMBERG LUMBERG
4x0,34mm 4x0,34mm 3x0,34mm 3x0,34mm
PE PE
+RC1-A6 +RC1-QP5 +RC1-QP6
+RC1/18.2 -X1 PE -X2 PE +RC1/19.3 +RC1/19.4
Thielmann
MOUNTING POSITION: 1.AXIS ROBOT 1
+RC1 +RC1 BLOW-OUT 1 BLOW-OUT 2

TORCH CLEANING 1 TORCH CLEANING 1
VALVES SENSORS
7 9
File: 100611A
BENTELER
BTC 1 CABLE PLAN TORCH CLEANING
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
ATTENTION
CONTROL-CABINET
PLUG
CODING!
+PS0/2.7 +PS0/2.7
+PS0-PE20 +PS0-PE21
17 18
+OP1-XC1 PE +OP1-XC2 PE
24p. * 24p. *
+OP1-W1 +OP1-W2
25x1mm 25x1mm
+OP1-A1 +OP2-A1
+OP1/1.1 +OP1-XT1 PE PE PE PE +OP2/1.1
+OP2-A2
+OP2/1.1 PE
PE PE PE
+OP1 +OP1 +OP1
PP-17-II PN
-S3 -S1 -S2
SIEMENS
+OP1/1.1 +OS2/1.1 +OS2/1.4
OPERATOR PANEL 1 OPERATOR PANEL 2
EMERGENCY-STOP RESET 2 MANUAL SCREEN
MANUAL/AUTO
8 10
File: 100611A
BENTELER
BTC 1 CABLE PLAN OPERATOR PANEL
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
ATTENTION
CONTROL-CABINET
PLUG
CODING!
+PS0/2.8
+PS0-PE22
19
+OS4-XC1 PE PE
24p. *
+ES1-W1
FE
OELFLEX_110
+OS4-W1
7x1mm
SICK
6033096
20m
+OS4
PE
-XC1A1
+ES1
FE -S1
+ES1/1.1
SCANNER
S300
SICK
+OS4-B1
+OS4/1.1
SCANNER EMERGENCY-STOP
INSERT AREA INSIDE
9 11
File: 100611A
BENTELER
BTC 1 CABLE PLAN SCANNER,
Serial No.: 2012_004_186
Editor SCZ EMERGENCY-STOP
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
ATTENTION
CONTROL-CABINET
PLUG
CODING!
+PS0/2.9 +PS0/2.9
+PS0-PE25 +PS0-PE24
22 21
+IF1-XC1 PE +IF2-XC1 PE
DUMMY PLATE
3p. 3p. RITTAL
+IF1-W1 +IF2-W1
OELFLEX OELFLEX
3x1mm 3x1mm
+IF1-OPXX +IF2-OPXX
PE PE
-XC1 -XC1
+IF1
-OP_LI
+IF1/1.0
PE
+IF2
-OP_RE
+IF2/1.0
PE
EXTENSION
CABINET CELL LEFT CABINET CELL RIGHT SECONDARY CELL LH + RH!
24VDC 24VDC
CABINET LEFT CABINET RIGHT
10 12
File: 100611A
BENTELER
BTC 1 CABLE PLAN COUPLING
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
ATTENTION
CONTROL-CABINET
PLUG
CODING!
+PS0/2.8
+PS0-PE23
20
+TT1-XC1 PE
24p. *
+TT1-W1
OELFLEX_110
25x1mm
+TT1-XC1A PE +TT1-XC1A PE
24p.
+TT1-W1A1 +TT1-W1A2
12x1mm 12x1mm
SCHLEPP SCHLEPP
+TT1-XC1B PE +TT1-XC1D PE
H-FRAME
16p. MODULAR 16p. MODULAR
14 ROTARY 14 ROTARY
+TT1-WT1 R +TT1-WT2 R
DISTRIBUTOR DISTRIBUTOR
+TT1/10.0 14. S +TT1/11.0 S
14.
FIXTURE 16 TRACKS FIXTURE 16 TRACKS
+LI2/2.7 +LI2/2.8
16p. MODULAR 16p. MODULAR
+TT1-XC1C PE PE PE +TT1-XC1E PE PE PE
JIG
JIG 1 JIG 2
ATTENTION! CODING
11 13
File: 100611A
BENTELER
BTC 1 CABLE PLAN
Serial No.: 2012_004_186
Editor SCZ JIG
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
PROFIBUS-DP
TO THE FIXTURE
FROM FRAME / TERMINAL BOX XL31
TRACK - NO:
HAN 16B HAN 16B
mm
A 11 0,34 3A A
GN A A GN
11 0,34 3A
PROFIBUS-DP
PROFIBUS-DP
B 12 0,34 3A B
RD B B RD
12 0,34 3A
C3 13 0,34 3A C3
CU-PROTECTOR CU-PROTECTOR
A1 1 0,5 5A
1 A1
24V LOGIK 24V LOGIK
A2 2 0,5 5A
2 A2
0V LOGIK 0V LOGIK
A3 3 0,5 5A
3 A3
Oelflex
Oelflex
7x1mm
7x1mm
(24V SENSOREN) (24V SENSOREN)
A4 4 0,5 5A
4 A4
(0V SENSOREN) (0V SENSOREN)
B1 5 0,5 5A
5 B1
24V AKTOREN 24V AKTOREN
B2 6 0,5 5A
6 B2
0V AKTOREN 0V AKTOREN
B3 7 0,5 5A
7 B3
B4 8 0,5 5A
8 B4
C1 9 0,5 5A
9 C1
C2 10 0,5 5A
10 C2
14 1,5 10A
PE PE
ROTARY CARRIER
+TT1-XC1C +TT1-W1 +TT1-XC1B

MORGAN-REKOFA: SCHLEIFRING:
SAP-No.37139813 SAP-No.37224308 +TT1-XC1E +TT1-W2 +TT1-XC1D
IDENT-No.: 5011274 IDENT-No.: 016
DRAWING No.: F 5217 A DRAWING No.: S0 0754 130 SPUR 14 IST PE UND
INTERN MIT DEM
12 GEHUSE VERBUNDEN 14
File: 100611A
BENTELER
BTC 1 CABLE PLAN
Serial No.: 2012_004_186
Editor SCZ ROTARY CARRIER
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
AWG 20 = 0,52mm
AWG 24 = 0,34mm
13 15
File: 100611A
BENTELER
BTC 1 CABLE PLAN
Serial No.: 2012_004_186
Editor SCZ REKOFA
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
BUS
70mm AIR
70mm BUS
AIR
GROUND
TRANSMITTER CONDUCTOR
MOTOR CONDUCTORS
M1
MOTOR
M2
M3 TRIP LINE
TRANSMITTER
POSITION SWITCH
EARTH
12x1mm
10mm
4x0,34mm
VIEW ABOVE
14 +LI2/1
File: 100611A
BENTELER
BTC 1 CABLE PLAN
Serial No.: 2012_004_186
Editor SCZ KABELSCHLEPP TURN-TABLE
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
ROBOT CARBINET CONTROL-CABINET
ZELLE LINKS
+RC1-AH2/
PC2-AD1
+PC2-AD1/
+RC1-AC1/ +RC1-AH1/
-AR2
-AH1 -AH2
2x0,34mm
+RC1-AC1-X3 A1 +RC1-AH1-X1 A1 +RC1-AH2-X1 A1 +PC2-XCAD1 A1 A2
+RC1-AH1 +RC1-AH2 A2'/B2' ZELLE RECHTS

+PC2-AD1
+RC1-AC1 +RC1/14.0 +RC1/16.0 +PC2-AR2 A1/B1
+PC2/1.4
+RC1/12.1 SKS SKS +PC2/1.5
DP/DP-KOPPLER A1'/B1'
ABB-IRBC5 6ES7158-0AD01- REPEATER
A2/B2
PB MASTER 0XA0
PB-ADR: _ PB-ADR: 21 PB-ADR: 22

+RC1-AH2/ +PC1-AH1/
PC1-AH1 PC3-A3
-XPB A -X1 A
PHOENIX PILZ
IL PB BK PNOZmc3p
+PC1-AH1 +PC3-A3
+PC1/1.0 +PC3/1.2
PB-ADR: 23 PB-ADR: 24
EXTENSION
SECONDARY CELL!
PADR. = PROFIBUSADRESSE
+LI1/15 2
File: 100611A
BENTELER
BTC 1 BUS LAYOUT
Serial No.: 2012_004_186
Editor SCZ ROBOT MASTER
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
ROBOT CARBINET CONTROL-CABINET
+PC2-AC1/
+RC1-AC1/
-AR1
PC2-AC1
2x0,34mm
+RC1-AC1-X2 A1
-X1 C A1'/B1'
+RC1-AC1 +PC2-AC1 +PC2-AR1 A2/B2
+RC1/12.1 +PC2/1.1 +PC2/1.3

PB-M4
A2'/B2'
ABB-IRBC5 CPU 315 2PN/DP REPEATER
A1/B1
PB SLAVE
PB-ADR: 120 PB-ADR: 2 +PC2-AR1/ +PC2-AR1/

-XC2A -XC2B
2x0,34mm 2x0,34mm
HOCHFLEXIBEL HOCHFLEXIBEL
+TT1-XC2 A C
Harting
HAN MODULAR
PB IN PB OUT
+TT1-XC2/ +TT1-XC2/
-XC1B -XC1D
2x0,34mm 2x0,34mm
HOCHFLEXIBEL HOCHFLEXIBEL
Harting 16p. Harting 16p.

MODULAR MODULAR
+TT1-XC1B E +TT1-XC1D E
+TT1-XC2 13 13
+TT1-WT1 R +TT1-WT2 R
HAN MODULAR +LI1/12.2 S
13. +LI1/12.4 S
13.
HAN10B
+TT1-XC1C E +TT1-XC1E E
Harting 16p. Harting 16p.
MODULAR MODULAR
A B A B
PROFIBUS 1
A
3 4
RES
B
1 2
A B A B
PROFIBUS 2
C
JIG 1 JIG 2
PADR. = PROFIBUSADRESSE
1 +LI3/1
File: 100611A
BENTELER
BTC 1 BUS LAYOUT
Serial No.: 2012_004_186
Editor SCZ SLAVE, JIG, OP
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
CONTROL-CABINET
PN_IP-ADR: 172.27.66.130
+PC2-AC1 -X2 P1 P2
NET MASK: 255.255.255.248
+PC2/1.1
GATEWAY: ---.---.---.---
CPU 315 2PN/DP
+PC2-AC/
OP2-A2
-X1 P1 -X2 P1 -X1 P1

PN_IP-ADR: 172.27.66.131 PN_IP-ADR: 172.27.66.129
+OP2-A2
NET MASK: 255.255.255.248 -PG/PC NET MASK: 255.255.255.248
+OP2/1.1
GATEWAY: ---.---.---.--- IP_PG GATEWAY: ---.---.---.---
PP17-II PN
NAME: BTC-10-0611-A-OP2-A2
OPERATOR PANEL PROGRAMMING DEVICE / PC
+LI2/2 +LC1/1
File: 100611A
BENTELER
BTC 1 ETHERNET LAYOUT
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
100.0
CM5119.500
B1000xH1200xT300mm
300.0 1000.0 300.0
+PS3-T1
+OP1-XC2 - 24p.
210.0
+OS1-F1
+PS3-F1
+PS4-F1
+PS1-F1
+PS1-F2
+RC1-F1
+RC1-F2
+RC1-F3
+RC1-F4
TS8609.140
+OS4-XC1 - 24p.
BUS - 24p.
600.0
+PC1-AH1
+PC1-AP1
+PC1-AI1
+PC1-AI2
+PC1-AI3
+PC1-AI4
+PC1-AI5
+PC1-AI6
+PC1-AP2
+PC1-AQ1
+PC1-AQ2
+PC1-AQ3
+PC1-AQ5
+PC1-AQ6
+PC2-AR1
+PC2-AC1
+PC2-AD1
+PC2-AR2
160.0
+OS1-XC2 - 24p.
+PS0
+SA1-XC1 - 24p.
1200.0
1200.0
-Q1
TS8609.140
+PS0
+PS2-P1
+PS4-F2
+PC3-A1
+PC3-A2
+PC3-A3
+PC3-A5
+PC3-A6
+PC3-A7
+PC3-A8
+PC3-A9
+ES1-K1
+OP1-XC1 - 24p.
140.0
180mm -Q1 +PC3-A4
+TT1-XC1 - 24p.
+OS1-XC1 - 10p.
140.0
+OS1-Q1
+RC1-Q1
+RC1-Q2
+PS2 +PS3 +PC3
-XT1
M32 M32
-A1 -A1
+RC1 +PS4 140.0 +RC1-XC3 +RC1-XC4
200.0
-XT2 -XT1
+PS0
-XT1
PE-SCHIENE
+RC1
- 24p.
- 24p.
- 24p.
- 3p.
N-SCHIENE -XT1 170.0

+IF1-XC1 / +IF2-XC1
940.0
+RC1-XC5
+RC1-XC1
+RC1-XC2
70.0 140.0 90.0
SCREW CONNECTION:
M32 + 2345umk1/7
318
144
1 2 3 4
+RC1-XT1 WDU 4 ATTENTION
E-Cu57
+RC1-XT2 WDU 4 CODING! DETAIL FOR:
12x5 mm
TS8609.140
M50
M50
37506934 1:3
+LI3/1 2
File: 100611A
BENTELER
BTC 1 LAYOUT SWITCH CABINET INSIDE
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
Reference Name Check: 31.10.2013 Examin.: XXX +LC1 / 1 of 6 6 P.
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
FEMALE 24p. FEMALE 24p. 10p.
+OS4-XC1 +OP1-XC2 +OS1-XC1

1 1 1
+OS1-XC2 +__1-xxx
1 1
+SA1-XC1 +__1-xxx
1 1
+OP1-XC1 +__1-xxx
1 1
+TT1-XC1 +__1-xxx
1 1
+RC1-XC5
1
+RC1-XC1
1
+RC1-XC2 PIN
SOCKET
1
1 3
File: 100611A
BENTELER
BTC 1 LAYOUT SWITCH CABINET
Serial No.: 2012_004_186
Editor SCZ CODING PLUG
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
20.0 15.0 15.0 40.0 15.0 15.0 20.0
140.0
26.0
52.0
26.0
HAN 3A HAN 3A
09 20 003 0301 09 20 003 0301
RITTAL SZ 2477.000
+IF1-XC1 +IF2-XC1
VIEW
OUTSIDE
2 4
File: 100611A
BENTELER
Serial No.: 2012_004_186
Editor SCZ +IF-PLUG
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
BOTTOM PLATE LEFT BOTTOM PLATE RIGHT
3 5
File: 100611A
BENTELER
Serial No.: 2012_004_186
Editor SCZ BOTTOM PLATE
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
4 6
File: 100611A
BENTELER
Serial No.: 2012_004_186
Editor SCZ OUTSIDE
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
5 +AC/1
File: 100611A
BENTELER
Serial No.: 2012_004_186
Editor SCZ MAIN SWITCH OUTSIDE
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
TYPENS PROFIBUS +PS0-XT1

OK OK OK
FC TRAILING CABLE WPE/ZPE
SCHLEPPFHIG
SCHR_CM1 -FD 810 +PS0-XT1

OK OK OK
1000x1200x300 3x1,5 WPE/QVB
12x1
SCHR_TSS +OP1-XT1
OK OK
SCHOTTWAND ZDU2,5
+PS4-XT1
OK
ZDU2,5/4AN
+PC3-XT1
OK
ZDU2,5/4AN
SCHIE_PE_N -TS35 +RC1-XT1

ok OK OK
12x5 WDU4
-TS35_2 +RC1-XT2
OK OK
WDU4
+RC1-XT32
OK
ZDU2,5/4AN
SCHR_KDF1 SANGEL
OK OK
KA_SA_ABB_REV4
-ET200S -KLETT
OK OK
INSCRIPTION a 25m
MURR -BUS_WIE
0 OK
PLASTIK 24p.
-HAN_COD
OK
+LC1/6 +OTC/1
File: 100611A
BENTELER
BTC 1 ACCESSORIES
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
Reference Name Check: 31.10.2013 Examin.: XXX +AC / 1 of 1 1 P.
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
BENTELER GmbH
D-33602 Bielefeld, Frachtstr. 10-16

TEL. +49 (0)521 542-0
Germany
BETRIEBSSPANNUNG
operating voltage
tension de service
400 V
Internationale Farben-Kurzbenennung
International colours-short-designation
FREQUENZ
(IEC757)
frequency
frquence
50 Hz
Black/ Black BK
ANSCHLUWERT
connected load Brown/ Brown BN
charge de connexion
40 kW
Red/ Red RD
NENNSTROM Orange/ Orange OG

nominal current
courant nominal
70 A Yellow/ Yellow YE
Green/ Green GN
VORSICHERUNG MAX.
current limited to max. Blue/ Blue BU
100 A
courant limit max.
Violet/ Violet VT
STEUERSPANNUNG AC Grey/ Grey GY

control voltage AC
230 V White/ White WH
tension de commande AC
Pink/ Pink PK
STEUERSPANNUNG DC
control voltage DC Gold GD
24 V
tension de commande DC
Turquoise TQ
SCHALTPLAN NR. / Silver SR

connection diagram
100611A Green-Yellow/ Green/Yellow GNYE
schma des connexions
BAUJAHR
year of construktion
anne de fabrication
02-2013
+AC/1 2
File: 100611A
BENTELER
BTC 1 TYPE PLATE
Serial No.: 2012_004_186
Editor SCZ TECHNICAL DATA
Machine Part Page
Reference Name Check: 31.10.2013 Examin.: XXX +OTC / 1 of 5 5 P.
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
VOLTAGE CABLAGE INSTRUCTION
Working voltages: Execution of switch cabinet Switch cabinet, operating desk, terminal box:
in accordance with:
3/PEN 50Hz, 400/230V +5% / -10% Inside: RAL 7035 GREY
Control voltages:
Determinations for prefinished switching Outside: RAL 7035 GREY
24V/DC
gear combinations with nominal voltage Mounting plates: zink-plated
Control voltage
of electr. control:
up to 1000V:
Insertion of cable:
Control (PLC): 24V- Nominal voltage : 660V
above X below
Magnetic valves Nominal insulation volatage: 660V
for air, water, hydraulics
according to VDE 0110, protection IP 54 MAIN SWITCH:
120V/60Hz Environment temperature max. 40C

IN FRONT X LEFT RIGHT
X 24V-
Wiring direction is from top to
Lamp voltage: 24V-
CUSTOMERS REGULATIONS:
bottom resp. from left side to right side
in accordance with schematic diagram. no X yes Date:
Marking of wires must be provided:

CABINET BASE:
yes X no
yes X no
100mm
200mm
300mm
1 3
File: 100611A
BENTELER
BTC 1 GENERAL DIRECTIONS
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
WIRE COLORS AND CROSS-SECTION

INSIDE THE PLACE OF INSTALLATION (CONTROL CABINETS, OPERATOR-PANELS AND TERMINAL BOXES)
APPLICATION VOLTAGE WIRE TYPE WIRING COLORS WIRING CROSS-SECTION NUMBER OF

WIRE
CIRCUIT PRINCIPAL L1 400V/AC H07V-K BLACK BY REQUIRE MIN. 1,5mm

400V/50HZ L2 400V/AC H07V-K BLACK BY REQUIRE MIN. 1,5mm
L3 400V/AC H07V-K BLACK BY REQUIRE MIN. 1,5mm
N 0V/AC H07V-K BLUE (LIGHT) BY REQUIRE MIN. 1,5mm
PE H07V-K GREEN/YELLOW BY REQUIRE MIN. 1,5mm
CIRCUIT CONTROL L1 230V/AC H07V-K RED BY REQUIRE MIN. 1,5mm

230V/50HZ N 0V/AC H07V-K RED BY REQUIRE MIN. 1,5mm
PE H07V-K GREEN/YELLOW BY REQUIRE MIN. 1,5mm
CIRCUIT CONTROL L+ 24V/DC H05V-K BLUE (DARK) BY REQUIRE MIN. 1mm

24V/DC L- 0V/DC H05V-K BLUE (DARK) BY REQUIRE MIN. 1mm
PE H05V-K GREEN/YELLOW BY REQUIRE MIN. 1mm
EXTERNAL VOLTAGE L1 230V/AC H07V-K ORANGE BY REQUIRE MIN. 1,5mm

230V/50HZ N 0V/AC H07V-K ORANGE BY REQUIRE MIN. 1,5mm
EXTERNAL VOLTAGE L+ 24V/DC H05V-K ORANGE BY REQUIRE MIN. 1mm

24V/DC L- 0V/AC H05V-K ORANGE BY REQUIRE MIN. 1mm
PLC-I/O 24V/DC H05V-K BLUE (DARK) BY REQUIRE MIN. 1mm

24V/DC
VERSORGUNG DER STECKDOSEN + BELEUCHTUNG "ABGRIFF VORM HAUPTSCHALTER" MIT STEUERLEITUNG 100 3x1,5 ORANGE
2 4
File: 100611A
BENTELER
BTC 1 CONDUCTORS
Serial No.: 2012_004_186
Editor SCZ WITHIN
Machine Part Page
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0 1 2 3 4 5 6 7 8 9
WIRE COLORS AND CROSS-SECTION

OUTSIDE THE PLACES OF INSTALLATION (INSTALLATION) 1) COMPATIBLE WIRE TYPES ARE ALLOWED
APPLICATION VOLTAGE WIRE TYPE 1) WIRING COLORS WIRING CROSS-SECTION NUMBER OF

WIRE
TERMINAL BOX PROVIDING 400/230V AC LFLEX NR.-CODE BY REQUIRE
MOTOR PROVIDING NORMAL 400V AC LFLEX NR.-CODE BY REQUIRE MIN. 1,5mm
CONTROL CONDUCTORS
NORMAL 230V AC LFLEX NR.-CODE BY REQUIRE MIN. 1,5mm
FLEXIBLE IN DRAG-CHAIN 230V AC FD 850 NR.-CODE BY REQUIRE MIN. 1,5mm
NORMAL 24V DC LFLEX NR.-CODE BY REQUIRE MIN. 1mm
FLEXIBLE IN DRAG-CHAIN 24V DC FD 850 NR.-CODE BY REQUIRE MIN. 1mm
3 5
File: 100611A
BENTELER
BTC 1 CONDUCTORS
Serial No.: 2012_004_186
Editor SCZ OUTSIDE
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
BEISPIEL KLEMME:
EPLAN: ADERNUMMER:
+PS0-XT1 KLEMME L1 +PS0-XT1/L1
BEISPIEL SCHTZ:
EPLAN: ADERNUMMER:
+PS0-Q1 KLEMME 13 +PS0-Q1/13
BEISPIEL UMRICHTER:
EPLAN: ADERNUMMER:
+01A-T1 KLEMME X13:1 +01A-T1_X13/1
BEISPIEL ET200S:
EPLAN: ADERNUMMER:
+PC1-AO1 KLEMME 5 +PC1-AO1/5
4 +PL/1
File: 100611A
BENTELER
BTC 1 LAYOUT / EXAMPLE
Serial No.: 2012_004_186
Editor SCZ WIRE NUMBER
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
LIST OF EQUIPMENT
Seite / Pfad Bauteilbenennung Quantity Bezeichnung Bestell-Nummer Hersteller SAP-Nr.

Sheet / Path Objekt-Name Piece/m Indication Order-Number Producer SAP-Nr.
+AC/1/3.49 +AC-BUS_WIE 1 Anbaugehuse 24B 09 30 024 0301 Harting 51275803

Attachment housing
+AC/1/3.49 +AC-BUS_WIE 1 Datenkabeleinfhrung Han24 70.060.2428.0 Wieland 37506770
Lead in Data wire
+AC/1/3.5 +AC-FD810 20 Schleppkettenleitung L-CL-FD810 12x1,0mm, 0026135 Lapp Kabel 34942759
Cable for drag chain
+AC/1/1.52 +AC-HAN_COD 50 Han-Modular Fhrungsbuchse 09 14 000 9909 Harting 37509086
Guide bush
+AC/1/1.52 +AC-HAN_COD 50 Han-Modular Codierbolzen 09 14 000 9908 Harting 37508520
Code pin
+AC/1/3.46 +AC-KLETT 1 Klettband back to back Klettband schwarz, back to back EGU Dressel 37298619
hook and loop tape
+AC/1/3.2 +AC-PROFIBUS 70 Profibus FC Trailing Cable 6XV18 30-3EH10 Siemens 34942707
Profibus cable
+AC/1/3.43 +AC-SANGEL 1 Kabelsatz BTC Drehtisch REV4 Kabelsatz BTC REV4 Sangel 37514027
cable set BTC Turntable with option REV4
+AC/1/1.32 +AC-SCHIE_PE_N 2 SV Leiteranschluklemmen SV 3451.500 Rittal 37500317
Wire connection terminal
+AC/1/1.32 +AC-SCHIE_PE_N 4 SV Sammelschienenhalter max 800A SV 9340.030 Rittal 37511859
infinite bus holder
+AC/1/1.32 +AC-SCHIE_PE_N 1 Sammelschienen aus E-Cu 57 12x 5mm Nennstrom 204A Fachhandel 37514065
infinite bus e-co 57
+AC/1/1.5 +AC-SCHR_CM1 1 Klapphebelgriff f. Verschl.-Einstze CM 5001.060 Rittal 37510044
Handle bar
+AC/1/1.5 +AC-SCHR_CM1 1 Verschlu-Einsatz Ergoform-S SZ 2467.000 Rittal 37500073
Lock insert Ergoform-S
+AC/1/1.5 +AC-SCHR_CM1 1 Schaltplantasche Stahlblech TS 4115.000 RAL 7044 Rittal 37504177
Pocket for wiring diagram, metal
+AC/1/1.5 +AC-SCHR_CM1 4 Wandbefestigungshalter SZ 2508.010 Rittal 37500246
Wall fixing holder
+AC/1/1.5 +AC-SCHR_CM1 1 Komp.-Schaltschr. CM 5119.500 CM 5119.500 RAL 7035 Rittal 37512192
Electrical cabinet
+AC/1/1.5 +AC-SCHR_CM1 2 Bodenblech f. CM 1000er Breite CM 5001.220 RAL 7035 Rittal 37510043
Ground tin CM 5001.220
BENG01DE/21.Jan.02
+OTC/5 2
File: 100611A
BENTELER
BTC 1 LIST OF EQUIPMENT
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
Reference Name Check: 31.10.2013 Examin.: XXX +PL / 1 of 13 13 P.
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
LIST OF EQUIPMENT

+AC/1/1.43 +AC-SCHR_KDF1 2 UNI Mehrfach Verschr. metrisch 23254umk1/7 Pflitsch 37513870

UNI Plug Cable glands
+AC/1/1.43 +AC-SCHR_KDF1 2 Gegenmutter Messing metrisch SM-M32x1,5, 52103040 Lapp Kabel 51279868
Nut, brass, metric
+AC/1/1.8 +AC-SCHR_TSS 2 Modulplatte 4x24pol. TS 8609.140 Rittal 37507461
Modul plate 4x24p.
+AC/1/1.8 +AC-SCHR_TSS 1 Abdeckplatte fr Schottwand SZ 2477.000 Rittal 34943377
Cover plate for plug-wall
+AC/1/3.32 +AC-TS35 4 Tragschiene TS 35 TS 35x15 St, 023 650 Weidmller 51274920
Mounting rail
+AC/1/3.35 +AC-TS35_2 4 Tragschiene TS 35 TS 35x15 St, 023 650 Weidmller 51274920
Mounting rail
+AC/1/1.2 +AC-TYPENS 1 Typenschild BWN 09-12 BWN 09-12 Fachhandel 34942478
Type plate
+ES1/2/5.27 +ES1-K1 1 Kontakterweiterungsblock PNOZ s11C PNOZ s11C, 751 111 24VDC Pilz GmbH 34943350
Contact expansion unit
+ES1/1/1.37 +ES1-S1 1 Dichtverschr.- metrisch M20x1,5, 50.620 PA/R Jacob 51279842
Cable glands, metric
+ES1/1/1.37 +ES1-S1 1 Gegenmutter Messing metrisch SM-M20x1,5, 52103020 Lapp Kabel 51279867
Nut, brass, metric
+ES1/1/1.37 +ES1-S1 1 Not-Halt-Taster-Gehuse kompl. 3SB38 01-0DF3-Z 2+1S m.Schutzkragen Siemens 37508425
Emerg.-Stop enclosure complete
+LI1/11/1.12 +IF1-XC1 1 Steckdoseneinsatz Han 3A 09 20 003 2711 Harting 34942463
Plug inserts female
+LI1/11/1.12 +IF1-XC1 1 Anbaugehuse Han 3 A 09 20 003 0301 Harting 37505937
Attachment housing
+LI1/11/1.12 +IF1-XC1 1 Tllengehuse Han 3 A 19 20 003 0420 Harting 37513962
Hood
+LI1/11/1.12 +IF1-XC1 1 Steckereinsatz HAN 3A 09 20 003 2611 Harting 51275650
Plug inserts male
+LI1/11/3.12 +IF2-XC1 1 Steckdoseneinsatz Han 3A 09 20 003 2711 Harting 34942463
Plug inserts female
+LI1/11/3.12 +IF2-XC1 1 Anbaugehuse Han 3 A 09 20 003 0301 Harting 37505937
Attachment housing
+LI1/11/3.12 +IF2-XC1 1 Tllengehuse Han 3 A 19 20 003 0420 Harting 37513962
Hood
+LI1/11/3.12 +IF2-XC1 1 Steckereinsatz HAN 3A 09 20 003 2611 Harting 51275650
Plug inserts male
+LH2/1/2.39 +LH2-E1 1 Feuchtraumwannenleuchte Philips: TCW Fachh. Inst. 51279042
Lamp
BENG01DE/21.Jan.02
1 3
File: 100611A
BENTELER
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
LIST OF EQUIPMENT

+LH2/1/2.39 +LH2-E1 2 Leuchtstofflampe TL-D 58W / 840 230V AC Fachh. Inst. 51279470
Lamp
+LH2/1/2.39 +LH2-E1 2 Tragschienentrger fr TS32+35 TSTW (M5), 017 810 Weidmller 51274300
Mounting rail holder
Lamp
Lamp
Lamp
Lamp
+LH2/1/1.18 +LH2-S1 1 Wippschalter 1 pol. APWD Busch-Jaeger: 2601/6 WS Fachh. Inst. 51275002
Teeter switch 1-p.
+LH2/1/3.18 +LH2-S2 1 Wippschalter 1 pol. APWD Busch-Jaeger: 2601/6 WS Fachh. Inst. 51275002
Teeter switch 1-p.
+OP1/1/1.66 +OP1-A1 2 Blindverschlu d=22,5mm schwarz 3SB39 21-0AA Siemens 37504934
Closing button
+OP1/1/1.66 +OP1-A1 1 Bedientrgehuse CP 6534.000 RAL 7035 Rittal 37512292
Terminal box
+OS2/1/1.13 +OP1-S1 1 Unterteil mit Hilfsschalterbl., d=22mm ZB4-BZ105 Telemecanique 37512436
Contact blocks
+OS2/1/1.13 +OP1-S1 1 Schutzkragen Metall f. Pilz-Taster ZBZ-1606 Telemecanique 37514031
Protection ring for mushroom button
+OS2/1/1.13 +OP1-S1 1 Pilztaster blau Frontelem., d=22,5mm ZB4-BC6 Telemecanique 37514062
Mushroom button blue
+OP1/1/6.76 +OP1-S10 1 Pilztaster schw. kpl. d=22,5mm Style 4 XB4-BC21 Telemecanique 37508945
Mushroom button black
+OP1/1/6.76 +OP1-S10 1 Schutzkragen Metall f. Pilz-Taster ZBZ-1602 Telemecanique 37514029
+OS2/1/4.13 +OP1-S2 1 Pilztaster blau Frontelem., d=22,5mm ZB4-BC6 Telemecanique 37514062
Mushroom button blue
+OS2/1/4.13 +OP1-S2 1 Unterteil mit Hilfsschalterbl., d=22mm ZB4-BZ105 Telemecanique 37512436
Contact blocks
+OS2/1/4.13 +OP1-S2 1 Schutzkragen Metall f. Pilz-Taster ZBZ-1606 Telemecanique 37514031
BENG01DE/21.Jan.02
2 4
File: 100611A
BENTELER
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
LIST OF EQUIPMENT

+OP1/1/1.76 +OP1-S3 1 Leuchtdruckt. rot komplett, d=22,5mm 3SB32 47-0AA21 Siemens 37508114
Illuminated button red
+OP1/1/3.76 +OP1-S4 1 Leuchtdruckt. rot komplett, d=22,5mm 3SB32 47-0AA21 Siemens 37508114
Illuminated button red
+OS3/1/2.20 +OP1-S5 1 Hilfsschalterblock 3SB34 00-0C Siemens 37504954
Auxillary contact
+OS3/1/2.20 +OP1-S5 1 Schlssel-Wahlsch. Frontelem., d=22,5mm 3SB30 00-4LD11 2/Stel. rast Siemens 37504951
Key selection switch front, d=22,5mm
+OS3/1/2.20 +OP1-S5 1 Hilfsschalterblock 3SB34 00-0B Siemens 37504953
Auxillary contact
+OP1/1/4.76 +OP1-S6 1 Leuchtdruckt. gelb komplett, d=22,5mm 3SB32 47-0AA31 Siemens 37508115
Illuminated button yellow
+LI1/9/1.11 +OP1-XC1 1 Buchseneinsatz Han24 ES Kfigzugfeder 09 33 024 2716 Harting 34943807
Female insert
+LI1/9/1.11 +OP1-XC1 1 Anbaugehuse 24B 09 30 024 0301 Harting 51275803
Attachment housing
+LI1/9/2.11 +OP1-XC2 1 Buchseneinsatz Han24 ES Kfigzugfeder 09 33 024 2716 Harting 34943807
Female insert
+LI1/9/2.11 +OP1-XC2 1 Anbaugehuse 24B 09 30 024 0301 Harting 51275803
Attachment housing
+AC/1/5.8 +OP1-XT1 30 Durchgangsklemme, Zugfeder ZDU 2,5, 160 851 0000 Weidmller 51270062
Run clamp, tension spring
+AC/1/5.8 +OP1-XT1 5 Durchgangsklemme, Zugfeder ZPE 2,5, 160 864 0000 Weidmller 51270059
+AC/1/5.8 +OP1-XT1 1 Endwinkel fr TS 35 EW 35(8,5), 038 356 Weidmller 51274830
End elbow
+AC/1/5.8 +OP1-XT1 1 Schildtrger SchT 5S SCHT 5 S, 163 193 Weidmller 51274860
Label holder SchT 5 S
+AC/1/5.8 +OP1-XT1 1 Schutzstreifen klar STR 5 S STR 5 S, 163 194 Weidmller 51274933
Protection stripe clear
+AC/1/5.8 +OP1-XT1 1 Abschluplatte fr ZDU 2,5 ZAP/TW1, 160 874 0000 Weidmller 51270056
Connection endplate
+OP2/1/1.33 +OP2-A1 1 Bedientrgehuse CP 6535.000 RAL 7035 Rittal 37512059
Terminal box
+OP2/1/1.37 +OP2-A2 1 Konf. Kabel Line 2xRJ45 Stecker FL CAT5 HEAVY CONF/LI/18M, 2744 827 Phnix Contact 37511250
Cable Line 2xRJ45 Plug
+OP2/1/1.37 +OP2-A2 1 Bedienfeld PP17-II 6AV36 88-4EY06-0AA0 Siemens 37512313
Operators panel
+OS1/1/1.16 +OS1-F1 1 Leistungsschalter f. Motorsch. 3RV10 21-1KA10 Siemens 37507226
Predective motor switch
BENG01DE/21.Jan.02
3 5
File: 100611A
BENTELER
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
LIST OF EQUIPMENT

+OS1/1/1.16 +OS1-F1 1 Querliegender Hilfsschalter 3RV19 01-1E Siemens 37505732

Auxillary contact
+OS1/1/6.80 +OS1-Q1 1 Hilfsschalterblock, fronts., Federzug 3RH19 21-2FA22 Siemens 37508159
Auxillary contact, Cage Clamp
+OS1/1/6.80 +OS1-Q1 1 Entstrmodul Diodenkomb., steckb. Bg.S0 3RT19 26-1TR00 Siemens 37506532
Suppressor diode combination
+OS1/1/6.80 +OS1-Q1 1 Schtz 3RT10, 17A, 7,5kW, Schraub. 3RT10 25-1BB40 Siemens 37504686
Contactor 3RT10, 17A , 7,5kW
+LI1/3/1.11 +OS1-XC1 1 Anbaugehuse 10B 09 30 010 0301 Harting 51275801
Attachment housing
+LI1/3/1.11 +OS1-XC1 1 Adapter 24- auf 10-pol. SZ 2480.000 Rittal 37500069
Adapter
+LI1/3/1.11 +OS1-XC1 1 Buchseneinsatz Han10 ES Kfigzugfeder 09 33 010 2716 Harting 34943803
Female insert
Female insert
Attachment housing
+OS4/1/1.26 +OS4-B1 1 Schnittstellenkabel 10m f.C4000+S300 DSL-8D04G10M025KM1, 2 027 649 Sick Elektronik 37510519
Cable 10m f.C4000+S300
Female insert
Attachment housing
+PC1/1/0.28 +PC1-AH1 1 Buskoppler Profibus-DP IL PB BK DP/V1-PAC, 2862 246 Phnix Contact 37508800
Bus coupler profibus-dp
+PC1/1/1.17 +PC1-AH1DP 1 Busanschlustecker MPI/Profi 6ES7 972-0BB52-0XA0 Siemens 37506453
Bus connector plug MPI/Profi.
+PC1/2/0.28 +PC1-AI1 1 Digitaleingabe 4 Eing. 24VDC, 3-Leiter IB IL 24 DI 4-PAC, 2861 234 Phnix Contact 37508803
Digital input module
BENG01DE/21.Jan.02
4 6
File: 100611A
BENTELER
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
LIST OF EQUIPMENT

+PC1/1/6.28 +PC1-AP1 1 Potentialverteilerklemme 8x24V IB IL PD 24V-PAC, 2862 987 Phnix Contact 37508839
Potential distributor clamp 8x24V
+PC1/7/0.28 +PC1-AP2 1 Segmentklemme ohne Sicherung IB IL 24 SEG-PAC, 2861 344 Phnix Contact 37508802
Segment clamp without fuse
+PC1/8/0.3 +PC1-AQ1 1 Digitalausgabe 4 Ausg. 24VDC, 3-Leiter IB IL 24 DO 4-PAC, 2861 276 Phnix Contact 37508809
Digital output module
+PC1/10/0.3 +PC1-AQ5 1 Digitalausgabe 1 Relais Wechsler IB IL 24/230 DOR 1/W-PAC, 2861 881 Phnix Contact 37508836
Digital output module, 1 Relay
+PC1/10/2.3 +PC1-AQ6 1 Digitalausgabe 1 Relais Wechsler IB IL 24/230 DOR 1/W-PAC, 2861 881 Phnix Contact 37508836
Digital output module, 1 Relay
+PC2/1/1.10 +PC2-AC1 1 Memory Card 4MB f.S7-300/ET200S/IM151 6ES7 953-8LM20-0AA0 Siemens 37506451
Memory Card 4MB f.S7-300/ET200S/IM151
+PC2/1/1.10 +PC2-AC1 1 Profilschiene 482mm lang 6ES7 390-1AE80-0AA0 Siemens 37504307
Profile rail 482mm
+PC2/1/1.10 +PC2-AC1 1 Zentralbaugruppe CPU 315-2 PN/DP 384 KB 6ES7 315-2EH14-0AB0 Siemens 37512809
Central processing unit CPU 315-2 PN/DP
+PC2/1/1.10 +PC2-AC1 1 Busanschlustecker MPI/Profi 6ES7 972-0BB52-0XA0 Siemens 37506453
+PC2/1/3.10 +PC2-AR1 1 REPEATER RS 485 6ES7 972-0AA02-0XA0 Siemens 37504614
REPEATER RS 485
+PC3/1/2.31 +PC3-A3 1 Erweiterungsgert PNOZmulti PNOZ mc3p, 773 732 Pilz GmbH 37514008
Expansion unit PNOZ multi
+LI2/1/8.25 +PC3-A3-X1 1 Busanschlustecker MPI/Profi 6ES7 972-0BB52-0XA0 Siemens 37506453
+PC3/5/0.12 +PC3-A4 1 Sicherheitsrelais PNOZmulti PNOZ m1p ETH, 773 103 Pilz GmbH 37514007
Safety relais
+PC3/5/0.12 +PC3-A4 1 Anschluklemmen f. PNOZ m1p Anschluklemmen, 783 100 Pilz GmbH 37514012
Connecting terminal f. PNOZ m1p
+PC3/5/0.12 +PC3-A4 1 Chipkarte 779 211 Pilz GmbH 37514024
Chip card and seal
+PC3/6/0.12 +PC3-A5 1 Anschluklemmen f. PNOZ mo4p Anschluklemmen, 783 536 Pilz GmbH 37514014
Connecting terminal f. PNOZ mo4p
+PC3/6/0.12 +PC3-A5 1 Erweiterungsgert PNOZmulti PNOZ mo4p, 773 536 Pilz GmbH 37508722
BENG01DE/21.Jan.02
5 7
File: 100611A
BENTELER
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
LIST OF EQUIPMENT

+PC3/8/0.12 +PC3-A8 1 Anschluklemmen f. PNOZ ml1p, mi1p... Anschluklemmen, 783 400 Pilz GmbH 37514013
Connecting terminal f. PNOZ ml1p, mi1p..
+PC3/8/0.12 +PC3-A8 1 Erweiterungsgert PNOZmulti PNOZ mi1p, 773 400 Pilz GmbH 37514010
+PC3/8/5.12 +PC3-A9 1 Anschluklemmen f. PNOZ ml1p, mi1p... Anschluklemmen, 783 400 Pilz GmbH 37514013
Connecting terminal f. PNOZ ml1p, mi1p..
+PC3/8/5.12 +PC3-A9 1 Erweiterungsgert PNOZmulti PNOZ mi2p, 773 410 Pilz GmbH 37514011
+AC/1/5.16 +PC3-XT1 10 Durchgangsklemme, Zugfeder ZDU 2,5/4AN, 160 857 0000 Weidmller 51270055
+AC/1/5.16 +PC3-XT1 2 Querverbinder fr ZDU 2,5/10 ZQV 2,5/10, 160 894 0000 Weidmller 51270049
Jumper for ZDU 2,5
+AC/1/5.16 +PC3-XT1 1 Endwinkel fr TS 35 EW 35(8,5), 038 356 Weidmller 51274830
End elbow
+AC/1/5.16 +PC3-XT1 1 Schildtrger SchT 5S SCHT 5 S, 163 193 Weidmller 51274860
+AC/1/5.16 +PC3-XT1 1 Schutzstreifen klar STR 5 S STR 5 S, 163 194 Weidmller 51274933
+AC/1/5.16 +PC3-XT1 1 Abschluplatte fr ZDU 2,5 ZAP/TW1, 160 874 0000 Weidmller 51270056
Connection endplate
+PS0/1/1.23 +PS0-Q1 1 Abdeckung der Anschluklemmen H-P3 Moeller 37504166
Terminal plug cover
+PS0/1/1.23 +PS0-Q1 1 Hauptsch. Fronteinbau P 3 P3-100/EA/SVB-SW, 062603 Moeller 37512130
Main switch, build-in front
+AC/1/5.2 +PS0-XT1 5 Durchgangsklemme, Zugfeder ZPE 2,5/4AN, 160 866 0000 Weidmller 51270057
+AC/1/5.2 +PS0-XT1 1 Endwinkel fr TS 35 EW 35(8,5), 038 356 Weidmller 51274830
End elbow
+AC/1/5.2 +PS0-XT1 1 Schildtrger SchT 5S SCHT 5 S, 163 193 Weidmller 51274860
+AC/1/5.2 +PS0-XT1 1 Schutzstreifen klar STR 5 S STR 5 S, 163 194 Weidmller 51274933
+AC/1/5.2 +PS0-XT1 1 Abschluplatte fr ZDU 2,5 ZAP/TW1, 160 874 0000 Weidmller 51270056
Connection endplate
BENG01DE/21.Jan.02
6 8
File: 100611A
BENTELER
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
LIST OF EQUIPMENT

+AC/1/5.5 +PS0-XT1 1 Querverbinder fr ZDU 2,5/10 ZQV 2,5/10, 160 894 0000 Weidmller 51270049
Jumper for ZDU 2,5
+AC/1/5.5 +PS0-XT1 2 Querverbinder fr WDU 10 WQV 10/2, 105 256 Weidmller 51274350
Jumper for WDU 10
+AC/1/5.5 +PS0-XT1 1 Querverbinder fr WDU 16 WQV 16/3, 105 516 Weidmller 37502705
Jumper for WDU 16
+AC/1/5.2 +PS0-XT1 3 Durchgangsklemme WPE 16 WPE 16, 101 040 Weidmller 51274661
Run clamp WPE 16
+AC/1/5.2 +PS0-XT1 4 Durchgangsklemme WPE 10 WPE 10, 101 030 Weidmller 51274306
Run clamp WPE 10
+PS1/1/1.8 +PS1-F1 1 Querliegender Hilfsschalter 3RV19 01-1E Siemens 37505732
Auxillary contact
+PS1/1/1.8 +PS1-F1 1 Leistungsschalter f. Motorsch. 3RV10 41-4JA10 Siemens 37508677
Auxillary contact
+PS1/1/6.8 +PS1-F2 1 Leistungsschalter f. Motorsch. 3RV10 41-4JA10 Siemens 37508677
+PS2/2/2.7 +PS2-A1 1 Stromverteilungssystem SVS04-04-B10-SB01 ETA Elektrot. 37511587
Power distribution system
+PS2/2/4.10 +PS2-A1-F1 1 Elektron.Sicherungsautomat ESX10-103-DC24V-8A ETA Elektrot. 37511593
electronic circuit breaker
+PS2/2/4.48 +PS2-P1 1 Betriebsstundenzhler o. Reset 633533 Hengstler 37504516
Working-hour counter
+PS3/2/2.7 +PS3-A1 1 Stromverteilungssystem SVS04-04-B10-SB01 ETA Elektrot. 37511587
Power distribution system
BENG01DE/21.Jan.02
7 9
File: 100611A
BENTELER
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
LIST OF EQUIPMENT

+PS3/1/1.8 +PS3-F1 1 Leistungsschalter f. Trafosch. 3RV14 21-1DA10 Siemens 37505706

Power circuit breaker
Auxillary contact
+PS3/1/1.19 +PS3-T1 1 Stromversorgungsbaugruppe, PVSB PVSB 400/24-20 Block 37511534
Power supply, PVSB
+PS4/1/1.12 +PS4-F1 1 Paschrauben fr Diazed-Sich. f. D II, E27 16A Fachhandel 51277210
Fitting screw for fuses
+PS4/1/1.12 +PS4-F1 1 Einbau-Sicherungssockel D II 31 173, f. TS35 Woehner 37500449
Installation fuse socket DII
+PS4/1/1.12 +PS4-F1 1 Sicherungseinsatz Betr-Kl. gL 500VACDC E27 D II 16A Fachhandel 51277131
Fuses
+PS4/1/1.17 +PS4-F2 1 FI-Schutzschalter 2-polig 5SM33 11-6 Siemens 37512762
earth leakage circuit breaker 2-p.
+PS4/1/5.45 +PS4-XC1 1 Schuko-Steckdose 5UB47 11 Siemens 51275251
Earthing type plug female
+AC/1/5.13 +PS4-XT1 1 Abschluplatte fr ZDU 2,5 ZAP/TW1, 160 874 0000 Weidmller 51270056
Connection endplate
+AC/1/5.13 +PS4-XT1 5 Durchgangsklemme, Zugfeder ZDU 2,5/4AN, 160 857 0000 Weidmller 51270055
+AC/1/5.13 +PS4-XT1 1 Querverbinder fr ZDU 2,5/10 ZQV 2,5/10, 160 894 0000 Weidmller 51270049
Jumper for ZDU 2,5
+AC/1/5.13 +PS4-XT1 2 Durchgangsklemme, Zugfeder ZPE 2,5/4AN, 160 866 0000 Weidmller 51270057
+AC/1/5.13 +PS4-XT1 1 Endwinkel fr TS 35 EW 35(8,5), 038 356 Weidmller 51274830
End elbow
+AC/1/5.13 +PS4-XT1 1 Schildtrger SchT 5S SCHT 5 S, 163 193 Weidmller 51274860
+AC/1/5.13 +PS4-XT1 1 Schutzstreifen klar STR 5 S STR 5 S, 163 194 Weidmller 51274933
+LI2/2/1.11 +RC1-AC1-X2 1 Busanschlustecker MPI/Profi 6GK15 00-0FC10 Siemens 37509138
+LI2/1/1.12 +RC1-AC1-X3 1 Busanschlustecker MPI/Profi 6GK15 00-0FC10 Siemens 37509138
+LI2/1/3.12 +RC1-AH1-X1 1 Busanschlustecker MPI/Profi 6ES7 972-0BB52-0XA0 Siemens 37506453
+LI2/1/4.12 +RC1-AH2-X1 1 Busanschlustecker MPI/Profi 6ES7 972-0BB52-0XA0 Siemens 37506453
+RC1/13/1.20 +RC1-F01 1 Sicherungs-Automat 1-polig 5SY41 04-7 Typ C, 10kA Siemens 37509658
Circuit breaker 1-pole
BENG01DE/21.Jan.02
8 10
File: 100611A
BENTELER
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
LIST OF EQUIPMENT

+RC1/1/1.20 +RC1-F1 1 Leistungsschalter f. Motorsch. 3RV10 31-4EA10 Siemens 37505689

+RC1/1/1.20 +RC1-F1 1 Querliegender Hilfsschalter 3RV19 01-1E Siemens 37505732
Auxillary contact
+RC1/1/1.20 +RC1-F1 1 3-Phasen-Sammelschienen bis 100A 3RV19 35-1A Siemens 37505723
3-Phases infinite bus
Auxillary contact
+RC1/1/3.20 +RC1-F2 1 Leistungsschalter f. Motorsch. 3RV10 31-4FA10 Siemens 37505690
+RC1/1/5.20 +RC1-F3 1 Leistungsschalter f. Motorsch. 3RV10 31-4EA10 Siemens 37505689
Auxillary contact
+RC1/1/5.20 +RC1-F3 1 3-Phasen-Sammelschienen bis 100A 3RV19 35-1A Siemens 37505723
3-Phases infinite bus
Auxillary contact
+RC1/1/8.20 +RC1-F4 1 Leistungsschalter f. Motorsch. 3RV10 31-4FA10 Siemens 37505690
+RC1/2/1.78 +RC1-Q1 1 Schtz 3RT10, 40A, 18,5kW, Schraub. 3RT10 35-1BB40 Siemens 37505755
+RC1/2/1.78 +RC1-Q1 1 Hilfsschalterblock, fronts., Federzug 3RH19 21-2FA31 Siemens 37506642
+RC1/2/1.78 +RC1-Q1 1 Entstrmodul Diodenkomb., steckb.Bg.S2/3 3RT19 36-1TR00 Siemens 37507315
+RC1/2/3.78 +RC1-Q2 1 Schtz 3RT10, 40A, 18,5kW, Schraub. 3RT10 35-1BB40 Siemens 37505755
+RC1/2/3.78 +RC1-Q2 1 Hilfsschalterblock, fronts., Federzug 3RH19 21-2FA31 Siemens 37506642
+RC1/2/3.78 +RC1-Q2 1 Entstrmodul Diodenkomb., steckb.Bg.S2/3 3RT19 36-1TR00 Siemens 37507315
+LI1/8/5.38 +RC1-QP5 1 Ventilst.-Leitung PUR V-St./offen 3-p. VAD 1A-1-3-226/10 M Lumberg 37509369
Sensor/actuator cable
+LI1/8/6.38 +RC1-QP6 1 Ventilst.-Leitung PUR V-St./offen 3-p. VAD 1A-1-3-226/10 M Lumberg 37509369
Sensor/actuator cable
+LI1/6/0.11 +RC1-XC1 1 Buchseneinsatz Han24 ES Kfigzugfeder 09 33 024 2716 Harting 34943807
Female insert
+LI1/6/0.11 +RC1-XC1 1 Anbaugehuse 24B 09 30 024 0301 Harting 51275803
Attachment housing
BENG01DE/21.Jan.02
9 11
File: 100611A
BENTELER
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
LIST OF EQUIPMENT


Female insert
Attachment housing
+LI1/6/5.11 +RC1-XC3 1 Anbau-Steckdose CEE 5polig, 415V/50,60Hz 32A, 1500 Mennekes 37501375
Plug for mount
+LI1/6/9.11 +RC1-XC4 1 Anbau-Steckdose CEE 5polig, 415V/50,60Hz 32A, 1500 Mennekes 37501375
Plug for mount
Female insert
Attachment housing
+AC/1/5.32 +RC1-XT1 2 Durchgangsklemme WPE 6 WPE 6, 101 020 Weidmller 37501116
Run clamp WPE 6
+AC/1/5.32 +RC1-XT1 3 Durchgangsklemme WDU 4 WDU 4, 102 010 Weidmller 51274689
Run clamp WDU 4
Run clamp WPE 4
+AC/1/5.32 +RC1-XT1 1 Schildtrger SchT 5S SCHT 5 S, 163 193 Weidmller 51274860
+AC/1/5.32 +RC1-XT1 1 Schutzstreifen klar STR 5 S STR 5 S, 163 194 Weidmller 51274933
Run clamp WPE 6
+AC/1/5.35 +RC1-XT2 3 Durchgangsklemme WDU 4 WDU 4, 102 010 Weidmller 51274689
Run clamp WDU 4
Run clamp WPE 4
+AC/1/5.38 +RC1-XT32 10 Durchgangsklemme, Zugfeder ZDU 2,5/4AN, 160 857 0000 Weidmller 51270055
+AC/1/5.38 +RC1-XT32 2 Querverbinder fr ZDU 2,5/10 ZQV 2,5/10, 160 894 0000 Weidmller 51270049
Jumper for ZDU 2,5
+AC/1/5.38 +RC1-XT32 1 Endwinkel fr TS 35 EW 35(8,5), 038 356 Weidmller 51274830
End elbow
BENG01DE/21.Jan.02
10 12
File: 100611A
BENTELER
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
LIST OF EQUIPMENT

+AC/1/5.38 +RC1-XT32 1 Abschluplatte fr ZDU 2,5 ZAP/TW1, 160 874 0000 Weidmller 51270056
Connection endplate
+LI1/4/1.11 +SA1-XC1 1 Buchseneinsatz Han24 ES Kfigzugfeder 09 33 024 2716 Harting 34943807
Female insert
+LI1/4/1.11 +SA1-XC1 1 Anbaugehuse 24B 09 30 024 0301 Harting 51275803
Attachment housing
+LI1/12/2.11 +TT1-XC1 1 Buchseneinsatz Han24 ES Kfigzugfeder 09 33 024 2716 Harting 34943807
Female insert
+LI1/12/2.11 +TT1-XC1 1 Anbaugehuse 24B 09 30 024 0301 Harting 51275803
Attachment housing
+LI1/12/2.37 +TT1-XC1B 4 Zugfederanschluss Stift HDC-CM-4SZF AG, 173 012 0000 Weidmller 34943813
Module 4 pole, male
+LI1/12/2.37 +TT1-XC1B 1 Bus Stiftmodul HDC-CM-BUS 2SS PDP A, 180 606 0000 Weidmller 34943816
Bus module male
+LI1/12/2.37 +TT1-XC1B 1 Dichtverschr.- metrisch M32x1,5, 50.632 PA/R Jacob 51279844
+LI1/12/2.37 +TT1-XC1B 1 Tllengehuse 16 B hohe Bauform 19 30 016 0527 Harting 51275946
Hood 16B
+LI1/12/2.37 +TT1-XC1B 1 Aufnahmerahmen Baugr. 6 HDC-CR16-5S, 175 848 0000 Weidmller 34943814
Admission frames, size 6
+LI1/12/2.46 +TT1-XC1C 1 Aufnahmerahmen Baugr. 6 HDC-CR16-5S, 175 848 0000 Weidmller 34943814
+LI1/12/2.46 +TT1-XC1C 4 Zugfederanschluss Stift HDC-CM-4SZF AG, 173 012 0000 Weidmller 34943813
Module 4 pole, male
+LI1/12/2.46 +TT1-XC1C 1 Bus Stiftmodul HDC-CM-BUS 2SS PDP A, 180 606 0000 Weidmller 34943816
Bus module male
+LI1/12/2.46 +TT1-XC1C 1 Dichtverschr.- metrisch M32x1,5, 50.632 PA/R Jacob 51279844
+LI1/12/2.46 +TT1-XC1C 1 UNI Mehrfach Verschraubung komplett 23254um4x8 Pflitsch 51279838
UNI Multi Cable glands metric
+LI1/12/2.46 +TT1-XC1C 1 Erweiterungsstck skindicht ME-M, M25x1,5->M32X1,5, 52104456 Lapp Kabel 51273893
Enlarging
+LI1/12/2.46 +TT1-XC1C 1 Blindstopfen skindicht BLK-M, M25x1,5, 52006630 Lapp Kabel 51279852
Blind plug
+LI1/12/2.46 +TT1-XC1C 1 Tllengehuse 16 B hohe Bauform 19 30 016 0527 Harting 51275946
Hood 16B
+LI1/12/2.46 +TT1-XC1C 1 Aufnahmerahmen Baugr. 6 HDC-CR16-5B, 175 849 0000 Weidmller 34943812
BENG01DE/21.Jan.02
11 13
File: 100611A
BENTELER
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
LIST OF EQUIPMENT

+LI1/12/2.46 +TT1-XC1C 4 Zugfederanschluss Buchse HDC-CM-4BZF AG, 173 013 0000 Weidmller 34943811
Module 4 pole, female
+LI1/12/2.46 +TT1-XC1C 1 Bus Buchsenmodul HDC-CM-BUS 2BS TPDP C, 180 603 0000 Weidmller 34943815
Terminal plug female 6-p.
+LI1/12/2.46 +TT1-XC1C 1 Sockelgehuse 16 B hohe Bauform 19 30 016 0271 Harting 51370644
Surface mount base 16B
+LI1/12/4.37 +TT1-XC1D 4 Zugfederanschluss Stift HDC-CM-4SZF AG, 173 012 0000 Weidmller 34943813
Module 4 pole, male
+LI1/12/4.37 +TT1-XC1D 1 Bus Stiftmodul HDC-CM-BUS 2SS PDP A, 180 606 0000 Weidmller 34943816
Bus module male
+LI1/12/4.37 +TT1-XC1D 1 Dichtverschr.- metrisch M32x1,5, 50.632 PA/R Jacob 51279844
+LI1/12/4.37 +TT1-XC1D 1 Tllengehuse 16 B hohe Bauform 19 30 016 0527 Harting 51275946
Hood 16B
+LI1/12/4.37 +TT1-XC1D 1 Aufnahmerahmen Baugr. 6 HDC-CR16-5S, 175 848 0000 Weidmller 34943814
+LI1/12/4.46 +TT1-XC1E 1 Aufnahmerahmen Baugr. 6 HDC-CR16-5S, 175 848 0000 Weidmller 34943814
+LI1/12/4.46 +TT1-XC1E 4 Zugfederanschluss Stift HDC-CM-4SZF AG, 173 012 0000 Weidmller 34943813
Module 4 pole, male
+LI1/12/4.46 +TT1-XC1E 1 Bus Stiftmodul HDC-CM-BUS 2SS PDP A, 180 606 0000 Weidmller 34943816
Bus module male
+LI1/12/4.46 +TT1-XC1E 1 Dichtverschr.- metrisch M32x1,5, 50.632 PA/R Jacob 51279844
+LI1/12/4.46 +TT1-XC1E 1 UNI Mehrfach Verschraubung komplett 23254um4x8 Pflitsch 51279838
UNI Multi Cable glands metric
+LI1/12/4.46 +TT1-XC1E 1 Erweiterungsstck skindicht ME-M, M25x1,5->M32X1,5, 52104456 Lapp Kabel 51273893
Enlarging
+LI1/12/4.46 +TT1-XC1E 1 Blindstopfen skindicht BLK-M, M25x1,5, 52006630 Lapp Kabel 51279852
Blind plug
+LI1/12/4.46 +TT1-XC1E 1 Tllengehuse 16 B hohe Bauform 19 30 016 0527 Harting 51275946
Hood 16B
+LI1/12/4.46 +TT1-XC1E 1 Aufnahmerahmen Baugr. 6 HDC-CR16-5B, 175 849 0000 Weidmller 34943812
+LI1/12/4.46 +TT1-XC1E 4 Zugfederanschluss Buchse HDC-CM-4BZF AG, 173 013 0000 Weidmller 34943811
Module 4 pole, female
+LI1/12/4.46 +TT1-XC1E 1 Bus Buchsenmodul HDC-CM-BUS 2BS TPDP C, 180 603 0000 Weidmller 34943815
Terminal plug female 6-p.
+LI1/12/4.46 +TT1-XC1E 1 Sockelgehuse 16 B hohe Bauform 19 30 016 0271 Harting 51370644
Surface mount base 16B
BENG01DE/21.Jan.02
12 +TCT/1
File: 100611A
BENTELER
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
1.5mm
10mm
16mm
Cable-Name
Cable-Type
Cable-Name
Cable-Type
10mm
2.5mm
4mm
6mm
Terminal strip designation
BEN2051E
+PS0-XT1
Con- Con-
Function Connection to: 1 nection Number Name Connection to: 2 nection Page / Path
X -PE PE
CONTROL-CABINET CASE 1 PE PE +PS0/2.1
X -PE PE
MOUNTING PLATE 1 PE +PS0/2.1
= PE +PS0/2.2
X +PC2-PE PE -PE PE X
FLANGE PLATE RIGHT PE +PS0/2.2
X +RC1-XC3 PE
CEE-PLUG +RC1-XC3 PE +PS0/2.2
X +RC1-XC4 PE
CEE-PLUG +RC1-XC4 PE +PS0/2.3
X +PS3-T1 -
TRANSFORMER PE +PS0/2.3
X +PS3-T1 PE +PS4-XT1 PE X
= PE +PS0/2.3
+PC1-AH1 1.4
+PL/13 2
File: 100611A
BENTELER
BTC 1 +PS0-XT1 PE-RAIL
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
Reference Name Check: 31.10.2013 Examin.: XXX +TCT / 1 of 35 35 P.
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
1.5mm
1.5mm
Cable-Name
Cable-Type
Cable-Name
Cable-Type
1.5mm
BEN2051E
+PS0-XT1
Con- Con-
X +OS1-XC1 PE +SA1-XC1 PE X
PLUG PLUG BOARD PE +PS0/2.5
X +OS1-XC2 PE
X +RC1-XC2 PE +RC1-XC5 PE X
= PE +PS0/2.6
X +RC1-XC1 PE
X +OP1-XC1 PE +OS4-XC1 PE X
= PE +PS0/2.7
X +OP1-XC2 PE
X +TT1-XC1 PE +IF1-XC1 PE X
= PE +PS0/2.8
X +IF2-XC1 PE
1 3
File: 100611A
BENTELER
BTC 1 +PS0-XT1 PE-RAIL
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+LH2-W3
+PS4-W1
+LH2-W1
Cable-Name
Cable-Type
Cable-Name
Cable-Type
2.5mm
OELFLEX_110 3x2.5mm
OELFLEX_110 3x2.5mm
OELFLEX_110 3x2.5mm
BEN2051E
+PS4-XT1
Con- Con-
1 +LH2-S1 3 -F2 2
DISTRIBUTION 230VAC 1 +PS4/1.1
1 -XC1 L
1 +LH2-S2 3
= 1 +PS4/1.2
2 +LH2-S1 N_1 -F2 N

= 2 +PS4/1.1
2 -XC1 N
2 +LH2-S2 N_1
= 2 +PS4/1.2
PE +LH2-S1 PE
LIGHTING INSTALLATION INSERT AREA PE PE +LI1/2.3
PE +LH2-S2 PE
LIGHTING INSTALLATION AT THE BACK PE PE +LI1/2.4
+PS0-XT1 PE X
DISTRIBUTION 230VAC PE +PS4/1.2
PE -XC1 PE
2 4
File: 100611A
BENTELER
BTC 1 +PS4-XT1 DISTRIBUTION 230VAC
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+TT1-W2
OELFLEX_110 12x1mm
Cable-Name
Cable-Type
Cable-Name
Cable-Type
1.5mm
BEN2051E
+SA1-XC1
Con- Con-
-B1 1 +PS2-A1-X4 2
PROTECTIVE DOOR 1 CLOSED 1 +SA1/1.2
-B1 2 +PS2-A1-X4 1
= 2 +SA1/1.2
-B1 3 +PC3-A4-X5 3
= 3 I 2 +SA1/1.3
-B1 4 +PC3-A4-X5 4
= 4 I 3 +SA1/1.3
-B1 5 +PC1-AI1-I02.0-3 1.4

= 5 +SA1/1.3
-B1 6 +PS2-A1-X4 3
= 6 +SA1/1.2
-B1 7 +PS2-A1-X23 4
= 7 +SA1/1.3
-B1 8
= 8 +SA1/1.2
1 +TT1-XC3A 1 +PC3-XT1 1
JIG 1 INSERT AREA CHANNEL 1 9 +TT1/1.1
2 +TT1-XC3A 2 +PC3-A4-X6 7
= 10 I 14 +TT1/1.1
3 +TT1-XC3A 3 +PC3-XT1 2
= 11 +TT1/1.1
4 +TT1-XC3A 4 +PC3-A4-X6 8
= 12 I 15 +TT1/1.1
5 +TT1-XC3A 5 +PC3-XT1 3
6 +TT1-XC3A 6 +PC3-A4-X6 9
= 14 I 16 +TT1/1.4
7 +TT1-XC3A 7 +PC3-XT1 4
= 15 +TT1/1.5
8 +TT1-XC3A 8 +PC3-A4-X6 10
= 16 I 17 +TT1/1.5
-B1 PE +PS0-XT1 PE X
DOOR LIMIT SWITCH 1 PE +LI1/4.1
PE +TT1-XC3A PE
TURN-TABLE FIXTURE 1 IN INSERT AREA PE +LI1/4.6
3 5
File: 100611A
BENTELER
BTC 1 +SA1-XC1 DOOR SWITCH
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+OS1-W1
Cable-Name
Cable-Type
Cable-Name
Cable-Type
1.5mm
OELFLEX_110 5x1.5mm
BEN2051E
+OS1-XC1
Con- Con-
1 -A1 -L1 -Q1 2
SUPPLY ROLLING DOOR 1 +OS1/1.1
2 -A1 -L2 -Q1 4

= 2 +OS1/1.1
3 -A1 -L3 -Q1 6

= 3 +OS1/1.1
4 -A1-X0 N N
= 4 N +OS1/1.1
PE -A1-X1 PE +PS0-XT1 PE X
ROLLING DOOR 1 SUPPLY 400VAC PE +LI1/3.1
4 6
File: 100611A
BENTELER
BTC 1 +OS1-XC1 SUPPLY ROLLING DOOR 1
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+OS1-W2
OELFLEX_110 25x1mm
Cable-Name
Cable-Type
Cable-Name
Cable-Type
1.5mm
BEN2051E
+OS1-XC2
Con- Con-
1 -A1-X0 21 +PC3-A5-X1 1
1 L1 +OS1/2.0
2 -A1-X0 23 +PC3-A5-X1 4
ROLLING DOOR 1 SAFETY 1 2 O 1 +OS1/2.3
3 -A1-X0 1A +ES1-K1 23
= 3 +OS1/2.4
4 -A1-X0 2A +ES1-K1 24
ROLLING DOOR 1 STOP 4 +OS1/2.4
5 -A1-X0 3 +PC1-AQ5-Q04.0 1.3

= 5 +OS1/2.5
6 -A1-X0 4 +PC1-AQ5-Q04.0 1.4

ROLLING DOOR 1 OPEN 6 +OS1/2.6
7 -A1-X0 5 +PC1-AQ6-Q04.1 1.3

= 7 +OS1/2.6
8 -A1-X0 6 +PC1-AQ6-Q04.1 1.4

ROLLING DOOR 1 CLOSE 8 +OS1/2.7
20 -A1-X40 5 +PC3-XT1 1
ROLLING DOOR 1 CLOSED SAFETY 20 +OS1/3.1
21 -A1-X40 6 +PC3-A4-X5 5
= 21 I 4 +OS1/3.1
22 -A1-X40 7 +PC3-XT1 2
= 22 +OS1/3.2
23 -A1-X40 8 +PC3-A4-X5 6
= 23 I 5 +OS1/3.2
PE -A1-X0 PE +PS0-XT1 PE X
ROLLING DOOR 1 LIMIT-STOP-SWITCH PE +LI1/3.2
5 7
File: 100611A
BENTELER
BTC 1 +OS1-XC2 INTERFACE ROLLING DOOR 1
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
OELFLEX_110 7x1mm
+ES1-W1
Cable-Name
Cable-Type
Cable-Name
Cable-Type
1.5mm
BEN2051E
+OS4-XC1
Con- Con-
-XC1A1 1
SCANNER CHANNEL 2 1 +OS4/1.5
-XC1A1 2 +PS2-A1-X4 4
SCANNER INSERT AREA 2 +OS4/1.3
-XC1A1 3
-XC1A1 4
= 4 +OS4/1.6
-XC1A1 5 +PC3-A4-X6 5
SCANNER CHANNEL 1 5 I 12 +OS4/1.4
-XC1A1 6 +PC3-A4-X6 6
-XC1A1 7 +PS2-A1-X22 3
1 +ES1-S1 11 +RC1-XC1 5
EMERGENCY-STOP INSIDE 11 +ES1/1.1
2 +ES1-S1 12 +PC3-A4-X5 1
= 12 I 0 +ES1/1.1
3 +ES1-S1 21 +RC1-XC1 6
= 13 +ES1/1.2
4 +ES1-S1 22 +PC3-A4-X5 2
= 14 I 1 +ES1/1.2
5 +ES1-S1 33
= 15 +ES1/1.2
6 +ES1-S1 34
= 16 +ES1/1.2
-XC1A1 PE +PS0-XT1 PE X
SCANNER INSERT AREA PE +LI1/10.1
PE +ES1-S1
EMERGENCY-STOP INSIDE PE +LI1/10.2
6 8
File: 100611A
BENTELER
BTC 1 +OS5-XC1 SCANNER
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
Cable-Name
Cable-Type
Cable-Name
Cable-Type
BEN2051E
+OS4-XC1A1
Con- Con-
-B1 1 -XC1 1
-B1 2 -XC1 2
-B1 3 -XC1 3
-B1 4 -XC1 4
= 4 +OS4/1.6
-B1 5 -XC1 5
-B1 6 -XC1 6
-B1 7 -XC1 7
-B1 FE -XC1 PE
= PE +LI1/10.1
7 9
File: 100611A
BENTELER
BTC 1 +OS4-XC1A1 SCANNER
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
Cable-Name
Cable-Type
Cable-Name
Cable-Type
BEN2051E
+PC3-XT1
Con- Con-
+OP1-XC1 21 -A4-X1 5
SUPPLY 24VDC PNOZmulti CYCLE OUTPUTS 1 T 0 +PC3/4.1
+RC1-XC2 17 +OS1-XC2 20
T0
+OP1-XC1 3 +RC1-XC2 5
= 1 +PC3/4.2
+SA1-XC1 9
+OP1-XC1 23 -A4-X1 6
+RC1-XC2 19 +OS1-XC2 22
T1
+OP1-XC1 1
= 2 +PC3/4.4
+SA1-XC1 11
+OP1-XC2 3 -A4-X1 7
+RC1-XC2 1
T2
+OP1-XC1 7
= 3 +PC3/4.6
+SA1-XC1 13
+OP1-XC1 5 -A4-X1 8
+OP1-XC2 1
T3
+SA1-XC1 15 +RC1-XC2 7
= 4 +PC3/4.8
+RC1-XC2 3
8 10
File: 100611A
BENTELER
BTC 1 +PC3-XT1 DISTRIBUTION SAFETY
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
OR
Cable-Name
Cable-Type
Cable-Name
Cable-Type
1.5mm
BEN2051E
+IF1-XC1
Con- Con-
X +PC2-AD1 L+ -XC1 1
SUPPLY 24VDC EXTERNAL 1 24VDC +IF1/1.9
X +PC2-AD1 M -XC1 2
= 2 0VDC +IF1/1.9
-OPXX-XC1 PE +PS0-XT1 PE X
24VDC CABINET LEFT PE PE +LI1/11.1
9 11
File: 100611A
BENTELER
BTC 1 +IF1-XC1 24VDC CABINET LH
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
Cable-Name
Cable-Type
Cable-Name
Cable-Type
1.5mm
BEN2051E
+IF2-XC1
Con- Con-
+PS3-A1-X1 4 -XC1 1
SUPPLY 24VDC OP30 1 24VDC +IF2/1.9
+PS3-A1-X22 3 -XC1 2
= 2 0VDC +IF2/1.9
-OPXX-XC1 PE +PS0-XT1 PE X
24VDC CABINET RIGHT PE PE +LI1/11.3
10 12
File: 100611A
BENTELER
BTC 1 +IF2-XC1 24VDC CABINET RH
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+OP1-W1
OELFLEX_110 25x1mm
Cable-Name
Cable-Type
Cable-Name
Cable-Type
1.5mm
BEN2051E
+OP1-XC1
Con- Con-
1 -XT1 1 +PC3-XT1 2
1 +OS2/1.0
2 -XT1 2 +PC3-A4-X6 1
2 MANUAL -S1/NO 2 I 8 +OS2/1.1
3 -XT1 3 +PC3-XT1 1
= 3 +OS2/1.2
4 -XT1 4 +PC3-A4-X6 2
2 MANUAL -S1/NC 4 I 9 +OS2/1.2
5 -XT1 5 +PC3-XT1 4
= 5 +OS2/1.3
6 -XT1 6 +PC3-A4-X6 3
2 MANUAL -S2/NO 6 I 10 +OS2/1.4
7 -XT1 7 +PC3-XT1 3
= 7 +OS2/1.4
8 -XT1 8 +PC3-A4-X6 4
2 MANUAL -S2/NC 8 I 11 +OS2/1.5
9 -XT1 9 +PS2-A1-X2 3
EMERGENCY-STOP 1 RESET 9 +OP1/1.1
10 -XT1 10 +PC1-AQ1-Q02.0-3 2.1

= 10 +OP1/1.2
11 -XT1 11 +PC3-A9-X1 2
= 11 I 1 +OP1/1.2
12 -XT1 12 +PC3-A9-X1 4
ROLLING DOOR START 12 I 3 +OP1/1.6
13 -XT1 13 +PC1-AQ1-Q02.0-3 1.4

PROTECTIVE DOOR 1 RESET 13 +OP1/1.3
14 -XT1 14 +PC3-A9-X1 3
= 14 I 2 +OP1/1.3
15 -XT1 15 +PS3-A1-X22 4
SUPPLY OPERATOR PANEL 15 +OP2/1.1
16 -XT1 16 +PC1-AQ1-Q02.0-3 1.2

17 -XT1 17 +PC1-AI1-I02.0-3 1.2

ERROR RESET 17 +OP1/1.4
18 -XT1 18 +PC1-AQ1-Q02.0-3 1.1

= 18 +OP1/1.5
19 -XT1 19 +PC1-AI1-I02.0-3 1.1

= 19 +OP1/1.5
20 -XT1 20 +PS3-A1-X4 1
21 -XT1 21 +PC3-XT1 1
EMERGENCY-STOP 21 +OP1/1.7
22 -XT1 22 +RC1-XC1 3
= 22 +OP1/1.8
23 -XT1 23 +PC3-XT1 2
= 23 +OP1/1.8
24 -XT1 24 +RC1-XC1 4
= 24 +OP1/1.8
PE -XT1 PE +PS0-XT1 PE X
EMERGENCY-STOP RESET PE +LI1/9.1
11 13
File: 100611A
BENTELER
BTC 1 +OP1-XC1 INTERFACE OPERATOR PANEL 1
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+OP1-W2
OELFLEX_110 25x1mm
Cable-Name
Cable-Type
Cable-Name
Cable-Type
1.5mm
BEN2051E
+OP1-XC2
Con- Con-
1 -XT1 25 +PC3-XT1 4
MANUAL 1 1 +OS3/1.2
2 -XT1 26 +PC3-A4-X5 7
= 2 I 6 +OS3/1.2
3 -XT1 27 +PC3-XT1 3
AUTOMATIC 1 3 +OS3/1.3
4 -XT1 28 +PC3-A4-X5 8
= 4 I 7 +OS3/1.3
PE -XT1 PE +PS0-XT1 PE X
MANUAL/AUTO PE +LI1/9.2
12 14
File: 100611A
BENTELER
BTC 1 +OP1-XC2 INTERFACE OPERATOR PANEL 1
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
Cable-Name
Cable-Type
Cable-Name
Cable-Type
+OP1-W1
OELFLEX_110 25x1mm
+OP1-W2
OELFLEX_110 25x1mm
BEN2051E
+OP1-XT1
Con- Con-
-S1 23 -XC1 1 1
1 +OS2/1.0
-S1 24 -XC1 2 2
2 MANUAL -S1/NO 2 I 8 +OS2/1.1
-S1 11 -XC1 3 3
= 3 +OS2/1.2
-S1 12 -XC1 4 4
2 MANUAL -S1/NC 4 I 9 +OS2/1.2
-S2 23 -XC1 5 5
= 5 +OS2/1.3
-S2 24 -XC1 6 6
2 MANUAL -S2/NO 6 I 10 +OS2/1.4
-S2 11 -XC1 7 7
= 7 +OS2/1.4
-S2 12 -XC1 8 8
2 MANUAL -S2/NC 8 I 11 +OS2/1.5
-S3 3 -XC1 9 9
EMERGENCY-STOP 1 RESET 9 +OP1/1.1
-P3 X1 -XC1 10 10
= 10 +OP1/1.2
-S3 4 -XC1 11 11
= 11 I 1 +OP1/1.2
-S10 14 -XC1 12 12
ROLLING DOOR START 12 I 3 +OP1/1.6
-P4 X1 -XC1 13 13
-S4 4 -XC1 14 14
= 14 I 2 +OP1/1.3
+OP2-A2 2GND -XC1 15 15

-P4 X2 -XC1 16 16
-S6 3 -XC1 17 17
ERROR RESET 17 +OP1/1.4
-P6 X1 -XC1 18 18
= 18 +OP1/1.5
-S6 4 -XC1 19 19
= 19 +OP1/1.5
+OP2-A2 324VDC -XC1 20 20

-XC1 21 21
EMERGENCY-STOP 21 +OP1/1.7
-XC1 22 22
= 22 +OP1/1.8
-XC1 23 23
= 23 +OP1/1.8
-XC1 24 24
= 24 +OP1/1.8
-S5 1 -XC2 1 1
MANUAL 1 25 +OS3/1.2
13 15
File: 100611A
BENTELER
BTC 1 +OP1-XT1 OPERATOR PANEL 1
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
Cable-Name
Cable-Type
Cable-Name
Cable-Type
+OP1-W2
OELFLEX_110 25x1mm
+OP1-W1
OELFLEX_110 25x1mm
BEN2051E
+OP1-XT1
Con- Con-
-S5 2 -XC2 2 2
MANUAL 1 26 I 6 +OS3/1.2
-S5 3 -XC2 3 3
AUTOMATIC 1 27 +OS3/1.3
-S5 4 -XC2 4 4
= 28 I 7 +OS3/1.3
-S3 PE -XC1 PE PE
EMERGENCY-STOP RESET PE +LI1/9.1
-XC2 PE PE
MANUAL/AUTO PE +LI1/9.2
-S1 PE
2 MANUAL PE +LI1/9.2
-S2 PE
+OP2-A2 PE
= PE +LI1/9.2
14 16
File: 100611A
BENTELER
BTC 1 +OP1-XT1 OPERATOR PANEL 1
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+TT1-W1
OELFLEX_110 25x1mm
Cable-Name
Cable-Type
Cable-Name
Cable-Type
1.5mm
BEN2051E
+TT1-XC1
Con- Con-
1 -XC1A 1 +PS3-A1-X1 1
SUPPLY LOGIC JIG 1 +TT1/9.0
2 -XC1A 2 +PS3-A1-X2 1
SUPPLY SENSORS JIG 2 +TT1/9.1
3 -XC1A 3 +PS3-A1-X23 1
0V SUPPLY 3 +TT1/9.2
4 -XC1A 4 +PS3-A1-X23 3
= 4 +TT1/9.2
5 -XC1A 5 +PC3-A6-X1 4
ACTOR VOLTAGE JIG 1 5 +TT1/9.3
6 -XC1A 6 +PC3-A4-X2 1
RELEASE VALVE JIG 1 6 +TT1/9.4
7 -XC1A 7 +PS3-A1-X23 5
0V ACTOR JIG 1 7 +TT1/9.4
8 -XC1A 8 +PC1-AI4-I03.4-7 1.1

VARIANT JIG 1 8 +TT1/9.4
9 -XC1A 9 +PC1-AI4-I03.4-7 2.1

= 9 +TT1/9.6
10 -XC1A 10 +PC1-AI4-I03.4-7 1.4

= 10 +TT1/9.7
11 -XC1A 11 +PC1-AI5-I04.0-3 2.1

12 -XC1A 12 +PC1-AI5-I04.0-3 1.4

= 12 +TT1/9.8
13 -XC1A 13 +PS3-A1-X1 2
14 -XC1A 14 +PS3-A1-X2 2
15 -XC1A 15 +PS3-A1-X23 2
16 -XC1A 16 +PS3-A1-X23 4
= 16 +TT1/9.3
17 -XC1A 17 +PC3-A6-X2 4
18 -XC1A 18 +PC3-A4-X2 2
19 -XC1A 19 +PS3-A1-X24 3
20 -XC1A 20 +PC1-AI5-I04.0-3 1.1

21 -XC1A 21
RESERVE 21 +TT1/9.8
22 -XC1A 22
= 22 +TT1/9.8
23 -XC1A 23
= 23 +TT1/9.8
24 -XC1A 24
= 24 +TT1/9.9
PE -XC1A PE +PS0-XT1 PE X
JIG 1 PE +LI1/12.2
15 17
File: 100611A
BENTELER
BTC 1 +TT1-XC1 SUPPLY JIG 1+2
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+TT1-W1A2
OELFLEX_810 12x1mm
+TT1-W1A1
OELFLEX_810 12x1mm
Cable-Name
Cable-Type
Cable-Name
Cable-Type
+TT1-W1
OELFLEX_110 25x1mm
BEN2051E
+TT1-XC1A
Con- Con-
1 -XC1B A1 -XC1 1 1
3 -XC1B A3 -XC1 2 2
2 -XC1B A2 -XC1 3 3
4 -XC1B A4 -XC1 4 4
= 4 +TT1/9.2
5 -XC1B B1 -XC1 5 5
6 -XC1B B3 -XC1 6 6
7 -XC1B B4 -XC1 7 7
8 -XC1B B2 -XC1 8 8
9 -XC1B C1 -XC1 9 9
= 9 +TT1/9.6
10 -XC1B C2 -XC1 10 10
= 10 +TT1/9.7
9 -XC1D C1 -XC1 11 11
10 -XC1D C2 -XC1 12 12
= 12 +TT1/9.8
1 -XC1D A1 -XC1 13 13
3 -XC1D A3 -XC1 14 14
2 -XC1D A2 -XC1 15 15
4 -XC1D A4 -XC1 16 16
= 16 +TT1/9.3
5 -XC1D B1 -XC1 17 17
6 -XC1D B3 -XC1 18 18
7 -XC1D B4 -XC1 19 19
8 -XC1D B2 -XC1 20 20
-XC1 21 21
RESERVE 21 +TT1/9.8
-XC1 22 22
= 22 +TT1/9.8
-XC1 23 23
= 23 +TT1/9.8
-XC1 24 24
= 24 +TT1/9.9
PE -XC1B PE -XC1 PE PE
JIG 1 PE +LI1/12.2
16 18
File: 100611A
BENTELER
BTC 1 +TT1-XC1A SUPPLY JIG 1+2
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+TT1-W1A2
OELFLEX_810 12x1mm
Cable-Name
Cable-Type
Cable-Name
Cable-Type
BEN2051E
+TT1-XC1A
Con- Con-
PE -XC1D PE
JIG 2 PE +LI1/12.4
17 19
File: 100611A
BENTELER
BTC 1 +TT1-XC1A SUPPLY JIG 1+2
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
Cable-Name
Cable-Type
Cable-Name
Cable-Type
+TT1-W1A1
OELFLEX_810 12x1mm
BEN2051E
+TT1-XC1B
Con- Con-
-WT1 1 -XC1A 1 1
LOGIC VOLTAGE A1 +TT1/10.0
-WT1 2 -XC1A 3 2
= A2 +TT1/10.1
-WT1 3 -XC1A 2 3
SENSOR VOLTAGE A3 +TT1/10.1
-WT1 4 -XC1A 4 4
= A4 +TT1/10.1
-WT1 5 -XC1A 5 5
AKTOR VOLTAGE B1 +TT1/10.2
-WT1 6 -XC1A 8 8
VARIANT B2 +TT1/10.2
-WT1 7 -XC1A 6 6
RELEASE VALVE B3 +TT1/10.3
-WT1 8 -XC1A 7 7
= B4 +TT1/10.3
-WT1 9 -XC1A 9 9
VARIANT C1 +TT1/10.4
-WT1 10 -XC1A 10 10
= C2 +TT1/10.4
RESERVE C3 +TT1/10.4
= C4 +TT1/10.5
-XC2 AS
CU-PROTECTOR ES +TT1/10.7
-WT1 14 -XC1A PE PE
JIG 1 PE +LI1/12.2
-WT1 11 -XC2 AA1

PROFIBUS RxD(A) EA1 +TT1/10.5
-WT1 12 -XC2 AB1

PROFIBUS RxD(B) EB1 +TT1/10.6
18 20
File: 100611A
BENTELER
BTC 1 +TT1-XC1B SUPPLY JIG 1
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
Cable-Name
Cable-Type
Cable-Name
Cable-Type
BEN2051E
+TT1-XC1C
Con- Con-
-WT1 1.
-WT1 2.
= A2 +TT1/10.1
-WT1 3
-XC1C B2
-WT1 4
= A4 +TT1/10.1
-WT1 5
-XC1C A3 -WT1 6
-WT1 7
-WT1 8
= B4 +TT1/10.3
-WT1 9
-WT1 10
= C2 +TT1/10.4
= C4 +TT1/10.5
SCHIRM
-WT1 14.
JIG 1 PE +LI1/12.2
= PE +LI1/12.2
-RxD(A) -WT1 11
-RxD(B) -WT1 12
19 21
File: 100611A
BENTELER
BTC 1 +TT1-XC1C SUPPLY JIG 1
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
Cable-Name
Cable-Type
Cable-Name
Cable-Type
+TT1-W1A2
OELFLEX_810 12x1mm
BEN2051E
+TT1-XC1D
Con- Con-
-WT2 1 -XC1A 13 1
-WT2 2 -XC1A 15 2
= A2 +TT1/11.1
-WT2 3 -XC1A 14 3
-WT2 4 -XC1A 16 4
= A4 +TT1/11.1
-WT2 5 -XC1A 17 5
-WT2 6 -XC1A 20 8
-WT2 7 -XC1A 18 6
-WT2 8 -XC1A 19 7
= B4 +TT1/11.3
-WT2 9 -XC1A 11 9
-WT2 10 -XC1A 12 10
= C2 +TT1/11.4
= C4 +TT1/11.5
-XC2 CS
-WT2 14 -XC1A PE PE
JIG 2 PE +LI1/12.4
-WT2 11 -XC2 CA2

-WT2 12 -XC2 CB2

20 22
File: 100611A
BENTELER
BTC 1 +TT1-XC1D SUPPLY JIG 2
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
Cable-Name
Cable-Type
Cable-Name
Cable-Type
BEN2051E
+TT1-XC1E
Con- Con-
-WT2 1.
-WT2 2.
= A2 +TT1/11.1
-WT2 3
-XC1E B2
-WT2 4
= A4 +TT1/11.1
-WT2 5
-XC1E A3 -WT2 6
-WT2 7
-WT2 8
= B4 +TT1/11.3
-WT2 9
-WT2 10
= C2 +TT1/11.4
= C4 +TT1/11.5
SCHIRM
-WT2 14.
JIG 2 PE +LI1/12.4
= PE +LI1/12.4
-RxD(A) -WT2 11
-RxD(B) -WT2 12
21 23
File: 100611A
BENTELER
BTC 1 +TT1-XC1E SUPPLY JIG 2
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+TT1-W2A2
LUMBERG 4x0.34mm
+TT1-W2A1
LUMBERG 4x0.34mm
Cable-Name
Cable-Type
Cable-Name
Cable-Type
+TT1-W2
OELFLEX_110 12x1mm
BEN2051E
+TT1-XC3A
Con- Con-
BN -B1 1 +SA1-XC1 9 1
WH -B1 2 +SA1-XC1 10 2
= 2 I 14 +TT1/1.1
BU -B1 3 +SA1-XC1 11 3
= 3 +TT1/1.1
BK -B1 4 +SA1-XC1 12 4
= 4 I 15 +TT1/1.1
BN -B2 1 +SA1-XC1 13 5
WH -B2 2 +SA1-XC1 14 6
= 6 I 16 +TT1/1.4
BU -B2 3 +SA1-XC1 15 7
= 7 +TT1/1.5
BK -B2 4 +SA1-XC1 16 8
= 8 I 17 +TT1/1.5
-B1 PE +SA1-XC1 PE PE
-B2 PE
22 24
File: 100611A
BENTELER
BTC 1 +TT1-XC3A SWITCH POSITION TURN-TABLE
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+RC1-W5
OELFLEX_110 25x1mm
Cable-Name
Cable-Type
Cable-Name
Cable-Type
BEN2051E
+RC1-XC1
Con- Con-
1 -XS3 A15 +PS2-A1-X21 +_1
SUPPLY ROBOT 24V/4A INTERNAL 1 +RC1/3.7
2 -XS3 C15 +PS2-A1-X21 -_1

= 2 +RC1/3.7
3 -XS3 A8 +OP1-XC1 22
24VDC 3 +RC1/3.1
4 -XS3 B8 +OP1-XC1 24
= 4 +RC1/3.1
5 -XS3 A9 +OS4-XC1 11
EMERGENCY-STOP ROBOT 5 +RC1/3.2
6 -XS3 B9 +OS4-XC1 13
= 6 +RC1/3.2
7 -XS3 A7 +ES1-K1 43
EMERGENCY-STOP MACHINE 7 +RC1/3.3
8 -XS3 A10 +ES1-K1 44

= 8 +RC1/3.3
9 -XS3 B7 +ES1-K1 63
= 9 +RC1/3.4
10 -XS3 B10 +ES1-K1 64

= 10 +RC1/3.4
11 -XS3 A5 +PC3-A7-X1 1
GENERALLY SPEAKING SAFTEY-STOP 11 L1 +RC1/4.2
12 -XS3 A6 +PC3-A7-X1 2
= 12 O 0 +RC1/4.3
13 -XS3 B5 +PC3-A7-X1 3
= 13 L2 +RC1/4.3
14 -XS3 B6 +PC3-A7-X1 4
= 14 O 1 +RC1/4.4
15 -XS3 A3 +PC3-A7-X2 1
SECURITY STOP IN AUTOMATIC RUN 15 L3 +RC1/6.2
16 -XS3 A4 +PC3-A7-X2 2
= 16 O 2 +RC1/6.3
17 -XS3 B3 +PC3-A7-X2 3
= 17 L4 +RC1/6.3
18 -XS3 B4 +PC3-A7-X2 4
= 18 O 3 +RC1/6.4
19 -XS3 A11 -XC1 20

RESERVE 24VDC 19 +RC1/3.5
20 -XS3 A12 -XC1 19

RESERVE EMERGENCY-STOP ON ROBOT CHANNEL 20 +RC1/3.5
21 -XS3 B11 -XC1 22

RESERVE 24VDC 21 +RC1/3.6
22 -XS3 B12 -XC1 21

RESERVE EMERGENCY-STOP ON ROBOT CHANNEL 22 +RC1/3.6
23 -XS3 D13
RESERVE 23 +RC1/3.8
23 25
File: 100611A
BENTELER
BTC 1 +RC1-XC1 INTERFACE ROBOT
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+RC1-W5
OELFLEX_110 25x1mm
Cable-Name
Cable-Type
Cable-Name
Cable-Type
1.5mm
BEN2051E
+RC1-XC1
Con- Con-
24 -XS3 D14
RESERVE 24 +RC1/3.8
PE -XS3 PE +PS0-XT1 PE X
CONTROL ROBOT PE PE +LI1/6.0
24 26
File: 100611A
BENTELER
BTC 1 +RC1-XC1 INTERFACE ROBOT
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+RC1-W6
OELFLEX_110 25x1mm
Cable-Name
Cable-Type
Cable-Name
Cable-Type
1.5mm
BEN2051E
+RC1-XC2
Con- Con-
1 -XS202 A1 +PC3-XT1 3
SUPERVISION JIG 1 CHANNEL 1 1 +RC1/8.4
2 -XS202 A2 +PC3-A8-X1 3
= 2 I 2 +RC1/8.4
3 -XS202 A3 +PC3-XT1 4
4 -XS202 A4 +PC3-A8-X1 4
= 4 I 3 +RC1/8.5
5 -XS202 A5 +PC3-XT1 1
6 -XS202 A6 +PC3-A8-X2 1
= 6 I 4 +RC1/8.6
7 -XS202 A7 +PC3-XT1 4
8 -XS202 A8 +PC3-A8-X2 1
= 8 I 5 +RC1/8.7
17 -XS202 A9 +PC3-XT1 1
SUPERVISION TURN-TABLE CHANNEL 1 17 +RC1/8.1
18 -XS202 A10 +PC3-A8-X1 1

= 18 I 0 +RC1/8.1
19 -XS202 B1 +PC3-XT1 2
SUPERVISION TURN-TABLE CHANNEL 2 19 +RC1/8.2
20 -XS202 B2 +PC3-A8-X1 2
= 20 I 1 +RC1/8.2
PE -XS202 PE +PS0-XT1 PE X
ROBOT 1 SUPERVISION DRIVES TURN-TABLE PE PE +LI1/5.2
25 27
File: 100611A
BENTELER
BTC 1 +RC1-XC2 SUPERVISION DRIVES TURN-TABLE
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
OELFLEX_110 5x6mm
+RC1-W2
Cable-Name
Cable-Type
Cable-Name
Cable-Type
6mm
BEN2051E
+RC1-XC3
Con- Con-
1 -A2 L1 -Q1 2
ROBOT WELDING INSTRUMENT 1 1 +RC1/1.3
2 -A2 L2 -Q1 4
= 2 +RC1/1.4
3 -A2 L3 -Q1 6
= 3 +RC1/1.4
4 -A2 N N X
= N N +RC1/1.4
PE -A2 PE +PS0-XT1 PE X
ROBOT +RC1 SUPPLY 400VAC WELDING PE PE +LI1/6.5
INSTRUMENT 1
26 28
File: 100611A
BENTELER
BTC 1 +RC1-XC3 SUPPLY WELDING 1
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
OELFLEX_110 5x6mm
+RC1-W4
Cable-Name
Cable-Type
Cable-Name
Cable-Type
6mm
BEN2051E
+RC1-XC4
Con- Con-
1 -A4 L1 -Q2 2
ROBOT WELDING INSTRUMENT 2 1 +RC1/1.8
2 -A4 L2 -Q2 4
= 2 +RC1/1.8
3 -A4 L3 -Q2 6
= 3 +RC1/1.8
4 -A4 N N X
= N N +RC1/1.8
PE -A4 PE +PS0-XT1 PE X
ROBOT +RC1 SUPPLY 400VAC WELDING PE PE +LI1/6.9
INSTRUMENT 2
27 29
File: 100611A
BENTELER
BTC 1 +RC1-XC4 SUPPLY WELDING 2
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+RC1-W14
+RC1-W13
+RC1-W10
LUMBERG 3x0.34mm
LUMBERG 3x0.34mm
LUMBERG 4x0.34mm
+RC1-W9
LUMBERG 4x0.34mm
Cable-Name
Cable-Type
Cable-Name
Cable-Type
1.5mm
BEN2051E
+RC1-XC5
Con- Con-
BN -A6-X1 1
TORCH CLEANING -R1 SPRAY 1 +RC1/18.3
WH -A6-X1 2 +PC1-AQ3-Q03.0-3 1.1

= 2 +RC1/18.3
BU -A6-X1 3 +PC1-AQ3-Q03.0-3 1.2

TORCH CLEANING -R1 MOTOR 3 +RC1/18.4
BK -A6-X1 4 +PC1-AQ3-Q03.0-3 2.1

= 4 +RC1/18.4
BN -A6-X2 1 +PC1-AI3-I03.0-3 1.2

TORCH CLEANING -R1 CLAMP OPEN 5 +RC1/18.6
BU -A6-X2 3 +PC1-AI3-I03.0-3 1.3

= 6 +RC1/18.6
BK -A6-X2 4 +PC1-AI3-I03.0-3 1.1

= 7 +RC1/18.6
WH -A6-X2 2 +PC1-AI3-I03.0-3 2.1

TORCH CLEANING -R1 LIMIT-STOP-SWITCH 8 +RC1/18.7
BN -QP5 2 +PC1-AQ3-Q03.0-3 1.5

BLOW-OUT 1 9 +RC1/19.3
BU -QP5 1 +PC1-AQ3-Q03.0-3 1.4

= 10 +RC1/19.3
BN -QP6 2 +PC1-AQ3-Q03.0-3 2.5

BLOW-OUT 2 11 +RC1/19.4
BU -QP6 1 +PC1-AQ3-Q03.0-3 2.4

= 12 +RC1/19.4
-A6-X1 PE +PS0-XT1 PE X
+RC1 TORCH CLEANING 1 VALVES PE +LI1/8.2
28 30
File: 100611A
BENTELER
BTC 1 +RC1-XC5 TORCH CLEANING 1
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+RC1-W5
OELFLEX_110 25x1mm
Cable-Name
Cable-Type
Cable-Name
Cable-Type
0.75mm BU
0.75mm BU
0.75mm OR
BEN2051E
+RC1-XS3
Con- Con-
PE -XC1 PE -A5 PE
CONTROL ROBOT PE PE +LI1/6.0
15 -XC1 15 -A5 12 X
SECURITY STOP IN AUTOMATIC RUN A3 L3 +RC1/6.2
-XS3 A5 X
16 -XC1 16 -A5 11 X
= A4 O 2 +RC1/6.3
11 -XC1 11 -XS3 A3 X
GENERALLY SPEAKING SAFTEY-STOP A5 L1 +RC1/4.2
12 -XC1 12 -A5-X5 10 X
= A6 O 0 +RC1/4.3
7 -XC1 7 -A5-X1 7 X
EMERGENCY-STOP MACHINE A7 +RC1/3.3
3 -XC1 3 -A5-X1 9 X
24VDC A8 +RC1/3.1
5 -XC1 5 -A5-X1 3 X
EMERGENCY-STOP ROBOT A9 +RC1/3.2
17 -XC1 17 -A5 6 X
SECURITY STOP IN AUTOMATIC RUN B3 L4 +RC1/6.3
-XS3 B5 X
18 -XC1 18 -A5 5 X
= B4 O 3 +RC1/6.4
13 -XC1 13 -XS3 B3 X
GENERALLY SPEAKING SAFTEY-STOP B5 L2 +RC1/4.3
14 -XC1 14 -A5-X5 4 X
= B6 O 1 +RC1/4.4
9 -XC1 9 -A5-X2 8 X
EMERGENCY-STOP MACHINE B7 +RC1/3.4
4 -XC1 4 -A5-X2 9 X
24VDC B8 +RC1/3.1
6 -XC1 6 -A5-X2 3 X
EMERGENCY-STOP ROBOT B9 +RC1/3.2
8 -XC1 8 -A5-X2 10 X
EMERGENCY-STOP MACHINE A10 +RC1/3.3
19 -XC1 19 -A5-X6 6 X
RESERVE 24VDC A11 +RC1/3.5
-XS3 B11
20 -XC1 20 -A5-X6 4 X
RESERVE EMERGENCY-STOP ON ROBOT CHANNEL A12 +RC1/3.5
29 31
File: 100611A
BENTELER
BTC 1 +RC1-XS3 INTERFACE ROBOT
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
+RC1-W5
OELFLEX_110 25x1mm
Cable-Name
Cable-Type
Cable-Name
Cable-Type
0.75mm L.BU
0.75mm BU
BEN2051E
+RC1-XS3
Con- Con-
1 -XC1 1 -F01 1 X
SUPPLY ROBOT 24V/4A INTERNAL A15 +RC1/3.7
10 -XC1 10 -A5-X1 10 X
EMERGENCY-STOP MACHINE B10 +RC1/3.4
21 -XC1 21 -XS3 A11

RESERVE 24VDC B11 +RC1/3.6
22 -XC1 22 -A5-X6 5 X
RESERVE EMERGENCY-STOP ON ROBOT CHANNEL B12 +RC1/3.6
2 -XC1 2 -XT31 5 X
SUPPLY ROBOT 24V/4A INTERNAL C15 +RC1/3.7
23 -XC1 23
RESERVE D13 +RC1/3.8
24 -XC1 24
= D14 +RC1/3.8
= D15 +RC1/3.8
= D16 +RC1/3.9
30 32
File: 100611A
BENTELER
BTC 1 +RC1-XS3 INTERFACE ROBOT
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
Cable-Name
Cable-Type
Cable-Name
Cable-Type
+RC1-W6
OELFLEX_110 25x1mm
BEN2051E
+RC1-XS202
Con- Con-
-XP4 1 -XC2 1 1
SUPERVISION JIG 1 CHANNEL 1 A1 +RC1/8.4
-XP4 2 -XC2 2 2
= A2 I 2 +RC1/8.4
-XP4 3 -XC2 3 3
-XP4 4 -XC2 4 4
= A4 I 3 +RC1/8.5
-XP4 5 -XC2 5 5
-XP4 6 -XC2 6 6
= A6 I 4 +RC1/8.6
-XP4 7 -XC2 7 7
-XP4 8 -XC2 8 8
= A8 I 5 +RC1/8.7
-XP4 9 -XC2 17 17
SUPERVISION TURN-TABLE CHANNEL 1 A9 +RC1/8.1
-XP4 11 -XC2 19 19
SUPERVISION TURN-TABLE CHANNEL 2 B1 +RC1/8.2
-XP4 12 -XC2 20 20
= B2 I 1 +RC1/8.2
-A1 PE -XC2 PE PE
ROBOT 1 SUPERVISION DRIVES TURN-TABLE PE PE +LI1/5.2
-XP4 10 -XC2 18 18
SUPERVISION TURN-TABLE CHANNEL 1 A10 I 0 +RC1/8.1
31 33
File: 100611A
BENTELER
BTC 1 +RC1-XS202 SUPERVISION DRIVES TURN-TABLE
Modified 31.10.13
Serial No.: 2012_004_186
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31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
OELFLEX_110 5x4mm
+RC1-W1
Cable-Name
Cable-Type
Cable-Name
Cable-Type
4mm
BEN2051E
+RC1-XT1
Con- Con-
1 -A1 L1 -F1 2 X
ROBOT DRIVEMODUL 1 L1 +RC1/1.1
2 -A1 L2 -F1 4 X
= L2 +RC1/1.1
3 -A1 L3 -F1 6 X
= L3 +RC1/1.2
PE -A1 PE
= PE PE +LI1/5.1
32 34
File: 100611A
BENTELER
BTC 1 +RC1-XT1 400VAC ROBOT 1
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page
31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
OELFLEX_110 5x4mm
+RC1-W3
Cable-Name
Cable-Type
Cable-Name
Cable-Type
4mm
BEN2051E
+RC1-XT2
Con- Con-
1 -A3 L1 -F3 2 X
ROBOT DRIVEMODUL 2 L1 +RC1/1.5
2 -A3 L2 -F3 4 X
= L2 +RC1/1.6
3 -A3 L3 -F3 6 X
= L3 +RC1/1.6
PE -A3 PE
= PE PE +LI1/5.3
33 35
File: 100611A
BENTELER
BTC 1 +RC1-XT2 400VAC ROBOT 2
Modified 31.10.13
Serial No.: 2012_004_186
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31.10.2013 >>> DOKU <<<
0 1 2 3 4 5 6 7 8 9
Cable-Name
Cable-Type
Cable-Name
Cable-Type
BEN2051E
+RC1-XT32
Con- Con-
-XT31 2
SUPPLY +24V 2 +RC1/13.2
-AH2-X5 1
= 2 +RC1/13.2
-AH1-X5 1
-XT31 6
SUPPLY 0V 6 +RC1/13.5
-AH2-X5 2
= 6 +RC1/13.5
-AH1-X5 2
34
File: 100611A
BENTELER
BTC 1 +RC1-XT32 DISTRIBUTION 24V
Modified 31.10.13
Serial No.: 2012_004_186
Editor SCZ
Machine Part Page

BENTLER OP - 45-OP10 Projeto Elétrico

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BENTLER OP - 45-OP10 Projeto Elétrico

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Format Tersedia

31.10.

2013 >>> DOKU <<<

Customer : BAT PUNE

INSTALLATION DESIGNATION : BTC 1

SERIAL NUMBER : 2012_004_186

PRODUCER (FIRM) : BENTELER MASCHINENBAU, BIELEFELD

PARTICULARS OF PARTS : ABB 1600; SKS; ACS50

PARTICULARS OF PARTS : REVISION 4, Auftrag-Nr. 100570

FILE NAME (WITHOUT \EPLAN4\P) : 100611A

INFORMATION ABOUT MODIFICATIONS

31.10.13 Schmitz DOKU __

ASSEMBLY OVERVIEW ASSEMBLY OVERVIEW

General-layout-of-installation LM0 Safety Componentry PNOZmulti PC3

Power supply Control-cabinet PS0 Interface Cabinet LH IF1

Distribution 400/230VAC PS1 Interface Cabinet RH IF2

Distribution 24VDC General PS2 Operator panel 1 OP1

Distribution 24VDC Option 1+2 PS3 Operator panel 2 OP2

Distribution 230VAC PS4 Turn-table TT1

Lighting Installation LH2 Interface Robot 1 + Welding instruments RC1

Emergency-stop ES1 Layout Clamp bar and Plug LI0

Layout Installation General LI1

Protection-area SA1 Layout Installation Profibus LI2

Protection equipment Rolling door OS1 Layout Installation Profinet LI3

Protection equipment 2-Manual OS2 Construction-plan Control-cabinet 1 LC1

Protection equipment Manual/Automatic OS3 Accessories AC

Protection equipment Scanner OS4 General technical Directions OTC

PLC-Layout PC0 List of equipment PL

PLC-Address-cover /-Supply PC1 Terminal layout TCT

SEITE/PAGE SEITENBENENNUNG / PAGE IDENTIFICATION SEITE/PAGE SEITENBENENNUNG / PAGE IDENTIFICATION

+OGC/1 COVER SHEET +ES1/3 EMERGENCY-STOP PNOZmulti PROGRAM

+OGC/2 INFORMATION ABOUT MODIFICATIONS +SA1/1 PROTECTIVE DOOR BTC

+OGC/3 ASSEMBLY OVERVIEW +SA1/2 PROTECTIVE DOOR PNOZmulti PROGRAM

+OGC/4 TABLE OF CONTENTS +OS1/1 ROLLING DOOR 1 SUPPLY

+OGC/5 TABLE OF CONTENTS +OS1/2 ROLLING DOOR 1 CONTROL

+OGC/6 TABLE OF CONTENTS +OS1/3 ROLLING DOOR 1 CLOSED CONTROL

+OGC/7 TABLE OF CONTENTS +OS1/4 ROLLING DOOR PNOZmulti PROGRAM

+OGC/8 TABLE OF CONTENTS +OS2/1 TWO-HAND-START

+LM0/1 LAYOUT-INSTALLATION +OS2/2 TWO-HAND PNOZmulti PROGRAM

+PS0/1 POWER SUPPLY 400V +OS3/1 MANUAL/AUTOMATIC 1

+PS0/2 POWER SUPPLY N-/PE-BAR +OS3/2 MANUAL/AUTO PNOZmulti PROGRAM

+PS1/1 DISTRIBUTION 400V +OS4/1 SCANNER SUPPLY

+PS2/2 DISTRIBUTION 24V +OS4/2 SCANNER PNOZmulti PROGRAM

+PS2/3 DISTRIBUTION 0V +PC0/1 CONTROL-CABINET INPUTS 2.0 - 3.7

+PS3/2 DISTRIBUTION 24V +PC0/4 CONTROL-CABINET OUTPUTS 2.0 - 3.7

+PS3/3 DISTRIBUTION 0V +PC0/5 CONTROL-CABINET OUTPUTS RELAY

+PS4/1 DISTRIBUTION 230VAC +PC1/1 POWER SUPPLY INPUTS

+LH2/1 LIGHTING CELL +PC1/2 INPUTS I02.0 - .7

+ES1/1 EMERGENCY-STOP BTC +PC1/3 INPUTS I03.0 - .7

+ES1/2 EMERGENCY-STOP DISTRIBUTION POTENTIAL +PC1/4 INPUTS I04.0 - .7

SEITE/PAGE SEITENBENENNUNG / PAGE IDENTIFICATION SEITE/PAGE SEITENBENENNUNG / PAGE IDENTIFICATION

+PC1/7 POWER SUPPLY OUTPUTS +OP2/1 OPERATOR PANEL

+PC1/8 OUTPUTS Q02.0 - .7 +OP2/2 CONSTRUCTION-PLAN OPERATOR PANEL OUTSIDE

+PC1/9 OUTPUTS Q03.0 - .7 +OP2/3 CONSTRUCTION-PLAN OPERATOR PANEL ABOVE

+PC1/10 OUTPUTS RELAY 1-2 +OP2/4 CONSTRUCTION-PLAN OPERATOR PANEL INSIDE

+PC2/1 SUPPLY 24V CONTROL / PROFIBUS +TT1/1 TURN-TABLE POSITION RECOGNITION

+PC3/2 PROGRAM VERSION SAFETY PNOZmulti +TT1/3 SWITCHING OFF JIG 1

+PC3/5 OCCUPATION SAFETY PNOZmulti +TT1/6 SWITCHING OFF JIG 2

+IF1/1 INTERFACE HARDWARE CELL/CELL LEFT +TT1/10 VOLTAGE DISTRIBUTION JIG 1

+IF2/1 INTERFACE CELL / CELL RIGHT +TT1/11 VOLTAGE DISTRIBUTION JIG 2

+OP1/1 OPERATOR PANEL +TT1/12 VARIANT PLUG CODING JIG

+OP1/2 CONSTRUCTION-PLAN OPERATOR PANEL INSIDE +RC1/1 SUPPLY ROBOT, WELDING

+OP1/3 CONSTRUCTION-PLAN OPERATOR PANEL ABOVE +RC1/2 WELDING INSTRUMENTS POWER

+OP1/4 CONSTRUCTION-PLAN OPERATOR PANEL INSIDE +RC1/3 ROBOT INTERFACE EMERGENCY-STOP