Heater H-101 Fungsi : Memanaskan CPO dari 303 K ke 333 K Shell n Tube

373.15 K 373.15 K 1. T LMTD K

Th 573.15 303.15 tav
tc 343.15 298.15 113 F
230 5
LMTD
58.7675827 K

303.15 K 333.15 K
2. Neraca Energi
Aliran dingin F in 17118.37587 kg/jam Fout
Cpin 963169.4808 J/kg K Cpout
Qin 19055406 Kj/jam Qout
Qout-Qin

Aliran Panas H 293 - 104.8 Kj/Kg

Laju Steam 99873.66471 Kg/jam

3. LMTD Koreksi
R 6
S 0.1636363636
Ft 1
LMTD 105.78164891

4. Average Temperatur
Hot Cold
High 572 77 F
Low 86 158 F
Tav 329 F
tav 117.5 F 47.5 C

5. Luas Permukaan Perpan

camp 0.022 cP Light Organic
Ud 75 - 150 asumsi 95
Q 18796223.7 Kj/jam 17815312.59
T LMTD 105.78164891 F
A 1772.7990453 ft2 karena A>200 ft2 maka dipili

1774.552 6. Dimensi Design

tube STEAM
OD 0.75 1n
Asumsi
 Asumsi Pitch 1 in triangular
Length 20 ft
Nt 451.5535011 gunakan
BWG 16
Passes 2 Tabel 9 kern

Ud koreksi 94.906156205

Flow Area
a' 0.302 in2 Tabel 10
Flow Area 0.4739722222 ft2

Mass Velocity
W 220180.03684 lb/h
Gt 464542.06917 lb/h ft2

Ret
stream 0.27 cP fig.15 kern
0.6534 lb/ft h
D 0.62 in
0.0516666667 ft
Ret 36732.997001

L/D 387.09677419

jH fig 24
110

1 j/kg K 0.000239 btu/lb F c tav 117.5

1 W/m K 0.577789 btu ft/hFft2 33.3284919 J/mol K 1851.583 J/kg K
230.0491 c 0.4422429739 Btu/lb F
0.230049
k 0.02 Btu ft/h F ft2 TABEL 4

(c/k)^1/3 2.4355853816

hi/psii
103.708797

hio/psi
85.7326054
Pressure Drop
Tube

s 1
Ret 36732.997001
f 0.0003 fig 26
Pt 0.9601750123 psi
V^2/2g' 0.03 fig 27
Pr 0.24 psi
P total 1.2001750123 psi
 436.44

F
572 86
158 77
414 9
LMTD
105.781648909 298.15

220181.4812
17118.37587 Kg/jam
12217.03852 J/kg K
259182.3 Kj/jam
-18796223.7 Kj/jam

320.65 K 0.551953

Correct A 1774.552

Btu/h

ena A>200 ft2 maka dipilih shell and tube

Sheel KELUARAN bawah distilasi

ID 25 in Untuk menghitung Nt butuh data a''
B 5 in
pass 1 Tabel 9 a" 0.1963 ft/ft2
452 Untuk baffle ada
Bmax = ID Shell 25
Bmin = ID Shell/5 5
Persamaan 11.3

a. Flow rate
Flow Area C' 0.25 in 1 lb
Flow Area 2.0211024306 ft2

Mass velocity

W 37738.92388 lb/h
Ga 18672.44495 lb/h ft2

Rea

0.22 cP
0.53 lb/ft h
Dea 0.0911381514 ft

Rea 3196.41644528 219.4471

jH fig 28
30

tav 329 k steam

c 0.23 Btu/lb F A B
k 0.05 Btu ft/hr ft2 F 0.00053 0.000047093

(c/k)^1/3 1.3480213171

ho/psio
22.186449297

Tube Wall temp

tw
285.51894804 F 413.99386 K

wall 0.447 cP
1.08174 lb/ft h
psi o 0.9055159867
correct ho 20.0901845257

Clean over all

Uc 16.2761146601 Btu/h ft2 F
Ud 94.9061562053 Btu/h ft2 F
Rd 0.0509030002 hr ft2 F/btu

Pressure Drop
Shell

s 0.8156
Rea 3196.41644528
f 0.026 fig 29
De 2.0833333333 ft
N+1 48
P 0.0112868595 psi
 A B C D log miu miu

myristil 0.04 -16.587 3.37E+03 0.0278 -1.81E-05 -1.82E-01 6.58E-01

palmitil 0.75 -27.335 5.31E+03 0.0467 -2.86E-05 -2.34E-01 0.5834013
stearil 0.21 -18.127 3.73E+03 0.03 -1.89E-05 -8.61E-02 0.8201756

thermal conductivity W/mK

1.33E-01

myristil 0.04 1.9410E-01 -8.7632E-06 -2.2429E-07 1.72E-01 6.48E-03

palmitil 0.75 1.3400E-01 -1.0771E-05 -1.6474E-07 1.16E-01 8.75E-02
stearil 0.21 2.3520E-01 -1.0402E-04 -1.7560E-07 1.89E-01 3.93E-02
air 5.3000E-04 0.000047093 4.9551E-008 0.02
dipilih 5

Steam
T rho cp
315.6 0.373 1.997
0.4536 kg 371.1 0.341 2.03
370 0.3416342 2.0293459

a b
H2O -36.826 4.29E-01
n -36.83 micropoise

C k
4.9551E-008 0.006748
miu cam
0.4466191551

Btuft/hft2F 0.577789
0.08
k miu
0.04448 2.113
0.04985 2.314
0.0497435676 0.00231

C T
-1.62E-05 0 298.15
89.64 mp 0.0896
cooler 1 tipe HE Shell n Tube
fungsi untuk mendinginkan aliran dari 353 ke 303 K

343.15 300.15 1. LMTD K F

Th 333.15 303.15 140
Tc 343.15 300.15 158
-10 3 -18
LMTD LMTD
Err:502 K Err:502

353.15 303.15
2. Neraca Energi
Aliran Panas Fin 10949.7 kg/jam Fout 10949.7
Cpin 8926.968 J/kg K Cpout 780.8232
Qin 1962537 kJ/jam Qout 171754.5
Qout-Qin -1790782

Aliran Dingin H -188.2 lJ/kg

Laju cooli 9515.314 kg/jam

3. T LMTD koreksi
R 0.697674
S 1.30303
Ft 0.8 fig 20
LMTD Err:502

4. Average Temperature
Hot Cold
Hight 140 158
Low 86 80.6
Tav 113 F 318.15 K
tav 119.3 F 321.65 K

5. Luas Permuakaan Perpan

camp 0.49 cP
Ud 250-500 asumsi 400
Q 1790782 kJ/jam 1697334 Btu/hr
LMTD Err:502 F
A Err:502 ft2 karena A>200ft2 maka dipilih shell and

6. Dimensi Design
Tube Shell
OD 1 in ID
asumsi Pitch 1.25 in B
Length 16 ft Passes
Nt Err:502 122
BWG 16
Passes 6 tabel 9

7. Perhitungan Shell and Tube

Shell
a. Flow Rate
C' 4/L 0.25 in
Flow area 0.208876 ft2

b. Mass velocity Aliran panas

W 24139.55 lb/h
Ga 115568.9 lb/h ft2

c. Rea
0.49 cP
1.1858 lb/ft h
Dea 0.99 in fig 28
0.0825 ft
Rea 8040.506

jH fig 28
46

c Tav K
cP j/Kg K

c btu/lb F
 86
80.6
5.4

kg/jam
j/kg K
kJ/jam
kJ/jam

>200ft2 maka dipilih shell and tube

untuk menghitung Nt butuh data a"

19.25 in tabel 9 a" 0.2618 ft/ft2 tabel 10 kern
5 in untuk baffle ada
3 Bmax = ID shell 19.25 dipilih
Bmin = ID shell/5 3.85
persamaan 11.3
 333.15 298.15
303.15 353.15
Senyawa a b c d e
CH3OH(l) -258.250 3.35820 -0.0116388 1.40516E-005 -
CH3OH(g) 34.4925 -0.029188 0.000286844 -3.12501E-007 1.09833E-010
H2O(l) 18.2964 0.472118 -0.00133878 1.31424E-006 -
H2O(g) 34.0471 -0.00965064 3.29983E-005 -2.04467E-008 4.30228E-012
H2 0.1764 0.0670055 -0.000131485 1.05883E-007 -2.91803E-011
CH4 30.387 -0.0736639 0.000290981 -2.63849E-007 8.00679E-011

Hf
Perhitungan cp(l) Harga (J/mol.K) Gugus Harga (J/mol.K)
Gugus -CH= 37.97
-CH= 22.1752 >CH- 29.89
>CH- 24.9048 -CH2- -20.64
-CH2- 28.2054 CH3 -76.45
CH3 41.6114 -OH -208.04
-OH 43.9504 -COO- -337.92
-COO- 59.0126 -COOH -426.72
-COOH 78.7300

Komposisi Cp(l) FFA

FFA 0.002 402.3954 0.8048 0.017 Asam Laurat
Asam Laurat 0.008 458.8062 3.6704 Asam Miristat
Asam Miristat 0.45 515.2170 231.8477 Asam Palmitat
Asam Palmitat 0.003 495.7808 1.4873 8.1 Asam Palmitoleat
Asam Palmitoleat 0.047 571.6278 26.8665 Asam Stearat
Asam Stearat 0.4 559.5674 223.8270 Asam Oleat
Asam Oleat 0.083 547.5070 45.4431 5.6 Asam Linoleat
Asam Linoleat 0.003 535.4466 1.6063 0.611 Asam Linolenat
Asam Linolenat 0.004 628.0386 2.5122 14.328 Asam Arakidat
Asam Arakidat cp FFA 538.0653
Metil Ester 566.6779 Metil Ester
Gliserol 213.1668 Trigliserida
trigliserida 1656.5152 CH3OH
1 H2 O
Gliserol
Harga (J/mol.K) (C3H8O3)
Gugus 10.89
C 7.56
H 13.42
 O 26.19
Na

Cps 73.18
NaOCH3 47.17
 Perhitungan Neraca Energi
Nama Alat Heater 101
Fungsi Memanaskan CPO

Saturated Steam 100OC

Trigliserida
H2O
FFA

P 1 atm
T 30 C

Kondensat

Kondisi Operasi :
T masuk = 30OC = 303,15 K
T keluar = 60OC = 333,15 K

Perhitungan Panas Bahan Masuk Heater (H-101)

Senyawa kg/jam kmol/jam

Komposisi Hf (298.15) Trigliserida 118800 140.25974
0.002 -641.2800 -1.2826 H2O 960 53.333333
0.008 -681.9300 -5.4554 FFA 240 0.8955224
0.45 -723.8400 -325.7280 Q Total
0.003 -565.3400 -1.6960 120000
0.047 -765.1300 -35.9611
0.4 -647.9000 -259.1600 Perhitungan Panas Bahan Keluar Heater (H-101)
0.083 -530.6800 -44.0464
0.003 -413.4600 -1.2404 Senyawa kg/jam Laju Alir
0.004 -806.4000 -3.2256 Trigliserida 118800 140.25974
cp FFA -677.7956 H2O 960 53.333333
-706.3900 FFA 240 0.8955224
-1901.2100 Q Total
-201.1667
-241.8352
-669.6000 dQ/dT = Qout - Qin
.= 7093171.06241 kJ/jam

Maka, steam yang diperlukan adalah :

ms = (dQ/dT)
 Hsteam
.= 3142.88229979 kg/jam

Panas steam masuk :

Qs in = m x Hv
.= 8410353.03425

Qs out = m x HL
.= 1317181.97184

Neraca Energi Total Heater

Aliran Panas Masuk Aliran Panas Keluar
Qin 1196151.73583 Qout
Qs in 8410353.03425 Qs out
Total 9606504.7701 Total
an Neraca Energi Perhitungan Neraca Energi
Heater 101 Kode Alat Nama Alat Cooler
manaskan CPO H-101 Fungsi Menurunkan suhu metanol

Air Pendingin 25oC

Trigliserida
H2O CH3OH
H2O
FFA T= 80oC
P= 1 atm
P 1 atm
T 60 C

Kondensat 70oC

Kondisi Operasi
Tmasuk= 353.15 K
Tkeluar 303.15 K
Perhitungan Panas Bahan Masuk Cooler (H-201)
Senyawa kg/jam kmol/jam cpdT
asuk Heater (H-101) CH3OH 6914.4095 216.075296875 4777.79
H2O 4035.29 224.182777778 4149.178
cpdT Q Q in Total
8282.576 1161712 8926.968
374.705482501 19984.292
16141.958238 14455.485 Perhitungan Panas Bahan Keluar Cooler (H-201)
al 1196151.7 Senyawa kg/jam kmol/jam cpdT
24799.2397205 CH3OH 6914.4095 216.075296875 406.1177
H2O 4035.29 224.182777778 374.7055
luar Heater (H-101) Qout total

cpdT Q dQ/dT = Qout- Qin

57978.032 8131983.7
2633.89418736 140474.36
18832.284611 16864.732
al 8289322.8
79444.2107984
= -1790782.1177 kJ/jam
Maka, air pendingin yang diperlukan adalah
ms = -(dQ/dT)
Hsteam
= -(dQ/dT)
H (70C) - H(25C)
= 9515.31412142 kg/jam

Neraca Energi Total Cooler 201

 Q in Qout
Komponen
(kJ/jam) (kJ/jam)
Umpan 1962536.63586
Produk - 171754.518208
Pendingin - 1790782.11765
Total 1962536.63586 1962536.63586

Aliran Panas Keluar

8289322.79824
1317181.97184
9606504.7701
gi
Kode Alat
H-101

CH3OH
H2O
T= 30oC
P= 1 atm

k Cooler (H-201)
Q
1032362
930174.2
1962537

ar Cooler (H-201)
Q
87752
84002.52
171754.5