5/5/2017 GuidelinesToStartupandShutdownaLargeGenerator|EEP

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ImportantGuidelinesToStartupandShutdowna
LargeGenerator

Important Guidelines To Startup and Shutdown a Large Generator (on photo: Turbo generator hall NPP
Cernavoda credit: generalturbo.eu)

OperatingConditions//
The purpose of this guidelines is to ensure the continuing operational integrity of generators.

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Operating conditions (startup and shutdown) that have forced units off-line or have damaged or shortened the
life of turbine (or generator) components in the past are highlighted in the guideline to prevent recurrences in the
future.

Startup Operation
Shutdown Operation

StartupOperation

In addition to monitoring the various generator support systems for cooling and lubrication, electrical
parameters, temperatures, and vibration, inattention to the following areas has caused problems in the
past:

Problem #1

At no time should excitation interlocks or protective relay functions be bypassed or disabled for the purpose of
energizing a generators direct current (DC) field winding.

Problem #2

For generators requiring field pre-warming, the manufacturer instructions and established procedures should be
followed relative to the allowable field currents.

Problem #3

A generator field should not be applied or maintained at turbine speeds above or below that recommended by
the manufacturer. On cross-compound units where a field is applied at low speeds or while on turning gear,
extreme caution must be exercised.

Should either or both shafts come to a stop, the field current should immediately be removed to prevent
overheating damage to the collector or slip rings.

Problem #4

After the field breaker is closed, the generator field indications should be closely monitored. If a rapid abnormal
increase occurs in field current, terminal voltage, or both, immediately open the field breaker and inspect the
related equipment for proper working condition before reestablishing a field.

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Problem #5

During off-line conditions, at no time should the field current be greater than 105% of that normally required to
obtain rated terminal voltage at rated speed in an unloaded condition.

Typically, turbo-generators are designed to withstand a full load field with no load on the machine for only 12
seconds after that, severe damage can occur to the stator core iron laminations.

Problem #6

When synchronizing a generator to the system, the synchroscope should be rotating less than one revolution every
20 seconds Phase angle differences should be minimized and no more than 5 degrees out of phase when the
circuit breaker contacts close.

Phase angle differences as little as 12 degrees can develop shaft torques as high as 150% of full load and damage
shaft couplings and other turbine and generator components. Manufacturers usually recommend limiting
maximum phase angle differences to 10 degrees.

It is also desirable that incoming and running voltages are matched as closely as possible to minimize reactive
power flow to or from the electrical system.

In general, the voltages should be matched within 2% at the time of synchronization. The speed of the turbine
should be slightly greater than synchronous speed prior to breaker closure to help ensure that the unit will not be
in a motoring condition following connection to the electrical system, and the generator voltage should be slightly
higher to ensure var flow into the system instead of into the generator.

NOTE: Under no circumstances should operators allow a unit to be synchronized using the sync-check relay as
the breaker-closing device (i e , holding a circuit breaker control switch in the closed position and allowing the
sync-check relay to close the breaker). Some sync-check relays can fail in a closed state, allowing the circuit
breaker to be closed at any time.

Go back to Index

ShutdownOperation

Normally, units are removed from service through operator initiation of distributed control system (DCS)
commands or turbine trip buttons that shut down the prime mover.

Closure of steam or fuel valves will then initiate anti-motoring or reverse power control circuits that isolate the
unit electrically by opening the generator circuit breakers, field breakers, and, depending on the design, unit
auxiliary transformer (UAT) low side breakers. If limit switch circuitry or anti-motoring/reverse power relays fail
to operate properly, the unit may stay electrically connected to the system in a motoring condition.

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If excitation is maintained, this condition is not harmful to the generator. However, the turbine blades may
overheat from windage.
On steam units, the low pressure turbine blades are impacted the most, with typical withstands of 10 minutes
before damage.

However, the unit can be safely removed from service with the following operating steps:

Operating step #1

Verify that there is no steam flow or fuel flow in the case of combustion turbine units to ensure that the unit will
not overspeed when the generator circuit breaker(s) are opened.

Operating step #2

Transfer the unit auxiliary power to the alternate source if opening the unit breakers will de-energize the UAT.

Operating step #3

Reduce or adjust the generators output voltage (voltage regulator) until the field current is at the no load value,
and transfer from automatic voltage regulator mode to the manual mode of operation.

Operating step #4

Open the generator circuit breaker(s).

Operating step #5

Open the generator field breaker.

Go back to Index

Reference // Electrical Calculations and Guidelines for Generating Stations and Industrial Plants Thomas E. Baker (Purchase
from Amazon)

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AboutAuthor//
Edvard Csanyi

Edvard - Electrical engineer, programmer and founder of EEP. Highly specialized for
design of LV high power busbar trunking (<6300A) in power substations, buildings and
industry fascilities. Designing of LV/MV switchgears.Professional in AutoCAD
programming and web-design.Present on Google+

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