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Behavior of Post-Tensioned

Girder Anchorage Zones

William C. Stone
Research Structural Engineer
Center for Building Technology
National Bureau of Standards
Washington, D.C.

John E. Breen*
The Carol Cockrell Curran
Chair in Engineering
Department of Civil Engineering
The University of Texas
Austin, Texas

U tilization of precast and prestressed


concrete is increasing in bridge con-
struction. However, problems occurring
case of the Texas bridge, there was ad-
ditional concern over the anchorage
hardware geometry.
in both bridges and buildings indicate Similar cracking was reported in the
that design procedures and criteria for construction of the Olympic Stadium in
post-tensioned anchorage zone tensile Montreal and in post-tensioned slab
stresses need further examination and structures and other thin web applica-
refinement.' tions, Significant anchorage zone
Substantial cracking along the tendon cracking experienced in preliminary
path has occurred in precast segmental tests for a major lightweight concrete
bridges in Texas,2 Florida,t and in a bridge in California indicated that
cast-in-place box girder bridge reported lightweight concrete may he even more
by Dilger and Ghali s In these bridges vulnerable.
the cable profiles had significant cur- This anchorage zone cracking was
vature, inclination, and eccentricity in controlled by auxiliary reinforcement.
and near the anchorage zones. In the While these cracks do not reduce initial
strength, they provide a path for pene-
tration of moisture and salts and thus
-Also. Director, Phil M. Ferguson Structural Engineer- present potential corrosion and frost
ing Laboratory. University of Texas. Currently, Chair- damage threats. The formation of these
man, ACI Committee 318. Building Code Require- cracks negates one of the major benefits
ments for Reinforced Concrete. Recipient of PCI's
Stato-ot-the-Art Award in 1981 (paper published in leading to the choice of prestressed con-
Jan.-Feb. 1980 PCI JOURNAL). crete, namely, the minimization of ser-
`Personal communication between Dan Sledek (Con- vice load cracking.
crete Construcdon Magazine, Addison. Illinois), and
Figg and Muller Engineers, Tallahassee, Florida,
Major and contradictory changes have
1980. taken place in the AASHTO, ACT, and

64
PCI design specifications for anchorage
zones in recent years, based more on the Synopsis
results of field experience and proprie-
tary data than on published analyses or The post-tensioned anchorage
test procedures. Current design recom- zones of several thin-webbed con-
mendations,r e5 while vague, seem both crete box girders, which were de-
conservative and workable for many ap- signed in accordance with AASHTO
plications where massive end blocks and ACI requirements, have cracked
with large cover can be used with rela- along the tendon path during stress-
tively straight or gently curving tendons ing. This cracking presents paths for
in cast-in-place post-tensioned con- potential corrosion and frost damage.
struction. However, they do not give In addition, such cracking negates a
sufficient guidance for the wide range of major benefit of prestressed concrete,
thin web post-tensioned applications. namely, the minimization of service
A study of anchorage zone tensile load cracking.
stresses was undertaken at the Univer- This paper summarizes the major
sity of Texas at Austin. Its goal was to observations from an extensive ana-
provide more specific guidance to lytical and experimental study of the
bridge designers and constructors in behavior of post-tensioned anchorage
order to better assess the requirements of zones with single large tendons. The
post-tensioning anchorages indepen- experimental program investigated
dent of the recommendations of the the primary variables affecting the
hardware supplier. formation of the tendon path crack:
tendon inclination and eccentricity,
section height and width, concrete
NATURE OF ANCHORAGE tensile splitting strength, anchor width
ZONE STRESSES and geometry, and the effect of sup-
plementary anchorage zone rein-
Linear elastic theory indicates that if a forcement, both active and passive.
concentrated load is applied through a Three-dimensional linear elastic fi-
bearing plate across the width of the fi- nite element computer analyses were
nite rectangular block, compressive and used to generalize these results. A
tensile stresses are set up as shown in failure theory was developed to ex-
Fig. 1. Two important tension fields are plain tendon path crack initiation
shown on this figure: based upon peak spalling strains at
1. Bursting Stress: located along the the edge of the anchorage. The theory
axis of loading, normal to the axis, and agreed well with the test data.
away from the point of loading. In the next issue of the PC! JOUR-
2. Spalling Stress: located on or near NAL, a companion paper will discuss
the end face, parallel to the end face and the practical implications emanating
away from the point of loading. from this study and provide design
In any post-tensioned anchorage, the recommendations together with a
load must be applied over a finite area. numerical design example.
The compressive stress immediately
under the anchor is called:
3. Searing Stress: the load divided by
the net bearing area. Bursting Stresses
The role which each of these three
stresses plays in the behavior of the an- Anchorage zone distress is signalled
chorage zone has not been fully under- by the sudden formation of a crack along
stood.' the tendon path. The cracking load de-

PCI JOURNAL/January- February 1984 65


rn
SHADED AREA
INDICATES COMPRESSION

LOAD
AXIS
0/4 .

7A4Q

0/4

+ = - TENSION r
1. 2a^ - - COMPRESSION
T5 = SPALLING TENSILE STRESS
COMPRESSION TENS 3N
Tb = BURSTING TENSILE STRESS

(a) (b) (c)


Fig, 1. Transverse stresses in a rectangular block loaded by a plate.
(a)

D E' C

A B ^lfz

Z M fr r r r r
e rN

f x = BURSTING STRESS DISTRIBUTION


FX = O : f XG + ZfxC+=O

Fig. 2. Equilibrium considerations within the lead-in zone.

pends on the relative size of the loaded longitudinal stress distribution within
area with respect to the size of the over- the lead-in zone ABCD is not uniform
all loaded face and on the eccentricity, and cannot be analyzed by the usual
inclination, and curvature of the tendon. laws of strength of materials. In fact, the
In addition, the anchorage device shape distribution of stresses on Section EE' is
and the action of supplemental rein- very nonuniform, with very high
forcement affect the cracking load. stresses at points near the loading axis
St. Venant's principle, applied to a and very small stresses at all other
member subjected to a concentrated points.
load P (see Fig. 2), indicates that a sec Fig. 2b is a free body of the upper part
-tionadsceprxmtlyquao of the lead-in zone. Equilibrium of hori-
the depth of the section from the applied zontal forces requires a shear stress -r.
load should exhibit an essentially uni- Transverse stresses ff are required for
form normal stress distribution. The equilibrium of moments about M. Fi-

PCI JOURNAL/January-February 1984 67


2&

0.6 f x (TENSi0N) x

a%=0

0.4 010
N 0.25 Z

050 ^_ 2a
x0.2
0.75
0.90

00 0/4 a 1.50 2a
"2
Fig. 3. Bursting stresses for various loaded areas (Guyon, Ref. 10).

nally, vertical equilibrium of forces re- Spalling Stresses


quires the resultant transverse (burst- The spalling tensile stresses are max-
ing) stress distribution to be zero. imum at the loaded surface and decrease
Therefore, both tensile and compressive rapidly away from the surface (see Fig.
stresses must occur within the lead-in 1). The total spallingtensile force is thus
zone. However, these equilibrium con- relatively small. In contrast to the atten-
siderations are not sufficient for deter- tion paid to bursting stresses, the spall-
mining the transverse stress distribu- ing stresses have sometimes been ne-
tion. Various analytical solutions for the glected or dismissed because they are so
anchorage zone stress distribution are localized. However, the peak spalling
discussed in detail in Ref. 1. stress can be much higher than the
In actual anchorage practice, the load bursting stresses in almost every practi-
acts over a reasonably large finite area. cal anchorage application.
For this case the classical elasticity This phenomenon is especially signif-
analysis indicates that the bursting icant since in this experimental program
stresses are relatively small (see Fig. 3). cracking occurred along the tendon path
Bursting stresses are plotted for a con- with calculated bursting stresses far
stant P for various values of a'/a, where below the tensile strength of the con-
2a is the section height and 2a' is the crete. Like bursting stresses, the spall-
anchor width. Standard design practice ing stress distribution is greatly affected
provides supplementary local rein- by geometric variables such as eccen-
forcement for the total resultant tensile tricity, inclination, and section propor-
force obtained by integrating the area tions. Most previous anchorage zone re-
under such curves. Experience gained search has been limited to straight ten-
from anchorage zone cracking problems dons and has been interpreted in the
with the Corpus Christi Bridge, 2 in context of bursting stresses. The advent
which the anchorage zones were rein- of comprehensive finite element pro-
forced based on a similar set of experi- grams allows more realistic modelling of
mentally derived bursting curves,s indi- specimens with complex geometries.
cated that design based solely upon These analyses (reported in Refs. 1 and
such consideration of bursting stresses 7) indicate the key role of spalling
may be unconservative. stresses in crack formation,

68
PLATE ANCHOR
GROUT TUBE

0
TRUMPET

BASE PLATE

CONE ANCHOR

0
BELL ANCHOR

Fig. 4. Typical anchor hardware geometry.

Bearing Stress permit significantly higher allowable


bearing stresses in post-tensioned con-
The maximum compressive stress de- crete design. Little study has been
veloped by a post-tensioning system oc- given to this apparent over-conservatism
curs beneath the anchor, In the case of a in the American codes.
flat plate, or bearing-type anchor, the In addition to the geometric effects
average hearing stress is equal to the such as inclination, eccentricity, width,
post-tensioning load divided by the net and bearing area, the effects of friction
area of the anchor. Current design spec- and normal forces along the tendon duct
ifications in the United States, while for curved tendons, the effect of anchor
specifying the need to examine bursting hardware geometry (see Fig. 4), and the
and spalling stresses, usually phrase effects of other externally applied loads
their strictest recommendations in terms such as lateral post-tensioning on the
of allowable bearing stress. On the other anchorage zone stress state must all be
hand, most European specifications considered.

PCI JOUANALIJanuary-February 1984 69


Fig. 5a. Typical box girder details (1 in. = 25.4 mm).

EXPERIMENTAL PROGRAM for using the models was to efficiently


examine a broad spectrum of anchorage
The experimental program was bro- zone geometries and reinforcing
ken into three interrelated phases. The schemes. Similitude requirements were
first and third phase involved the testing derived to relate the prototype and the
of forty one-quarter scale models of thin model specimens.
web anchorage zones. Full-scale thin The post-tensioned anchorage zone
web anchorage sections were tested in problem is aggravated in thin web sec-
the second phase. The primary reason tions such as in precast segmentally

70
10 GAGE WIRE @ 3"
*2 DEFORMED BARS @ 3"

TL O.6 SHEATHED
270 ksi TENDON

Fig. 5b. Rectangular model dimensions and reinforcement (1 in. = 25,4 mm).

constructed box girder bridges. The fi- Specimen Design


nite element analyses (Ref. 1) indicated
that the anchorage zone stress state was Based upon an extensive examination
a localized phenomenon. In fact, as long of actual box girder geometries, the re-
as the tendon was not anchored at the duced web section shown in Fig. 5 was
web-flange interface, only the web sec- chosen for the prototype. The models
tion was of primary importance. used a scale factor of 1/a for linear dimen-
To simplify fabrication, the first series sions and 16 for loads and areas. Details
of models was cast so as to replicate a are given in Figs. 5 and 6.
rectangular web section for a typical box A specially designed microconcrete
girder bridge segment (Figs. 5a and 5h). was used for the models with mechani-
In this series of tests, the full tendon cal properties very similar to those of the
capacity of some specimens with curved prototype concrete. Using this micro-
tendons could not be developed due to concrete with carefully selected rein-
splitting off of cover concrete at the ten- forcing steel results in reinforced con-
don dead-end. In order to avoid this crete models with material stress and
problem in the full-scale tests (which strain scale factors close to unity .9
dealt primarily with curved tendons), a The microconcrete indirect tensile
portion of the top and bottom flange was strength, as measured by split cylinder
retained (see Figs. 6a and 6h). In order tests, was usually significantly higher
to verify similitude between the quar- than that of the prototype concrete de-
ter-scale models and prototype speci- spite the fact that their compressive
mens, the third series included models strengths were nearly identical. This
with both rectangular and I-section de- trend has frequently been reported in
tails, as in the prototype specimens. the literature,9 and is attributable to a
All specimens were fabricated with more solid bond in tension as a result of
the mild steel reinforcement shown. In finer aggregate.
some specimens supplementary spirals The substantial number oftests in this
or orthogonal reinforcement were added investigation indicates that normalizing
in the vicinity of the anchorages. Details the measured tendon loads at cracking
of fabrication and reinforcement are by adjusting by the scale factor S and
given in Ref. 7 and briefly summarized by the measured split cylinder tensile
later in this paper in the section on fab- strength yields nearly identical values
rication procedures. in model and prototype.

PCI JOURNALJJanuary-February 1984 71


58"*

CROSS SECTION ELEVATION

A' 7 U STIRRUPS
@13

. 3 BARS
@ 10 1/2"

SHEAR REINFORCEMENT

Fig. 6a. Full-scale specimen details (1 in. = 25.4 mm).

Fabrication dons. The model anchorage hardware


(scaled from commercial anchors) was
Multiple sets of forms were used for bolted to the end forms. Typical
the model specimens to permit simul- geometries used are shown in Fig. 4.
taneous casting of several models to Reinforcing cages were placed into the
minimize variations in concrete forms (see Figs. 7a and 7b).
strengths, Blockouts attached to the ends In order to measure the internal
of forms provided proper geometry for bursting strain along the tendon path,
specimens with inclined curving ten- micro-embedment strain gages ? were

72
'i_. . . t- 11
1
/8]
1 !J2"^
i3 Ga wIRe {B1
6mm^(A}

5^= 2 S/6 'T1PJ*

!4 1/2^

3/6'
CROSS SECTION

933!/4"- 29I/a ' +;

(a)1

ELEVATION

Fig. 6b. I-section model details (1 in. = 25.4 mm).

used. Since lateral variation of the In later models these embedment


bursting strain attenuates rapidly and strain gages were attached to the face of
nonlinearly from a maximum at the ten- the end forms to monitor the spalling
don duct towards the side faces, gages strain distribution. These readings ver-
glued to the concrete surface would not ified the results of three-dimensional fi-
accurately indicate the magnitude of the nite element analyses which were con-
maximum bursting strain. A suitable ducted for each set test specimen.
compliant concrete embedment gage, Any supplementary anchorage zone
shown in Fig. 8, was developed. reinforcement was wired into place, the

PCI JOURNALJJanuary-February 1984 73


Fig. 7a. Aligning straight tendon profile prior to casting.

Fig. 7b. Aligning curved tendon profile prior to casting.

74
0.25
I^ ^4/ao Nut
Washer

o.oa"

__-io G. Aluminum wire, 4/40 threaded ends


_
i
0.25 Heat Shrink Tubing

a) 0.0312" Foil strain gage


b) Liquid epoxy sealant
C) Butyl rubber waterproofing
d) Teflon wrap
/ Butyl rubber end seal

Lead wires

Fig. 8. Micro-embedment gage (I in. = 25.4 mm).

tendon was passed through the cage, model tests, the loading system con-
and the forms were sealed. Microcon- sisted of a hand-pumped 20-ton (178 kN)
crete was placed into the forms in sev- double acting ram with two in-line load
eral layers with both internal and exter- cells for direct monitoring of the load.
nal vibration. Twenty 3 x 6-in. (76 x 152 For the full-scale tests, a 500-ton (4.45
mm) cylinders were cast for each mix. mN) centerhole ram, powered by a con-
Specimens and cylinders were moist tinuous flow electric console pump, was
cured fora days until form removal. The used with the load being sensed by two
curing process was then continued until hydraulic pressure transducers.
the desired compressive strength was One of the critical aspects of the test-
achieved. ing program was to replicate the manner
Fabrication of the prototype speci- in which the load was applied to the
mens was similar except for the use of structure during actual construction. For
ready-mixed concrete instead of micro- this reason single multiple strand ten-
concrete. All anchors in the prototype dons which passed through the speci-
series were a commercial twelve-strand men were used to transfer the load from
bearing-type plate anchor with a light- the ram through the specimen to a stiff
weight trumpet. deadman anchor which was grouted into
place at the far end. The deadman
Test Procedure simulated the abutting face of a seg-
mental bridge unit,
Post-tensioning forces were applied to Commercial strand and duct systems
the specimens using centerhole hy- were used so that realistic friction and
draulic rams as shown in Fig. 9. For the normal forces would develop along the

PCI JOURNAL/January-February 1984 75


a)

8 5

r7 -- 4

2
9 6

(I) 500 TON CENTER HOLE RAM (6) TENDON BACKSTOP


(2) SPACER BLOCK [ 7) LATERAL POST- TENSIONING JACK
(3) REAR SPACER BLOCK (8) LOAD CELL FOR 7
(4) 26 STRAND ANCHOR HEAD (9) FULL SCALE CURVED TENDON SPECIMEN
(5) DEAD MAN - FRICTION LOAD CELLS

Fig. 9. Full-scale testing frame showing identification of component parts.


duct from the curvature of the tendon. this there are some apparent discrepan-
Model loads were increased in 1-kip cies when several figures are compared.
(4.45 kN) increments until failure. For However, the results for a given figure
the prototype units, 10-kip (44.5 kN) are generally consistent.)
load increments were used. After each
load step a data scan was made of the
strain gages, pressure transducers, load General Concepts of Thin Web
cells, and displacement transducers Anchorage Zone Failure
using the laboratory data acquisition
system. The information was stored on Despite the many variables investi-
magnetic tape for subsequent analysis gated in the experimental program, the
and reduction. post-tensioned anchors in thin web
girders tended to exhibit a generally
TEST RESULTS consistent sequence of failure. The ac-
tual loads at which various stages were
The following sections present the re- reached were affected by variables such
sults of 50 model and prototype test as inclination, ecpentricity, and supple-
specimens. Details are given in Ref 7. mentary reinforcement, but the overall
The results are compared to the findings failure sequence was generally the
of an extensive series of accompanying same.
finite element analyses. The finite ele- The failure sequence for a plate an-
ment program PUZGAP3D is detailed chor specimen with no supplementary
in Ref. 1. reinforcement is summarized in Figs.
Using an empirical cracking criterion 10a through lot. The basic stages are as
based on the correlation between peak follows:
calculated spalling strains and observed 1. Initial cracking occurs along the
cracking loads, the finite element tendon path, beginning at a distance
method (FEM) was used to extrapolate about equal to the width of the bearing
beyond the range of experimental data plate in front of the anchor.
to provide a more general comparison of 2. With increased load, the crack ex-
the effect of variables. Variables in- tends both towards the loaded face and
cluded the effects of anchorage hard- away from it.
ware geometry (plate, bell, cone), ten- 3. Diagonal cracks form on the end
don inclination and eccentricity, thick- face, emanating from the four corners of
ness, bearing area, and the efficiency of the bearing plate.
various types of supplemental anchor- 4. Diagonal cracks propagate to the
age zone reinforcement, both active and side faces of the web.
passive. 5. A generally sudden explosive-type
As a means of non-dimensionalizing failure occurs, with complete destruc-
the data presented in the following sec- tion of the side face and the noticeable
tions, the normalized cracking load P,Tlfdp formation of a cone of crushed concrete
is divided by the cross sectional areas of ahead of the anchor.
the web, 2at. (Note that the magnitude In specimens with no supplementary
of the split cylinder tensile strength, fa, confining reinforcement, Stages 4 and 5
differs appreciably between prototype are often almost simultaneous. The main
and model specimens. Some of the plots justification for including the
present model results while others pre- supplementary anchorage zone rein-
sent prototype results. The value off,,, forcement is to raise the initial cracking
used to plot the finite element analysis loads and to provide a significant
results corresponds to the predominant amount of reserve strength between
type of specimen plotted. Because of cracking and ultimate.

PCI JOURNAUJanuary-February 1984 77


PROPAGATES UNDER
INCREASED LOAD

CF
"TENDON PATH CRACK"

STAGE ( I ) FIRST CRACKING


STAGE (2) CRACK EXTENSION

UPPER DIAGONAL CRACK

STAGE (3)
DIAGONAL P --~TENDON PATH CRACK
CRACKS
ON END LOWER DIAGONAL CRACK
P>PCR

END FACE STAGE (4) DIAGONAL CRACK


VIEW FORMATION ON SIDE FACE

EXPLOSIVE SIDE FACE


FAILURE

P
ULT

STAGE (5) ULTIMATE

Fig. 1Oa. Failure sequence for plate anchors.

78
Fig. 10b. Tendon path crack.

Cover and Thickness Effects


To investigate the effect of cover, a
test series was conducted in which sim-
oar
ilar anchors were used while varying the
web thickness. The cover is expressed
as the ratio of the width of the bearing
plate divided by the thickness (2u'It) or
as the cover-to-thickness ratio on a given
face.
Fig. 11 shows the non-dimensional
cracking trends with respect to cover.
The solid line,which forms a reasonable
and conservative lower hound for the
experimental data, was based on the 3D
FEM predictions discussed in Ref. 1.
Fig. 11 indicates that for specimens with
like values off, the section will crack
when approximately the same uniform
compressive stress (Fc,.12at) is applied,
regardless of the ratio of cover concrete
(Clt). It does not mean, however, that U
the absolute cracking load remains the
same as cover is increased.
Clearly, the thickness of the section is
an important variable. Since the sections
with like values of f p crack when a uni- Fig. 10c. Diagonal cracks at anchor.

PCI JOURNAUJanuary-February 1984 79


Fig. 10d. Diagonal cracks propagate.

form compressive stress (P,,.12at) is


reached, thicker sections will require
higher loads to achieve that specified
stress. The effect is illustrated by factor-
ing out the non-dimensionalizing term
(at), and plottingPP ,/f,,, in Fig. 12. Here
it can be clearly seen that, for a given
anchor size, as the thickness of the sec-
tion increases the cracking load in-
creases at an increasing (nonlinear) rate.

Inclination Effects

A summary of the observed normal-


ized cracking loads for those specimens
with inclined tendons is presented in
Fig. 13. The angle of inclination is mea-
sured from the axis normal to the end
face. In general, as the angle of inclina-
tion increases, the cracking load drops.
The solid line in Fig. 13 was generated
from the FEM predicted cracking loads.
Fig, 1 Oe. Ultimate failure.
An approximate value for the decrease

80
Fig. 1 Of. Cone of crushed concrete.

1,25
^^2a^rt

1.0 2 a,
2a
O

.75 _
Oa ^t^

50 0 MODEL DATA
a.
O PROTOTYPE DATA

3D FEM PREDICTED

2 .4 .6 .8 I.o ^
.5 .4 .3 .2 .E 0 ( COVER
THICKNESS

Fig. 11. Cover effects.

PCI JOURNAL)January-February 1984 81


as
y

. 60
cr
0

20
40

0 MODEL DATA
20 HtH 0 PROTOTYPE DATA

3D FEM PREDICTED
C _ COVER
t THICKNESS
2Q,

t
i 1
0 .2 .4 6 .8 I.0 = t
.5 4 .3 .2 .1 0

Fig. 12. Thickness effects.

in the normalized cracking load is one specimen remained constant and the
percent per degree of inclination. size of the anchor was successively re-
The experimental values for 0 = 0 had duced to obtain higher bearing stresses
a'lt ratios from 0.71 to 0.88 and match for a given load. In general, it was ob-
data shown in Fig. 11. However, there is served that the cracking load increased
a discrepancy in the finite element slightly for increases in the size of the
method results. The inclined tendons bearing plate.
have a re-entrant corner and the indi- The results of the FEM analysis agree
cated strains due to this notch effect with the test data. The relative flatness
were always higher. A somewhat higher of the curve can be seen by observing
strain criterion was needed to reflect the increase in P. r I2atff for dramatic
this change. Details are presented in changes in A, /A,, where A, is the loaded
Ref, 7. area of the bearing plate and A2 is the
area concentric with and geometrically
similar to the plate (notation used as in
Bearing Area Effects
the ACI Building Code).
A summary of the seven specimens To illustrate the above, forA,/A s = 1,
which dealt with the effects of bearing the cracking load is 40 percent above
area on the behavior of the anchorage that for the case ofA,/A2 = 0.2. Thus, the
zone is presented in Fig. 14. In contrast 40 percent increase in cracking load cor-
to the cover series, the width of the responds to a 500 percent increase in

82
a-
w

U
a

10 20 30 40 50
ANGLE OF INCLINATION {6'}

Fig. 13. Inclination effects.

bearing area. It should be noted that in- Poliou = fallow 'A1


creased A1 /A2 values correspond to in- = 0.6f A2 /A 1'A,
creased a'la values which should result
=0.6ff\A!A1
in decreased bursting stresses. With
slight rearranging, the ACI equation for for ff = 4000 psi (27.6 MPa) (average,
bearing stress after allowance for pre- most tests), and f, = 8.3 /f (models).
stress losses (Section 18.13, ACI 318-77 Note that a lower value of around 6.
Commentary) yields the following for- [j would be more appropriate for pro-
mula: totype concretes.
Then, Pal row lf p = 4.57 [[AA.
0.6 . f, VA2 /A, <J (from ACI) For comparison, these values are

PCI JOURNALIJanuary-February 1984 83


Cal
1.14

O p O ^^
AASHTO
61
CEBFIP

3D-FEM ,^ ^
65
AC I
i^ (IMMEDIATE) ^ ACI
^/
/ ^ AFTER LOSSES)
a , /
49
0 MODEL DATA
/
0 PROTOTYPE DATA
f 3D FEM PREDICTED
.^ 20
-- \ ` A 2-
q

.16
I.t}i

4 6 8 q

A 3 /A2
Fig. 14. Bearing area effects.

plotted as a broken line labeled ACI quite conservative. Both expressions


(after losses) below the experimental follow the correct trend and are conser-
data in Fig. 14. Also plotted is a similar vative, since the ultimate load is gener-
curve labeled ACI (immediate) which is ally greater than the cracking load.
based on the ACI bearing stress equa- Since, with certain types of supple-
tion immediately after tendon anchor- mentary reinforcement, both cracking
age: and ultimate loads can be raised signifi-
cantly, the ACI curves are in actuality
f"a..= 0.8f,% V A,/A, 0.2 z 1.25f'.t very conservative.
A similar examination can be made of
This expression is in very good the AASHTO anchorage bearing stress
agreement with the data trends and is criterion of AASHTO Section

84

O MODEL DATA
3D FEM PREDICTED
o PROTOTYPE DATA

0.BI

a E

c1

U 0
a-
al2dH-
0.49

iL
12a^

0.33
t=.3a ALL TESTS
2Q
a = 10 MODEL
a = 41 PROTOTYPE
1" = 2.54 cm
0.16

0 0.10 0.2a 0,30 0.40 0.50


ECCENTRICITY
Fig. 15. Eccentricity effects.

1.6.1(B)(4). This provision allows a Pa^zo^ = .fauaeo A = 300() A1


post-tensioned anchorage bearing stress Again, for the mode is f. = 8.3 v fT , so:
at service load of 3000 psi (20.7 MPa)
but not to exceed 0.9f . . For the model = 3000A _ 5.72 A,
series ff was about 4006 psi (27.6 MPa), fgF 8.3 v 4000
2a was 20 in. (508 mm) and t was 3 in.
(76 mm). To illustrate the effects of this By nondimensionalizing the above
criterion in Fig, 14 the following proce- quantities as in Fig. 14, since A2 = t2 , the
dure was used: following expression is obtained:
P.,.. = 5.72 A,
fog,,,,. = 3000 c 0.9 (4000) psi (where 1 t = ^'
f, 2at
5.72
psi = 6.9 kPa) 2at t A, 2a

PCI JOURNAL/January-February 1984 85


Pu /fsp r,993

Per /fsp 82.4


8Q
l sp
P y /f =Par/fsp 77.2

2a

0 6O P" 'f
20
1 }}

P
Lr/fSp 5a.2
a

a._
2o = 20" (1" = 2. 54 cm)
2a'=2" PLATE, CONE
2o'= 2.7 BELL
1=0.45a
e=0

MR28 MI-2
CONE PLATE
(extrapolated)

Fig. 16. Cracking and ultimate loads ate = 0 for different


anchor geometries (no supplementary reinforcement).

For 2a = 20 in., t = 3 in. (76 min) between the ACI expressions.


The general trend of the ACI and
PaU A'
=O86 CEB expressions is much more in
fp 2at A2 agreement with the experimental and
The AASHTO values for A 1 1Ap ratios analytical results than are the AASHTO
are shown on Fig. 14, The AASHTO expressions, Remembering that all ex-
procedures become increasingly con- perimental and analytical data are for
servative as smaller hearing plates are specimens with no supplementary an-
used in a constant thickness web and chorage zone reinforcement, the sug-
also severel y penalize small anchors in gested design expressions for bearing
high strength concrete. The CEB-FIP stress for post-tensioned anchorages
expression: could be liberalized significantly. The
AASHTO expression should be changed
P- = fdJ A^ A -_3.3f^dAZ to reflect cover effects.
A reasonable expression would be:
is shown in roughly comparable terms:
fn=0.8f { v^A, 1,33f,
P=0.67ff AEA,-_22ffA,
which is shown as a "suggested" curve
in Fig. 14. It is similar to and falls in on Fig. 14.

86

+ ULT 100ULTIMATE
LOAD

2a

HH
4
a I a = IQ..
0 = I -PLATE, CONE
60
0 = 1.37 BELL
a1 - '45a CR 484CRACKING
t
or ULT 49.5 LOAD
.30 465
a e = .60 CR 4a$[^
n 44 .4

ULT

CR

M18-4 M2B -4 MIA-4 M88-4 M2A-4 MR3


CONE CONE PLATE PLATE PLATE BELL
f=3" t=4.5" t=3 t =3' t=4.5' t=4.5"

Fig. 17. Cracking and ultimate loads ate = 0.6a for different anchor
geometries (no supplementary reinforcement) (1 in. 25.4 mm).

Eccentricity Effects The trend appears to be fairly linear.


The superimposed solid line represents
A series of nine tests dealt with the the finite element analysis predicted
effect of eccentricity of the anchorage in cracking load. If the anchor is so eccen-
aweb. The general trend, shown in Fig. tric that it is located within the flange
15, indicates that increased eccentricity region, these results may not be mean-
results in a decrease in the cracking ingftil.
load. As a measure of this, an anchor lo-
cated one-third of the distance from the
centroidal plane toward the edge will Comparison of Anchorage Types
crack at a load 25 percent below that for
centroidal loading. An anchor located Tests were run with the three types of
two-thirds of the way towards the edge anchorages shown in Fig. 4. The general
will crack at it load approximately 50 trend apparent from Figs. 16 and 17 was
percent below the centroidal loading. that conical anchorages cracked at loads

PCI JOURNALJJanuary-February 1984 87


30 to 50 percent lower than those for stantial increase in the ultimate capac-
plate anchors tested under identical cir- ity. General trends for both types ofpas-
cumstances. The somewhat larger but sive reinforcement are discussed below.
equivalent bell anchors cracked at loads
7 to 9 percent above those observed for
plate anchors. Spiral Reinforcement
Ultimate load data indicated that for Confinement reinforcement in the
plate and conical anchors without sup- form of a spiral placed concentrically
plemental anchorage reinforcement, around the duct and extending along the
specimens failed at loads at or only duct from the face of the anchor bearing
slightly above the cracking load. The surface proved very effective. A typical
bell anchors which in effect include spiral in the prototype would be 8 in.
supplemental anchorage reinforcement (203 mm) in diameter, have a 2-in. (51
in their basic design developed sub- mm) pitch, and be fabricated from ^ or
stantially higher loads beyond cracking: ' in. (9.5 or 12.7 mm) diameter GR 40 or
20 percent higher for an eccentricity of GR 60 wire. Lengths varied from 13 to
e = 0, and 106 percent higher for an ec- 26 in. (330 to 660 mm). Model spirals
centricity ofe = 0.6 a. were scale replicas. Test results for spi-
rally reinforced specimens (summarized
Passive Reinforcement in Fig. 18) indicate the following trends:
Effects Spirals, Orthogonal 1. For a given volumetric percentage
Grids of spiral reinforcement, the spirals fabri-
cated from smaller diameter bar stock [ %
There are basically two reasons for in. (9.5 mm) versus in. (12.7 mm) for
adding supplementary reinforcement to the prototype tests] were observed to
the post-tensioned anchorage zone. The perform better than equivalent spirals
most important reason is to prevent fabricated from larger bar stock. While
complete failure in the event that this trend may not be a general rule, it
cracking should occur, and thus to en- indicates that for a given required
sure that the safety of the structure is quantity of reinforcement, greater effi-
unimpaired. However, in most cases, ciency is achieved through the use of
the addition of supplementary rein- spiral fabricated from smaller bars at a
forcement will also tend to raise the closer pitch, rather than from large bars
cracking load, due to the confinement of at a greater pitch.
the concrete. Thus, the second reason 2. Within the range investigated in the
for adding supplementary reinforce- full-scale tests, long spirals [26 in. (660
ment is to increase the surface crack mm) in length affixed to the anchor]
formation Ioad, adding to the resistance performed no better than the short spi-
to corrosion and to the aesthetics of the rals [ 13 in. (330 mm) in length] . For the
post-tensioned application. case of the inclined, curved, multiple
The reinforcing schemes tested dur- strand tendons, however, careful atten-
ing the rectangular model series' indi- tion must be paid to the possibility of
cated that spiral reinforcement was far cracking along the tendon path at the
superior to conventional orthogonal or point of maximum tendon curvature (see
grid-type reinforcement. However, in Fig. 26).
some cases it may be impractical to use In most practical applications that
spiral reinforcement because of conges- point would be well-removed from the
tion in the anchorage zone. For such anchorage zone, and from the influence
situations, orthogonal reinforcement, of any spiral reinforcement in the an-
while less efficient, will provide some chorage zone. While continuing anchor-
increase in the cracking load and a sub- age zone reinforcement into the zone of

88
n_
L
0
C
3)
Z
>-
a
SPIRAL REINFORCEMENT
m / (STRAIGHT TENDON)

f
c
200
T
CDC
Q

co
W 1 90 SPIRAL REINFORCEMENT
150 60 kpa LPT 6' FRCMI LOADED FACE
A U (INCLINED, MULTIPLE STRAND
o 0
(STRAIGHT TENDONS

Z _
24 0 --
IAJ
ORTHOGONAL REINFORCEMENT
X00 _ 100
a , r (STRAIGHT TENDON
-
2 IQ_ 1 -- ORTHOGONAL REINFORCEMENT SPIRAL REINFORCEMENT
U I 0 (STRAIGHT TENDONS) I {INCLINED MUP
LTI
ONI
STRAND

a 50 __ 50-

4 30 Q5 60 lays LPT AT 6" FROM LOADED FACE


30 INCLINED, CURVED
MULTIPLE STRAN D TENDON
0 ,S-^- SPIRAI. REINFORCEMENT
0 50 0 50 100 150
100 150 200
A S f y /l0000 lb.
A s fy /10000 lb.

1a)PERCENT INCREASE IN CRACKING LOAD ABOVE (b) PERCENT INCREASE 1N ULTIMATE LOAD ABOVE
UNREINFORCED SECTION CRACKING LOAD FOR UNREINFORCED SECTION

Fig. 18. Supplementary reinforcement efficiency.


w
maximum curvature would seem logical supplementary reinforcement is signifi-
in such situations, calculations indicate cantly Iess effective in raising cracking
that the reinforcement required to resist loads for inclined, curved, multiple
such multistrand effects is much smaller strand tendon applications than for
than that required for confinement in straight tendons. however, the ultimate
the anchorage zone. load can be substantially raised by the
At first cracking, all spiral confine- addition of spiral reinforcement, al-
ments tested in the prototype specimens though again not as much as for straight
series maintained crack widths below tendon applications. For supplementary
the maximum 0.013 in. (0.33 nim) cur- spiral confinement with inclined ten-
rently implicitly specified by the ACI dons at 30 deg, the ultimate loads were
Code .5 61 and 77 percent above the cracking
A measure of the spiral's effectiveness load for the unreinforced section for
in delaying surface cracking and in in- multiple strand tendons and single
creasing the ultimate anchorage capac- strand tendons, respectively. It may be
ity can be clearly seen in Fig. 18. In possible to raise the ultimate capacity of
straight tendon specimens the spiral multiple strand tendons still further by
reinforcement raised the cracking load the addition of supplementary spiral
by 100 percent (i.e., more than twice the reinforcement in the region of maximum
cracking load) over that witnessed in curvature, but no experimental verifica-
companion tests with no supplementary tion of this is available at present. The
anchorage zone reinforcement. Ultimate design of such reinforcement is dis-
loads were increased more than 200 cussed in a companion paper. 12 For ten-
percent above the cracking load for the dons inclined at angles other than 30
unreinforced section. These results deg, it would seem reasonable, pending
would apply to both single and multiple further experimental study, to assume a
strand tendons. linear variation in the increases in
However, for specimens with 30-deg cracking and ultimate loads between the
inclined, curved, multiple strand ten- sets of values given for straight and 30-
dons, supplementary spirals in the an- deg inclined tendons.
chorage zone raised cracking loads by The percentage increases above re-
only 7 percent. Part of the reason for this flect the observed mean less two stan-
was due to the fact that first cracking for dard deviations for each grouping. Spi-
the specimens in this series occurred ral reinforcement is assumed to be de-
beyond the zone of spiral reinforcement, signed in accordance with the method
in the area of maximum tendon curva- described in Ref. 12 which suggests a
ture. The anticipated rise in cracking minimum confinement similar to a col-
load with the addition of the spiral is umn spiral designed by the ACI Code .5
thus counterbalanced by the tendency Design procedures and recommenda-
for cracking which occurs due to the tions for spirally reinforced zones will
multistrand effects discussed later in be summarized in a companion paper.
this paper. However, model tests of Fig. 18 also indicates the strength gain
single strand tendons indicate that if to be flat-topped for increasing amounts
cracking were prevented in the region of of spiral reinforcement.
maximum curvature (say, by the proper
use of spiral reinforcement in that zone), Orthogonal Reinforcement
first cracking would occur in the anchor-
age zone at a load approximately 14 per- While spiral reinforcement is the most
cent above that for a specimen without efficient means of providing passive
reinforcement. reinforcement in anchorage zones, it
Fig. 18 clearly indicates that passive may not always be feasible to use it due

90
Fig. 19. Anchorage zone reinforcement design as per Guyon (Ref. 10).

to problems of congestion. For such show the pronounced benefit of the spi-
cases, orthogonal reinforcement in the ral confinement.
form of closely spaced stirrups, or mats
similar to those recommended by Active Reinforcement Effects
Cuyont and shown in Fig. 19, is an ac-
ceptable remedial method of raising the For most practical situations, the in-
cracking and ultimate loads. elusion of passive reinforcement in the
In this study, widely varying amounts form of spirals will be the most effective
of passive reinforcement were used in method of anchorage zone reinforce-
the form of closely spaced additional ment. However, in situations where
stirrups surrounding the anchor and minimization of cracking is desirable,
tendon and extending along the tendon the use of lateral prestress in the an-
For a distance equal to the depth of the chorage zone offers the designer a pow-
member. The percentage of steel cross- erful tool. The use of lateral prestress
ing the tendon axis in the bursting re- can significantly raise the cracking load.
gion varied from 0.5 to 2.0 percent. Full Laboratory tests of two full-scale spec-
details are given in Ref. 7. Heavily re- imens and the results of the three-di-
inforced specimens exhibited only mensional finite element analysis indi-
nominally higher cracking and ultimate cated the following:
loads than those with fairly light 1. The optimum location for the lateral
amounts of reinforcement. prestress load is as close to the loaded
As shown in Fig. 18, for straight ten- face as possible, as shown in Fig. 21.
don applications orthogonal reinforce- 2. For a lateral post-tensioning pre-
ment raises the cracking load by 60 per- compression of 100 psi (690 kPa)[nomi-
cent above the observed cracking load nal lateral precompression force over an
in companion specimens with no rein- area equal to one-half of the section
forcement. Ultimate failure occurred at depth times the web width (see Fig.
loads at least 70 percent above the 21 a)] placed at the optimum location,
cracking load for the unreinforced sec- the cracking load was observed to be 33
tion. No tests were done to investigate percent higher than that for an identical
the performance of orthogonal rein- specimen without supplementary rein-
forcement for inclined tendon applica- forcement (active or passive). Cracking
tions because the spiral was so clearly occurred on a plane following the ten-
superior. don path, but slightly above it and ex-
Fig. 20 shows the ultimate load trends tended from the loaded face to the
for spiral and orthogonally reinforced web-flange junction. Crack width mea-
anchorage zones. These substantiate the surements indicated the crack initiated
non-productivity of using large amounts in the region of maximum curvature.
of supplemental reinforcement and Thus, first cracking appeared at a load

PCI JOURNAt,Uanuary-February 1984 91


N

TOTAL As fs (kips)

Fig. 20. Normalized ultimate loadsreinforcement series.

somewhat lower than that predicted by though no lateral post-tensioning tests


the program. were done for straight tendons, it ap-
3. Given that the inclined, curved, pears reasonable to assume that its per-
multiple strand tendon appears to be the formance relative to the spiral will be
worst case for design, it can be seen in similar.
Fig. 18 that lateral post-tensioning offers Several additional important points
the most effective means of raising both should be made concerning the imple-
the cracking and ultimate loads. Al- mentation of lateral post-tensioning in

92
PLPT

3/2aLPT- MIN COVER TO LOAD

a ^\

A \\B

a /I

2a'= ANCHOR WIDTH

(a) LATERAL COMPRESSIVE STRESS ALONG


AB - LPT /a-t

i1 I

TWIN GROUTED TENDONS


SYMMETRICAL ABOUT DUCT
SO THAT NO MOMENT WILL
BE SET UP IN WEB SECTION.

(b) TYPICAL IMPLEMENTATION IN ACTUAL BOX SECTION


WEB TO AVOID MOMENT

Fig. 21. Lateral post-tensioning details.

practical situations. Upon first consider- need lateral post-tensioning), three con-
ation it might be assumed that shrink- siderations make lateral post-tensioning
age, creep, and anchor set losses would highly practical and easy to implement:
be a severe deterrent to the use of lateral 1. Since most segmental bridges are
post-tensioning, owing to the short now built using industrialized proce-
length of the tendon. For the case of a dures, the precast box segments are con-
segmental bridge using precast box sec- structed well before they are erected.
tions (one of the most likely situations to This reduces shrinkage problems to a

PCI JOURNALJJanuary-February 1984 93


minimum, since nearly all losses due to situations. A more accurate general in-
shrinkage occur in the first 100 days dicator of cracking trends is thus
from the date of casting. needed.
2. A lateral prestress load capable of
raising the cracking load by 33 percent The Bursting Stress Role
only required 100 psi (690 kPa) com-
pression across the web section. At this Since most previous research as sum-
pressure, creep losses are small. marized in Ref. 1 focused on a bursting
3. Losses at the lateral post-tensioning stress design criterion it is important to
anchorage due to slip associated with have a clear understanding of the
seating the chucks can be minimized by bursting stress variation for all geomet-
using a positive seating method such as ric variables studied. One measure of
a secondary jack for pressing the wedges this is the peak tensile bursting stress
in before the load is released from the developed for a given load. Since the
stressing jack. Alternatively, threaded analytically computed bursting and
bar-type tendons with lock-off nuts can. spalling stresses (strains) were in gen-
be used. eral agreement with the physical test
Grouted tendons are recommended to strainmeter data it will simplify compar-
prevent possible loss of the tendons isons to use the three-dimensional finite
should a failure occur at the anchorage element method analytical solution re-
sometime after stressing as well as to sults.
provide corrosion protection and to Reference will be made to specific
minimize the danger of water freezing measured data where important trends
in the ducts. were observed. Table 1 provides a
summary of all three-dimensional finite
The Bearing Stress Role element studies pertinent to the physi-
cal test program. Data are provided for a
The cracking load is fairly insensitive 1-kip (4.45 kN) load. Since the solution
to appreciable changes in the bearing is linear, comparable data for any tendon
area. The two full-scale tests designed to load can be obtained by multiplying the
investigate the effect of bearing stress indicated results by the load. Values
had differences in normalized cracking corresponding to specific test specimens
loads of only 12 percent, despite a 73 at their measured cracking loads are
percent difference in anchorage bearing presented later in this paper.
area. Furthermore, these tests were For concentric straight tendon speci-
conducted on straight tendon, concen- mens with varying thicknesses, column
trically loaded specimens. Cracking orb in Table 1 indicates that the rnaxi-
loads for inclined and eccentric tendons mum bursting stress decreases expo-
with no supplementary anchorage rein- nentially with increasing thickness.
forcement are substantially less than This is expected, and the trend is illus-
those for a straight concentric tendon, trated in Fig. 22. The solid line in this
given identical anchors. figure represents the predicted peak
While bearing stress should be a fac- bursting stress at the model tendon de-
tor in a design equation, results indicate sign load of25 kips (111.3 kN)1400 kips
it should be a minor one. Present speci- (1.78 mN) prototype] = 0.8f,,,.
fications which base anchorage design Even at the higher loads which actu-
principally on bearing stress are not ally caused cracking in the test speci-
only overconservative for straight ten- mens the measured peak bursting
don, concentric load applications, but stresses are insufficient to explain why
inapplicable and generally unconserva- cracking occurred, since the split cylin-
tive for inclined and eccentric tendon der tensile strength of the concrete

94
Table 1. Summary of Results Using Three-Dimensional Finite Element Analysis.

Geometric variables Maximum values at 1-kip load


Spalling Spalling Bursting Bursting
t 2a e 2a 0 strain ( ) stress (psi)' strain ^,u,e) stress (psi)
Parameter (in.) (in.) (in.) (in.) (deg.) a,r, Qra e,. 0-ra Notes

3 20 0 2 0 5.04 19.2 2.88 6.48


Eccentric- 3 20 4 2 0 13.72 51.2 2.8 5.76 *
ity 3 20 6 2 0 16.48 123.0 2.8 4.72
3 20 8 2 0 22.9 171.0 2.0 3 36

3 20 0 3 0 3.92 19.2 2.48 5.84


Bearing 3 20 0 2.62.5 0 424 16.48 2.8 6.0
stress 3 20 0 2.125 0 4.88 18.76 2.56 5.68
3 20 0 2 0 5.04 19.2 2.72 6.1 *
3 20 0 1.5 0 5.84 22.0 2.48 5.3 *

1 20 0 1 0 10.4 39.6 8.0 20.6


2 20 0 2 0 7.6 28.8 4.0 10.1
Width 3 20 0 2 0 5.04 192 2.88 6.48
4 20 0 2 0 4.4 18.4 2.0 4.64
5 20 0 2 0 3.8 13.08 1.6 3.68
6 20 0 2 0 3.12 9.68 1.28 32

3 20.5 0 2.625 0 8.04 34.0 5.02** 13.9** t


3 20.5 0 2.625 15 40.32 164.0 3.76** 115** 1'
Inclina- 3 20.5 0 2.625 30 57.76 229.0 2.87** 9.12** t
tion 6.72tt 23.911 t
3 20.5 0 2.625 45 80.8 325.0 3.16 * * 9.52 ** t
8.72tt 323}t t

Lateral 3 20.5 0 2.625 30 24.1 94.4 1.68** 2.99** f, t


post- 5.5211 19.4tt t, l
tensioning 3 20.5 0 2.625 30 5024 197.6 -0.856** -7.04** t,
4.3211 13.611 t,

CD Metric (SI) conversion factors: I in. = 25.4 mm; 1 kit, - 4.45 kN. `Tendon duct not included in finite element method mesh.
50.3 kip lateral post-tensioning at 0.780a from loaded face. tOuet, friction and normal (radial) forces included in mesh.
*Peak bursting stress (strain) at 4a' from loaded face along tendon duct. tO.3 kip lateral post-tensioning at 0.146a from loaded Face.
ttPeak transverse stress (strain) at point of maximum tendon curvature (nut a conventional bursting stress).
CONCRETE TENSILE STRENGTH

PEAK BURSTING STRESS


vrs.
SECTION WIDTH

a
U)
U)
w
I- \O.
U) =MEASURED

U) PEAK BURSTING STRESS


rr 0'
0 AT OBSERVED CRACKING
m 3D-FEM LOADS FOR TESTS
Y O PREDICTED MI-2, M2-2, M3-2
w
a-

PEAK BURSTING
STRESS AT DESIGN LOAD
=25 kips (3D-FEM)

MODEL SPECIMEN THICKNESS (in.}

Fig. 22, Peak bursting stress as a function of section thickness.

(which is shown on Fig. 22) is consider- The experimentally measured values


ably in excess of the highest bursting showed peak bursting stresses at crack-
stress expected or measured. For exam- ing based on measured strains to be ap-
ple in the first line of Table 1 with t = 3 proximately 30 to 50 percent higher than
in. (76 mm), e = 0, 6 = 0, the calculated those predicted by the computer analy-
peak bursting stress at a 1-kip (4.45 kN) sis, as also shown in Fig. 22. These val-
load would be 6.48 psi (44.7 kPa). ues are plotted above the three-dimen-
The cracking load for the corre- sional finite element method predicted
sponding test specimen (M2-2) was 34 values and again clearly fall well below
kips (151.3 kN). Thus, at cracking, the the measured tensile strength of the
calculated peak bursting stress is 6.48 concrete, The observed bursting strains
(34) = 220 psi (1.5 MPa) as plotted on at cracking were generally well below
the dashed line of Fig. 22. This value is the 150 microstrain recommended by
well below the measured tensile capac- REisch" as the lowest limiting strain
ity of the concrete for that particular which would cause cracking.
specimen Lf p = 627 psi (4.3 MPa)I . The most important evidence that the

96
z
rr
u)
0
U

2a

Fig. 23. Experimental bursting strain distributioninclination series t1 in. = 25.4 mm).

bursting stress is not the propercriterion (the Guyon symmetrical prism method'o
for anchorage zone cracking behavior and a three-dimensional finite element
comes from eccentric straight tendon analysis) both indicate that the peak
tests. bursting stress decreases significantly
Two different analytical approaches with increased tendon eccentricity. This

PCI JOURNAUJanuary-February 1984 97


trend was substantiated experimentally. also correlated with the observed
The test results shown in Fig. 15, how- cracking load variations in the inclined,
ever, also showed that cracking load was bearing stress, and cover series speci-
appreciably reduced with increasing ec- mens.
centricity. Studies of the role of the spalling
Thus, there is a direct conflict be- stresses in anchorage zone behavior led
tween the experimental results and pre- to the formulation of a failure hypothe-
dictions using a critical bursting stress sis. Since the spalling stress (strain) ap-
theory. However, the finite element pears to be the best indicator of tendon
analysis indicated a good correlation path crack initiation, even though
between peak spalling stress values and "spalling cracks" do not occur, a method
cracking loads. As indicated in Fig. 15, of predicting first cracking through the
the finite element method analysis use of analytically derived spalling
based on spalling (not bursting) stress stresses (strains) was developed.
results is in good agreement with test
observations. Anchorage Failure Mechanism
For inclined tendon specimens, Table
1 shows that the computed bursting Detailed comparison of analytical and
stress also decreases with increased experimental data for a wide range of
angle of inclination. Fig. 23 shows clear variables indicated that several key
experimental verification that the mea- phases were common in the overall be-
sured bursting stress (strain) decreased havior of plate (bearing) type anchor-
with increase in the tendon inclination. ages under load as shown in Figs. 24a
Again, a critical bursting stress criterion through 24d. These phases suggested a
directly contradicts the experimentally general failure mechanism which could
observed cracking trend of Fig. 13 also he adapted to cone and bell an-
which showed that cracking loads de- chors. The key phases were:
crease with increasing inclination. Once 1. Appearance of the longitudinal
again, the three-dimensional finite ele- tendon path crack on the side faces, usu-
ment predictions in Fig. 13 based on ally beginning at a distance approxi-
peak spalling (not bursting) stress re- mately equal to the width of the anchor
sults are in good agreement. plate from the loaded face.
2. Appearance of tipper and lower di-
Spalling Stress Role agonal cracks on both the end faces and
the side faces emanating from the cor-
When these major contradictions were ners of square anchors or of radial cracks
noted between the bursting stress vari- from circular anchors.
ation and the actual cracking load 3. Ultimate failure consisting of an
trends, a detailed examination was un- explosive side face blow out, usually oc-
dertaken of the state of stress in the an- curring shortly after formation of the di-
chorage zone using the three-dimen- agonal cracks.
sional finite element program. It was 4. After failure a cone (pyramid) of
found that the computed tensile spalling crushed concrete was observed (see Fig.
stress along the end face increased 10f) beneath the anchor plate with the
rapidly with increasing eccentricity. telltale presence of powdered concrete
The maximum value calculated was lo- along its edges indicative of a shear fail-
cated near the edge of the plate anchor. ure.
While no evidence was seen in any test To further investigate the shear type
specimens of external cracks due to failure noted in Phase 4, a study was
spalling stresses, the variation in mag- made of both the calculated spalling
nitude of the computed spalling stress tensile stress (strain) and maximum

98

SPALLING
STRESS

^. -ANCHORAGE BURSTING
+ STRESS

'* -TENDON
1

2o

'LATERAL DUE TO FRICTION

_.. ^ DUE TO
POST- TENSIONING
LOAD

fi
Fig. 24a, Spalling initiated shear failure theory, indicating development of high direct bearing stresses beneath the plate.
c0
cn
MOHR CIRCLE T

LATERAL

Fig. 24b. As lateral confining stress is reduced, shearing stress increases, as


shown by the increase in diameter of Mohr's circle.

shearing stress (strain) in the vicinity of 4. At some level of applied load the
the anchor plate edge. The shearing confining stress is sufficiently reduced
stress values offered no direct correla- (though still in compression) so that an
tion which would explain the cracking internal shear failure occurs along the
behavior. plane of maximum shear stress.
This phenomenon may be because 5. The maximum shearing stress
the analytical program could not accu- plane occurs at an angle of 45-deg
rately model the lateral friction forces counterclockwise from the primary
developed beneath the anchor plate. stress a axis and thus propagates to
The spalling stress values, however, form the 45-deg pyramidal "cone" seen
followed a definite trend which indi- for all plate-type anchors (see Fig. 24c).
cates that the following sequence is the 6. Simultaneous with the formation of
probable mechanism leading to the an- the cone, a tendon path crack propagates
chorage zone failure for plate bearing from the tip of the cone, as shown in Fig.
anchors and with minor modifications 24d. (Note that Phases 5 and 6 can be
for cone and bell type anchors: delayed by the presence of supplemen-
1. Due to large friction forces devel- tary anchorage zone reinforcement. This
oped directly beneath the anchor plate, delay can be substantial when spirals
Poisson ratio type lateral expansion of and lateral post-tensioning which en-
the Concrete in this vicinity is con- hance confinement are used.)
strained. 7. The cone is forced into the anchor-
2. A complex, triaxial compressive age zone, setting up large lateral forces
stress state is thus set up which permits which eventually produce the upper
development of extremely high ,direct and lower diagonal cracks (see Fig. 10b).
bearing stresses (up to 3ff) beneath the 8. Increases in load above that re-
plate (see Fig. 24a). quired for formation of diagonal cracks
3. The confining lateral forces at the lead to ultimate explosive failure of the
edge of the plate are reduced by the side faces, bounded by the upper and
presence of the spalling tensile stress lower diagonal cracks (Figs. 24d and l0e).
(strain). As this reduction in lateral con-
fining stress takes place, the effect on Multistrand Side Face Failure
the state of stress would he to increase Mechanism
the shearing stress, as can be seen from
the increase in diameter of'Mohr's circle For thin web post-tensioning applica-
as illustrated in Fig. 24h. tions where significant tendon curva-

45

PCR III

11/NDON PATH
CRACK
SHEAR
CONE
Fig. 24c. The maximum shearing stress plane occurs at an angle of 45 deg
counterclockwise from the primary stress axis.

)NE

P
ULTIMATE TH

RUPTURE
LATE

`LEVIER DIAGONAL CRACK


Fig. 24d. The ultimate explosive failure of the side faces is bounded by the
upper and lower diagonal cracks.

tares are required and multiple strand normal force components over the ele-
tendons are used, a second mechanism mental length ds. The normal force ap-
may govern the failure of the section. plied to the tendon duct per unit length
Any time a loaded tendon follows a is thus:
curved path, normal and friction forces
will be set up as shown in Fig. 25. p = Nlds (3)
Equilibrium of'torces in the vertical (x)
Also, from small angle theory:
direction yields:
do do
Psin 2
dH
+(P+dp)sin 2
dO
N=0 (1)
sm _
2 2

Substituting Eq. (4) into Eq. (2)


(4)

2P sin + dP sin 2^2 =N (2)


yields:

where N represents summation of all


2P dO 20
+dP =N (5)

PCI JOURNAL1January-February 1984 101


-- P

P +dP
Lz

^f ds

P
P +dP

11l
Fig. 25. Radial and friction forces due to tendon curvature.

From calculus:
ButdPCIO-,0
2 x(d'\2]3/2
+
Thus, Pd6 = N (6) R = ^^TJ (8)
Substituting Eq, (3) into Eq. (6)
yields: dz1

Most curved tendon profiles can be


p=P
do
= R (7) described by the polynomial equation:
X =Azs +Bz2 +Cz+D (9)
where
P = post-tensioning load (kips)
R = radius ofcurvatureata given point Substitution into Eq. (8) yields:
(in.)
p = normal load on tendon duct per R = [1 + (3AZ2 + ZBz + C)2]'5
(10)
unit length (kips per in.) ^6Az+2B^

102
If the value of R is relatively small, Although these designs usually
very large normal components of the worked well for straight tendon appli-
post-tensioning force are set up which cations with little eccentricity, they
can cause tendon path cracking at loads were insufficient to control anchorage
below those which would initiate zone cracking in some thin member ap-
cracking in the anchorage zone proper. plications such as in precast segmental
In these cases the multiple strand bun- box girder bridge web sections. In these
dle tries to flatten out because of the applications, the tendons were often not
normal force components. only eccentric, but also highly inclined
This action creates large lateral forces in order to pick tip a portion of the dead
on the tendon duct and the side walls. load shear. Because of the highly pro-
Figs. 26 and 27 illustrate this failure se- prietary nature of the industry, those
quence which was observed in the full- companies which did have experience
scale tests. This is more likely to occur with such problems were often reluctant
when the anchorage zone is well-rein- to publish this knowledge in the public
forced and the point of maximum literature. American specifications such
curvature occurs well away from the an- as AASHTO and the ACI Building Code
chorage and does not have supplemen- were framed in very limited terms of
tary reinforcement. allowable bearing stresses, and did not
This same tendency also can occur reflect the effects of section aspect ratio,
whenever multiple strand tendons pass of tendon eccentricity, curvature, and
around a close radius and can occur at inclination, nor of the effect of supple-
substantial distances from the anchorage mentary reinforcement.
zones. An empirical design method to This investigation provides a starting
control this effect will be presented in a point for the practicing engineer to ad-
subsequent paper.12 dress many common thin web post-ten-
sioning applications as well as a sepa-
rate method to check and evaluate the
CONCLUSIONS AND recommendations of the hardware sup-
plier. The results of this study reflect a
RECOMMENDATIONS composite formed from three sources.
General These include physical tests of forty
quarter-scale microconcrete models,
At the inception of this study the physical tests of nine full-scale proto-
common American practice for post-ten- type concrete specimens designed to
sioned anchorage zone reinforcement replicate post-tensioning conditions
design was for the structural designer to found in thin web sections, and results
specify tendon force and location and to of an extensive series of three-dimen-
allow the contractor to choose a post- sional linear elastic finite element com-
tensioning system. Both contractor and puter analyses.
designer then usually relied on the The model test results were found to
hardware supplier to furnish detailed match the prototype behavior when
advice on the use of the system. Often scaled properly through the use of the
the supplier's knowledge was based on geometric scale factor and the measured
limited tests, on practical experience split cylinder tensile strength of the
(generally with enlarged cast-in-place concrete.
end blocks), and on the published work Various reinforcing schemes (both ac-
of such investigators as Guyon'' or Zie- tive and passive) were investigated. Ex-
linski and Rowe 13 who relied on the perimental data from the prototype tests
classical bursting stress approach for the revealed an interesting additional fail-
design of supplementary reinforcement. ure mechanism due to "multistrand"

PCI JOtJRNAUJanuary-February 1984 103


P D - I
B 5

(a) UNSTRESSED TENDON


D O ^' a

0
a

o. 0 I. b . P r
v .

e .^

p D,
p..b
9 o a

, b '. p
LEDGE'S

^ O 1
(b) TENDON AT STRESSING LOAD
LARGE RADIAL FORCES DUE TO
11 FLATTENING OUT" OF TENDON

BUNDLE INITIATE CRACKING IN


VICINITY OF SHARPEST CURVATURE
a
I

a 4 * y

0.

o
(c) FAILURE
SIDE FACE RUPTURE AT
POINT OF SHARPEST
CURVATURE

a p p
D

Fig. 26. Multistrand failure in a curved tendon.

104
Fig. 27a. Failure due to multistrand effect in Specimen FS3B, at ultimate load 590 kips
(2624 kN). Shown above: side face rupture at point of maximum curvature.
effects. Sections with significant tendon chorage zone shear failure was con-
curvature and with multiple strands in firmed experimentally.
the same duct generated large lateral 5. Tendon path cracks can occur at
splitting forces at the point of minimum points well removed from the anchorage
radius of curvature due to the flattening zone in sections where the tendon pro-
out of the multiple strands within the file has significant curvature and multi-
con fines of the duct. ple strand tendons are used. This is due
In the test program and analytical in- to the tendency for the bundle to flatten
vestigations, the scope was restricted to out within the confines of the duct, thus
the anchorage of single large tendons in creating lateral forces sufficiently high
an anchorage zone. Both studies should to cause not only cracking but side face
be expanded to cover the practical case rupture as well.
of multiple tendons anchored in close 6. The failure mechanism for plate
proximity. type anchors is:
(a) The large friction forces developed
Major Conclusions beneath the anchor plate locally con-
strain the lateral expansion of the con-
The design recommendations result- crete due to Poisson's ratio effect.
ing from this study will he presented in (b) A complex, triaxial compressive
a companion paper.'2 stress state is set up which permits de-
The results of this study indicate a velopment of extremely high direct
radical departure from previous meth- bearing stresses (up to 3ff) beneath the
ods of analyzing the anchorage zone plate.
cracking problem. Former solutions (c) The confining lateral forces at the
were basically limited to anchors for a edge of the plate are reduced by the
concentric, straight tendon. For the presence ofthe spalling tensile stresses.
general range of variables investigated, (d) At some load level which depends
the major conclusions are: on the section and tendon geometry, the
1. Design of anchorage zone rein- confining stress is sufficiently reduced
forcement using the bursting stress cri- that a shear failure occurs along the
terion is erroneous when the tendon is plane at approximately 45 deg, and thus
inclined or eccentric. the shear crack propagates to form a 45-
2. Bearing stresses as high as 2.5ff deg pyramidal "cone" beneath the an-
were routinely achieved before ultimate chor.
failure. Specifications limiting allow- (e) Simultaneous with the formation of
able bearing stresses to less than f are the cone, a tendon path crack propagates
overly conservative and inappropriate from the tip of the cone. The cone is
for controlling anchorage zone cracking. then forced into the anchorage zone set-
3. While anchorage zone design ting up large lateral forces which even-
based upon the ACI Building Code tually produce a set of "upper and
Commentary formula using the square lower" diagonal cracks which typically
root of relative bearing areas will be form at the corners of the anchor and
conservative tinder certain cir- propagate away from the tendon path at
cumstances, it cannot be relied upon to angles of approximately 45 deg.
he conservative when the tendon is (fl Increases in load above that re-
highly eccentric or inclined, or when quired for formation of the diagonal
very thin web sections are used. cracks lead to ultimate explosive failure
4. A new failure theory which recog- of the side faces, bounded by the upper
nizes the complex role of the end face and lower diagonal cracks.
spalling stress in the vicinity of the an- 7. Anchor geometry can affect the
chor as the trigger mechanism for an an- cracking load. Tests using plate-, bell-,

106
and cone-type anchors indicate the fol- 3. For a given volumetric percentage
lowing factors should be applied to cal- of spiral reinforcement, the spirals fabri-
culated cracking loads for plate anchors: cated from smaller wires performed
P late: 1.00 P,.,. plate better than spirals fabricated from larger
Bell: 1.08 P, r plate wires, This indicates that spirals should
Cone: 0.61 P,,. plate be fabricated with as short a pitch dis-
The three anchor types are shown in tance as possible while permitting ag-
Fig. 4. The "cone" type anchor has stiff gregates to pass freely.
bearing walls in the conical section. A 4. Within the range investigated, long
thin-walled transition trumpet on a platespirals (2t to 2.5t in length affixed to the
anchor would not be classified as a anchor, where t is the web width of the
"cone" type anchor. anchor zone) performed no better than
These values are for sections without short spirals.
supplementary anchorage zone rein- 5. With inclined, curved, multiple
forcement. Ultimate loads for unrein- strand tendons, careful attention must
forced plate- and cone-type anchors oc- be paid to the possibility of cracking
curred at loads only nominally above the along the tendon path at the point of
cracking load. Unreinforced hell an- maximum curvature. in most practical
chors exhibited ultimate failure at loadsapplications that point would he well
approximately 25 percent above those removed from the anchorage zone, and
which cause cracking. from the influence of any short spiral
Tests of spirally reinforced plate and reinforcement in the anchorage zone.
cone anchorages indicate nearly identi- Continuing anchorage zone reinforce-
cal factors were still applicable but ment into the zone of maximum curva-
applied to ultimate loads. No tests were ture is logical in some cases. However,
done on spirally reinforced bell anchors.calculations indicate that the required
Since the bell action somewhat simu- reinforcement ratio is usually much
lates the spiral action, it was concluded smaller than that required in the an-
further confinement was redundant. chorage zone. A secondary calculation
method is presented in a subsequent
paper to design the additional rein-
Reinforcement Conclusions
torcement required for curved tendon
1, When using passive reinforcement, applications.
spirals exhibit much better performance 6. Active reinforcement (lateral
than standard orthogonal reinforcement post-tensioning) is the most efficient
both for increasing cracking and ulti- means of controlling anchorage zone
mate loads, and for controlling crack cracking. A relatively small precompres-
widths. Spiral reinforcement has the sion of 100 psi (690 kPa) across the an-
effect of changing the cracking pattern chorage zone of a section with an in-
from a single tendon path crack to a se- clined, curved, multiple strand tendon
ries of parallel cracks which exhibit a raised the cracking load 33 percent
reduction in the average crack width. above that for an unreinforced section.
The spiral advantage is greater for thin- The optimum location for the lateral
ner web sections, making it the pre- prestress is as close to the loaded face as
fi:rred choice of passive reinforcement. possible.
2. The ultimate load for anchorages
with spiral reinforcement is as much as Similitude Conclusions
45 to 60 percent higher than that for an-
chorages with orthogonal reinforcement 1. The tensile strength of the micro-
(bar grid) with ten times the reinforce- concrete used for constructing the mod-
ment ratio of the spiral. els was found to he substantially higher

PCI JOUR NAUJanuary-February 1984 107


than that for the corresponding proto- by the scale factor) were on the average
type concrete, 40 percent smaller than those observed
2. Cracking and ultimate loads must in the full-scale specimens,
be normalized with respect to the indi- 6. As with the full-scale tests, the
rect tensile strength (f,) when using formation of upper and lower diagonal
model results for prediction of cracking cracks around the anchor act as a visual
in corresponding prototype structures. indicator of the proximity of ultimate
3. When adjusted for geometric scale failure. For unreinforced plate anchors a
factor and split tensile strength, excel- cone of crushed concrete was observed
lent reliability (10 percent) can be ex- beneath the anchor at failure.
pected for model tests using straight
tendons, including the effects of cover,
eccentricity, and bearing area. ACKNOWLEDGMENT
4. Specimens with inclined tendons
can also be accurately modeled; how- This paper is based on results of Re-
ever, careful attention must be made to search Project 208 "Design Criteria for
detailing the model tendon when Post-Tensioned Anchorage Zone
sharply curved multiple strand proto- Bursting Stresses," conducted for the
type sections are to be modeled. Due to Texas Department of Highways and
the importance of multistrand effects in Public Transportation in cooperation
full-scale strictures, the model tendon with the Federal Highway Administra-
should be a precise scaled-down version tion by the University of Texas at Austin
of the prototype tendon and duct sys- Center for Transportation Research at
tem. the Phil M. Ferguson Structural Engi-
5. Crack patterns observed in proto- neering Laboratory. The contents of this
type specimens can be accurately re- paper reflect the views of the authors
produced in the models. However, crack and do not necessarily reflect the views
widths in the models (after adjustment or policies of the sponsoring agencies.

REFERENCES
1. Stone, W. C., and Breen, J. E., "Analysis can Association of State Highway and
of Post-Tensioned Girder Anchorage Transportation Officials, Washington,
Zones," Research Report 208-1, Center D.C., 1977.
tier Transportation Research, The Uni- 5. ACI Committee 318, "Building Code
versity of Texas at Austin, August 1980. Requirements for Reinforced Concrete
2. Breen, J. E., Cooper, R. L., and Calla- and Commentary (ACI 318-77)," Ameri-
way, T. M., "Minimizing Construction can Concrete Institute, Detroit, Michi-
Problems in Segmentally Precast Box gan,1977.
Girder Bridges," Research Report No. 6. Rhodes, B., and Turner, F. H., "Design
121-6F, Center for Highway Research, of End Blocks for Post-Tensioned Ca-
The University of Texas at Austin, Au- bles," Concrete, December 1962.
gust 1975. 7. Stone, W. C., Paes- Filho, W., and Breen,
3. Dilger, W. H., and Ghali, A., "Remedial J. E., "Behavior of Post-Tensioned Gir-
Measures for Cracked Webs of Pre- der Anchorage Zones," Research Report
stressed Concrete Bridges," PCI JOUR- 208-2, Center for Transportation Re-
NAL, V. 19, No, 4, July- August 1974, pp. search, The University of Texas at Aus-
76-85. tin, August 1980.
4. AASHTO, Standard Specifications for 8. CEB-FIP Committee, Model Code for
Highway Bridges, 12th Edition, Ameri- Concrete Structures, Comit@ Euro-In-

106
ternational du Beton and the Federation bers," Munich, August 1961. (Translation
Internationale de ]a Precontrainte, En- from German, October 1963, by J. V.
glish Translation, 1978. McMahon and J. E. Breen, University of
9. AC! Committee 444, "Models of Con- Texas at Austin.)
crete StructuresState-of-the-Art," Con-
crete Inte rn atumal, V. 1, No. 1, January
12. Stone, W. C., and Breen, J. E., "Design of
Post-Tensioned Girder Anchorage
1979, pp. 77-95.
Zones" (to be published in March-April
10. Guyon, Y., The Limit State Design of
1984 PCI JOURNAL).
Prestressed Concrete, V. II: The Design
of the Member, Translated by F. H. 13. Zielinski, T., and Rowe, R. E., "An In-
Turner, John Wiley & Sons, New York, vestigation of the Stress Distribution in
1974. the Anchorage Zones of Post-Tensioned
11. Ruseh, H., Grasser, E., and Rao, P. S., Concrete Members,"Cement and Con-
"Fundamentals of Design for Uniaxial crete Association, Research Report No. 9,
Stress Conditions in Concrete Mem- London, September 1960.

APPENDIX NOTATION

2a = section height, in. h = height


2a' = width of anchor plate (assumed LPT = lateral post-tensioning
square), in. M = moment

A area N = summation of all normal force
A, = bearing area of anchor plate, sq components over element
in. length ds
AQ = area of anchorage surface con- p = normal load on tendon duct per
centric with and geometrically unit length (kips per in.)
similar to anchor plate, sq in. P = post-tensioning load, kips
A, = area of supplementary rein- = allowable post-tensioning load,
forcement which crosses ten- kips
don path perpendicularly in an- P,, = cracking load, kips
chorage zone of length 6a' from Pu = ultimate load, kips
loaded face R = radius of curvature at a given
CIt = ratio of cover concrete to section point, in.
thickness t = section thickness, in.; web width
ds = elemental length of anchor zone
e = tendon eccentricity, in.
Tb = bursting tensile stress
f = Stress
T, = spalling tensile stress
I; = allowable bearing stress, ksi
= compressive strength of con- x = vertical direction
crete at time of stressing, ksi z = horizontal direction
(except when used as f,'; when exb = bursting strain
units must he in psi) e,.e = spalling strain
O = angle of tendon inclination, de-
}ca = CEB effective concrete com-
pressive strength grees
= specified tensile strength of cr,, = normal stress due to post-ten-
f,^I

post-tensioning tendon, ksi sioning load


= split cylinder tensile strength, r ib = bursting stress
C
J;P
ksi = spalling stress
Is = transverse stress r = shear stress

PCI JOURNALIJanuary-February 1984 109

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