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J. Chem. Chem. Eng.

7 (2013) 759-766 D DAVID PUBLISHING

Methodology for Precious Metal Recovery in Computer


Printed Circuit

Miguel Aguilar Cortes1, Martha Lilia Domnguez Patio2*, Antonio Rodrguez Martnez3, Rene Guardin Tapia3
and Rosa Mara Melgoza Alemn1
1. Engineering and Applied Science Postgraduate School, University of Autonomous Morelos State, Morelos 62209, Mexico
2. Faculty of Chemical Sciences and Engineering, University of Autonomous Morelos State, Morelos 62209, Mexico
3. Engineering and Applied Sciences Research Centre, University of Autonomous Morelos State, Morelos 62209, Mexico

Received: May 28, 2013 / Accepted: June 17, 2013 / Published: August 25, 2013.

Abstract: The life of electronic equipment is becoming increasingly shorter and its replacement always generates a quantity of waste
increase, giving rise to a problem of environmental character and still needed new options of solid waste management that will
contribute to global sustainable development. Parts of these waste are TCI (the cards printed circuit) which containing dangerous
elements and turns them into a polluting material from the soil, water and air, being harmful to human health if there is to proper and
responsible way, so the recycling of TCI to obtain precious metals is an example of industrial materials that can be recycled. Despite
this, large quantities of these are not recycled and some others are not considered. The objective of this work is to present a
systematic and ecological methodology for the recovery of valuable materials contained in parts of used in computers, circuit boards
using a leaching process. The method determines a set of variables to evaluate the kinetics of the reaction and the leaching of metals
that form the substrate of metal and to establish the parameters that affect the rate of leaching of metals through a sensitivity analysis,
to identify design alternatives. It determines the quantity and percentages that constitutes the motherboard, processor, video cards,
accelerator graphics, network and memory cards RAM, among others and its content of metals such as Cu, Fe, Ag, Au and Pt.

Key words: Precious metals, leaching, waste electrical and electronic equipment, printed circuit board.

1. Introduction in design and market trends, dropped large amount of


equipment, especially the electronics (computers,
Developed countries are carrying out activities to
mobile phones, tablets, etc.), not necessarily fulfilled
increase recycling. During a certain period of time, its
its useful life; thus generating a significant amount of
main focus of attention was on recycling
solid waste. 75,000 tons of this waste in Mexico is
post-consumer products.
projected for the year 2013.
Industrial waste recycling also tends to growth. In
The electronic scrap known as WEEE (waste
some materials, an effective recycling system cannot
electrical and electronic equipment), consists mainly
be implanted spontaneously, i.e., is a matter which
of metals, plastics and ceramics. The content of
concerns technology, planning, economics and
hazardous metals such as cadmium, lead, mercury,
environmental regulation [1].
arsenic and products like PCBs, biphenyl and PVC
Electrical and electronic equipment are parts of the
(polyvinyl chloride) among others, makes the WEEE
everyday life of most of the worlds population,
in a pollution of the soil, water, air and material
thanks to rapid technological progress, improvements
hazardous to health if they do not have a proper and
responsible manner; which makes them important
*
Corresponding author: Martha Lilia Domnguez Patio, from an environmental point of view. On the other
Ph.D., research fields: new material and biomaterials. E-mail:
martha_ldp@yahoo.com.mx. hand, the content of precious metals and valuable
760 Methodology for Precious Metal Recovery in Computer Printed Circuit

economic as gold, silver, platinum and copper makes For the leaching of copper from the TCI, Yang et al.
WEEE important from an economic point of view. [6] have mainly proposed the use of sulfuric acid with
Facing an inadequate final disposal, it is important hydrogen peroxide as oxidizing agent. Xian et al. [7]
to develop a process that allows people to recover have proposed bio-leaching techniques.
valuable metals, thus reducing the amount of Other proposals for the processing of ICT are based
electronic waste for disposal, and also with economic on hydrometallurgical, pyrometallurgical [8],
and environmental advantages, since leaching residues processes and biometallurgical [9-11].
can be used as fertilizer for plants. Recovery of precious metals involves having
The united nations environment programmed efficient technologies and ecological [12], prior to the
estimated that worldwide each year between 50 and extraction of metallic materials of interest, which do
500 million tons of electrical and electronic equipment not permit fumes from substances like bromides that
with contents of substances of bromide, plastic PVC, are flame retardant.
and epoxy resins are generated, and where the The pyro-metallurgical processes have limitations,
electronic scrap from computers plays a big role; only which have been described: aluminum and iron are
in Mexico in the year 2011 removed service 52.75 transferred to the slag, the presence of halogens in
million tons of computers, containing a metal portion flame retardant in food form dioxins, glass and
30% and 70% of non-metallic portion; comprising the ceramic components increase the load in the furnace,
latter approximately: 20% copper (Cu), 8% iron (Fe), the pyro-metallurgical processes usually require
4% tin (Sn), 2% nickel (Ni), 2% lead (Pb), 1% zinc accompaniment of hydrometallurgical processes [4].
(Zn), 0.2% silver (Ag), 0.1 gold (Au) and 0.0005% of Processes hydrometallurgical processing electronic
palladium (Pd) [2]. waste, used different solvent acid or basic, as the
Reports made in the SEM show the postcards of the sodium cyanide (NaCN), reagent that is considered
computers contain on average 7% Fe, 20% Cu, 5% Al, highly pollutant, thiourea ((NH2)2CS), thiosulphate
1.5% Pb, 1% Ni, 100 ppm of Ag, 250 ppm of Au and (S2O32-) and strong acids like hydrochloric (HCl),
100 ppm of Pd, representing precious metals, 79% of sulfuric (H2SO4) and nitric (HNO3). Sodium cyanide
the total economic value of the contained metals. being the technique of leaching most used in the world
Veit presented a proposal for processing of ICT that for more than one century, high yields in metal
involves techniques of processing and mechanical leaching, low costs and the conventional equipment
concentration and physics (crushing, classification, required, but with a very high pollution [13].
magnetic and electrostatic separation) [3]. They show Therefore, that is intended to study other leaching
that these processes is possible to separate the metal methods, less polluting.
fraction of polymers and ceramics; and that is possible The situation of treatment and utilization of these
to obtain a concentrated metal fraction containing wastes, at the national level, are in the early stages of
more than 50% copper, pewter 24% and 8% lead. development and research; few national organizations
Cui and Zhang [4] feature a state of the art for the have interest in the development of procedures and
recovery of precious metals and valuable of ICT by technologies for the proper management of these
pyrometallurgical, hydrometallurgical and artifacts and already evidenced concern [14], garbage
bio-metallurgic processes [4, 5]. They perform a collection companies cannot accept this waste, so the
critical comparison between the main methods of problem is growing.
leaching for an economic feasibility and The central issue is the environmental impact that
environmental impact. generates the electrical and electronic equipment,
Methodology for Precious Metal Recovery in Computer Printed Circuit 761

which contain metal components, plastics and other (3) Selection of parts that contain gold;
potentially hazardous substances that are of great (4) Trim selected parts containing gold;
concern in the world. These kits contain valuable (5) Study of the nature of the reaction of leaching of
metals, but also halogen elements, mercury, cadmium metals in the system O2-H2SO42-;
and lead which are of great environmental concern (6) Study of the kinetics of leaching system
[15]. O2-H2SO42-Analysis of results and proposal of the
This work develops an exhaustive analysis of the optimum process of leaching from electronic waste;
content of the motherboards, the processor, heat sink, (7) Obtaining of metallic gold, ready to be cast.
as well as the video cards, graphics, network cards and
3. Results
cards of RAM accelerator, make a proposal at
laboratory scale, as a methodology for the recovery of Fig. 1 shows the circuit board used and electron
precious metals from cards of TCI with a degree of microscopy. The results studies in percentage by
purity greater than 99% and friendly with the weight of 2.54 Ni, Cu 0.35 and Au 80.30.
environment. This proposal is made as a first In the RAM memory of Fig. 2, studies by scanning
contribution to a full recycling process that allows the electronic microscopy in conjunction with
use of the largest possible number of WEEE. microanalysis by dispersion of energies, revealed the
The proposed methodology is based on physical presence in percentage by weight of Ni 5.49 and Au
and chemical operations of processing of minerals, 86.02.
such as reduction in size and classification, At the base of the card processor of Fig. 3, studies
concentration by magnetic and electrostatic by scanning electronic microscopy in conjunction
separation, leaching, electro-lixiviation and with microanalysis by dispersion of energies, revealed
electroplating. the presence in percentage by weight of to the Al 0.73
and Ni 93.95.
2. Methods
In Fig. 4 processor, studies by scanning electronic
The development of the proposed methodology was microscopy in conjunction with microanalysis by
parts of different trademarks as a representative energy dispersion, revealed the presence in percentage
sample. These cards are made practically of the same by weight of Ni 38.31.
electronic devices (capacitors, resistors, transistors, On the motherboard of Fig. 5, studies by scanning
integrated circuits, etc.) and differ only in the content electronic microscopy in conjunction with
of one or the other. microanalysis by energy dispersion, they revealed the
Full processing consists of preparation, reduction of presence in percentage by weight of Cu 56.52, Ni 0.73
size and classification, magnetic and electrostatic and Zn 33.03.
separation, leaching and electroplating, using the In Fig. 6 heat sink, studies by scanning electronic
following procedure: microscopy in conjunction with microanalysis by
(1) Collection of circuits computer (network cards) dispersion of energies, revealed the presence in
forms which are representative of different percentage by weight of the Al 42.41 and S 4.90.
generations of computers; At the base of the card processor of Fig. 7, studies
(2) Characterization by SEM (scanning electron by scanning electronic microscopy in conjunction
microscopy) and microanalysis by EDS (dispersion of with microanalysis by energy dispersion, they
energies) of all parties make up the printed circuit revealed the presence in percentage by weight of Cu
board; 23.55, Sn 41.51 and Pb 18.06.
762 Methodology for Precious Metal Recovery in Computer Printed Circuit

(a) (b)
Fig. 1 Network card (a) and its microanalysis (b) by energy dispersion.

(a) (b)
Fig. 2 RAM memory (a) and its microanalysis (b) by energy dispersion.

(a) (b)
Methodology for Precious Metal Recovery in Computer Printed Circuit 763

Fig. 3 Based processor (a) and its microanalysis (b) by energy dispersion.

(a) (b)
Fig. 4 Processor (a) and its microanalysis (b) by energy dispersion.

(a) (b)
Fig. 5 Motherboard (a) and its microanalysis (b) by energy dispersion.
764 Methodology for Precious Metal Recovery in Computer Printed Circuit

(a) (b)
Fig.6 Heat sink (a) and its microanalysis (b) by energy dispersion.

(a) (b)
Fig. 7 Computer chip (a) and its microanalysis (b) by energy dispersion.

In the capacitors of the mother board of the Fig. 8, hollow cathode lamp and in his case, lamps of Zn, Fe
studies by scanning electronic microscopy in and Cu.
conjunction with microanalysis by dispersion of The printed circuit board of computer (e-card) was
energies, they revealed the presence in the body of the properly characterized, as well as all the solids
capacitor as a percentage by weight As 0.03, Sn 29.23 obtained during the study of the dynamic leaching acid,
and Pb 53.43, and Ni 93.76 connections. by SEM-EDS (SEM (scanning electronic microscopy)
and EDS (microanalysis by dispersion of energies)).
4. Chemical Characterization
The authors used a scanning electron microscope brand
The chemical characterization will be by leaching of LEO model LEO 1450 VP, with a current probe of 10-2
metals that will be diluted and subsequently analyzed to 10-5 A and voltage of 2-30 kV for a scope of
by mass spectrometry of AAS (atomic absorption), to 300,000 amplifications (Fig. 9). The team is equipped
determine the concentration of the precious metals. The with a solid state detector, which allows performing
equipment to be used will be a spectrometer, with semi-quantitative microanalysis by EDS.
Methodology for Precious Metal Recovery in Computer Printed Circuit 765

(a) (b)
Fig. 8 Capacitors (a) and its microanalysis (b) by energy dispersion.

determine the optimal conditions of leaching and


compute the orders of reaction and the activation
energy of the system.

5. Conclusions
A concentration back and efficient recovery of
valuable metals from electronic waste will require a
good release of the species of interest in the process of
downsizing. In addition the physical processes of
magnetic and electrostatic concentration in the
recycling process represent an excellent alternative
since they do not generate pollution.
The selective dissolution stage allows a rich in
Fig. 9 Scanning electron microscope.
copper sulphate solution suitable for further recovery
The preparation of test specimens consisted of of the same. In this way, you can retrieve other
mounted tape double-sided graphite to a small amount valuable metals taking advantage of electronic waste.
of sample and be subsequently coated with a thin layer The final collection of precious metals can be done
of carbon of approximately 600 of thickness. In this through leaching and this is a technique that does not
way, it was possible to examination of samples, generate large wastewater since the solutions are
highlighting their morphology, structure and chemical recirculated to the process. The process is expected to
microanalysis. a feasibility of obtaining copper without refining with
An option to recover the content gold in electronic a purity exceeding 99%, from computer by
waste (CPC) by hydrometallurgy is the use of acidic electrochemical processes printed circuit boards.
oxidants, especifically H2SO4. Theoretically expected Evident then is the applicability of mineral
a physical separation between golden components (gold) processing techniques to separate metal fractions,
and the polymer base, with the understanding that the ceramics and polymers of the TCI and to recover
authors could dissolve at Cu, Fe, Zn, Ni (metals that precious metals metallurgical techniques, as an
make up the metal plate base) pass them to a solution alternative solution to the problem of final disposal of
and subsequently recover the gold in solid form and WEEE, and which is friendly to the environment, thus
the polymer base also in solid form. To test the contributing to global sustainable development.
authors theory, the authors will conduct multiple
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